EP2719037A1 - Electrode for an ignition plug and method for the production thereof - Google Patents
Electrode for an ignition plug and method for the production thereofInfo
- Publication number
- EP2719037A1 EP2719037A1 EP12714689.2A EP12714689A EP2719037A1 EP 2719037 A1 EP2719037 A1 EP 2719037A1 EP 12714689 A EP12714689 A EP 12714689A EP 2719037 A1 EP2719037 A1 EP 2719037A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrode
- metal element
- noble metal
- weld
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T13/00—Sparking plugs
- H01T13/20—Sparking plugs characterised by features of the electrodes or insulation
- H01T13/39—Selection of materials for electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01T—SPARK GAPS; OVERVOLTAGE ARRESTERS USING SPARK GAPS; SPARKING PLUGS; CORONA DEVICES; GENERATING IONS TO BE INTRODUCED INTO NON-ENCLOSED GASES
- H01T21/00—Apparatus or processes specially adapted for the manufacture or maintenance of spark gaps or sparking plugs
- H01T21/02—Apparatus or processes specially adapted for the manufacture or maintenance of spark gaps or sparking plugs of sparking plugs
Definitions
- the present invention relates to an electrode for a spark plug and a method of manufacturing the same, wherein excellent durability of a noble metal element on an electrode base material is provided.
- the electrode according to the invention with the features of claim 1 has the advantage that an amount of noble metal for the electrode can be significantly reduced. According to the invention is now a
- the noble metal material is fused to the electrode base material in the weld. This will ensure that the weld does not become excessively thick and sufficient noble metal material is present for a long durability of the spark plug.
- the noble metal element is a noble metal chip, preferably with a cylindrical shape having a diameter between 0.4 to 2.6 mm.
- the diameter is preferably between 0.4 to 0.8 mm, preferably 0.5 to 0.7 mm, and particularly preferably about 0.6 mm.
- the diameter is preferably between 2.2 to 2.6 mm, and is preferably about 2.4 mm.
- a thickness of the noble metal chip is preferably in a range between 0.2 to 0.7 mm, preferably 0.25 to 0.6 mm, and more preferably about 0.3 mm.
- the thickness is preferably about 0.3 mm for stationary gas engines
- Precious metal elements formed. More preferably, a maximum width of the weld in a range of 0, 1 to 0.3 mm, and particularly preferably about 0.2 mm. A maximum depth is preferably in a range of 0.3 to 0.9 mm, and more preferably 0.6 mm.
- Electrode base material is arranged. Subsequently, the
- Precious metal element welded to the electrode base material such that an aspect ratio of a depth T of the welded joint to an existing on the outside width B of the welded joint> 3.
- welding is carried out particularly preferably by means of a laser, in particular a fiber laser. More preferably, the precious metal element is a proportion of
- Precious metal must be used.
- Figure 1 is a schematic, partially sectioned side view of a combustion chamber end of a spark plug according to a first embodiment of the invention
- Figure 2 is a schematic partial plan view of the ground electrode of
- FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG. 1, Figure 3 is a schematic sectional view of the ground electrode
- FIG. 4 shows a schematic sectional view of a ground electrode according to a second exemplary embodiment of the invention
- Figure 5 is a schematic sectional view of a ground electrode according to a third embodiment of the invention.
- FIG. 6 shows a schematic sectional view of a ground electrode according to a fourth exemplary embodiment of the invention
- the electrode according to the invention is the ground electrode 2. It should be noted, however, that the electrode according to the invention may also be the center electrode 3 or both electrodes may be embodied in accordance with the invention.
- the ground electrode 2 has a surface 20 which is directed to the other electrode and is arranged perpendicular to the central axis X-X.
- the center electrode 3 has a surface 30 which is directed towards the ground electrode and is also aligned perpendicular to the central axis X-X.
- the ground electrode 2 comprises an electrode base material 4 made of one
- the ground electrode 2 comprises a noble metal element 5, which by means of a welded joint 6 is fixed to the electrode base material 4.
- the noble metal element 5 is a ball in this embodiment, and the welded joint 6 is annularly formed around the ball, as shown in FIG.
- the welded joint 6 is formed such that the welded joint 6 in the axial direction X-X has a maximum depth T, i. maximum extent of the weld parallel to the central axis X-X. Parallel to the surface 20, the welded joint 6 also has a maximum width B at the surface (see also Figure 2).
- Precious metal volume (more than 80% in this embodiment), whereby a very high durability of the spark plug is obtained with minimal use of precious metal.
- Electron base material 4 is made in one step before the ground electrode 2 is bent by 90 °.
- An original diameter of the spherical precious metal element was 0.5 mm.
- the method according to the invention thus makes it possible, in particular, to use a fiber laser that obtains a very exact weld seam with a very constant width and a very constant extent in the axial direction XX of the spark plug can be.
- a fiber laser instead of a fiber laser, another laser can be used for welding.
- the present invention surprisingly demonstrates a way in which precious metal can be saved in spark plugs without thereby reducing the durability of the spark plug.
- FIGS 4 to 6 show alternative embodiments of the invention, wherein identical or functionally identical parts are denoted by the same reference numerals as in the first embodiment.
