EP2629901B1 - Drawing press with dynamically optimized blank holding and deep drawing method - Google Patents
Drawing press with dynamically optimized blank holding and deep drawing method Download PDFInfo
- Publication number
- EP2629901B1 EP2629901B1 EP11770114.4A EP11770114A EP2629901B1 EP 2629901 B1 EP2629901 B1 EP 2629901B1 EP 11770114 A EP11770114 A EP 11770114A EP 2629901 B1 EP2629901 B1 EP 2629901B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ram
- drive
- press
- gear
- servomotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/20—Deep-drawing
- B21D22/22—Deep-drawing with devices for holding the edge of the blanks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D24/00—Special deep-drawing arrangements in, or in connection with, presses
- B21D24/10—Devices controlling or operating blank holders independently, or in conjunction with dies
- B21D24/12—Devices controlling or operating blank holders independently, or in conjunction with dies mechanically
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/10—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by toggle mechanism
- B30B1/14—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by toggle mechanism operated by cams, eccentrics, or cranks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/26—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
- B30B1/261—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks by cams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/26—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
- B30B1/266—Drive systems for the cam, eccentric or crank axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/26—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
- B30B1/28—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks the cam, crank, or eccentric being disposed below the lower platen or table and operating to pull down the upper platen or slide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/14—Control arrangements for mechanically-driven presses
- B30B15/148—Electrical control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
- B30B15/18—Control arrangements for fluid-driven presses controlling the reciprocating motion of the ram
- B30B15/20—Control arrangements for fluid-driven presses controlling the reciprocating motion of the ram controlling the speed of the ram, e.g. the speed of the approach, pressing or return strokes
Definitions
- the invention relates to a drawing press and a method for Tiefzichen, which is particularly suitable for integration in press lines, press lines, hybrid presses or transfer presses for the production of body parts.
- the drawing press according to the invention is particularly suitable for high stroke rates.
- the first press stage is usually a drawing press, which gives a previously flat board a spatial form. This is done in a drawing tool that clamps the edge of the board, and also allows controlled to slide towards the center of the sheet, while the enclosed by the blank holder part of the sheet between a die and a stamp receives the desired spatial shape.
- the plunger takes the reversal point U t in at least two temporally spaced points in time TA, TB in a single press stroke, running servo motor and closed die tool.
- closed tool is understood to mean that state in which the die tool is in contact with the workpiece, for example a sheet metal part.
- the plunger drive has the task of closing movement and the generation of the plate holding force. Instead of braking to the reversal point U t , the braking of the servomotor is initiated late, such that an overflow takes place.
- the area of the overflow is preferably of the order of magnitude which results, for example, in an eight-membered press drive with a blank holder.
- the forming process in which the stamping tool deforms the board held at the edge, can be started upon reaching the reversal point U t , ie, clearly before reaching the holding position of the plunger.
- the table drive associated with the plunger tool can be started.
- the servomotor accelerates the sheet metal holding drive, So the ram, in the reverse direction of rotation such that the second reaching the reversal point coincides with still closed die tool at least approximately to the time of reaching the movement end point of the table drive.
- the movement end point of the table drive may be an extended position of its coupling elements, if it is designed as a toggle mechanism or as an eccentric or other coupling mechanism.
- the tappet with the die tool that is to say the sheet metal holding drive
- the tappet with the die tool already has an initial rotational speed at the second reaching of the reversal point, which accelerates the lifting of the die tool from the sheet metal part.
- the open time of the tool is increased overall, so that the press in turn can work faster overall.
- the servomotor of the ram drive stops exactly at the reversal point U t , can be achieved by significantly more than 10% increased stroke rates.
- the table drive is designed as a coupling transmission, whose elements are in an extended position upon reaching the upper end position.
- structurally simple eccentric drives can be used both in the ram drive and in the table drive.
- the ram drive already extending to only 200 ° degree of the circumference of the drive wheel of the eccentric teeth sufficient.
- a toothing extends, which extends by 120 ° degrees to the drive of the eccentric. 360 ° all-round gears are superfluous. This leads to significantly less expensive designs of the drives.
- the concept presented allows the provision of a sheet metal holder, which may be supported for example on a stationary abutment.
- This blank holder rests relative to the punch tool which is moved into the die tool by the movement of the table during the drawing operation.
- the purpose of the table drive Due to the stationary during the drawing operation positioning of the sheet holder, no, or at least almost no energy is required to apply the sheet holding force.
- the plunger carrying the die tool is held by the plunger drive substantially in the vicinity of the reversal point U t . While this is done with cam gears ideal and without reversal of motion of the corresponding servo motor, this is achieved when using a linkage with extended position with expiring and reversing servomotor by the almost maintained stretched position of the coupling elements.
- the occurring movements of the plunger in the direction of movement are small and can be compensated for example by the elastic springing of the press frame.
- the plunger drive preferably has a blocking position, in which acts on the plunger Forces are at least largely, if not completely bypassed the actual drive source, such as a servomotor, are introduced into the press frame. It can find eccentric, toggle, cam or similar gear application.
- the extended position is the position in which the lever arm of the eccentric (connecting line between the center of rotation of the eccentric and the center of the eccentric) is aligned with the connected connecting rod.
- the table drive provides the punch stroke, which is required for shaping the sheet metal part, preferably while the ram drive is in blocking position or other rest position.
- the die tool rests during the drawing process, in particular, it applies the sheet holding force against the likewise stationary sheet holder.
- the sheet-holding force is thus preferably initiated statically in the press frame both on the part of the plunger and the die carried by him, as well as on the part of the sheet holder and does not have to be applied by drives. This considerably reduces the power required to drive the ram as well as to drive the table. The power required to move the plunger is low.
- the ram drive need only be uniquely constructed prior to the start of a pull stroke, after placing the die tool on the board. It is then held statically by the press frame.
- the sheet holding force can also be applied by a short-stroke plate holder drive.
- the plate holder drive may also have a blocking position.
- it can be used as a short-stroke eccentric drive or be designed as a cam drive, which biases the blank holder against the edge of the die tool and introduces the clamping forces directly into the press frame.
- a blocking position is reached here when the eccentric drive is in an extended position or a cam drive is on a cam portion of maximum radius.
- a movement of the driving servomotor has no or only a negligible minimum sheet holder movement result.
- the proposed press concept minimizes the power to be applied to the ram drive and the table drive and the power exchange between these drives.
- the press comes, compared to presses where an intense exchange of energy between ram drive and die cushion takes place, with the same power with smaller drives.
- the otherwise required total stroke of, for example, 1300 mm in two strokes namely the stroke of the plunger and the stroke of the table, divided.
- the stroke of the ram mainly serves to open and close the tool
- the stroke of the table is used to move the punch and thus to carry out the actual drawing process.
- the ram stroke may e.g. only 100 mm and the table lift, e.g. only 300 or 400 mm.
- the plunger drive can turn out smaller than a conventional drive.
- the linearly movable table can have a group of passages through which supporting elements extend. These support elements, for example in the form of straight pressure pins, extend through these passages and support the blank holder on an abutment.
- the abutment is preferably arranged stationary with respect to the press frame. This means that the position of the sheet holder with respect to the press frame is fixed or optionally fixed by an adjustment.
- the blanking force is determined by the springing of the press frame.
- This springing can be in the range of a few millimeters to a few 10 mm.
- the elastically stored in the press frame energy can be transferred back on the return stroke of the plunger on the ram drive, which further reduces the gross energy consumption of the drawing press.
- abutment hydraulic or mechanical nature of the abutment It is, as mentioned, also possible to associate an abutment hydraulic or mechanical nature of the abutment.
- a short-stroke toggle mechanism or an eccentric or the like The adjustment stroke will typically be at most a few 10 mm.
- This concept is particularly advantageous when the plunger drive between the two times in which it has its reversal position U t , performs a certain movement, or if he can drive with little force in its blocking position and lock there, as it is in a Cam mechanism may be the case.
- the blank holder force can be applied after blocking the plunger of the short-stroke plate holder drive.
- the Verstellhub the sheet holder drive is then preferably at least as large as the total occurring springing of the press frame.
- both the ram drive and the table drive are preferably servomotor drives.
- the servomotors work on the plunger or the table preferably via gears that have at least one rest position.
- a rest position is a position in which the reduction between servo motor and plunger or table in at least one point is very large or even infinite. This applies to eccentric gear as well as toggle mechanism in the extended position of the elements involved. Multi-unit transmissions with multiple stretched positions can be used to advantage.
- FIG. 1 a drawing press 10 is illustrated, which can be used for the production of large sheet metal parts, such as body parts.
- the drawing press 10 includes a press frame, the at least one, preferably a plurality, preferably vertically oriented stand 11, 12, a head 13, which is supported by the uprights 11, 12 and a pedestal 14 belonging under or between the uprights 11 , 12 is arranged.
