EP2673415B1 - Method for producing a strand or cable comprising a thermoplastic coating, strand or cable obtained with said method and laying device comprising a coating means - Google Patents
Method for producing a strand or cable comprising a thermoplastic coating, strand or cable obtained with said method and laying device comprising a coating means Download PDFInfo
- Publication number
- EP2673415B1 EP2673415B1 EP12717587.5A EP12717587A EP2673415B1 EP 2673415 B1 EP2673415 B1 EP 2673415B1 EP 12717587 A EP12717587 A EP 12717587A EP 2673415 B1 EP2673415 B1 EP 2673415B1
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- EP
- European Patent Office
- Prior art keywords
- matrix material
- fibres
- sheathing
- strand
- stranding
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/14—Machine details; Auxiliary devices for coating or wrapping ropes, cables, or component strands thereof
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/16—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics
- D07B1/165—Ropes or cables with an enveloping sheathing or inlays of rubber or plastics characterised by a plastic or rubber inlay
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
- D07B5/12—Making ropes or cables from special materials or of particular form of low twist or low tension by processes comprising setting or straightening treatments
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/14—Machine details; Auxiliary devices for coating or wrapping ropes, cables, or component strands thereof
- D07B7/145—Coating or filling-up interstices
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/005—Composite ropes, i.e. ropes built-up from fibrous or filamentary material and metal wires
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/02—Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics
- D07B1/025—Ropes built-up from fibrous or filamentary material, e.g. of vegetable origin, of animal origin, regenerated cellulose, plastics comprising high modulus, or high tenacity, polymer filaments or fibres, e.g. liquid-crystal polymers
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0673—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration
- D07B1/0686—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration characterised by the core design
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/14—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
- D07B1/141—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases
- D07B1/142—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases for ropes or rope components built-up from fibrous or filamentary material
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2001—Wires or filaments
- D07B2201/201—Wires or filaments characterised by a coating
- D07B2201/2012—Wires or filaments characterised by a coating comprising polymers
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- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2042—Strands characterised by a coating
- D07B2201/2044—Strands characterised by a coating comprising polymers
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- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2015—Strands
- D07B2201/2046—Strands comprising fillers
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- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2047—Cores
- D07B2201/2052—Cores characterised by their structure
- D07B2201/2055—Cores characterised by their structure comprising filaments or fibers
- D07B2201/2057—Cores characterised by their structure comprising filaments or fibers resulting in a twisted structure
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- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2071—Spacers
- D07B2201/2073—Spacers in circumferencial direction
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- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2071—Spacers
- D07B2201/2074—Spacers in radial direction
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- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2075—Fillers
- D07B2201/2079—Fillers characterised by the kind or amount of filling
- D07B2201/2081—Fillers characterised by the kind or amount of filling having maximum filling
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- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/2087—Jackets or coverings being of the coated type
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2201/00—Ropes or cables
- D07B2201/20—Rope or cable components
- D07B2201/2083—Jackets or coverings
- D07B2201/209—Jackets or coverings comprising braided structures
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/10—Natural organic materials
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/20—Organic high polymers
- D07B2205/201—Polyolefins
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/20—Organic high polymers
- D07B2205/2046—Polyamides, e.g. nylons
- D07B2205/205—Aramides
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3003—Glass
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- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3007—Carbon
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3021—Metals
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2207/00—Rope or cable making machines
- D07B2207/40—Machine components
- D07B2207/4018—Rope twisting devices
- D07B2207/4022—Rope twisting devices characterised by twisting die specifics
- D07B2207/4027—Rope twisting devices characterised by twisting die specifics including a coating die
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/2005—Elongation or elasticity
- D07B2401/201—Elongation or elasticity regarding structural elongation
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/205—Avoiding relative movement of components
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
- D07B5/007—Making ropes or cables from special materials or of particular form comprising postformed and thereby radially plastically deformed elements
Definitions
- the invention relates to a method for producing a strand or a rope, in which fibers and / or wires are stranded at a stranding point to the strand or the rope.
- the invention further relates to a device for carrying out the method and a producible by the method rope.
- WO 2008/141623 A2 From the WO 2008/141623 A2 are combined strands and combined ropes are known, which have a core of high-strength plastic fibers and an outer layer of steel wires or steel wire strands. On the cores of plastic fibers, a sheath is arranged, are held by means of the monofilament bundles of the cores in an expanded state.
- the core comprises a twisted fiber yarn or twisted filaments with a sheathing of a matrix material, as well as a braid embedded in the sheath.
- the WO 2004/029343 A1 describes an elevator belt assembly comprising a plurality of stretched plastic ropes and comprising a urethane sheath overlying the plastic ropes which holds the plastic ropes in the stretched condition.
- From the EP 1 103 653 A1 is a method for producing a rope or a strand which consist of a combination of carrying plastic fibers and a plastic plastic fibers at least partially surrounding thermoplastic.
- the individual elements of the rope or the strand are heated before or during the stranding at least to near the state of plastication and subsequently cooled to a solidification temperature of the plastic until it leaves a stranding device.
- the stranding device has a Heating device which acts on the individual elements and a cooling device which is arranged in the processing direction after the heating device.
- a method for producing a prestressed concrete strand which is coated for protection against rusting is disclosed in US Pat WO 2008/093651 A1 described. At least one core wire in each single strand forming a twisted steel wire is preheated immediately before a rotational position, and a rust preventive material formed of a molten thermoplastic resin is supplied at a stranding point to close the spaces between the single strands of the steel twisted wire to fill. After stranding, the prestressed concrete strand is heated and the peripheral portion of the steel is covered with the antirust material.
- strands and ropes are also made, the high-strength plastic fibers from e.g. Aramid have.
- Such strands and ropes have a high strength in relation to their weight and their volume.
- the plastic fiber ropes are used in climbing sports for securing mountaineers.
- the advantage also has an effect on the use of the plastic fibers in long-length wire ropes for hanging use, e.g. for ropes in mining or deep-sea ropes, positive.
- the weight of the wire ropes itself already claimed a large part of their carrying capacity; the payload is limited accordingly.
- plastic fibers have a very high degree of rigidity in their longitudinal direction, but only a very small one across them and therefore a considerable risk of breakage under appropriate load.
- the plastic fiber ropes used to secure mountaineers typically have a core-shell structure in which the core is made of one another stranded fiber strands exists.
- the stranded fiber strands are protected from damage by a sheath that is braided around them and holds them together.
- a core rope consists of the high-strength synthetic fibers and outer strands of steel wire.
- a coat of thermoplastic material, on which the steel wire strands are stranded is also produced.
- the invention has for its object to provide a method of the type mentioned, with which can be produced strands or ropes, which have over the known strands or ropes improved mechanical properties.
- the object is achieved with respect to the stranded wire by the method according to claim 1 and with respect to the rope by the method according to claim 2.
- a strand or a rope can be produced in which the fibers or, if the fibers exist as monofilament bundles, the monofilament bundles or the wires in the strand or in the rope are surrounded by the matrix material and spaces between the wound to the strand or rope wound fibers, monofilament bundles or wires are filled with the matrix material.
- the strands or ropes have particularly advantageous properties if the fibers, the monofilament bundles or the wires are completely surrounded by the matrix material at least in those sections of the strand or rope in which they are not located on the strand or rope surface. It is thus possible to produce a particularly homogeneous strand or a particularly homogeneous rope.
- the strand or the rope can be coated simultaneously with the matrix material.
- the matrix material protects the fibers or the wires, connects them together and transfers forces to them.
- a composite rope with improved mechanical properties is created.
- the choice of matrix material can advantageously influence the mechanical properties of the strand or of the rope.
- the strength is greater in choosing a high strength matrix material than in choosing a low strength matrix material.
- each of the monofilament bundles is covered with the matrix material and embedded in the matrix material during stranding, wherein each monofilament bundle remains surrounded by the matrix material.