- Figure 4 shows the use of a platelet of precious metal as
- the noble metal chip is formed as a smaller cylinder and welded to the electrode base material 4 by means of a welded joint 6. While in the first embodiment in Figures 1 to 3 approximately a depth of the weld in the axial direction X-X axial
- Embodiment as a noble metal element 50 uses a noble metal plate. However, the main welding direction is at the third
- Embodiment no longer as in the second embodiment substantially parallel to the central axis XX, but at an angle ⁇ of about 40 ° selected.
- a funnel-shaped welded joint 6 is obtained, which lies partially below the noble metal element 50.
- an aspect ratio T / B> 3 wherein the width B of the welded joint 6 is given by a projection of the maximum radial to the central axis XX directed propagation of the weld 6 at the surface.
- Figure 6 shows a fourth embodiment of the invention, wherein the
- the weld joint 60 is made such that it does not leak out of the noble metal element 5 on the surface 20 facing the center electrode. This results in a particularly large area of the noble metal element 5, which is directed to the center electrode.
- the welded joint 60 of this embodiment is formed in the center axis X-X of the spark plug and is slightly tapered toward the
- a width B of the fourth embodiment corresponds to a diameter of the welded joint 60 at the
- the fourth embodiment further has the advantage that a punctiform
- an improved electrode for spark plugs can be provided, which has a very high durability despite lower precious metal use. It can also be ensured according to the invention that a weld seam is kept relatively small.
- noble metal elements with a volume in the range of 0.015 to 0.2 mm 3 are weldable, wherein 50% or less of
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- Manufacturing & Machinery (AREA)
- Spark Plugs (AREA)
Abstract
Description
Beschreibung Titel Description title
Elektrode für eine Zündkerze sowie Verfahren zu deren Herstellung Stand der Technik Electrode for a spark plug and method for its production. State of the art
Die vorliegende Erfindung betrifft eine Elektrode für eine Zündkerze sowie ein Verfahren zu deren Herstellung, wobei eine hervorragende Dauerhaltbarkeit eines Edelmetallelements auf einem Elektrodengrundmatenal bereitgestellt wird. The present invention relates to an electrode for a spark plug and a method of manufacturing the same, wherein excellent durability of a noble metal element on an electrode base material is provided.
Aus der DE 102 05 078 A1 ist eine Elektrode für eine Zündkerze bekannt, bei welcher ein Edelmetallplättchen auf ein Grundmaterial der Elektrode mittels Laserschweißen aufgeschweißt ist. Hierbei entsteht ein großer Schmelzabschnitt aus miteinander verschmolzenen Materialien der Grundelektrode und des Edelmetallplättchens von mehr als 50 Vol.-% des Edelmetallplättchens. From DE 102 05 078 A1 an electrode for a spark plug is known, in which a noble metal chip is welded onto a base material of the electrode by means of laser welding. This results in a large melting section of fused together materials of the base electrode and the noble metal platelet of more than 50 vol .-% of the noble metal platelet.
Hierdurch ist es notwendig, eine große Menge an teurem Edelmetall zur This makes it necessary to a large amount of expensive precious metal for
Herstellung der Elektrode zu verwenden. Dies führt jedoch zu hohen Preparation of the electrode to use. However, this leads to high
Herstellkosten der Elektrode. Production costs of the electrode.
Offenbarung der Erfindung Disclosure of the invention
Die erfindungsgemäße Elektrode mit den Merkmalen des Anspruchs 1 weist demgegenüber den Vorteil auf, dass eine Menge an Edelmetall für die Elektrode signifikant reduziert werden kann. Erfindungsgemäß wird nun eine In contrast, the electrode according to the invention with the features of claim 1 has the advantage that an amount of noble metal for the electrode can be significantly reduced. According to the invention is now a
Schweißverbindung zwischen dem Edelmetallelement und einem Welded connection between the noble metal element and a
Elektrodengrundmatenal erzeugt, welche ein Verhältnis einer maximalen Tiefe T der Schweißverbindung senkrecht zu einer Oberfläche der Elektrode zu einer maximalen Breite B der Schweißverbindung an der Elektrodenoberfläche aufweist, welches größer oder gleich 3 ist (T/B > 3). Durch Einhalten dieses Verhältnisses bei der Schweißnaht zwischen Edelmetallelement und Produces an electrode base material having a ratio of a maximum depth T of the welded joint perpendicular to a surface of the electrode to a maximum width B of the welded joint on the electrode surface which is greater than or equal to 3 (T / B> 3). By maintaining this relationship in the weld between precious metal element and
Elektrodengrundmatenal wird sichergestellt, dass die Schweißnaht nicht zu groß wird und zu viel Material des Edelmetallelements in einem Schmelzabschnitt der Schweißverbindung verbraucht wird. Dadurch können Elektroden für Zündkerzen hergestellt werden, welche trotz Verwendung kleinerer Edelmetallelemente trotzdem ausreichend Edelmetall an der Elektrode bereitstellen. Hierdurch kann die Dauerhaltbarkeit der Elektrode signifikant verbessert werden. Basic electrode material ensures that the weld is not too large and too much material of the precious metal element is consumed in a fusion section of the welded joint. As a result, electrodes for spark plugs can be produced, which nevertheless provide sufficient precious metal at the electrode despite the use of smaller noble metal elements. As a result, the durability of the electrode can be significantly improved.