- the head 13, the stand 11, 12 and the base 14 form a closed frame.
- a plunger 15 is mounted linearly movable in a vertical movement direction 16, for example.
- linear guides 17 provided on the uprights 11, 12 are used.
- the plunger 15 serves to receive an upper tool part, which is designed as a die tool 18. It is in FIG. 1 shown in section and has a rim 19, which serves for clamping and holding the edge of a workpiece during the drawing process.
- the workpiece is formed by a board 20, ie an initially flat sheet.
- the rim 19 surrounds a tool cavity 21 into which the workpiece is to be deformed.
- a ram drive 22 which comprises one or more servo motors 23, 24 which are connected via one or more gear 25, 26 with the plunger 15.
- the two gear 25, 26 are coupling gear suitable design.
- each example is an eccentric gear designed mirror-symmetrically with respect to one another. They each comprise an eccentric 27, 28, which is coupled via a connecting rod 29, 30 with the plunger 15.
- the drawing press 10 has a press table 31, on which a travel table 32 can be arranged.
- a travel table 32 is used in a known manner the tool change.
- the drive table 32 carries the lower tool part, to which a tool support 33, with a punch tool 34 arranged thereon and a blank holder 35 belong.
- the punch tool 34 is a male whose upper contour corresponds to the cavity 31. It is surrounded by the rectangular-shaped sheet holder 35 in most cases, wherein the sheet holder 35 and the punch tool 34 are movable relative to each other with respect to the movement direction 16.
- the unit consisting of the punch tool 34, the tool support 33, the drive table 32 and the press table 31 rests on a table drive 36 which is movable in the direction of movement 16 (see corresponding arrow) in the direction of the plunger 15 and away from it.
- the press table 31, or its table drive 36 is linearly movable in the press frame on the uprights 11, 12 and / or the base 14 by means of guide means 37 in the direction of movement.
- the gear 38, 39 each comprise an eccentric 42, 43, which is connected via a connecting rod 44, 45 with the press table 31.
- the blank holder 35 is supported on suitable abutment elements, for example in the form of pressure pins 46, on an abutment 47.
- the abutment 47 may be arranged stationary in the simplest case with respect to the base 14. Alternatively, it may be associated with an adjustment device 48 which can adjust the position of the abutment 47 with respect to the direction of movement 16, for example. this happens usually in no-load condition.
- the adjustment 48 may also be designed so that it can adjust the abutment 47 under load, for example, to specifically influence or regulate the force acting on the blank holder 35 and thus on the drawing edge of the workpiece force.
- the adjusting apparatus 48 may be in the form of hydraulic cylinders, toggle adjusters, Hubspindelverstellapparaten or the like. Between the abutment 47 and the table drive 36 16 oriented linear guides 49 may be provided in the direction of movement.
- the drawing press 10 in the in FIG. 2 illustrated position transferred.
- the servo motors 23, 24 not shown here have the eccentric 27, 28 turned so far that the plunger 15 has reached its lower reversal point U t for the first time.
- the edge 19 of the Matrizentechnikzeugs 18 on the edge of the board 20 and begins this against the Sheet holder 35 to press.
- the blank holder 35 rests unrelentably on the abutment 47 via the support elements 46, so that now the press frame is tensioned in the direction of movement 16. Its spring constant determined in conjunction with the set position of the sheet holder 35, the force acting on the edge of the board 20 clamping force very precise.
- the servomotors 23, 24 are completely or at least almost free of load.
- the sheet-holding force is supported on the head 13 via the Pleuelexzenteran Aunt located in the extended position of the transmission 25 and 26. No energy is consumed to maintain the holding force acting on the edge of the board 20. There is also no energy exchange between ram drive and any die cushion instead.
- the servo motors 23, 24 begin to brake when approaching the reversal point U t , pass through the reversal point U t and then stop, as shown in the diagram FIG. 7 , there curve I emerges.
- the plunger 15 thus performs after passing through the time TA a barely noticeable movement away from the reversal point U t .
- the servomotors 23, 24 then stop at time TC and immediately or shortly thereafter reverse their direction of rotation to again pass through the reversal point U t . This happens at the time TB.
- the gears 38, 39 reach their extended positions at this exact time, marking the completion of the drawing operation.
- the opening movement of the die tool 18 starts by moving away from the turnaround point U t in the case of already rotating, ie, in the time interval from TC to TB, pre-accelerated servomotors 23, 24.
- the opening of the tool is done very quickly, faster in any case, than it the case would be, the servomotors would still stand still at time TB.
- the braking of the servomotors when approaching the plunger position to the reversal point U t can be done relatively late, so that despite possibly full braking power at TA still no engine stall is reached, but only at TC.
- the actual drawing process is initiated via TC to TB, the end of which in FIG. 3 is illustrated.
- the servomotors 40, 41 are activated, so that the eccentrics 42, 43 with the connecting rods 44, 45 go into an extended position, and thus reach the top dead center of the table drive 36.
- the punch tool 34 is fully retracted into the die tool 18.
- the reduction between the servomotors 41, 42 and the press table 31 approaches infinity, so that the punch tool 34 can apply very high pressures to the workpiece.
- the tool consisting of the die tool 18 and the punch tool 34 is opened again as described above, by moving the plunger 15 upwards and the press table 31 downwards while the sheet holder 35 continues to rest.
- the drawing press 10 so far described offers a concept which is suitable for the further use of drawing tools which have hitherto been used in presses with drawing cushions arranged at the bottom.
- the press table 31 has a group 50 of openings 51, 52, 53, through which the support elements 46 can optionally be inserted therethrough.
- tools of different sizes can be used, whose blank holder 35 span different distances. This results in a geometrically variable introduction of force for the sheet holder 35. This also provides increased freedom or comfort in tool design.
- the presented operating concept with at least two passes of the reversal point U t during a press cycle shortens the cycle time and increases the stroke rate and output.
- the plunger 15 can be moved by the gear 25, 26 pulling when the servomotors 23, 24 are arranged on the base 14.
- the drive of the press table 31 in this and in all other embodiments by a single servo motor 40 can be effected when the gears of the eccentric 42, 43 mesh with each other or when the eccentric 42, 43 are connected in any other way by suitable transmission means.
- the eccentric 42, 43 may optionally be formed as a full circle. This measure can also be found in the eccentrics 27, 28 and their gears application.
- FIG. 5 a drive device which can be used either as a ram drive 22 as well as a table drive 36 application. Also, this drive has a rest position when its links 52, 53 are in an extended position. In this extended position causes a rotation of the driving servo motor 23, 24 (or corresponding to 40, 41) no or only an extremely low linear adjustment of the connected member, such as the plunger 15. These forces acting on straight paths by the handlebars 52, 53 at the machine frame supported without the Load servo motors.
- FIG. 6 schematically shows a transmission 22, which is designed as a cam gear 54. It has a driven by the servo motor 23 cam 55 and a cam follower 56, for example in the form of a roller, which follows the curve circumference and thus performs a predetermined by the different radii of the cam linear, reciprocating motion.
- the cam follower 56 is guided in a linear guide 57 and connected to the plunger 15.
- the cam gear can the movement curve II of FIG. 7 provide.
- the cam 55 has at its one portion 58 of constant radius. This determines the reversal point U t .
- the servomotor 23 can be operated not only reversing, but alternatively also continuously.
- the plunger 15 then moves to the reversal point U t , takes this during the time TA, the time TB and possibly other times eg between TA and TB.
- the plate holding force does not have to be applied by the rotating servomotor in this phase, because forces acting on the plunger 15 produce no torque because of the radius of the cam which is constant in this section 58.
- the servomotor 23 can be operated at a constant speed, at a varying speed, with a constant direction of rotation or with alternating directions of rotation.
- these acceleration phases can be moved into the period of the drawing process.
- at least in the embodiment of FIG 6 are partly or completely dispensed with acceleration and braking operations.
- the drawing press (10) has for driving its plunger (15) a direction-reversing gear (22, 54), for example a coupling gear, and at least one servo motor (23).
- the servo motor (23) passes through that of the reversal point U t of the plunger movement is determined by the kinematics of the linkage, for example, the extended position of an eccentric drive.
- the servo motor (23) is driven in such a way that it first passes through this reversal point U t , then stops, reverses and then again passes through again to open the tool (18) ,
- the still braking and re-accelerating the servomotor for the upper plunger (15) still or even during the actual drawing operation, ie during the sheet metal forming takes place, which significantly shortens the cycle time.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Press Drives And Press Lines (AREA)
- Control Of Presses (AREA)
Description
Die Erfindung betrifft eine Ziehpresse und ein Verfahren zum Tiefzichen, die sich insbesonders für die Integration in Pressenstraßen, Pressenlinien, Hybridpressenanlagen oder Transferpressen zur Herstellung von Karosseriebauteilen eignet. Die erfindungsgemäße Ziehpresse eignet sich insbesondere für hohe Hubzahlen.The invention relates to a drawing press and a method for Tiefzichen, which is particularly suitable for integration in press lines, press lines, hybrid presses or transfer presses for the production of body parts. The drawing press according to the invention is particularly suitable for high stroke rates.