- Dependent u.a. from the viscosity of the matrix material and from the wetting properties of the matrix material on the fiber material, individual monofilaments of the monofilament bundles lying outside the monofilament bundle may also be surrounded by the matrix material at least in the monofilament bundle.
- the monofilament bundles and possibly the individual fibers are separated from one another by the matrix material, so that a mutual load in the direction perpendicular to their longitudinal direction is reduced. The risk of breakage is considerably reduced.
- the strands or ropes are more resistant and have a longer life compared to the known strands or ropes.
- the fibers embedded in the matrix material may form a core of a combined strand having an outer layer of steel wire.
- the embedded fibers may be a core rope of the rope and the rope may have an outer layer of strands, preferably of steel wire strands or of said combined strand with the core of the fibers and the outer layer of the steel wire.
- the strand or rope is completely embedded in the matrix material.
- the matrix material then forms a sheath and thus a protection to the outside.
- it may serve as the strand or the core rope of surrounding strands.
- the rope can also be produced from wires and / or fibers already stranded into strands.
- the strands to be stranded are embedded in the matrix material, wherein the matrix material can fill in any cavities present in the strands.
- strands made by the method described can be used.
- Ropes with a core-shell structure can be produced more easily by means of the method. While it was previously necessary to embedding the core rope to carry out the process in two process steps, namely first the sheathing of the core rope and the subsequent stranding of the strands on it, this can be carried out by means of the method according to the invention in a single process step.
- a means for occupying the fibers or wires to a stranding device is provided, with which both the core rope can be produced as well as the strands can wind on the core rope (tandem stranding machine).
- the core rope is covered with at least the stranding of the strands with the matrix material.
- the fibers, wires and / or strands used to make the core rope are already embedded in the matrix material.
- a, preferably heatable, container for receiving the liquefied matrix material is provided, which encloses the fibers and / or monofilament bundles before and at the stranding point.
- a spraying device for spraying the liquefied matrix material may be provided.
- the device for carrying out the method, at least in the area in which the matrix material is sprayed, is provided with a protective wall which closes the device to the outside in order to prevent sprayed matrix material from entering the environment.
- a space formed by the protective wall can be provided with a trigger and a corresponding filter.
- the container or the spraying device is connected to an extruder, by means of which the matrix material is liquefied and moved to the spraying device or to the container.
- a device for measuring the temperature of the container is provided to ensure that the container is heated so that the matrix material remains liquid in the container.
- the temperature can also change the viscosity of the matrix material and influence the wetting on the fibers or wires.
- the container has a rotatable side wall provided with openings through which the fibers and / or monofilament bundles are guided to the stranding point.
- the rotatable side wall is rotatable at the same rotational speed as a rotor, over which the fibers and / or monofilament bundles are guided to the stranding point.
- the openings are provided with seals which prevent the matrix material from coming out of the container.
- a further opening is provided, through which the formed strand or the rope formed is to be guided.
- the rotatable side wall and the rotor are interconnected.
- the rotor guides the sidewall during rotation.
- the container is closed except for the said openings.
- the matrix material may be in the container under elevated pressure, so that it can better wet the fibers or better penetrate into any existing cavities.
- the strand or rope is used to solidify the matrix material, preferably in air or in a cooling liquid, e.g. Water, cooled.
- a calibration ring is arranged in the container, through the opening of which the strand to be formed or the rope to be formed is pulled during stranding.
- the fibers and / or monofilament bundles of the strand or rope can already be brought into the intended form within the container.
- the further opening of the container has a larger diameter than the opening of the Kalibrierrings. It can then apply a sheathing of the matrix material already at the stranding on the strand or the rope. This is possible in particular if the matrix material has such a toughness at the said further opening that it retains its shape after it leaves the opening.
- the container is expediently provided at the end, on which the formed strand or the cable formed is drawn out, with a pipe section having a larger inner diameter than the opening of the Kolibrierrings and in which the matrix material cools and solidifies.
- the pipe section may be provided with a cooling device, e.g. a water cooling, be provided.
- the fibers will be stretched during stranding, embedding in the matrix material and cooling of the matrix material until solidified, such that the fibers are held by the matrix material in a position which they occupy in the stretched state.
- the fibers will be stretched so far that they are brought into a position that they take on load absorption, preferably such that so far that they are stretched plastically when loaded by the strand or the rope directly in accordance with Hooke's Law.
- the load bearing can be improved by this measure.
- the actual load absorption of non-pre-stretched strands or ropes of fibers begins only with a delay, because the fibers first "set" each load, i. E. have to find a final spatial allocation to form a stable cross-section. This applies in particular also to monofilament bundles of existing plastic fibers. If the fibers are already stretched during the stranding and held in the elongation until the matrix material has solidified, they are held in the stretched state by the matrix material. The fibers are frozen in the stretched state.
- the elongation behavior of the core rope can be adapted to the expansion behavior of the wire strands in a cable construction of a core of fibers and strands of steel and thus take over the core rope a significant proportion of a load.
- the sheath which is preferably formed by a braid, is applied under tension, it may serve to hold or at least assist the fibers in the pretensioned state described above.
- sheathing is also embedded in the matrix material, a particularly good bond between the fibers and the sheathing can be achieved.
- a particularly strong bond can be achieved if the braiding is formed of fibers of different thicknesses and / or if it is formed with stitches, the matrix material penetrates the meshes.
- FIG. 1 illustrated apparatus for producing ropes or strands has a rotor 9, are guided over the twisted monofilament bundle 2 of aramid fibers to a stranding point 3.
- coils are arranged in a conventional manner, on which the monofilament bundles 2 are wound.
- the monofilament bundles 2 are continuously unwound from the bobbins while the rotor 9 rotates in the direction of the arrow P.
- the monofilament bundles 2 are stranded in a manner known per se to form a rope 20.
- rollers 15 the rope 20 is pulled away from the stranding point 3 and rolled up on a cable drum.
- At Verseiltician 3 encloses a closer in Fig. 2
- the container 7 has a conical shape and is provided on its side facing the rotor 9 with a rotatable side wall 10 which is provided with a plurality of openings 11 and via a connecting web 16 with the Rotor 9 is rigidly connected. Through the openings 11, the twisted monofilament bundles 2 are guided from the rotor 9 to the stranding point 3.
- Fig. 2 By way of example only four monofilament bundles 2 are shown. Depending on the application, different numbers of openings 11 can be provided for the respective number of monofilament bundles 2 to be stranded.
- the device can be stranded stranded into a rope instead of the twisted Monofilbündel 2 already stranded. Furthermore, the Monofilbündel 2 can be stranded with already stranded strands.
- a further opening 12 is provided, through which the cable 20 is led out of the container 7.
- the opening 12 has a diameter corresponding to the diameter of the to be formed Rope 20 corresponds.
- another shape is also conceivable, preferably an asymmetric, angled, oval or polygonal, eg triangular, quadrangular or pentagonal shape, or the shape of a circular section, eg a semicircle or a three-quarter circle.
- the container 7 is connected via a heated tube 13 with an extruder 8, by means of which continuously liquefied polypropylene and the container 7 is supplied.
- the polypropylene 4 remains liquid in the container 7
- the container 7 is provided on its lateral surface with heating tapes, not shown here, with which it can be heated to 200 to 300 ° C.
- a temperature sensor is provided in the container.
- the monofilament bundles 2 are pulled continuously to the stranding point 3.
- the side wall 10 is rotated at a rotation of the rotor 9 through the connecting web 16 at the same rotational speed, so that the Monofilbündel 2 are continuously fed through the openings 11 to the stranding point 3.
- the Monofilbündel 2 are already occupied before the stranding 3 with the polypropylene 4.
- the stranding at the stranding point 3 takes place completely in the polypropylene 4.
- the polypropylene 4 is continuously fed to the container by means of the extruder 8.