Die Unteransprüche zeigen bevorzugte Weiterbildungen der Erfindung. The dependent claims show preferred developments of the invention.
Vorzugsweise sind 50 Vol.-% oder weniger des Edelmetallmaterials mit dem Elektrodengrundmaterial in der Schweißnaht verschmolzen. Hierdurch wird sichergestellt, dass die Schweißnaht nicht übermäßig dick wird und ausreichend Edelmetallmaterial für eine lange Dauerhaltbarkeit der Zündkerze vorhanden ist. Preferably, 50% by volume or less of the noble metal material is fused to the electrode base material in the weld. This will ensure that the weld does not become excessively thick and sufficient noble metal material is present for a long durability of the spark plug.
Besonders bevorzugt ist ein Volumen des Edelmetallelements vor dem Particularly preferred is a volume of the precious metal element before
Verschweißen in einem Bereich von 0,015 bis 0,2 mm3, vorzugsweise zwischenWelding in a range of 0.015 to 0.2 mm 3 , preferably between
0,075 bis 0, 15 mm3 und weiter bevorzugt ungefähr 0,1 mm3. 0.075 to 0.15 mm 3 and more preferably about 0.1 mm 3 .
Eine besonders gute Dauerhaltbarkeit der erfindungsgemäßen Elektrode wird erreicht, wenn das Edelmetallelement eine Kugel ist. Die Kugel weist A particularly good durability of the electrode according to the invention is achieved when the noble metal element is a sphere. The ball points
vorzugsweise einen Durchmesser von 0,3 bis 0,75 mm, vorzugsweise 0,4 bis 0,6 mm, und weiter bevorzugt ungefähr 0,5 mm auf. preferably a diameter of 0.3 to 0.75 mm, preferably 0.4 to 0.6 mm, and more preferably about 0.5 mm.
Alternativ ist das Edelmetallelement ein Edelmetallplättchen, vorzugsweise mit einer zylindrischen Form mit einem Durchmesser zwischen 0,4 bis 2,6 mm. Für Fahrzeugmotoren liegt der Durchmesser vorzugsweise zwischen 0,4 bis 0,8 mm, vorzugsweise 0,5 bis 0,7 mm und besonders bevorzugt ungefähr 0,6 mm. Für stationäre Gasmotoren liegt der Durchmesser vorzugsweise zwischen 2,2 bis 2,6 mm und ist bevorzugt ungefähr 2,4 mm. Eine Dicke des Edelmetallplättchens ist vorzugsweise in einem Bereich zwischen 0,2 bis 0,7 mm, vorzugsweise 0,25 bis 0,6 mm, und besonders bevorzugt ungefähr 0,3 mm. Für Fahrzeugmotoren ist die Dicke vorzugsweise ungefähr 0,3 mm, für stationäre Gasmotoren Alternatively, the noble metal element is a noble metal chip, preferably with a cylindrical shape having a diameter between 0.4 to 2.6 mm. For vehicle engines, the diameter is preferably between 0.4 to 0.8 mm, preferably 0.5 to 0.7 mm, and particularly preferably about 0.6 mm. For stationary gas engines, the diameter is preferably between 2.2 to 2.6 mm, and is preferably about 2.4 mm. A thickness of the noble metal chip is preferably in a range between 0.2 to 0.7 mm, preferably 0.25 to 0.6 mm, and more preferably about 0.3 mm. For vehicle engines, the thickness is preferably about 0.3 mm for stationary gas engines
vorzugsweise ungefähr 0,6 mm. preferably about 0.6 mm.
Besonders bevorzugt ist die Schweißnaht im Wesentlichen senkrecht zu einer Elektrodenoberfläche vorgesehen. Alternativ ist die Schweißnaht in einem Wnkel zur Elektrodenoberfläche, vorzugsweise in einem Winkel von 0° bis 60° vorgesehen (hier bitte bevorzugte Winkelmaße, wenn möglich, einfügen). Particularly preferably, the weld is provided substantially perpendicular to an electrode surface. Alternatively, the weld is in a Wnkel to the electrode surface, preferably at an angle of 0 ° to 60 ° provided (here please preferred angle dimensions, if possible, insert).
Gemäß einer weiteren bevorzugten Ausgestaltung der vorliegenden Erfindung ist die Schweißnaht ohne Unterbrechung am äußeren Umfang des According to a further preferred embodiment of the present invention, the weld is without interruption on the outer circumference of the
Edelmetallelements gebildet. Weiter bevorzugt ist eine maximalen Breite der Schweißnaht in einem Bereich von 0, 1 bis 0,3 mm, und besonders bevorzugt ca. 0,2 mm. Eine maximale Tiefe ist vorzugsweise in einem Bereich von 0,3 bis 0,9 mm und besonders bevorzugt 0,6 mm. Precious metal elements formed. More preferably, a maximum width of the weld in a range of 0, 1 to 0.3 mm, and particularly preferably about 0.2 mm. A maximum depth is preferably in a range of 0.3 to 0.9 mm, and more preferably 0.6 mm.