Bei der Herstellung von Karosserieteilen oder anderen großflächigen, räumlich geformten Blechteilen ist die erste Pressenstufe meist eine Ziehpresse, die einer bis dahin ebenen Platine eine räumliche Form gibt. Dies erfolgt in einem Ziehwerkzeug, das den Rand der Platine klemmend festhält, bzw. auch kontrolliert zum Blechzentrum hin gleiten lässt, während der von dem Blechhalter umschlossene Teil des Blechs zwischen einer Matrize und einem Stempel die gewünschte räumliche Form erhält.In the production of body parts or other large-scale, spatially shaped sheet metal parts, the first press stage is usually a drawing press, which gives a previously flat board a spatial form. This is done in a drawing tool that clamps the edge of the board, and also allows controlled to slide towards the center of the sheet, while the enclosed by the blank holder part of the sheet between a die and a stamp receives the desired spatial shape.
Es haben sich dabei heute Ziehpressen etabliert, bei denen der Stempel auf einem Pressentisch ruhend gelagert und die zugeordnete Matrize an dem vertikal auf und ab bewegbaren Stößel gehalten ist. Der Blechhalter umgibt den Stößel und wird gegen die Kraft eines Ziehkissens von dem Rand der Matrize während des Ziehvorgangs nach unten gedrückt. Bei dieser Grundkonfiguration entsteht die konvex gewölbte Blechseite auf dem Blechteil oben, wie es für die nachfolgenden Pressenstufen auch gewünscht ist. In den nachfolgenden Pressenstufen werden insbesondere auch Stanzvorgänge durchgeführt. Bei Karosserieteilen ist es in der Regel erforderlich, dass der entstehende Stanzgrat auf der Hohlseite, d.h. der konkav gewölbten Unterseite des Blechteils liegt. Nachdem Wendestationen und dergleichen zwischen den einzelnen Pressenstufen abzulehnen sind, hat sich die hier angesprochene Bauform als Standart etabliert. Bauformen mit unten liegender Matrize und oben liegendem Stempel (sowie oben liegenden Blechhalter) wie beispielsweise aus der
Pressen, der Eingangs genannten Art, mit oben liegender Matrize und unten liegendem, ruhend gelagertem Stempel sind beispielsweise aus der
Außerdem kommt es in einer solchen Presse zu erheblichen Energieumsätzen. Zum Niederdrücken des Blechhalters ist eine erhebliche Kraft, nämlich die Blechhaltekraft zu überwinden. Diese Kraft lasst sich nicht beliebig vermindern - im Gegenteil, mit zunehmender Blechfestigkeit muss sie größer werden. Der vom Blechhalter bei diesem Konzept zurückzulegende Weg lässt sich ebenfalls nicht beliebig verkleinern, denn er entspricht im Wesentlichen der Ziehtiefe und ist somit durch die Geometrie des Werkstücks vorgegeben. Auch wenn die vom Ziehkissen umgesetzte Energie notfalls in einen Speicher, in ein Netz oder an andere Verbraucher zurückgespeist werden kann, sind Energieverluste nahezu unvermeidlich.In addition, it comes in such a press to considerable energy sales. To depress the sheet holder is a significant force, namely to overcome the plate holding force. This force can not be reduced arbitrarily - on the contrary, it must be larger with increasing sheet strength. The path to be traveled by the blank holder in this concept can likewise not be reduced arbitrarily, because it substantially corresponds to the depth of draw and is thus predetermined by the geometry of the workpiece. Even if the energy converted by the die cushion can be fed back into a store, into a network or to other consumers, energy losses are almost inevitable.
Außerdem offenbart die
Es ist deshalb Aufgabe der Erfindung, ein Pressenkonzept und ein Umformverfahren anzugeben, mit dem sich unter Erbringung der im nachfolgenden sich anschließenden Pressenstufen gewünschten Bauteilorientierung Tiefziehbauteile bei hoher Hubzahl mit geringem Energieaufwand herstellen lassen.It is therefore an object of the invention to provide a press concept and a forming process, with which can be produced at a high stroke rate with low energy consumption while providing the desired in the following subsequent press stages component orientation thermoforming.
Diese Aufgabe mit der Ziehpresse nach Anspruch 1 bzw. dem Verfahren nach Anspruch 12 gelöst:
- Die erfindungsgemäße Ziehpresse weist wie üblich ein Pressengestell auf, das ein- oder mehrteilig ausgebildet sein kann. Es kann einen Kopf, einen Tisch und dazwischen angeordneten Ständern umfassen. Es ist ein Stößel zur Aufnahme eines Matrizenwerkzeugs vorgesehen, der in einer Verstellrichtung verstellbar gelagert ist. Zu seinem Antrieb dient mindestens ein Stößelantrieb, der mindestens einem Servomotor aufweist, der mit dem Stößel über ein Koppelgetriebe oder ein Kurvengetriebe verbunden ist. Als Koppelgetriebe wird jedes Getriebe verstanden, bei dem eine gleichmäßige Drehbewegung in eine periodisch veränderliche Bewegung umgeformt wird. Es weist somit mindestens einen Umkehrpunkt auf, bei dem die erzeugte Linearbewegung umkehrt, ohne dass die Drehrichtung des antreibenden Servomotors umkehren müsste. Eine solche Bewegungscharakteristik kann alternativ auch mit einem Kurvengetriebe erreicht werden, das z.B. aus einer drehenden Kurvenscheibe oder einem Nocken und einem linear beweglichen Kurvenfolgerelement besteht.
- As usual, the drawing press according to the invention has a press frame, which can be designed in one or more parts. It can include a head, a table and uprights in between. It is provided a plunger for receiving a Matrizenwerkzeugs, which is adjustably mounted in an adjustment. At least one ram drive, which has at least one servomotor which is connected to the ram via a coupling gear or a cam mechanism, serves for its drive. Coupling gear is understood to be any gear in which a uniform rotational movement is converted into a periodically variable movement. It thus has at least one reversal point, in which the generated linear motion reverses, without reversing the direction of rotation of the driving servomotor would. Such a movement characteristic can alternatively be achieved with a cam gear, which consists for example of a rotating cam or a cam and a linearly movable cam follower element.
Bei der erfindungsgemäßen Presse nimmt der Stößel bei einem einzigen Pressenhub, laufendem Servomotor und geschlossenem Matrizenwerkzeug den Umkehrpunkt Ut in wenigstens zwei zeitlich beabstandeten Zeitpunkten TA, TB ein. Unter geschlossenem Werkzeug wird dabei derjenige.Zustand verstanden, bei dem das Matrizenwerkzeug mit dem Werkstück, z.B. einem Blechteil in Berührung steht.In the press according to the invention the plunger takes the reversal point U t in at least two temporally spaced points in time TA, TB in a single press stroke, running servo motor and closed die tool. The term "closed tool" is understood to mean that state in which the die tool is in contact with the workpiece, for example a sheet metal part.
Durch das mindestens zweimalige Einnehmen des Umkehrpunktes werden dynamische Vorteile erzielt, die eine erhebliche Steigerung der Pressenarbeitsgeschwindigkeit bei geminderter oder gleich bleibender Maschinenbelastung und gegebenenfalls geringeren Spitzenbelastungen an den beteiligten Servomotoren ermöglichen. Der Stößelantrieb hat die Aufgabe der Schließbewegung und der Erzeugung der Blechhaltekraft. Anstatt auf den Umkehrpunkt Ut zu bremsen, wird die Bremsung des Servomotors verspätet eingeleitet, derart, dass ein Überlauf stattfindet. Der Bereich des Überlaufs befindet sich vorzugsweise in einer Größenordnung, wie er sich beispielsweise bei einem achtgliedrigen Pressenantrieb mit Blechhalter ergibt. Der Umformvorgang, bei dem das Stempelwerkzeug die am Rand gehaltene Platine verformt, kann mit Erreichen des Umkehrpunkts Ut, also deutlich vor Erreichen der Halteposition des Stößels begonnen werden. So kann mit dem ersten Erreichen des Umkehrpunkts Ut des Stößels und des Matrizenwerkzeugs, der dem Stempelwerkzeug zugeordnete Tischantrieb gestarte_t werden. Zeitlich deutlich bevor die obere Endlage des Tischantriebs erreicht ist, beschleunigt der Servomotor des Blechhalteantriebs, also des Stößels, in umgekehrter Drehrichtung derart, dass das zweite Erreichen des Umkehrpunkts bei noch immer geschlossenem Matrizenwerkzeug wenigstens ungefähr mit dem Zeitpunkt des Erreichens des Bewegungsendpunkts des Tischantriebs zusammenfällt. Der Bewegungsendpunkt des Tischantriebs kann eine Strecklage seiner Koppelelemente sein, wenn er als Kniehebelgetriebe oder als Exzentergetriebe oder als sonstiges Koppelgetriebe ausgebildet ist.By at least two times taking the turning point dynamic advantages are achieved, which allow a significant increase in the press working speed with reduced or constant machine load and possibly lower peak loads on the servomotors involved. The plunger drive has the task of closing movement and the generation of the plate holding force. Instead of braking to the reversal point U t , the braking of the servomotor is initiated late, such that an overflow takes place. The area of the overflow is preferably of the order of magnitude which results, for example, in an eight-membered press drive with a blank holder. The forming process, in which the stamping tool deforms the board held at the edge, can be started upon reaching the reversal point U t , ie, clearly before reaching the holding position of the plunger. Thus, with the first reaching of the reversal point U t of the plunger and the die tool, the table drive associated with the plunger tool can be started. Well in time before the upper end position of the table drive is reached, the servomotor accelerates the sheet metal holding drive, So the ram, in the reverse direction of rotation such that the second reaching the reversal point coincides with still closed die tool at least approximately to the time of reaching the movement end point of the table drive. The movement end point of the table drive may be an extended position of its coupling elements, if it is designed as a toggle mechanism or as an eccentric or other coupling mechanism.