- the formed rope is passed through the opening 12 from the container 7 in a water bath 14, in which the polypropylene 4 is cooled and solidifies.
- the rope can be prestressed with a tensioning device, not shown here, for stretching it, for example, such that the monofilament bundles 2 occupy a position in the rope which they occupy under the load intended for use of the rope.
- the monofilament bundles 2 are held by the polypropylene 4 in the stretched state occupied positions. They are frozen in the stretched state.
- Fig. 6 shows a manufactured by the method described rope 20 made of aramid fibers. Several fiber strands 21, 22 wound from several twisted monofilament bundles were stranded into the cable 20. The monofilament bundles shown as black dots are surrounded by the polypropylene 4.
- FIG. 3 An in Fig. 3
- the device shown differs from that according to the Fig. 1 and 2 in that a connecting web 16a, which is connected to a rotor, is hollow inside and through the connecting web 16a, a core cable 23 is guided to the stranding point 3a.
- the core cable 23 is stranded with outer strands 24 to form a cable 20a and thereby covered with polypropylene 4a as described above.
- the device further comprises a braiding device 35, shown only schematically here, with which a braid 27 can be applied to the core cable 23 while being embedded in the polypropylene 4a. By braiding a braided rope 20a 'is formed from the rope 20a.
- a device according to the invention which in the Fig. 4 and Fig. 5 7, in its box 7b has a sizing ring 30 formed by a ring fixed in the box 7b, through which a core rope 22b to be formed after fibers 2b are wound to the core rope 22b is drawn to give it its shape ,
- a pipe section 31 is arranged on one side of the container 7b, on which the core cable 22b emerges from the container 7b.
- the pipe section 31, in the wall of which a water cooling is provided, has a larger inner diameter than the opening of the calibrating ring 30.
- the core rope 22b may be provided with a sheath 26 of polypropylene 4b on the fibers.
- a combined rope 20a is shown having a core rope 22a corresponding to the rope 20 described above.
- the core rope 22a is surrounded by a jacket 26 made of the matrix material forming polypropylene 4a.
- steel strands 24 have been wound around the core rope 22a.
- the steel strands have been pressed into the still soft matrix material 4a of the shell 26.
- Fig. 4 shows schematically extensions of in Fig. 5 shown part of the device. Viewed in the stranding direction behind the pipe section 31, either a braiding device 26b is provided with which a braiding can be applied to the core cable 22b.
- a further stranding device 36 is provided, with which outer strands 24b can be stranded by embedding the strands 24b in the matrix material 4b on the core rope 22b.
- Fig. 8a is a strand 1 shown
- the core strand 22b was prepared by the method according to the invention and consists of embedded in polypropylene aramid fiber strands.
- Fig. 8b shows a strand 1 ', which is constructed as the one after Fig. 8a but, for example, by hammering, has been compacted.
- An in Fig. 9 shown combined rope 20c has a core of three twisted and embedded in polypropylene fiber strands 21 c of monofilament bundles of aramid fibers, in the stranding during stranding 1 c have been pressed.
- the outer strands 1, of which only a single one is shown in detail, have aramid fibers 23 embedded as core in polypropylene.
- steel wire strands 24c are arranged around the aramid fibers 23.
- Fig. 10 shows a combined rope 20d having a core rope embedded in polypropylene 4d.
- the core rope comprises a core 21 d made of polypropylene embedded monofilament bundle 21 d of aramid fibers embedded therein steel wire strands 24d and wound around therefore another layer of steel wire strands 25.
- On the polypropylene 4d sit outside strands 1 d, which have the same structure as above for the Strands 24c of the embodiment according to Fig. 9 described.
- An in Fig. 11 Shown inventive combined rope 20e differs from the ropes of the previous embodiments in that also outer strands 1 e are completely embedded in a matrix material made of polypropylene 4e.
- a core rope of the rope 20e has a core strand 32 on steel wire and wound around strands 24e, 25e, which have a core, not shown here, embedded in polypropylene aramid fibers.
- the core strand 32 and the strands 24e, 25e are surrounded by a lubricant 33.
- a cross section in Fig. 12 Shown rope can be produced when a braid 27 is placed on fibers 22f of a core rope with the above-mentioned braiding device 31 in the sheath 26 inside.
- the braiding 27 embedded in the fibers 22f matrix material 4f and a good bond between the fibers on the one hand and the braid 27 on the other hand is achieved.
- a sheath 26 of the matrix material 4f is formed.
- 26 outer strands 24 g can be embedded in this jacket.
Landscapes
- Ropes Or Cables (AREA)
Description
Die Erfindung betrifft ein Verfahren zur Herstellung einer Litze oder eines Seils, bei dem Fasern und/oder Drähte an einem Verseilpunkt zu der Litze oder dem Seil verseilt werden.The invention relates to a method for producing a strand or a rope, in which fibers and / or wires are stranded at a stranding point to the strand or the rope.
Die Erfindung betrifft ferner eine Vorrichtung zur Durchführung des Verfahrens sowie ein mittels des Verfahrens herstellbares Seil.The invention further relates to a device for carrying out the method and a producible by the method rope.
Aus der
Aus der
Die
Aus der
Ein Verfahren zur Herstellung einer Spannbetonlitze, die zum Schutz gegen Rosten beschichtet wird, wird in der
Ferner sind durch Benutzung Verfahren zur Herstellung von Naturfaser-, Kunststofffaser- und Drahtlitzen oder-seilen bekannt, die mit einer Verseilmaschine durchgeführt werden. Auf einem Rotor der Verseilmaschine sind Spulen angeordnet, auf die zu verseilende Faserstränge oder die Drähte aufgewickelt sind. Unter Drehung des Rotors werden die Faserstränge oder die Drähte zum Verseilpunkt geführt, dort zu der Litze oder dem Seil verdrillt und die gebildete Litze bzw. das gebildete Seil auf eine Seiltrommel aufgerollt.Furthermore, by use of methods of making natural fiber, plastic fiber and wire strands or ropes, which are performed with a stranding machine. On a rotor of the stranding machine coils are arranged, are wound on the fiber strands or the wires to be stranded. As the rotor rotates, the fiber strands or wires are routed to the stranding point where they are twisted into the strand or rope and the formed strand or rope is rolled up onto a cable drum.
Insbesondere werden mittels solcher Verfahren auch Litzen und Seile hergestellt, die hochfeste Kunststofffasern aus z.B. Aramid aufweisen. Solche Litzen und Seile weisen im Verhältnis zu ihrem Gewicht und ihrem Volumen eine hohe Festigkeit auf.In particular, by means of such methods, strands and ropes are also made, the high-strength plastic fibers from e.g. Aramid have. Such strands and ropes have a high strength in relation to their weight and their volume.
Aus diesem Grund werden die Kunststofffaserseile im Klettersport zur Sicherung von Bergsteigern verwendet. Der Vorteil wirkt sich auch bei der Verwendung der Kunststofffasern in Drahtseilen großer Länge für hängenden Einsatz, z.B. bei Förderseilen im Bergbau oder bei Tiefseeseilen, positiv aus. Bei einem solchen Einsatz beansprucht das Gewicht der Drahtseile schon selbst einen großen Teil ihrer Tragfähigkeit; die Nutzlast ist entsprechend beschränkt.For this reason, the plastic fiber ropes are used in climbing sports for securing mountaineers. The advantage also has an effect on the use of the plastic fibers in long-length wire ropes for hanging use, e.g. for ropes in mining or deep-sea ropes, positive. In such an application, the weight of the wire ropes itself already claimed a large part of their carrying capacity; the payload is limited accordingly.
Problematisch an den Kunststofffasern ist, dass sie zwar in ihrer Längsrichtung eine sehr hohe Festigkeit aufweisen, quer dazu aber nur eine sehr geringe und deshalb bei entsprechender Belastung eine erhebliche Bruchgefahr besteht.The problem with plastic fibers is that they have a very high degree of rigidity in their longitudinal direction, but only a very small one across them and therefore a considerable risk of breakage under appropriate load.