Weiter bevorzugt betrifft die Erfindung eine Zündkerze mit einer More preferably, the invention relates to a spark plug with a
erfindungsgemäßen Elektrode sowie ein Verfahren zur Herstellung einer Elektrode, wobei in einem ersten Schritt ein Elektrodengrundmaterial electrode according to the invention and a method for producing an electrode, wherein in a first step, an electrode base material
bereitgestellt wird und ein Edelmetallelement auf einer Oberfläche des is provided and a noble metal element on a surface of the
Elektrodengrundmaterials angeordnet wird. Anschließend wird das Electrode base material is arranged. Subsequently, the
Edelmetallelement auf das Elektrodengrundmaterial derart aufgeschweißt, dass ein Aspektverhältnis einer Tiefe T der Schweißverbindung zu einer an der Außenseite vorhandenen Breite B der Schweißverbindung > 3 ist. Das Precious metal element welded to the electrode base material such that an aspect ratio of a depth T of the welded joint to an existing on the outside width B of the welded joint> 3. The
Schweißen erfolgt dabei besonders bevorzugt mittels eines Lasers, insbesondere eines Faserlasers. Weiter bevorzugt wird vom Edelmetallelement ein Anteil vonWelding is carried out particularly preferably by means of a laser, in particular a fiber laser. More preferably, the precious metal element is a proportion of
50 Vol.-% oder weniger verschweißt, so dass noch ausreichend reines 50 vol .-% or less welded, so that still sufficiently pure
Edelmetall am Edelmetallelement vorhanden ist, so dass die Dauerhaltbarkeit der Elektrode sehr gut ist, ohne dass eine zu große Menge von teuerem Precious metal is present on the noble metal element, so that the durability of the electrode is very good, without being too large amount of expensive
Edelmetall verwendet werden muss. Precious metal must be used.
Zeichnung drawing
Nachfolgend werden Ausführungsbeispiele der Erfindung unter Bezugnahme auf die begleitende Zeichnung im Detail beschrieben. In der Zeichnung ist: Hereinafter, embodiments of the invention will be described in detail with reference to the accompanying drawings. In the drawing is:
Figur 1 eine schematische, teilweise geschnittene Seitenansicht eines brennraumseitigen Endes einer Zündkerze gemäß einem ersten Ausführungsbeispiel der Erfindung, Figur 2 eine schematische Teildraufsicht auf die Masseelektrode von Figure 1 is a schematic, partially sectioned side view of a combustion chamber end of a spark plug according to a first embodiment of the invention, Figure 2 is a schematic partial plan view of the ground electrode of
Figur 1 , Figur 3 eine schematische Schnittansicht der Masseelektrode von FigurFIG. 1, Figure 3 is a schematic sectional view of the ground electrode of FIG
1 , 1 ,
Figur 4 eine schematische Schnittansicht einer Masseelektrode gemäß einem zweiten Ausführungsbeispiel der Erfindung, FIG. 4 shows a schematic sectional view of a ground electrode according to a second exemplary embodiment of the invention,
Figur 5 eine schematische Schnittansicht einer Masseelektrode gemäß einem dritten Ausführungsbeispiel der Erfindung, und Figure 5 is a schematic sectional view of a ground electrode according to a third embodiment of the invention, and
Figur 6 eine schematische Schnittansicht einer Masseelektrode gemäß einem vierten Ausführungsbeispiel der Erfindung, FIG. 6 shows a schematic sectional view of a ground electrode according to a fourth exemplary embodiment of the invention,
Bevorzugte Ausführungsformen der Erfindung Preferred embodiments of the invention
Nachfolgend wird unter Bezugnahme auf die Figuren 1 bis 3 eine Elektrode für eine Zündkerze 1 gemäß einem ersten Ausführungsbeispiel der Erfindung beschrieben. Hereinafter, an electrode for a spark plug 1 according to a first embodiment of the invention will be described with reference to FIGS.
Wie aus der schematischen Ansicht von Figur 1 ersichtlich ist, umfasst die Zündkerze 1 eine Masseelektrode 2 und eine Mittelelektrode 3, welche in einer Mittelachse X-X der Zündkerze angeordnet ist. In diesem beschriebenen As can be seen from the schematic view of Figure 1, the spark plug 1 comprises a ground electrode 2 and a center electrode 3 which is arranged in a center axis X-X of the spark plug. In this described
Ausführungsbeispiel ist die erfindungsgemäße Elektrode die Masseelektrode 2. Es sei jedoch angemerkt, dass die erfindungsgemäße Elektrode auch die Mittelelektrode 3 sein kann oder beide Elektroden in erfindungsgemäßer Weise ausgeführt sein können. Embodiment, the electrode according to the invention is the ground electrode 2. It should be noted, however, that the electrode according to the invention may also be the center electrode 3 or both electrodes may be embodied in accordance with the invention.
Wie aus Figur 1 ersichtlich ist, weist die Masseelektrode 2 eine Fläche 20 auf, welche zur anderen Elektrode gerichtet ist und dabei senkrecht zur Mittelachse X-X angeordnet ist. Die Mittelelektrode 3 weist eine Fläche 30 auf, welche zur Masseelektrode gerichtet ist und ebenfalls senkrecht zur Mittelachse X-X ausgerichtet ist. As can be seen from Figure 1, the ground electrode 2 has a surface 20 which is directed to the other electrode and is arranged perpendicular to the central axis X-X. The center electrode 3 has a surface 30 which is directed towards the ground electrode and is also aligned perpendicular to the central axis X-X.