Durch die vorgestellte Arbeitsweise hat der Stößel mit dem Matrizenwerkzeug, also der Blechhalteantrieb, beim zweiten Erreichen des Umkehrpunkts bereits eine Ausgangsdrehzahl, die das Abheben des Matrizenwerkzeugs von dem Blechteil beschleunigt. Damit wird die Offenzeit des Werkzeugs insgesamt vergrößert, so dass die Presse wiederum insgesamt schneller arbeiten kann. Gegenüber einer mechanisch gleichen Presse mit identischem Aufbau, bei der der Servomotor des Stößelantriebs genau im Umkehrpunkt Ut stoppt, lassen sich um deutlich mehr als 10% erhöhte Hubzahlen erreichen.As a result of the mode of operation presented, the tappet with the die tool, that is to say the sheet metal holding drive, already has an initial rotational speed at the second reaching of the reversal point, which accelerates the lifting of the die tool from the sheet metal part. Thus, the open time of the tool is increased overall, so that the press in turn can work faster overall. Compared to a mechanically identical press of identical design, in which the servomotor of the ram drive stops exactly at the reversal point U t , can be achieved by significantly more than 10% increased stroke rates.
Vorzugsweise ist auch der Tischantrieb als Koppelgetriebe ausgebildet, dessen Elemente bei Erreichen der oberen Endlage in Strecklage sind. Damit können sowohl im Stößelantrieb als auch im Tischtrieb baulich einfache Exzenterantriebe verwendet werden. Gleichzeitig ist für den Stößelantrieb schon eine sich um lediglich 200° Grad des Umfangs des Antriebsrads des Exzenters erstreckende Verzahnung ausreichend. Für den Tischantrieb reicht eine Verzahnung, die sich um 120° Grad um den Antrieb des Exzenters erstreckt. 360° Grad Rundum-Verzahnungen sind überflüssig. Dies führt zu deutlich kostengünstigeren Bauformen der Antriebe.Preferably, the table drive is designed as a coupling transmission, whose elements are in an extended position upon reaching the upper end position. Thus structurally simple eccentric drives can be used both in the ram drive and in the table drive. At the same time for the ram drive already extending to only 200 ° degree of the circumference of the drive wheel of the eccentric teeth sufficient. For the table drive a toothing extends, which extends by 120 ° degrees to the drive of the eccentric. 360 ° all-round gears are superfluous. This leads to significantly less expensive designs of the drives.
Zusätzlich ist es möglich, die Antriebsbereiche der Servomotoren des Stößelantriebs und des Tischantriebs so aufeinander abzustimmen, dass einer der Servomotoren generatorisch Energie zurück gewinnt, die in einen Speicher oder an wenigstens einen der Servomotore des jeweilig anderen Antriebs zugeführt wird, um dort zur Beschleunigung des Servomotors beizutragen.In addition, it is possible to match the drive ranges of the servo motors of the ram drive and the table drive so that one of the servomotors regeneratively regenerates energy which is fed into a memory or at least one of the servomotors of the respective other drive, there to accelerate the servomotor contribute.
Das vorgestellte Konzept ermöglicht die Vorsehung eines Blechhalters, der z.B. an einem ortsfesten Widerlager abgestützt sein kann. Dieser Blechhalter ruht in Bezug auf das Stempelwerkzeug, das durch die Bewegung des Tischs während des Ziehvorgangs in das Matrizenwerkzeug hinein bewegt wird. Dazu dient der Tischantrieb. Durch die während des Ziehvorgangs ruhende Positionierung des Blechhalters, wird zum Aufbringen der Blechhaltekraft keine, oder zumindest fast keine, Energie benötigt. Der das Matrizenwerkzeug tragende Stößel wird von dem Stößelantrieb im Wesentlichen in der Nähe des Umkehrpunkts Ut gehalten. Während dies mit Kurvengetrieben ideal und auch ohne Bewegungsumkehr des entsprechenden Servomotors zu bewerkstelligen ist, wird dies bei der Verwendung eines Koppelgetriebes mit Strecklage bei auslaufendem und reversierendem Servomotor durch die nahezu eingehaltene Strecklage der Koppelelemente erreicht. Die dabei auftretenden Bewegungen des Stößels in Bewegungsrichtung sind gering und können z.B. von der elastischen Auffederung des Pressengestells ausgeglichen werden. Alternativ ist es möglich, das Widerlager des Blechhalters mit einer vorzugsweise kurzhubigen und harten Federung oder mit einer Kraftregeleinrichtung, z.B. hydraulischer oder mechanischer Natur auszustatten.The concept presented allows the provision of a sheet metal holder, which may be supported for example on a stationary abutment. This blank holder rests relative to the punch tool which is moved into the die tool by the movement of the table during the drawing operation. The purpose of the table drive. Due to the stationary during the drawing operation positioning of the sheet holder, no, or at least almost no energy is required to apply the sheet holding force. The plunger carrying the die tool is held by the plunger drive substantially in the vicinity of the reversal point U t . While this is done with cam gears ideal and without reversal of motion of the corresponding servo motor, this is achieved when using a linkage with extended position with expiring and reversing servomotor by the almost maintained stretched position of the coupling elements. The occurring movements of the plunger in the direction of movement are small and can be compensated for example by the elastic springing of the press frame. Alternatively, it is possible to equip the abutment of the sheet metal holder with a preferably kurzhubigen and hard suspension or with a force control device, eg hydraulic or mechanical nature.
Wie erläutert, weist der Stößelantrieb vorzugsweise eine Blockierstellung auf, in der auf den Stößel einwirkende Kräfte unter zumindest weitgehender, wenn nicht vollständiger Umgehung der eigentlichen Antriebsquelle, wie beispielsweise eines Servomotors, in das Pressengestell eingeleitet werden. Es können Exzentergetriebe, Kniehebelgetriebe, Kurvengetriebe oder ähnliche Getriebe Anwendung finden. Bei einem Exzentergetriebe ist die Strecklage diejenige Lage, in der der Hebelarm des Exzenters (Verbindungslinie zwischen Drehzentrum des Exzenters und Mittelpunkt des Exzenters) mit dem angeschlossenem Pleuel fluchtet.As explained, the plunger drive preferably has a blocking position, in which acts on the plunger Forces are at least largely, if not completely bypassed the actual drive source, such as a servomotor, are introduced into the press frame. It can find eccentric, toggle, cam or similar gear application. In an eccentric gear, the extended position is the position in which the lever arm of the eccentric (connecting line between the center of rotation of the eccentric and the center of the eccentric) is aligned with the connected connecting rod.