Die zur Sicherung von Bergsteigern verwendeten Kunststofffaserseile weisen normalerweise eine Kern-Mantel-Struktur auf, bei denen der Kern aus miteinander verseilten Fasersträngen besteht. Die verseilten Faserstränge sind vor Beschädigungen durch einen Mantel geschützt, der um sie herum geflochten wird und sie zusammenhält.The plastic fiber ropes used to secure mountaineers typically have a core-shell structure in which the core is made of one another stranded fiber strands exists. The stranded fiber strands are protected from damage by a sheath that is braided around them and holds them together.
Mittels des eingangs genannten Verfahrens werden ferner kombinierte Seile hergestellt, bei denen ein Kernseil aus den hochfesten Kunststofffasern und Außenlitzen aus Stahldraht besteht. Zum Beispiel ist bei dem aus der
Der Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art zu schaffen, mit dem sich Litzen oder Seile herstellen lassen, die gegenüber den bekannten Litzen oder Seilen verbesserte mechanische Eigenschaften aufweisen.The invention has for its object to provide a method of the type mentioned, with which can be produced strands or ropes, which have over the known strands or ropes improved mechanical properties.
Erfindungsgemäß wird die Aufgabe gelöst bezüglich der Litze durch das Verfahren nach Anspruch 1 und bezüglich des Seils durch das Verfahren nach Anspruch 2.According to the invention the object is achieved with respect to the stranded wire by the method according to
Mittels des Verfahrens lässt sich eine Litze oder ein Seil herstellen, bei der bzw. bei dem die Fasern oder, sofern die Fasern als Monofilbündel vorliegen, die Monofilbündel bzw. die Drähte in der Litze oder in dem Seil von dem Matrixmaterial umgeben sind und Räume zwischen den zu der Litze oder dem Seil gewundenen Fasern, Monofilbündeln oder Drähten mit dem Matrixmaterial aufgefüllt sind. Besonders vorteilhafte Eigenschaften weisen die Litzen oder Seile auf, wenn die Fasern, die Monofilbündel oder die Drähte zumindest in den Abschnitten der Litze oder Seils, in denen sie nicht an der Litzen- oder Seiloberfläche liegen, vollständig von dem Matrixmaterial umgeben sind. Es lässt sich somit eine besonders homogene Litze bzw. ein besonders homogenes Seil herstellen. Darüber hinaus kann die Litze bzw. das Seil gleichzeitig mit dem Matrixmaterial ummantelt werden.By means of the method, a strand or a rope can be produced in which the fibers or, if the fibers exist as monofilament bundles, the monofilament bundles or the wires in the strand or in the rope are surrounded by the matrix material and spaces between the wound to the strand or rope wound fibers, monofilament bundles or wires are filled with the matrix material. The strands or ropes have particularly advantageous properties if the fibers, the monofilament bundles or the wires are completely surrounded by the matrix material at least in those sections of the strand or rope in which they are not located on the strand or rope surface. It is thus possible to produce a particularly homogeneous strand or a particularly homogeneous rope. In addition, the strand or the rope can be coated simultaneously with the matrix material.
Das Matrixmaterial schützt die Fasern bzw. die Drähte, verbindet diese miteinander und überträgt auftretende Kräfte auf sie. Es wird ein Verbundseil mit verbesserten mechanischen Eigenschaften geschaffen.
Vorteilhaft lassen sich darüber hinaus durch die Wahl des Matrixmaterials die mechanischen Eigenschaften der Litze oder des Seils beeinflussen. So ist die Festigkeit bei Wahl eines Matrixmaterials hoher Festigkeit größer als bei Wahl eines Matrixmaterials mit geringer Festigkeit.
Ferner wird es möglich, die Fasern bzw. die Drähte schon beim Verseilen in den Positionen, die für sie in der Litze bzw. dem Seil vorgesehen sind, einzubetten. Eine weitere Behandlung des Seils, um die Fasern bzw. die Drähte in die vorgesehenen Positionen zu bringen, ist nicht notwendig.The matrix material protects the fibers or the wires, connects them together and transfers forces to them. A composite rope with improved mechanical properties is created.
In addition, the choice of matrix material can advantageously influence the mechanical properties of the strand or of the rope. Thus, the strength is greater in choosing a high strength matrix material than in choosing a low strength matrix material.
Furthermore, it becomes possible to embed the fibers or the wires already during the stranding in the positions intended for them in the strand or the rope. Further treatment of the rope to bring the fibers or the wires into the intended positions is not necessary.
Wird die Litze aus den, vorzugsweise verdrillten, Monofilbündeln von Einzelfasern verseilt, wird jedes der Monofilbündel mit dem Matrixmaterial belegt und beim Verseilen in das Matrixmaterial eingebettet, wobei jedes Monofilbündel von dem Matrixmaterial umgeben bleibt. Abhängig u.a. von der Viskosität des Matrixmaterials und von den Benetzungseigenschaften des Matrixmaterials auf dem Fasermaterial, können mittels des Verfahrens auch zumindest im Monofilbündel außen liegende Einzelfasern der Monofilbündel von dem Matrixmaterial umgeben sein.If the strand is stranded from the, preferably twisted, monofilament bundles of individual fibers, each of the monofilament bundles is covered with the matrix material and embedded in the matrix material during stranding, wherein each monofilament bundle remains surrounded by the matrix material. Dependent u.a. from the viscosity of the matrix material and from the wetting properties of the matrix material on the fiber material, individual monofilaments of the monofilament bundles lying outside the monofilament bundle may also be surrounded by the matrix material at least in the monofilament bundle.
Vorteilhaft sind die Monofilbündel und ggf. die Einzelfasern durch das Matrixmaterial von einander getrennt, sodass eine gegenseitige Belastung in Richtung senkrecht zu ihrer Längsrichtung verringert wird. Die Bruchgefahr wird dadurch erheblich reduziert. Die Litzen oder die Seile sind im Vergleich zu den bekannten Litzen oder Seilen widerstandsfähiger und haben eine größere Lebensdauer.Advantageously, the monofilament bundles and possibly the individual fibers are separated from one another by the matrix material, so that a mutual load in the direction perpendicular to their longitudinal direction is reduced. The risk of breakage is considerably reduced. The strands or ropes are more resistant and have a longer life compared to the known strands or ropes.
Während es vorstellbar wäre, zur Herstellung der Litze bzw. des Seils Naturfasern, Mineralfasern, Glasfasern und/oder Kohlenstofffasern zu verwenden, werden in der bevorzugten Ausführungsform der Erfindung synthetische Fasern wie Aramid- oder Polyethylenfasern verwendet.
Zweckmäßigerweise wird als das Matrixmaterial ein Thermoplast verwendet. Neben dem bevorzugt verwendeten Polypropylen kommen Polycarbonat, Polyamid, Polyethylen oder PEEK in Frage.While it would be conceivable to use natural fibers, mineral fibers, glass fibers and / or carbon fibers to make the strand or rope, synthetic fibers such as aramid or polyethylene fibers are used in the preferred embodiment of the invention.
Conveniently, a thermoplastic is used as the matrix material. In addition to the preferred polypropylene used are polycarbonate, polyamide, polyethylene or PEEK in question.
In dem erfindungsgemäßen Seil können die in das Matrixmaterial eingebetteten Fasern einen Kern einer kombinierten Litze bilden, die eine Außenlage aus Stahldraht aufweist.In the rope according to the invention, the fibers embedded in the matrix material may form a core of a combined strand having an outer layer of steel wire.