Die Masseelektrode 2 umfasst ein Elektrodengrundmaterial 4 aus einem The ground electrode 2 comprises an electrode base material 4 made of one
Material, welches kein Edelmetall enthält, beispielsweise eine Nickellegierung. Ferner umfasst die Masseelektrode 2 ein Edelmetallelement 5, welches mittels einer Schweißverbindung 6 am Elektrodengrundmaterial 4 befestigt ist. Das Edelmetallelement 5 ist in diesem Ausführungsbeispiel eine Kugel und die Schweißverbindung 6 ist ringförmig um die Kugel herum ausgebildet, wie in Figur 2 gezeigt. Material which contains no precious metal, for example a nickel alloy. Furthermore, the ground electrode 2 comprises a noble metal element 5, which by means of a welded joint 6 is fixed to the electrode base material 4. The noble metal element 5 is a ball in this embodiment, and the welded joint 6 is annularly formed around the ball, as shown in FIG.
Wie in der Vergrößerung von Figur 3 ersichtlich ist, ist die Schweißverbindung 6 derart ausgebildet, dass die Schweißverbindung 6 in axialer Richtung X-X eine maximale Tiefe T, d.h. maximale Ausdehnung der Schweißnaht parallel zur Mittelachse X-X, aufweist. Parallel zur Fläche 20 weist die Schweißverbindung 6 ferner eine maximale Breite B an der Oberfläche auf (vergleiche auch Figur 2).As can be seen in the enlargement of Figure 3, the welded joint 6 is formed such that the welded joint 6 in the axial direction X-X has a maximum depth T, i. maximum extent of the weld parallel to the central axis X-X. Parallel to the surface 20, the welded joint 6 also has a maximum width B at the surface (see also Figure 2).
Die Breite B der Schweißverbindung 6 ist definiert als maximale Länge der Schweißnaht in einer radialen Richtung von der Mittelachse X-X der Zündkerze an der Oberfläche der Schweißverbindung 6. Die Schweißverbindung 6 dieses Ausführungsbeispiels ist mittels eines Faserlasers hergestellt, so dass eine hohe Strahlqualität sichergestellt ist, um die Schweißverbindung 6 möglichst homogen herzustellen. Für die Schweißverbindung 6 wird dabei sowohl Material des Edelmetallelements 5 als auch des Elektrodengrundmaterials 4 aufgeschmolzen und das miteinander verschmolzene Material bildet dann die Schweißverbindung 6. Ein Aspektverhältnis einer maximalen Ausdehnung der Schweißverbindung 6 in axialer Richtung X-X zu einer maximalen Breite B parallel zur Fläche 20 ist dabei größer oder gleich 3 (T/B > 3). Wie aus Figur 3 deutlich wird, wird dabei weniger als 50% des Volumens des Edelmetallelements 50 in die The width B of the welded joint 6 is defined as the maximum length of the weld in a radial direction from the center axis XX of the spark plug to the surface of the welded joint 6. The welded joint 6 of this embodiment is made by means of a fiber laser so that high beam quality is ensured to make the weld 6 as homogeneous as possible. For the welded joint 6, both material of the noble metal element 5 and of the electrode base material 4 is melted, and the material fused together forms the welded joint 6. An aspect ratio of a maximum expansion of the welded joint 6 in the axial direction XX to a maximum width B parallel to the surface 20 greater than or equal to 3 (T / B> 3). As is clear from Figure 3, while less than 50% of the volume of the precious metal element 50 in the
Schweißverbindung 6 eingebunden. Hierdurch bleibt ein großes Welded joint 6 integrated. This leaves a big one
Edelmetallvolumen (in diesem Ausführungsbeispiel mehr als 80%) vorhanden, wodurch eine sehr hohe Dauerhaltbarkeit der Zündkerze bei minimalem Einsatz von Edelmetall erhalten wird. In diesem Ausführungsbeispiel ist eine maximale Breite B 0,2 mm und eine maximale Ausdehnung in Axialrichtung X-X 0,7 mm, so dass ein Aspektverhältnis von 3,5 erhalten wird (0,7 / 0,2 = 3,5). Der Schweißvorgang zur Befestigung des Edelmetallelements 5 am Precious metal volume (more than 80% in this embodiment), whereby a very high durability of the spark plug is obtained with minimal use of precious metal. In this embodiment, a maximum width B is 0.2 mm and a maximum extension in the axial direction X-X is 0.7 mm, so that an aspect ratio of 3.5 is obtained (0.7 / 0.2 = 3.5). The welding process for fixing the precious metal element 5 am
Elektronengrundmaterial 4 wird dabei in einem Schritt vorgenommen, bevor die Masseelektrode 2 um 90° umgebogen wird. Ein ursprünglicher Durchmesser des kugelförmigen Edelmetallelements war dabei 0,5 mm. Für das Electron base material 4 is made in one step before the ground electrode 2 is bent by 90 °. An original diameter of the spherical precious metal element was 0.5 mm. For the
erfindungsgemäße Verfahren ermöglicht somit insbesondere die Verwendung eines Faserlasers, dass eine sehr exakte Schweißnaht mit sehr konstanter Breite und sehr konstanter Ausdehnung in axialer Richtung X-X der Zündkerze erhalten werden kann. Alternativ kann statt eines Faserlasers auch ein anderer Laser zum Schweißen verwendet werden. The method according to the invention thus makes it possible, in particular, to use a fiber laser that obtains a very exact weld seam with a very constant width and a very constant extent in the axial direction XX of the spark plug can be. Alternatively, instead of a fiber laser, another laser can be used for welding.