Der Tischantrieb erbringt den Stempelhub, der zur Formgebung des Blechteils erforderlich ist, vorzugsweise während sich der Stößelantrieb in Blockierstellung oder einer sonstigen Ruhestellung befindet. Das Matrizenwerkzeug ruht während des Ziehvorgangs, wobei sie insbesondere die Blechhaltekraft gegen den ebenfalls ruhenden Blechhalter aufbringt. Die Blechhaltekraft wird somit vorzugsweise sowohl seitens des Stößels und der von ihm getragenen Matrize, wie auch seitens des Blechhalters statisch in das Pressengestell eingeleitet und muss nicht von Antrieben aufgebracht werden. Dies senkt die zum Antrieb des Stößels wie auch zum Antrieb des Tischs erforderliche Leistung erheblich. Die für die Bewegung des Stößels erforderliche Leistung ist gering. Abgesehen von der für das dynamische Beschleunigen und Abbremsen des Stößels und der Matrize erforderlichen Leistung muss von dem Stößelantrieb lediglich vor Beginn eines Ziehhubs, nach dem Aufsetzen den Matrizenwerkzeugs auf der Platine, die Blechhaltekraft einmalig aufgebaut werden. Sie wird dann von dem Pressengestell statisch gehalten. Alternativ kann die Blechhaltekraft auch von einem kurzhubigen Blechhalterantrieb aufgebracht werden. Auch der Blechhalterantrieb kann eine Blockierstellung aufweisen. Z.B. kann er als kurzhubiger Exzenterantrieb oder als Nockenantrieb ausgebildet sein, der den Blechhalter gegen den Rand des Matrizenwerkzeugs spannt und die Spannkräfte direkt in das Pressengestell einleitet. Eine Blockierstellung ist hier erreicht, wenn der Exzenterantrieb in Strecklage steht oder ein Nockenantrieb auf einem Nockenabschnitt maximalen Radius steht. Eine Bewegung des antreibenden Servomotors hat hier keine oder nur eine vernachlässigbar minimale Blechhalterbewegung zur Folge.The table drive provides the punch stroke, which is required for shaping the sheet metal part, preferably while the ram drive is in blocking position or other rest position. The die tool rests during the drawing process, in particular, it applies the sheet holding force against the likewise stationary sheet holder. The sheet-holding force is thus preferably initiated statically in the press frame both on the part of the plunger and the die carried by him, as well as on the part of the sheet holder and does not have to be applied by drives. This considerably reduces the power required to drive the ram as well as to drive the table. The power required to move the plunger is low. Apart from the power required to dynamically accelerate and decelerate the ram and die, the ram drive need only be uniquely constructed prior to the start of a pull stroke, after placing the die tool on the board. It is then held statically by the press frame. Alternatively, the sheet holding force can also be applied by a short-stroke plate holder drive. The plate holder drive may also have a blocking position. For example, it can be used as a short-stroke eccentric drive or be designed as a cam drive, which biases the blank holder against the edge of the die tool and introduces the clamping forces directly into the press frame. A blocking position is reached here when the eccentric drive is in an extended position or a cam drive is on a cam portion of maximum radius. A movement of the driving servomotor has no or only a negligible minimum sheet holder movement result.
Zum Antrieb des Tischs ist nur die Verformungsarbeit für die Platine zu leisten.To drive the table is only the work of deformation for the board to afford.
Das vorgestellte Pressenkonzept minimiert die an dem Stößelantrieb und dem Tischantrieb aufzubringende Leistung und den Leistungsaustausch zwischen diesen Antrieben. Insoweit kommt die Presse, im Vergleich zu Pressen bei denen ein intensiver Energieaustausch zwischen Stößelantrieb und Ziehkissen stattfindet, bei gleicher Leistung mit kleineren Antrieben aus.The proposed press concept minimizes the power to be applied to the ram drive and the table drive and the power exchange between these drives. In that regard, the press comes, compared to presses where an intense exchange of energy between ram drive and die cushion takes place, with the same power with smaller drives.
Außerdem ist bei dem vorgestellten Pressenkonzept der sonst erforderliche Gesamthub von beispielsweise 1300 mm auf zwei Hübe, nämlich den Hub des Stößels und den Hub des Tischs, aufgeteilt. Während der Hub des Stößels vor allem dem Öffnen und Schließen des Werkzeugs dient, dient der Hub des Tischs zum Verfahren des Stempels und somit zur Durchführung des eigentlichen Ziehvorgangs. Der Stößelhub kann z.B. lediglich 100 mm betragen und der Tischhub z.B. lediglich 300 oder 400 mm. Auch aus diesem Grund kann der Stößelantrieb kleiner ausfallen als ein herkömmlicher Antrieb.In addition, in the presented press concept the otherwise required total stroke of, for example, 1300 mm in two strokes, namely the stroke of the plunger and the stroke of the table, divided. While the stroke of the ram mainly serves to open and close the tool, the stroke of the table is used to move the punch and thus to carry out the actual drawing process. The ram stroke may e.g. only 100 mm and the table lift, e.g. only 300 or 400 mm. Also for this reason, the plunger drive can turn out smaller than a conventional drive.
Das vorgestellte Pressenkonzept gestattet die Weiterbenutzung vorhandener Werkzeugsätze, die an sich für Betrieb mit ruhendem Stempel und während des Ziehvorgangs abwärts bewegtem Blechhalter vorgesehen waren. Auch können herkömmliche Transfereinrichtungen ohne nennenswerte Anpassung weiter verwendet werden. Bei der erfindungsgemäßen Ziehpresse kann der linear bewegliche Tisch eine Gruppe von Durchgängen aufweisen, durch die hindurch sich Abstützelemente erstrecken. Diese Abstützelemente, beispielsweise in Gestalt gerader Druckbolzen, erstrecken sich durch diese Durchgänge und stützen den Blechhalter an einem Widerlager ab. Das Widerlager ist vorzugsweise bezüglich des Pressengestells ortsfest angeordnet. Dies bedeutet, dass die Position des Blechhalters in Bezug auf das Pressengestell fest oder gegebenenfalls über eine Einstellvorrichtung fest vorgegeben ist. Wird die auf dem Blechhalter liegende Platine von der Matrize gegen den Blechhalter gespannt und geht der Stößelantrieb dann in Blockierstellung (d.h. zum Beispiel sein Getriebe in Strecklage), wird die Blechhaltekraft durch die Auffederung des Pressengestells bestimmt. Diese Auffederung kann im Bereich von wenigen Millimetern bis wenigen 10 mm liegen. Die im Pressengestell elastisch gespeicherte Energie kann beim Rückhub des Stößels auf den Stößelantrieb rück übertragen werden, was den Bruttoenergieverbrauch der Ziehpresse weiter senkt.The proposed press concept allows the continued use of existing tool sets, which in themselves for operation with resting stamp and during the drawing process down Moving blank holder were provided. Also, conventional transfer devices can continue to be used without significant adaptation. In the drawing press according to the invention, the linearly movable table can have a group of passages through which supporting elements extend. These support elements, for example in the form of straight pressure pins, extend through these passages and support the blank holder on an abutment. The abutment is preferably arranged stationary with respect to the press frame. This means that the position of the sheet holder with respect to the press frame is fixed or optionally fixed by an adjustment. If the board lying on the blank holder is clamped by the die against the blank holder and then the plunger drive is in blocking position (ie, for example, its gear in an extended position), the blanking force is determined by the springing of the press frame. This springing can be in the range of a few millimeters to a few 10 mm. The elastically stored in the press frame energy can be transferred back on the return stroke of the plunger on the ram drive, which further reduces the gross energy consumption of the drawing press.
Es ist, wie erwähnt, auch möglich, dem Widerlager einen Verstellantrieb hydraulischer oder mechanischer Natur zuzuordnen. Beispielsweise kann der Verstellantrieb wie oben erläutert ein kurzhubiges Kniehebelgetriebe oder auch ein Exzentergetriebe oder dergleichen sein. Der Verstellhub wird typischerweise allenfalls wenige 10 mm betragen. Dieses Konzept ist insbesondere dann vorteilhaft, wenn der Stößelantrieb zwischen den beiden Zeitpunkten, in denen er seine Umkehrlage Ut hat, eine gewisse Bewegung vollführt, oder wenn er nur mit geringer Kraft in seine Blockierstellung fahren und sich dort arretieren kann, Wie es bei einem Kurvengetriebe der Fall sein kann. In diesem Fall lässt sich die Blechhalterkraft nach Blockierung des Stößels von dem kurzhubigen Blechhalterantrieb aufbringen. Der Verstellhub des Blechhalterantriebs ist dann vorzugsweise mindestens so groß wie die insgesamt auftretende Auffederung des Pressengestells.It is, as mentioned, also possible to associate an abutment hydraulic or mechanical nature of the abutment. For example, the adjustment as explained above, a short-stroke toggle mechanism or an eccentric or the like. The adjustment stroke will typically be at most a few 10 mm. This concept is particularly advantageous when the plunger drive between the two times in which it has its reversal position U t , performs a certain movement, or if he can drive with little force in its blocking position and lock there, as it is in a Cam mechanism may be the case. In this case, the blank holder force can be applied after blocking the plunger of the short-stroke plate holder drive. The Verstellhub the sheet holder drive is then preferably at least as large as the total occurring springing of the press frame.