Ferner können die eingebetteten Fasern ein Kernseil des Seils sein und das Seil eine Außenlage aus Litzen, vorzugsweise aus Stahldrahtlitzen oder aus der genannten kombinierten Litze mit dem Kern aus den Fasern und der Außenlage aus dem Stahldraht, aufweisen.Further, the embedded fibers may be a core rope of the rope and the rope may have an outer layer of strands, preferably of steel wire strands or of said combined strand with the core of the fibers and the outer layer of the steel wire.
Zweckmäßigerweise wird die Litze bzw. das Seil vollständig in das Matrixmaterial eingebettet. Das Matrixmaterial bildet dann eine Ummantelung und somit einen Schutz nach außen. Ferner kann es im Fall der Herstellung einer Litze oder eines Kernseil zur Einbettung die Litze oder das Kernseil umgebender Litzen dienen.Conveniently, the strand or rope is completely embedded in the matrix material. The matrix material then forms a sheath and thus a protection to the outside. Further, in the case of producing a strand or a core rope for embedding, it may serve as the strand or the core rope of surrounding strands.
Es versteht sich, mit dem erfindungsgemäßen Verfahren das Seil auch aus bereits zu Litzen verseilten Drähten und/oder Fasern herstellen lässt. In diesem Fall werden die zu verseilenden Litzen in das Matrixmaterial eingebettet, wobei das Matrixmaterial die ggf. in den Litzen vorhandene Hohlräume ausfüllen kann. Zur Herstellung des Seils können mittels des beschriebenen Verfahrens hergestellte Litzen verwendet werden. Vorteilhaft lassen sich Seile mit einer Kern-Mantel-Struktur mittels des Verfahrens einfacher herstellen. Während es zur Einbettung des Kernseils bisher nötig war, das Verfahren in zwei Verfahrensschritten durchzuführen, nämlich zunächst der Ummantelung des Kernseils und der anschließenden Verseilung der Litzen darauf, kann dies mittels der erfindungsgemäßen Verfahrens in einem einzigen Verfahrensschritt durchgeführt werden.It is understood that with the method according to the invention the rope can also be produced from wires and / or fibers already stranded into strands. In this case, the strands to be stranded are embedded in the matrix material, wherein the matrix material can fill in any cavities present in the strands. To make the rope, strands made by the method described can be used. Ropes with a core-shell structure can be produced more easily by means of the method. While it was previously necessary to embedding the core rope to carry out the process in two process steps, namely first the sheathing of the core rope and the subsequent stranding of the strands on it, this can be carried out by means of the method according to the invention in a single process step.
Zweckmäßigerweise ist eine Einrichtung zur Belegung der Fasern oder der Drähte an einer Verseilvorrichtung vorgesehen, mit der sich sowohl das Kernseil herstellen lässt als auch die Litzen auf das Kernseil winden lassen (Tandem-Verseilmaschine). Das Kernseil wird zumindest beim Verseilen der Litzen mit dem Matrixmaterials belegt. Gegebenenfalls werden schon die zur Herstellung des Kernseils verwendeten Fasern, Drähte und/oder Litzen in das Matrixmaterial eingebettet.Conveniently, a means for occupying the fibers or wires to a stranding device is provided, with which both the core rope can be produced as well as the strands can wind on the core rope (tandem stranding machine). The core rope is covered with at least the stranding of the strands with the matrix material. Optionally, the fibers, wires and / or strands used to make the core rope are already embedded in the matrix material.
Während es vorstellbar wäre, die Fasern, die Drähte und/oder die Litzen mit dem Matrixmaterial zu besprühen, werden sie in einer besonders bevorzugten Ausgestaltung der Erfindung vor und/oder am Verseilpunkt in das verflüssigte Matrixmaterial eingetaucht. In der Vorrichtung gemäß der Erfindung ist dazu ein, vorzugsweise beheizbares, Behältnis zur Aufnahme des verflüssigten Matrixmaterials vorgesehen, das die Fasern und/oder Monofilbündel vor und am Verseilpunkt umschließt.While it would be conceivable to spray the fibers, the wires and / or the strands with the matrix material, in a particularly preferred embodiment of the invention they are immersed in the liquefied matrix material before and / or at the stranding point. In the device according to the invention, a, preferably heatable, container for receiving the liquefied matrix material is provided, which encloses the fibers and / or monofilament bundles before and at the stranding point.
Alternativ kann, was nicht innerhalb des beanspruchten Bereichs der Erfindung bezüglich der Vorrichtung fällt, eine Sprüheinrichtung zum Versprühen des verflüssigten Matrixmaterials vorgesehen sein. Zweckmäßigerweise ist die Vorrichtung zur Durchführung des Verfahrens, zumindest in dem Bereich, in dem das Matrixmaterial versprüht wird, mit einer die Vorrichtung nach außen abschließenden Schutzwandung versehen, um zu verhindern, dass versprühtes Matrixmaterial in die Umgebung gelangt. Ein durch die Schutzwandung gebildeter Raum kann mit einem Abzug und einem entsprechenden Filter versehen sein.Alternatively, which does not fall within the claimed range of the invention with respect to the device, a spraying device for spraying the liquefied matrix material may be provided. Conveniently, the device for carrying out the method, at least in the area in which the matrix material is sprayed, is provided with a protective wall which closes the device to the outside in order to prevent sprayed matrix material from entering the environment. A space formed by the protective wall can be provided with a trigger and a corresponding filter.
Zweckmäßigerweise ist das Behältnis oder die Sprüheinrichtung mit einem Extruder verbunden, mittels dessen das Matrixmaterial verflüssigt und zur Sprüheinrichtung oder zum Behältnis bewegt wird.Conveniently, the container or the spraying device is connected to an extruder, by means of which the matrix material is liquefied and moved to the spraying device or to the container.
Zweckmäßigerweise ist eine Einrichtung zur Messung der Temperatur des Behältnisses vorgesehen, um sicherzustellen, dass das Behältnis derart beheizt wird, dass das Matrixmaterial in dem Behältnis flüssig bleibt. Mit der Temperatur lässt sich auch die Viskosität des Matrixmaterials verändern und die Benetzung auf den Fasern oder Drähten beeinflussen. gemäß der Erfindung weist das Behältnis eine verdrehbare Seitenwand auf, die mit Öffnungen versehen ist, durch die die Fasern, und/oder Monofilbündel zum Verseilpunkt geführt werden. Die verdrehbare Seitenwand ist mit derselben Drehgeschwindigkeit drehbar wie ein Rotor, über den die Fasern und/oder Monofilbündel zum Verseilpunkt geführt werden. Zweckmäßigerweise sind die Öffnungen mit Dichtungen versehen, die verhindern, dass das Matrixmaterial aus dem Behältnis heraustritt.Appropriately, a device for measuring the temperature of the container is provided to ensure that the container is heated so that the matrix material remains liquid in the container. The temperature can also change the viscosity of the matrix material and influence the wetting on the fibers or wires. According to the invention, the container has a rotatable side wall provided with openings through which the fibers and / or monofilament bundles are guided to the stranding point. The rotatable side wall is rotatable at the same rotational speed as a rotor, over which the fibers and / or monofilament bundles are guided to the stranding point. Conveniently, the openings are provided with seals which prevent the matrix material from coming out of the container.
Auf der der verdrehbaren Wand gegenüberliegenden Seite des Behältnisses ist eine weitere Öffnung vorgesehen, durch die hindurch die gebildete Litze oder das gebildete Seil zu führen ist.On the opposite side of the rotatable wall of the container, a further opening is provided, through which the formed strand or the rope formed is to be guided.
Während es vorstellbar wäre, die Verdrehung der Seitenwand mit der Verdrehung des Rotors elektromechanisch zu synchronisieren, sind in einer bevorzugten Ausgestaltung der Erfindung die drehbare Seitenwand und der Rotor miteinander verbunden. Der Rotor führt die Seitenwand bei Rotation mit.While it would be conceivable to electromechanically synchronize the rotation of the side wall with the rotation of the rotor, in a preferred embodiment of the invention, the rotatable side wall and the rotor are interconnected. The rotor guides the sidewall during rotation.