Somit zeigt die vorliegende Erfindung auf überraschend einfache Weise einen Weg, wie Edelmetall bei Zündkerzen eingespart werden kann, ohne dass dadurch eine Dauerhaltbarkeit der Zündkerze reduziert wird. Durch die Thus, the present invention surprisingly demonstrates a way in which precious metal can be saved in spark plugs without thereby reducing the durability of the spark plug. By the
Einsparung von Edelmetall kann dabei insbesondere eine Herstellung der Zündkerze signifikant verbilligt werden. Da es sich bei Zündkerzen um Saving precious metal can be significantly reduced in particular a production of the spark plug. Since it is at spark plugs to
Massenbauteile handelt, ergeben sich hierdurch große Einsparpotentiale. Es sei weiter angemerkt, dass die Dauerhaltbarkeit der Zündkerze weiter verbessert werden kann, wenn sowohl die Masseelektrode 2 als auch die Mittelelektrode 3 ein gemäß der erfindungsgemäßen Definition des Aspektverhältnisses von > 3 angeschweißtes Edelmetallelement aufweist. Mass components, this results in large savings. It should further be noted that the durability of the spark plug can be further improved if both the ground electrode 2 and the center electrode 3 have a noble metal element welded in accordance with the definition of the aspect ratio according to the invention of> 3.
Die Figuren 4 bis 6 zeigen alternative Ausgestaltungen der Erfindung, wobei gleiche bzw. funktional gleiche Teile mit den gleichen Bezugszeichen wie im ersten Ausführungsbeispiel bezeichnet sind. Figures 4 to 6 show alternative embodiments of the invention, wherein identical or functionally identical parts are denoted by the same reference numerals as in the first embodiment.
Figur 4 zeigt die Verwendung eines Plättchens aus Edelmetall als Figure 4 shows the use of a platelet of precious metal as
Edelmetallelement 50. Das Edelmetallplättchen ist als kleinerer Zylinder gebildet und mittels einer Schweißverbindung 6 an das Elektrodengrundmaterial 4 angeschweißt. Während beim ersten Ausführungsbeispiel in den Figuren 1 bis 3 ungefähr eine Tiefe der Schweißnaht in axialer Richtung X-X die axiale Noble metal element 50. The noble metal chip is formed as a smaller cylinder and welded to the electrode base material 4 by means of a welded joint 6. While in the first embodiment in Figures 1 to 3 approximately a depth of the weld in the axial direction X-X axial
Ausdehnung der Schweißverbindung definierte, ist beim zweiten Expansion of the weld defined, is the second
Ausführungsbeispiel die axiale Ausbreitung der Schweißnaht 6 zum großen Teil am seitlichen Umfangsrand des Edelmetallelements 50 gebildet. Auch dieses Aspektverhältnis der maximalen Tiefe T zur maximalen Breite B an der Embodiment, the axial expansion of the weld 6 formed for the most part at the lateral peripheral edge of the noble metal element 50. Also, this aspect ratio of the maximum depth T to the maximum width B at the
Oberfläche der Elektrode ist größer oder gleich 3. Surface of the electrode is greater than or equal to 3.
Im dritten Ausführungsbeispiel von Figur 5 wird wie beim zweiten In the third embodiment of Figure 5 is like the second
Ausführungsbeispiel als Edelmetallelement 50 ein Edelmetallplättchen verwendet. Allerdings ist die Hauptschweißrichtung beim dritten Embodiment as a noble metal element 50 uses a noble metal plate. However, the main welding direction is at the third
Ausführungsbeispiel nicht mehr wie beim zweiten Ausführungsbeispiel im Wesentlichen parallel zur Mittelachse X-X, sondern in einem Winkel α von ca. 40° gewählt. Hierdurch wird eine trichterförmige Schweißverbindung 6 erhalten, welche teilweise unterhalb des Edelmetallelements 50 liegt. Auch bei dieser Schweißverbindung 6 ist ein Aspektverhältnis T/B > 3, wobei die Breite B der Schweißverbindung 6 durch eine Projektion der maximalen radial zur Mittelachse X-X gerichteten Ausbreitung der Schweißnaht 6 an der Oberfläche gegeben ist. Figur 6 zeigt ein viertes Ausführungsbeispiel der Erfindung, wobei das Embodiment no longer as in the second embodiment substantially parallel to the central axis XX, but at an angle α of about 40 ° selected. As a result, a funnel-shaped welded joint 6 is obtained, which lies partially below the noble metal element 50. Also with this Welded joint 6 is an aspect ratio T / B> 3, wherein the width B of the welded joint 6 is given by a projection of the maximum radial to the central axis XX directed propagation of the weld 6 at the surface. Figure 6 shows a fourth embodiment of the invention, wherein the
Edelmetallelement 5, welches ursprünglich auch eine Kugel war, von einer entgegengesetzten Gegenseite 21 an der Masseelektrode 2 her geschweißt ist. Hierdurch ergibt sich einerseits keine ringförmige Schweißnaht, wie in den vorhergehenden Ausführungsbeispielen, sondern eine im Wesentlichen zylindrische Schweißnaht, welche von der Gegenseite 21 bis zu einem Noble metal element 5, which was originally also a ball, is welded from an opposite opposite side 21 at the ground electrode 2 ago. This results in the one hand, no annular weld, as in the previous embodiments, but a substantially cylindrical weld, which from the opposite side 21 to a
Fußbereich des Edelmetallelements 5 reicht. Dabei ist die Schweißverbindung 60 derart ausgeführt, dass sie nicht aus dem Edelmetallelement 5 an der zur Mittelelektrode gerichteten Fläche 20 austritt. Somit ergibt sich eine besonders große Fläche des Edelmetallelements 5, welche zur Mittelelektrode gerichtet ist. Foot area of the precious metal element 5 ranges. At this time, the weld joint 60 is made such that it does not leak out of the noble metal element 5 on the surface 20 facing the center electrode. This results in a particularly large area of the noble metal element 5, which is directed to the center electrode.