Unabhängig voneinander sind sowohl der Stößelantrieb wie auch der Tischantrieb vorzugsweise Servomotorantriebe. Die Servomotoren arbeiten auf den Stößel bzw. den Tisch vorzugsweise über Getriebe, die mindestens eine Ruhelage aufweisen. Eine Ruhelage ist eine Stellung, bei der die Untersetzung zwischen Servomotor und Stößel bzw. Tisch in wenigstens einem Punkt sehr groß bzw. sogar unendlich wird. Dies gilt für Exzentergetriebe wie auch für Kniehebelgetriebe in der Strecklage der beteiligten Elemente. Mehrgliedrige Getriebe mit mehreren Strecklagen können vorteilhaft verwendet werden.Independently of each other, both the ram drive and the table drive are preferably servomotor drives. The servomotors work on the plunger or the table preferably via gears that have at least one rest position. A rest position is a position in which the reduction between servo motor and plunger or table in at least one point is very large or even infinite. This applies to eccentric gear as well as toggle mechanism in the extended position of the elements involved. Multi-unit transmissions with multiple stretched positions can be used to advantage.
Weiter Einzelheiten vorteilhafter Ausführungsformen der Erfindung ergeben sich aus Ansprüchen, der Zeichnung oder der Beschreibung. Es zeigen:
-
Figur 1 - eine erfindungsgemäße Ziehpresse in schematisierter Darstellung bei offenem Werkzeug, -
Figur 2 - diePresse nach Figur 1 zu Beginn eines Ziehvorgangs, -
Figur 3 - diePresse nach Figur 1 bei Abschluss eines Ziehvorgangs, -
Figur 4 - eine abgewandelte Ausführungsform der erfindungsgemäßen Ziehpresse in schematisierter Darstellung, -
Figur 5 - ein abgewandelter Antrieb der als Stößelantrieb oder alternativ auch als Tischantrieb bei der erfindungsgemäßen Ziehpresse dienen kann, -
Figur 6 - ein weiterer abgewandelter Antrieb der als Stößelantrieb bei der erfindungsgemäßen Ziehpresse dienen kann, -
Figur 7 - Weg/Zeit-Diagramme des Stößelantriebs.
-
FIG. 1 a drawing press according to the invention in a schematic representation with an open tool, -
FIG. 2 - the press afterFIG. 1 at the beginning of a drawing process, -
FIG. 3 - the press afterFIG. 1 upon completion of a drawing operation, -
FIG. 4 - A modified embodiment of the drawing press according to the invention in a schematic representation, -
FIG. 5 a modified drive which can serve as a ram drive or alternatively also as a table drive in the drawing press according to the invention, -
FIG. 6 a further modified drive which can serve as a ram drive in the drawing press according to the invention, -
FIG. 7 - Distance / time diagrams of the ram drive.
In
Der Stößel 15 dient der Aufnahme eines oberen Werkzeugteils, das als Matrizenwerkzeug 18 ausgebildet ist. Es ist in
Zum Antrieb des Stößels 15 dient ein Stößelantrieb 22, der einen oder auch mehrere Servomotore 23, 24 umfasst, die über ein oder mehrere Getriebe 25, 26 mit dem Stößel 15 verbunden sind. Die beiden Getriebe 25, 26 sind Koppelgetriebe geeigneter Bauart. Im vorliegenden Ausführungsbeispiel handelt es sich jeweils beispielhaft um zueinander spiegelsymmetrisch aufgebaute Exzentergetriebe. Sie umfassen jeweils einen Exzenter 27, 28, der über einen Pleuel 29, 30 mit dem Stößel 15 gekoppelt ist.To drive the
Im Weiteren weist die Ziehpresse 10 einen Pressentisch 31 auf, auf dem ein Fahrtisch 32 angeordnet sein kann. Der Fahrtisch 32 dient in bekannter Weise dem Werkzeugwechsel. Der Fahrtisch 32 trägt den unteren Werkzeugteil, zu dem eine Werkzeugunterstützung 33, mit einem darauf angeordneten Stempelwerkzeug 34 und ein Blechhalter 35 gehören. Das Stempelwerkzeug 34 ist eine Patrize, deren obere Kontur dem Hohlraum 31 entspricht. Sie ist von dem in den meisten Fällen rechteckringförmigen Blechhalter 35 umgeben, wobei der Blechhalter 35 und das Stempelwerkzeug 34 bezüglich der Bewegungsrichtung 16 gegeneinander beweglich sind.Furthermore, the
Die aus dem Stempelwerkzeug 34, der Werkzeugunterstützung 33, dem Fahrtisch 32 und dem Pressentisch 31 bestehende Einheit ruht auf einem Tischantrieb 36, der in Bewegungsrichtung 16 (siehe entsprechender Pfeil) in Richtung auf den Stößel 15 hin und von diesem weg bewegbar ist. Der Pressentisch 31, bzw. sein Tischantrieb 36, ist in dem Pressengestell an den Ständern 11, 12 und/oder dem Sockel 14 mittels Führungseinrichtungen 37 linear in Bewegungsrichtung verfahrbar. Zu dem Tischantrieb 36 gehören ein oder mehrere Getriebe 38, 39, die, wie schon die Getriebe 25, 26, jeweils als Koppelgetriebe aufgebaut sind. Sie weisen eine Blockierstellung auf. Sie sind z.B. als Exzentergetriebe ausgebildet, die den Pressentisch 31 mit einem oder mehreren Servomotoren 40, 41 in Antriebsverbindung bringen. Die Getriebe 38, 39 umfassen jeweils einen Exzenter 42, 43, der über ein Pleuel 44, 45 mit dem Pressentisch 31 verbunden ist.The unit consisting of the
Der Blechhalter 35 stützt sich über geeignete Abstützelemente, beispielsweise in Gestalt von Druckbolzen 46, auf einem Widerlager 47 ab. Das Widerlager 47 kann im einfachsten Fall bezüglich des Sockels 14 ortsfest angeordnet sein. Alternativ kann es mit einem Verstellapparat 48 in Verbindung stehen, der die Position des Widerlagers 47, in Bezug auf die Bewegungsrichtung 16, z.B. justieren kann. Dies erfolgt üblicherweise im lastfreien Zustand. Der Verstellapparat 48 kann jedoch auch so ausgebildet sein, dass er das Widerlager 47 unter Last verstellen kann, beispielsweise um die auf den Blechhalter 35 und somit auf den Ziehrand des Werkstücks einwirkende Kraft gezielt zu beeinflussen oder zu regulieren. Der Verstellapparat 48 kann in Gestalt von Hydraulikzylindern, Kniehebelverstellerapparaten, Hubspindelverstellapparaten oder dergleichen ausgebildet sein. Zwischen dem Widerlager 47 und dem Tischantrieb 36 können in Bewegungsrichtung 16 orientierte Linearführungen 49 vorgesehen sein.The
Die in soweit beschriebene Ziehpresse 10 arbeitet wie folgt:
- Zunächst befindet sich die
Ziehpresse 1 in Offenstellung. Dazuist der Stößel 15 durch entsprechende Drehung der Exzenter 27, 28 in eine obere Position verfahren.Der Pressentisch 31 ist durch entsprechende Drehung der Exzenter 42, 43 in eine untere Position gefahren. Somitsteht das Stempelwerkzeug 34 wenig oder nicht wenig überden Blechhalter 35 vor. Eine imWesentlichen ebene Platine 20 kann aufden Blechhalter 35 aufgelegt werden.
- First, the
drawing press 1 is in the open position. For this purpose, theplunger 15 is moved by appropriate rotation of the eccentric 27, 28 in an upper position. The press table 31 is driven by corresponding rotation of the eccentric 42, 43 in a lower position. Thus, thepunch tool 34 protrudes little or not much above thesheet holder 35. A substantiallyplanar board 20 can be placed on theblank holder 35.
Sobald entsprechende hier nicht weiter dargestellte Werkstücktransportmittel, wie beispielsweise Feeder, Saugerspinnen oder sonstiger Greifer, aus dem Werkzeugraum heraus gefahren sind, kann das Werkzeug schließen. Dazu wird die Ziehpresse 10 in die in
Ist der untere Umkehrpunkt Ut des Stößels 15 und somit die Spannstellung des Matrizenwerkzeugs 18 zu einem Zeitpunkt TA (
Die Servomotoren 23, 24 beginnen bei Annäherung an den Umkehrpunkt Ut zu bremsen, durchlaufen den Umkehrpunkt Ut und stoppen dann, wie aus dem Diagramm nach
Entsprechendes gilt auch schon für das Schließen des Werkzeugs. Die Bremsung der Servomotoren bei Annäherung der Stößelposition an den Umkehrpunkt Ut kann relativ gewissermaßen verspätet erfolgen, so dass trotz möglicherweise voller Bremsleistung bei TA noch kein Motorstillstand erreicht ist, sondern erst bei TC.The same applies already for the closing of the tool. The braking of the servomotors when approaching the plunger position to the reversal point U t can be done relatively late, so that despite possibly full braking power at TA still no engine stall is reached, but only at TC.