Zweckmäßigerweise ist das Behältnis abgesehen von den genannten Öffnungen geschlossen. Gegebenfalls kann das Matrixmaterial in dem Behältnis unter erhöhtem Druck stehen, damit es die Fasern besser benetzt oder besser in ggf. vorhandene Hohlräume eindringen kann.Conveniently, the container is closed except for the said openings. Optionally, the matrix material may be in the container under elevated pressure, so that it can better wet the fibers or better penetrate into any existing cavities.
Zweckmäßigerweise wird die Litze oder das Seil nach dem Verseilen, insbesondere nachdem es durch die genannte Öffnung aus dem Behältnis heraustritt, zur Verfestigung des Matrixmaterials, vorzugsweise an Luft oder in einer Kühlflüssigkeit, z.B. Wasser, gekühlt. Gemäß der Erfindung ist in dem Behältnis ein Kalibrierring angeordnet, durch dessen Öffnung die zu bildende Litze oder das zu bildende Seil beim Verseilen gezogen wird. Die Fasern und/oder Monofilbündel der Litze oder des Seils können schon innerhalb des Behältnisses in die vorgesehene Form gebracht werden.Conveniently, after stranding, particularly after it emerges from the container through said opening, the strand or rope is used to solidify the matrix material, preferably in air or in a cooling liquid, e.g. Water, cooled. According to the invention, a calibration ring is arranged in the container, through the opening of which the strand to be formed or the rope to be formed is pulled during stranding. The fibers and / or monofilament bundles of the strand or rope can already be brought into the intended form within the container.
Dies erweist sich insbesondere als vorteilhaft, da die weitere Öffnung des Behältnisses einen größeren Durchmesser aufweist als die Öffnung des Kalibrierrings. Es lässt sich dann schon bei der Verseilung auf die Litze oder das Seil eine Ummantelung aus dem Matrixmaterial aufbringen. Dies ist insbesondere dann möglich, wenn das Matrixmaterial an der genannten weiteren Öffnung eine derartige Zähigkeit aufweist, dass es nach dem Austritt aus der Öffnung seine Form beibehält.This proves to be particularly advantageous because the further opening of the container has a larger diameter than the opening of the Kalibrierrings. It can then apply a sheathing of the matrix material already at the stranding on the strand or the rope. This is possible in particular if the matrix material has such a toughness at the said further opening that it retains its shape after it leaves the opening.
Um dies zu ermöglichen ist das Behältnis zweckmäßigerweise an dem Ende, auf dem die gebildete Litze oder das gebildete Seil ausgezogen wird, mit einem Rohrabschnitt versehen ist, der einen größeren Innendurchmesser aufweist als die Öffnung des Kolibrierrings und in dem das Matrixmaterial abkühlt und sich verfestigt. Der Rohrabschnitt kann dazu mit einer mit einer Kühleinrichtung, z.B. einer Wasserkühlung, versehen sein.To make this possible, the container is expediently provided at the end, on which the formed strand or the cable formed is drawn out, with a pipe section having a larger inner diameter than the opening of the Kolibrierrings and in which the matrix material cools and solidifies. The pipe section may be provided with a cooling device, e.g. a water cooling, be provided.
In einer weiteren Ausgestaltung der Erfindung werden die Fasern während des Verseilens, Einbettens in das Matrixmaterial und des Kühlens des Matrixmaterials bis zu dessen Verfestigung gedehnt werden, sodass die Fasern durch das Matrixmaterial in einer Stellung, die sie in dem gedehnten Zustand einnehmen, gehalten. Zweckmäßigerweise werden die Fasern derart weit gedehnt werden, dass sie in eine Stellung gebracht werden, die sie bei Lastaufnahme einnehmen, vorzugsweise derart, dass derart weit, dass sie bei Lastaufnahme durch die Litze oder das Seil direkt gemäß dem Hookeschen Gesetz plastisch gedehnt werden.In a further embodiment of the invention, the fibers will be stretched during stranding, embedding in the matrix material and cooling of the matrix material until solidified, such that the fibers are held by the matrix material in a position which they occupy in the stretched state. Conveniently, the fibers will be stretched so far that they are brought into a position that they take on load absorption, preferably such that so far that they are stretched plastically when loaded by the strand or the rope directly in accordance with Hooke's Law.
Die Lastaufnahme kann durch diese Maßnahme verbessert werden. Die eigentliche Lastaufnahme von nicht vorgedehnten Litzen oder Seilen aus Fasern setzt erst mit einer Verzögerung ein, weil sich die Fasern bei jeder Belastung erst "setzen", d.h. eine endgültige räumliche Zuordnung unter Bildung eine stabilen Querschnitts finden, müssen. Dies gilt insbesondere auch für als Monofilbündel vorliegender Kunststofffasern. Werden die Fasern beim Verseilen bereits gedehnt und solange in der Dehnung gehalten bis das Matrixmaterial sich verfestigt hat, werden sie durch das Matrixmaterial in dem gedehnten Zustand gehalten. Die Fasern werden in dem gedehnten Zustand eingefroren. Vorteilhaft kann dadurch bei einer Seilkonstruktion aus einem Kernseil aus Fasern und Litzen aus Stahl das Dehnungsverhalten des Kernseils an das Dehnungsverhalten der Drahtlitzen angepasst werden und das Kernseil somit einen wesentlichen Anteil einer Last übernehmen.The load bearing can be improved by this measure. The actual load absorption of non-pre-stretched strands or ropes of fibers begins only with a delay, because the fibers first "set" each load, i. E. have to find a final spatial allocation to form a stable cross-section. This applies in particular also to monofilament bundles of existing plastic fibers. If the fibers are already stretched during the stranding and held in the elongation until the matrix material has solidified, they are held in the stretched state by the matrix material. The fibers are frozen in the stretched state. Advantageously, the elongation behavior of the core rope can be adapted to the expansion behavior of the wire strands in a cable construction of a core of fibers and strands of steel and thus take over the core rope a significant proportion of a load.
In einer Weiterbildung der Erfindung ist es vorgesehen, nach dem Verseilen auf die Litze oder das Seil eine zusätzliche Ummantelung aufzubringen. Wird die Ummantelung, die vorzugsweise durch eine Umflechtung gebildet ist, unter Spannung aufgebracht, kann sie dazu dienen, die Fasern in dem oben beschriebenen vorgespannten Zustand zu halten, oder dies zumindest zu unterstützen.In one embodiment of the invention, it is provided to apply an additional casing after stranding on the strand or the rope. When the sheath, which is preferably formed by a braid, is applied under tension, it may serve to hold or at least assist the fibers in the pretensioned state described above.
Wird auch die Ummantelung in das Matrixmaterial eingebettet, lässt sich ein besonders guter Verbund zwischen den Fasern und der Ummantelung erreichen. Das bei bekannten Seilen auftretende Problem, dass eine ummantelte Kernlitze oder ein ummanteltes Kernseil sich in einem Seil bzw. in einer Litze von dem Rest löst, wird behoben.If the sheathing is also embedded in the matrix material, a particularly good bond between the fibers and the sheathing can be achieved. The problem with known ropes that a sheathed core strand or a sheathed core rope dissolves in a rope or in a strand of the rest, is resolved.
Ein besonders starker Verbund lässt sich erreichen, wenn die Umflechtung aus Fasern unterschiedlicher Dicke gebildet wird und/oder wenn sie mit Maschen gebildet wird das Matrixmaterial die Maschen durchdringt.A particularly strong bond can be achieved if the braiding is formed of fibers of different thicknesses and / or if it is formed with stitches, the matrix material penetrates the meshes.