Die Schweißverbindung 60 dieses Ausführungsbeispiels ist in der Mittelachse X- X der Zündkerze ausgebildet und läuft leicht konisch in Richtung zum The welded joint 60 of this embodiment is formed in the center axis X-X of the spark plug and is slightly tapered toward the
Edelmetallelement 5 zu. Eine Breite B des vierten Ausführungsbeispiels entspricht dabei einem Durchmesser der Schweißverbindung 60 an der Noble metal element 5 to. A width B of the fourth embodiment corresponds to a diameter of the welded joint 60 at the
Gegenseite 21. Eine in Richtung der Mittelachse X-X verlaufende Ausdehnung der Schweißverbindung 60 entspricht dabei der Tiefe T der Schweißverbindung in der Masseelektrode 2. Neben dem vorher erwähnten Vorteil, dass die gesamte zur anderen Elektrode gerichtete Fläche des Edelmetallelements 5 am 21. An extension of the welded connection 60 running in the direction of the central axis X-X corresponds to the depth T of the welded connection in the ground electrode 2. In addition to the previously mentioned advantage that the entire surface of the noble metal element 5 facing the other electrode 5
Funkenerzeugungsbereich der Zündkerze zur Verfügung steht, weist das vierte Ausführungsbeispiel ferner den Vorteil auf, dass eine punktförmige Spark generating region of the spark plug is available, the fourth embodiment further has the advantage that a punctiform
Verschweißung möglich ist, so dass ein Anlagenaufwand für die Schweißanlage deutlich reduziert werden kann, da keine Relativbewegungen zwischen der Elektrode und der Schweißvorrichtung notwendig sind. Somit kann erfindungsgemäß eine verbesserte Elektrode für Zündkerzen bereitgestellt werden, welche trotz geringerem Edelmetalleinsatz eine sehr hohe Dauerhaltbarkeit aufweist. Auch kann erfindungsgemäß sichergestellt werden, dass eine Schweißnaht relativ klein gehalten wird. Insbesondere ist es erfindungsgemäß möglich, dass Edelmetallelemente mit einem Volumen im Bereich von 0,015 bis 0,2 mm3 aufschweißbar sind, wobei 50% oder weniger desWelding is possible, so that investment costs for the welding system can be significantly reduced, since no relative movements between the electrode and the welding device are necessary. Thus, according to the invention an improved electrode for spark plugs can be provided, which has a very high durability despite lower precious metal use. It can also be ensured according to the invention that a weld seam is kept relatively small. In particular, it is possible according to the invention that noble metal elements with a volume in the range of 0.015 to 0.2 mm 3 are weldable, wherein 50% or less of
Edelmetallvolumens mit dem Elektrodengrundmaterial verschmolzen werden. Precious metal volume are merged with the electrode base material.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102011077279.0A DE102011077279B4 (en) | 2011-06-09 | 2011-06-09 | Electrode for a spark plug and method for its manufacture |
| PCT/EP2012/056643 WO2012167972A1 (en) | 2011-06-09 | 2012-04-12 | Electrode for an ignition plug and method for the production thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2719037A1 true EP2719037A1 (en) | 2014-04-16 |
| EP2719037B1 EP2719037B1 (en) | 2015-10-21 |
Family
ID=45974336
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12714689.2A Revoked EP2719037B1 (en) | 2011-06-09 | 2012-04-12 | Electrode for an ignition plug and method for the production thereof |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US9263856B2 (en) |
| EP (1) | EP2719037B1 (en) |
| JP (1) | JP5965997B2 (en) |
| CN (1) | CN103582985B (en) |
| DE (1) | DE102011077279B4 (en) |
| ES (1) | ES2552519T3 (en) |
| WO (1) | WO2012167972A1 (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105684245B (en) * | 2014-05-15 | 2017-07-18 | 日本特殊陶业株式会社 | Spark plug |
| JP5956513B2 (en) | 2014-06-30 | 2016-07-27 | 日本特殊陶業株式会社 | Spark plug |
| JP5956514B2 (en) | 2014-06-30 | 2016-07-27 | 日本特殊陶業株式会社 | Spark plug |
| JP6243476B2 (en) | 2016-05-24 | 2017-12-06 | 日本特殊陶業株式会社 | Spark plug and manufacturing method thereof |