Ausgehend von dem Zustand bei dem Zeitpunkt TA wird über TC nach TB der eigentliche Ziehvorgang eingeleitet, dessen Ende in
Im Weiteren wird nach TB das aus dem Matrizenwerkzeug 18 und den Stempelwerkzeug 34 bestehende Werkzeug wie schon oben beschrieben wieder geöffnet, indem bei weiter ruhendem Blechhalter 35 der Stößel 15 nach oben und der Pressentisch 31 nach unten gefahren werden.Furthermore, after TB, the tool consisting of the
Die insoweit beschriebene Ziehpresse 10 bietet ein Konzept, das sich zur Weiterverwendung von Ziehwerkzeugen eignet, die bisher in Pressen mit unten angeordneten Ziehkissen genutzt worden sind. Dazu weist der Pressentisch 31 eine Gruppe 50 von Öffnungen 51, 52, 53 auf, durch die die Abstützelemente 46 wahlweise hindurch gesteckt werden können. Insoweit können verschieden große Werkzeuge verwendet werden, deren Blechhalter 35 verschiedene Abstände überspannen. Es ergibt sich eine geometrisch variable Krafteinleitung für den Blechhalter 35. Dies bietet zudem einen erhöhten Freiraum bzw. Komfort beim Werkzeugentwurf. Der vorgestellte Betriebskonzept mit mindestens zweimaligem Durchlauf des Umkehrpunkt Ut bei einem Pressentakt verkürzt die Taktzeit und erhöht Hubzahl und Ausbringung.The
An dem vorgestellten Pressenkonzept sind unter Beibehaltung des Grundprinzips zahlreiche Abwandlungen möglich. Beispielsweise kann der Stößel 15 durch die Getriebe 25, 26 ziehend bewegt werden, wenn die Servomotoren 23, 24 an dem Sockel 14 angeordnet sind.Numerous modifications are possible on the presented press concept while maintaining the basic principle. For example, the
Weiter kann der Antrieb des Pressentischs 31 bei dieser und auch bei allen anderen Ausführungsformen durch einen einzigen Servomotor 40 bewirkt werden, wenn die Zahnräder der Exzenter 42, 43 miteinander kämmen oder wenn die Exzenter 42, 43 auf andere Weise durch geeignete Getriebemittel untereinander verbunden sind. Außerdem können die Exzenter 42, 43 gegebenenfalls als Vollkreisräder ausgebildet werden. Diese Maßnahme kann auch bei den Exzentern 27, 28 bzw. deren Zahnrädern Anwendung finden.Further, the drive of the press table 31 in this and in all other embodiments by a
Außerdem zeigt
Für die Funktion einer Presse mit diesem Kurvengetriebe 54 gilt die vorausgehende Funktionsbeschreibung entsprechend. Zusätzlich gilt: Der Servomotor 23 kann nicht nur reversierend, sondern alternativ auch durchlaufend betrieben werden. Der Stößel 15 fährt dann in den Umkehrpunkt Ut, nimmt diesen während des Zeitpunkts TA, des Zeitpunkts TB und gegebenenfalls weiteren Zeitpunkten z.B. zwischen TA und TB ein. Die Blechhaltekraft muss in dieser Phase nicht von dem drehenden Servomotor aufgebracht werden, denn wegen des hier in dem Abschnitt 58 konstanten Radius der Kurvenscheibe erzeugen auf den Stößel 15 einwirkende Kräfte kein Drehmoment. Der Servomotor 23 kann je nach Auslegung der Kurvenscheibe 55 mit konstanter Drehzahl, mit variierender Drehzahl, mit konstanter Drehrichtung oder mit wechselnden Drehrichtungen betrieben werden. Es entfällt auch hier Zeitaufwand zum Abbremse und Beschleunigen des Servomotors vor und nach dem Ziehvorgang. Wie schon bei dem vorigen Beispiel mit Exzentergetriebe können diese Beschleunigungsphasen in die Zeitspanne des Ziehvorgangs verlegt werden. Alternativ kann zumindest bei der Ausführungsform nach Figur 6 auf Beschleunigungs- und Bremsvorgänge teilweise oder ganz verzichtet werden.For the function of a press with this
Die erfindungsgemäße Ziehpresse (10) weist zum Antrieb ihres Stößels (15) ein richtungsumkehrendes Getriebe (22, 54), z.B. ein Koppelgetriebe, und mindestens einen Servomotor (23) auf. Der Servomotor (23) durchläuft den von dem Umkehrpunkt Ut der Stößelbewegung wird durch die Kinematik des Koppelgetriebes, z.B. die Strecklage eines Excenterantriebs vorgegeben. Der Servomotor (23) wird während des Schließens des Werkzeugs (18), also während eines Pressenhubs, so angesteuert, dass er diesen Umkehrpunkt Ut zunächst durchläuft, dann stoppt, reversiert und dann nochmals durchläuft, um das Werkzeug (18) wieder zu öffnen. Somit findet das Stillbremsen und Wiederbeschleunigen des Servomotor für den oberen Stößel (15) noch bzw. schon während des eigentlichen Ziehvorgangs, d.h. während des Blechumformens statt, was die Taktzeit wesentlich verkürzt.The drawing press (10) according to the invention has for driving its plunger (15) a direction-reversing gear (22, 54), for example a coupling gear, and at least one servo motor (23). The servo motor (23) passes through that of the reversal point U t of the plunger movement is determined by the kinematics of the linkage, for example, the extended position of an eccentric drive. During the closing of the tool (18), that is to say during a press stroke, the servo motor (23) is driven in such a way that it first passes through this reversal point U t , then stops, reverses and then again passes through again to open the tool (18) , Thus, the still braking and re-accelerating the servomotor for the upper plunger (15) still or even during the actual drawing operation, ie during the sheet metal forming takes place, which significantly shortens the cycle time.
- 1010
- Ziehpressedrawing press
- 11, 1211, 12
- Ständerstand
- 1313
- Kopfhead
- 1414
- Sockelbase
- 1515
- Stößeltappet
- 1616
- Bewegungsrichtungmovement direction
- 1717
- Linearführunglinear guide
- 1818
- Matrizenwerkzeugdie tool
- 1919
- Randedge
- 2020
- Platinecircuit board
- 2121
- Hohlraumcavity
- 2222
- Stößelantriebram drive
- 23, 2423, 24
- Servomotorservomotor
- 25, 2625, 26
- Getriebetransmission
- 27, 2827, 28
- Exzentereccentric
- 29, 3029, 30
- Pleuelpleuel
- 3131
- Pressentischpress table
- 3232
- Fahrtischtraveling table
- 3333
- WerkzeuggrundplatteTool base
- 3434
- Stempelwerkzeugstamp tool
- 3535
- Blechhalterblankholder
- 3636
- Tischantriebtable drive
- 3737
- Linearführunglinear guide
- 38, 3938, 39
- Getriebetransmission
- 40, 4140, 41
- Servomotorservomotor
- 42, 4342, 43
- Exzentereccentric
- 44, 4544, 45
- Pleuelpleuel
- 4646
- Abstützelementesupport elements
- 4747
- Widerlagerabutment
- 4848
- Verstellapparatadjustment device
- 4949
- Linearführunglinear guide
- 5050
- Gruppegroup
- 51, 52, 5351, 52, 53
- Öffnungenopenings
- 52, 5352, 53
- Lenkerhandlebars
- 5454
- Kurvengetriebecam gear
- 5555
- Kurvenscheibecam
- 5656
- Kurvenfolgercam follower
- 5757
- Führungguide
- 5858
- Abschnittsection
Claims (12)
- Drawing press (10)
with a press frame,
with a ram (15) provided for receiving a die tool (18) and mounted adjustably in an adjustment direction,
with at least one ram drive (22) having at least one servomotor (23) which is connected to the ram via a coupling gear or a curve gear (43) having at least one reversing point (Ut),
wherein a metal blank holder (35) is provided opposite the ram (15) and is supported on an abutment (47), and
wherein a table (31) is provided for receiving a stamping tool (34), to which a table drive (36) is assigned in order to move this in the adjustment direction (16), wherein the table drive (36) assigned to the stamping tool is started when the ram (15) and die tool (18) first reach the reversing point Ut,
characterized by
a control system which is configured to control the at least one servomotor (23) such that on a single press stroke, with running servomotor (23) and closed die tool (18), the ram (15) reaches the reversing point (Ut) at least at two times (TA, TB) temporally spaced apart, and the servomotor (23) completes a reversal of rotation direction between the times (TA, TB). - Drawing press according to claim 1, characterized in that the coupling gear is an eccentric gear.
- Drawing press according to claim 1, characterized in that the abutment (47) is arranged stationarily on the press frame.
- Drawing press according to claim 1, characterized in that the abutment (47) and the ram (15) are arranged sprung relative to each other.
- Drawing press according to claim 1, characterized in that an adjustment drive (48) for controlling the blank holding force is assigned to the abutment (47).