Im Folgenden wird die Erfindung anhand von Ausführungsbeispielen und den beigefügten, sich auf die Ausführungsbeispiele beziehenden Zeichnungen näher erläutert. Es zeigen:
- Fig. 1
- schematisch eine erfindungsgemäße Vorrichtung,
- Fig. 2
- ein Detail der Vorrichtung in isometrischer Darstellung, die nicht innerhalb des beanspruchten Bereichs fällt, aber geeignet ist die beanspruchte Vorrichtung zu verstehen,
- Fig. 3
- ein Detail einer weiteren Vorrichtung in isometrischer Darstellung, die nicht innerhalb des beanspruchten Bereichs fällt, aber geeignet ist die beanspruchte Vorrichtung zu verstehen,
- Fig. 4
- schematisch eine weitere erfindungsgemäße Vorrichtung,
- Fig. 5
- ein Detail der erfindungsgemäßen Vorrichtungnach
Fig. 4 in isometrischer Darstellung, - Fig. 6
- ein Seil im Querschnitt,
- Fig. 7
- ein weiteres erfindungsgemäßes Seil im Querschnitt,
- Fig. 8
- eine erfindungsgemäße Litze im Querschnitt,
- Fig. 9
- ein weiteres erfindungsgemäßes Seil im Querschnitt,
- Fig. 10
- ein weiteres erfindungsgemäßes Seil im Querschnitt,
- Fig. 11
- ein weiteres erfindungsgemäßes Seil im Querschnitt,
- Fig. 12
- ein weiteres erfindungsgemäßes Seil im Querschnitt, und
- Fig. 13
- ein weiteres erfindungsgemäßes Seil im Querschnitt.
- Fig. 1
- schematically a device according to the invention,
- Fig. 2
- a detail of the device in an isometric representation, which does not fall within the claimed range, but is suitable to understand the claimed device,
- Fig. 3
- a detail of another device in isometric representation, which does not fall within the claimed range, but is suitable to understand the claimed device,
- Fig. 4
- schematically another device according to the invention,
- Fig. 5
- a detail of the device according to the invention
Fig. 4 in isometric view, - Fig. 6
- a rope in cross section,
- Fig. 7
- another rope according to the invention in cross-section,
- Fig. 8
- a strand according to the invention in cross section,
- Fig. 9
- another rope according to the invention in cross-section,
- Fig. 10
- another rope according to the invention in cross-section,
- Fig. 11
- another rope according to the invention in cross-section,
- Fig. 12
- another inventive rope in cross section, and
- Fig. 13
- another inventive rope in cross section.
Eine in
Am Verseilpunkt 3 umschließt ein genauer in
Mit der Vorrichtung lassen sich anstatt der verdrillten Monofilbündel 2 auch bereits verseilte Litzen zu einem Seil verseilen. Ferner können die Monofilbündel 2 auch mit bereits verseilten Litzen verseilt werden.With the device can be stranded stranded into a rope instead of the twisted
Auf der der Seitenwand 10 gegenüberliegenden Seite des Behältnisses 7 ist eine weitere Öffnung 12 vorgesehen, durch die das Seil 20 aus dem Behältnis 7 herausgeführt wird. Die Öffnung 12 weist einen Durchmesser auf, der dem Durchmesser des zu bildenden Seils 20 entspricht. Neben einer kreisrunden Form der Öffnung 12 ist auch eine andere Form vorstellbar, vorzugsweise eine unsymmetrische, gewinkelte ovale oder polygone, z.B. drei-, vier- oder fünfeckige, Form oder die Form eines Kreisausschnitts, z.B. eines Halb- oder Dreiviertelkreises.On the opposite side of the
Das Behältnis 7 ist über ein beheiztes Rohr 13 mit einem Extruder 8 verbunden, mittels dessen kontinuierlich Polypropylen verflüssigt und dem Behältnis 7 zugeführt wird. Damit das Polypropylen 4 in dem Behältnis 7 flüssig bleibt, ist das Behältnis 7 auf seiner Mantelfläche mit hier nicht gezeigten Heizbändern versehen, mit denen es auf 200 bis 300 °C erhitzt werden kann. Zur Kontrolle der Temperatur ist in dem Behältnis ein Temperaturfühler vorgesehen.The
Zur Herstellung des erfindungsgemäßen Seils 20 werden die Monofilbündel 2 kontinuierlich zum Verseilpunkt 3 gezogen. Die Seitenwand 10 wird bei einer Rotation des Rotors 9 durch den Verbindungssteg 16 mit derselben Drehgeschwindigkeit mitgedreht, so dass die Monofilbündel 2 kontinuierlich durch die Öffnungen 11 zum Verseilpunkt 3 geführt werden. Die hier nicht gezeigten, an den Öffnungen 11 vorgesehenen Dichtungen verhindern dabei, dass über das Verbindungsrohr 13 zugeführtes Polypropylen 4 aus dem Behältnis 7 heraustritt.
In dem Behältnis 7 werden die Monofilbündel 2 schon vor dem Verseilpunkt 3 mit dem Polypropylen 4 belegt. Auch die Verseilung am Verseilpunkt 3 findet vollständig in dem Polypropylen 4 statt. Während der Verseilung wird mittels des Extruders 8 kontinuierlich das Polypropylen 4 dem Behältnis zugeführt.To produce the
In the
Das gebildete Seil wird durch die Öffnung 12 aus dem Behältnis 7 in ein Wasserbad 14 geführt, in dem das Polypropylen 4 abgekühlt wird und sich verfestigt.
Dabei kann das Seil mit einer hier nicht gezeigten Spanneinrichtung zu dessen Dehnung vorgespannt werden, z.B. derart, dass die Monofilbündel 2 eine Stellung in dem Seil einnehmen, die sie unter der Belastung einnehmen, die zur Nutzung des Seils vorgesehen ist. Die Monofilbündel 2 werden durch das Polypropylen 4 in dem gedehnten Zustand eingenommenen Stellungen gehalten. Sie werden in dem gedehnten Zustand eingefroren.The formed rope is passed through the opening 12 from the
In this case, the rope can be prestressed with a tensioning device, not shown here, for stretching it, for example, such that the monofilament bundles 2 occupy a position in the rope which they occupy under the load intended for use of the rope. The monofilament bundles 2 are held by the polypropylene 4 in the stretched state occupied positions. They are frozen in the stretched state.
Im Folgenden auf die
Eine in
Die Vorrichtung weist ferner eine hier nur schematisch gezeigte Flechteinrichtung 35 auf, mit der sich auf das Kernseil 23 unter Einbettung in das Polypropylen 4a eine Umflechtung 27 aufbringen lässt. Durch die Umflechtung wird aus dem Seil 20a ein umflechtetes Seil 20a' gebildet.An in
The device further comprises a
Eine erfindungsgemäße Vorrichtung, die in den
Mit der Vorrichtung nach
In
With the device after
In
Ferner ist alternativ oder des Weiteren eine weitere Verseileinrichtung 36 vorgesehen, mit der sich äußere Litzen 24b unter Einbettung der Litzen 24b in dem Matrixmaterial 4b auf dem Kernseil 22b verseilen lassen.Further, alternatively or further, a
In
Ein in
Ein in
Ein im Querschnitt in
Wie
As
Es versteht sich, dass die beschriebenen Beispiele sich anstatt des genannten Polypropylen auch mit anderen Matrixmaterialien durchführen lassen, z.B Polycarbonat, Polyamid, Polyethylen oder PEEK.It is understood that the examples described can be carried out instead of the polypropylene mentioned also with other matrix materials, for example polycarbonate, polyamide, polyethylene or PEEK.
Ferner versteht sich, dass sich die beschriebenen einzelnen Verfahrensschritte je nach herzustellender Seilstruktur miteinander kombinieren lassen. Entsprechend können auch in der Herstellungsvorrichtung je nach anzuwendendem Verfahren einzelne Bestandteile wie z.B. das Behältnis, die Einrichtung zur Verseilung der Außenlitzen und die Flechteinrichtung, auch mehrfach, miteinander kombiniert werden.Furthermore, it is understood that the individual process steps described can be combined with one another depending on the cable structure to be produced. Accordingly, in the manufacturing apparatus, depending on the method to be used, individual components such as e.g. the container, the device for stranding the outer strands and the braiding device, even several times, are combined.