| JP6177968B1 (en) * | 2016-06-27 | 2017-08-09 | 日本特殊陶業株式会社 | Spark plug |
| DE102018110571B4 (en) * | 2018-05-03 | 2025-05-22 | Man Energy Solutions Se | Spark plug for an internal combustion engine |
| DE102018110580B4 (en) | 2018-05-03 | 2025-03-06 | Man Energy Solutions Se | spark plug for an internal combustion engine |
| JP6731450B2 (en) | 2018-07-11 | 2020-07-29 | 日本特殊陶業株式会社 | Spark plug |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003217792A (en) | 2002-01-17 | 2003-07-31 | Denso Corp | Spark plug and manufacturing method of the same |
| JP2004095214A (en) | 2002-08-29 | 2004-03-25 | Ngk Spark Plug Co Ltd | Spark plug and manufacturing method for the same |
| JP2010238499A (en) | 2009-03-31 | 2010-10-21 | Ngk Spark Plug Co Ltd | Spark plug |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0645049A (en) * | 1992-07-22 | 1994-02-18 | Ngk Spark Plug Co Ltd | Manufacture of spark plug electrode |
| US6791194B1 (en) * | 1996-05-30 | 2004-09-14 | Hitachi, Ltd. | Circuit tape having adhesive film, semiconductor device, and a method for manufacturing the same |
| JP3121309B2 (en) | 1998-02-16 | 2000-12-25 | 株式会社デンソー | Spark plugs for internal combustion engines |
| JP3361479B2 (en) * | 1999-04-30 | 2003-01-07 | 日本特殊陶業株式会社 | Manufacturing method of spark plug |
| DE10103045A1 (en) * | 2001-01-24 | 2002-07-25 | Bosch Gmbh Robert | Manufacturing ignition plug electrode involves joining electrode to precious metal using heat generated by continuously operating laser beam, causing melting in boundary region |
| JP4271379B2 (en) | 2001-02-08 | 2009-06-03 | 株式会社デンソー | Spark plug |
| JP2002280145A (en) * | 2001-03-19 | 2002-09-27 | Ngk Spark Plug Co Ltd | Spark plug and method for manufacturing the same |
| JP4069826B2 (en) * | 2003-07-30 | 2008-04-02 | 株式会社デンソー | Spark plug and manufacturing method thereof |
| US7557495B2 (en) * | 2005-11-08 | 2009-07-07 | Paul Tinwell | Spark plug having precious metal pad attached to ground electrode and method of making same |
| US7923909B2 (en) * | 2007-01-18 | 2011-04-12 | Federal-Mogul World Wide, Inc. | Ignition device having an electrode with a platinum firing tip and method of construction |
| JP2008204917A (en) * | 2007-02-22 | 2008-09-04 | Ngk Spark Plug Co Ltd | Spark plug and manufacturing method of spark plug |
| US8115372B2 (en) * | 2007-08-01 | 2012-02-14 | Ngk Spark Plug Co., Ltd. | Spark plug for internal combustion engine and method of manufacturing the same |
| JP4617388B1 (en) | 2009-08-03 | 2011-01-26 | 日本特殊陶業株式会社 | Spark plug |
| JP4928596B2 (en) * | 2009-12-04 | 2012-05-09 | 日本特殊陶業株式会社 | Spark plug and manufacturing method thereof |
-
2011
- 2011-06-09 DE DE102011077279.0A patent/DE102011077279B4/en active Active
-
2012
- 2012-04-12 US US14/125,044 patent/US9263856B2/en active Active
- 2012-04-12 JP JP2014513952A patent/JP5965997B2/en active Active
- 2012-04-12 EP EP12714689.2A patent/EP2719037B1/en not_active Revoked
- 2012-04-12 CN CN201280028188.XA patent/CN103582985B/en active Active
- 2012-04-12 ES ES12714689.2T patent/ES2552519T3/en active Active
- 2012-04-12 WO PCT/EP2012/056643 patent/WO2012167972A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003217792A (en) | 2002-01-17 | 2003-07-31 | Denso Corp | Spark plug and manufacturing method of the same |
| JP2004095214A (en) | 2002-08-29 | 2004-03-25 | Ngk Spark Plug Co Ltd | Spark plug and manufacturing method for the same |
| JP2010238499A (en) | 2009-03-31 | 2010-10-21 | Ngk Spark Plug Co Ltd | Spark plug |
Non-Patent Citations (1)
| Title |
|---|
| See also references of WO2012167972A1 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102011077279A1 (en) | 2012-12-13 |
| US9263856B2 (en) | 2016-02-16 |
| JP5965997B2 (en) | 2016-08-10 |
| CN103582985A (en) | 2014-02-12 |
| US20140203701A1 (en) | 2014-07-24 |
| JP2014519169A (en) | 2014-08-07 |
| EP2719037B1 (en) | 2015-10-21 |
| WO2012167972A1 (en) | 2012-12-13 |
| DE102011077279B4 (en) | 2024-08-22 |
| CN103582985B (en) | 2019-01-15 |
| ES2552519T3 (en) | 2015-11-30 |
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