- Drawing press according to claim 1, characterized in that the table drive (36) has a gear (25, 38) with at least one rest position in which no movement is transmitted from its gear output to a servomotor (24, 40) connected to its gear input.
- Drawing press according to claim 6, characterized in that the gear (22, 38) is a coupling gear.
- Drawing press according to claim 7, characterized in that the coupling gear is an eccentric gear ().
- Drawing press according to claim 8, characterized in that the table drive (36) has in each case at least one servomotor (23, 40) operated in reversing mode.
- Drawing press according to claim 9, characterized in that the table drive (36) contains an eccentric gear, the eccentric (42) of which passes through a rotary angle of less than 90 degrees on a press stroke.
- Drawing press according to claim 1, characterized in that the press frame has a head (13), a table (31) and stands (11, 12) arranged in-between.
- Method for deep-drawing of a metal blank, in particular a bodywork component, with a drawing press (10) which has a ram (15) for receiving a die tool (18) and movable between an open position and a closed position, wherein on a press stroke, the ram (15) reaches and passes through a reversing point (Ut) and hence its bottom dead centre marking the closed position, wherein the servomotor (23) driving it is braked and reversed in order to transfer the ram (15) into the open position after passing through the dead centre again, wherein the table drive (36) assigned to the stamping tool is started when the ram (15) and the stamping tool (18) first reach the reversing point (Ut).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010060103A DE102010060103B4 (en) | 2010-10-21 | 2010-10-21 | Drawing press with dynamically optimized sheet metal holding |
| PCT/EP2011/068041 WO2012062532A1 (en) | 2010-10-21 | 2011-10-14 | Drawing press with dynamically optimized blank holding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2629901A1 EP2629901A1 (en) | 2013-08-28 |
| EP2629901B1 true EP2629901B1 (en) | 2016-07-20 |
Family
ID=44801022
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11770114.4A Not-in-force EP2629901B1 (en) | 2010-10-21 | 2011-10-14 | Drawing press with dynamically optimized blank holding and deep drawing method |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US9713832B2 (en) |
| EP (1) | EP2629901B1 (en) |
| CN (1) | CN103402666B (en) |
| BR (1) | BR112013009639A2 (en) |
| CA (1) | CA2814593C (en) |
| DE (1) | DE102010060103B4 (en) |
| ES (1) | ES2587231T3 (en) |
| MX (1) | MX346221B (en) |
| WO (1) | WO2012062532A1 (en) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011016669B4 (en) * | 2011-04-12 | 2016-03-24 | Schuler Pressen Gmbh | Method for operating a press with sub-drive and then operated press |
| DE102013105468B4 (en) * | 2013-05-28 | 2015-10-01 | Schuler Pressen Gmbh | Method for controlling a press with variable gear ratio |
| DE102013105596B4 (en) | 2013-05-31 | 2015-10-29 | Schuler Pressen Gmbh | Press and method for operating the press |
| EP2843779A1 (en) * | 2013-09-03 | 2015-03-04 | Exmore Group NV | Crimping press |
| US9352375B2 (en) | 2013-09-11 | 2016-05-31 | Stolle Machinery Company, Llc | Actuator with variable speed servo motor for redraw assembly |
| CN104353753B (en) * | 2014-11-11 | 2018-04-06 | 营口锻压机床有限责任公司 | Automobile filter housing stretching-machine |
| DE102015110748A1 (en) * | 2015-07-03 | 2017-01-05 | Schuler Pressen Gmbh | Method for adjusting a phase offset of a multi-acting transverse mechanical press and a press according to this method |
| DE102015113267A1 (en) * | 2015-08-12 | 2017-02-16 | Rainer Naroska Verpackungsmaschinen Gmbh & Co. Kg | Deep-drawing tool for deep drawing of blanks |
| CN111185513B (en) * | 2020-02-24 | 2024-07-02 | 苏州斯莱克精密设备股份有限公司 | Edge pressing mechanism of high-speed tank body stretching machine |
| US11511332B2 (en) * | 2020-05-28 | 2022-11-29 | Stolle Machinery Company, Llc | Cam driven bodymaker |
| CN111618138B (en) * | 2020-06-05 | 2022-05-10 | 湖南华涟智能智造科技有限公司 | A metal sheet bending device based on the principle of gear transmission |
| CN112139339B (en) * | 2020-09-15 | 2021-08-10 | 大连理工大学 | Ultralow-temperature forming equipment for metal thin-wall curved surface part |
| CN112845787A (en) * | 2021-01-04 | 2021-05-28 | 哈尔滨工业大学 | Ultra-low temperature forming device and forming method for large-size thin-wall curved surface part |
| CN117259545A (en) * | 2023-02-20 | 2023-12-22 | 南皮县安德五金制造有限公司 | A steel edge-holding device for deep drawing |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2688296A (en) * | 1950-07-22 | 1954-09-07 | Danly Mach Specialties Inc | Triple action reciprocating crown press |
| US3054496A (en) | 1959-05-18 | 1962-09-18 | Meyer Geo J Mfg Co | Article-orienting means for labeling machines |
| WO1988004990A1 (en) * | 1986-12-29 | 1988-07-14 | Mitoshi Ishii | Method of operating press and servo controller therefor |
| US4969348A (en) | 1989-11-06 | 1990-11-13 | Aluminum Company Of America | Feed system for a redraw press |
| JP2001062591A (en) * | 1999-08-24 | 2001-03-13 | Amada Co Ltd | Press machine |
| DE10117578B4 (en) | 2001-04-07 | 2007-09-13 | Müller Weingarten AG | drawing press |
| BR0313551B1 (en) * | 2002-10-18 | 2014-04-29 | Tetra Laval Holdings & Finance | DRILLING, PRINTING AND / OR CONFORMING FLAT ELEMENTS |
| CN1227078C (en) * | 2003-08-26 | 2005-11-16 | 苏州市越海拉伸机械有限公司 | Beading mechanism of hydraulic double-action stretching machine |
| JP5050238B2 (en) * | 2004-06-14 | 2012-10-17 | 株式会社小松製作所 | Die cushion control device and die cushion control method |
| JP4587752B2 (en) * | 2004-09-15 | 2010-11-24 | 株式会社小松製作所 | Control device and control method of hybrid control servo press |
| JP4162660B2 (en) * | 2005-01-13 | 2008-10-08 | アイダエンジニアリング株式会社 | Servo press |
| DE102005038583B4 (en) * | 2005-08-16 | 2007-12-27 | Schuler Pressen Gmbh & Co. Kg | Press drive module and method for providing a press series |
| US7765848B2 (en) * | 2006-04-14 | 2010-08-03 | Honda Motor Co., Ltd. | Press working method and press working apparatus |
| EP2017071A4 (en) * | 2006-05-09 | 2010-12-01 | Amino Corp | Underdrive-type press |
| DE102006025271B3 (en) | 2006-05-31 | 2007-12-27 | Schuler Pressen Gmbh & Co. Kg | Drawing device with hydrostatic spindle bearing |
| JP4932423B2 (en) * | 2006-10-17 | 2012-05-16 | 本田技研工業株式会社 | Press working apparatus and press working method |
-
2010
- 2010-10-21 DE DE102010060103A patent/DE102010060103B4/en not_active Expired - Fee Related
-
2011
- 2011-10-14 MX MX2013004469A patent/MX346221B/en active IP Right Grant
- 2011-10-14 ES ES11770114.4T patent/ES2587231T3/en active Active
- 2011-10-14 EP EP11770114.4A patent/EP2629901B1/en not_active Not-in-force
- 2011-10-14 US US13/866,107 patent/US9713832B2/en not_active Expired - Fee Related
- 2011-10-14 BR BR112013009639A patent/BR112013009639A2/en not_active Application Discontinuation
- 2011-10-14 CN CN201180061521.2A patent/CN103402666B/en not_active Expired - Fee Related
- 2011-10-14 WO PCT/EP2011/068041 patent/WO2012062532A1/en not_active Ceased
- 2011-10-14 CA CA2814593A patent/CA2814593C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE102010060103A1 (en) | 2012-04-26 |
| US9713832B2 (en) | 2017-07-25 |
| MX346221B (en) | 2017-03-09 |
| ES2587231T3 (en) | 2016-10-21 |
| MX2013004469A (en) | 2013-10-30 |
| WO2012062532A1 (en) | 2012-05-18 |
| BR112013009639A2 (en) | 2016-07-12 |
| EP2629901A1 (en) | 2013-08-28 |
| CN103402666B (en) | 2016-01-20 |
| DE102010060103B4 (en) | 2013-04-11 |
| CA2814593A1 (en) | 2012-05-18 |
| CA2814593C (en) | 2016-12-13 |
| CN103402666A (en) | 2013-11-20 |
| US20130333437A1 (en) | 2013-12-19 |
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