Claims (15)
- Method for producing a strand (1), in which method, for forming a core strand, fibres (2) and/or monofilament bundles of the fibres (2) are furnished ahead of and/or at a stranding point (3) with a liquefied matrix material (4) which solidifies upon stranding, are stranded at the stranding point (3), and when being stranded are embedded in the matrix material (4), wherein a sheathing (27) of the matrix material (4) is applied to the core strand, and upon stranding of the core strand (23c)a) an external tier of steel wire (24c) is stranded on the sheathed core strand, wherein the steel wire is embedded in the matrix material (4); orb) an additional sheathing (27) is applied to the sheathed core strand, and the additional sheathing is embedded in the matrix material (4) .
- Method for producing a cable (20), in which method, for forming a core cable (22a; 22b; 21c; 21d; 21f; 21g), fibres (2) and/or monofilament bundles of the fibres (2) are furnished ahead of or at a stranding point (3) with a liquefied matrix material (4) which solidifies upon stranding, are stranded at the stranding point (3), and when being stranded are embedded in the matrix material (4), wherein a sheathing (26, 27) of the matrix material (4) is applied to the core cable (22a; 22b; 21c; 21d; 21f; 21g), and upon strandinga) a tier of strands (1c; 1d; 24g) is applied to the sheathed core cable (22a; 22b; 21c; 21d; 21f; 21g), and the strands are embedded in the matrix material (4), and/orb) an additional sheathing (27) is applied to the sheathed core cable (22a; 22b; 21c; 21d; 21f; 21g), and the additional sheathing (27) is embedded in the matrix material (4).
- Method according to Claim 2,
characterized in that
strands (1) that are produced by means of the method according to Claim 1 are used for producing the cable (20). - Method according to one of Claims 1 to 3, characterized in that
the matrix material (4) is a thermoplastic, and the strand (1) or the cable (20) upon stranding, for solidifying the matrix material (4), is cooled preferably by air or in a cooling liquid, for example water. - Method according to Claim 4,
characterized in that
the fibres (2) during the stranding thereof and the embedding thereof in the matrix material (4) and the cooling of the matrix material (4) up to the solidification thereof are elongated such that the fibres (2) are held by the matrix material (4) in a position which said fibres assume in the elongated state. - Method according to Claim 5,
characterized in that
the fibres (2) are elongated in such a manner that said fibres are brought to a position which said fibres assume when absorbing a load. - Method according to one of Claims 1 to 6, characterized in that
the sheathing is formed by a braid (27). - Strand comprising a core strand which comprises fibres (2) and/or, in particular twisted, monofilament bundles (21, 22) of the fibres, wherein the fibres (2) and/or the monofilament bundles (21, 22) are furnished with a matrix material (4) and are embedded in the matrix material (4),
characterized in that
the matrix material (4) forms a sheathing of the stranded fibres and/or of the stranded monofilament bundles (21, 22) and an external tier of steel wires is stranded on the sheathing, said steel wires being embedded in the sheathing. - Cable comprising a core cable which has fibres (2) and/or, in particular twisted, monofilament bundles (21, 22) of the fibres, wherein the fibres and/or the monofilament bundles (21, 22) are furnished with a matrix material (4) and are embedded in the matrix material (4),
characterized in that
the matrix material (4) forms a sheathing of the stranded fibres (2) and/or of the stranded monofilament bundles (21, 22), and a tier of strands is stranded on the sheathing, said strands being embedded in the sheathing. - Cable according to Claim 9,
characterized in that
an additional sheathing (27) is applied to the sheathing, the former being embedded in said sheathing. - Strand according to Claim 8, or cable according to Claim 9 or 10,
characterized in that
the fibres (2) in the core strand (23b) and/or in the core cable (20a) are elongated to such an extent that said fibres (2) are in a position which the latter assume when absorbing a load. - Cable according to Claim 10, or Claims 10 and 11, characterized in that
the additional sheathing (27) is a sheathing (27) that encloses the core cable (20a) and consolidates the latter under tension. - Strand according to Claim 8 or 11, or cable according to Claim 9, 10, 11, or 12,
characterized in that
the fibres (2) are composed of a high-tensile plastics material, preferably of aramid, and/or the matrix material (4) comprises a thermoplastic, preferably a polypropylene. - Device for producing a strand (1) or a cable (20), said device having an installation (5) for feeding fibres (2) and/or, in particular twisted, monofilament bundles (21, 22) of the fibres (2) to a stranding point (3) and for stranding the fibres (2) and/or the monofilament bundles (21, 22) at the stranding point (3), and an installation (6) for furnishing the fibres (2) and/or the monofilament bundles (21, 22) ahead of and/or at the stranding point (3) with a liquefied matrix material (4) that is provided for embedding the fibres (2) and/or the monofilament bundles (21, 22), said installation (6) comprising a vessel (7) for receiving the liquefied matrix material (4), wherein the feeding and stranding installation (5) comprises a rotor (9) by way of which the fibres (2) and/or the monofilament bundles are guided to the stranding point (3), the vessel (7) having a rotatable side wall (10) which is provided with openings (11) through which the fibres (2) and/or the monofilament bundles (21, 22) are to be guided, and which is rotatable at the same rotational speed as the rotor (9) that feeds the fibres (2) and/or the monofilament bundles (21, 22), and in that a further opening (12) through which the strand (1) formed and/or the cable (20) formed is to be guided is provided on a side of the vessel (7) that is opposite the rotatable side wall (10),
characterized in that
an annular calibrator (30) through the openings of which the fibres (2) and/or the monofilament bundles (21, 22) when being stranded are drawn is disposed in the vessel (7d), the further opening (12d) having a diameter that is larger than the opening of the annular calibrator (30), so as to provide a sheathing from the matrix material (4) on the stranded fibres and/or the stranded monofilament bundles, and in that the devicea) has a further stranding installation (36) by means of which external strands (24b) on the sheathing can be stranded and embedded in the sheathing, and/orb) a braiding installation (35) by means of which an additional sheathing (27) can be applied to the sheathing and embedded in the matrix material. - Device according to Claim 14,
characterized in that
the vessel (7d) at that end at which the strand (1) formed or the cable (20) formed is drawn off is provided with a tubular portion (31) which has an internal diameter that is larger than the opening of the annular calibrator (30), said tubular portion (31) preferably being provided with an installation for cooling the matrix material (4).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102011011112A DE102011011112A1 (en) | 2011-02-12 | 2011-02-12 | Method for producing a strand or a rope |
| PCT/DE2012/200008 WO2012107042A2 (en) | 2011-02-12 | 2012-02-13 | Method for producing a strand or cable |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2673415A2 EP2673415A2 (en) | 2013-12-18 |
| EP2673415B1 true EP2673415B1 (en) | 2017-07-19 |
Family
ID=46021949
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12717587.5A Active EP2673415B1 (en) | 2011-02-12 | 2012-02-13 | Method for producing a strand or cable comprising a thermoplastic coating, strand or cable obtained with said method and laying device comprising a coating means |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US9657439B2 (en) |
| EP (1) | EP2673415B1 (en) |
| KR (1) | KR101934130B1 (en) |
| AU (1) | AU2012214002B2 (en) |
| CA (1) | CA2827550C (en) |
| DE (2) | DE102011011112A1 (en) |
| WO (1) | WO2012107042A2 (en) |
| ZA (1) | ZA201306683B (en) |
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| WO2022090565A1 (en) | 2020-11-02 | 2022-05-05 | Kv R&D Center Gmbh | Cable, strand, and method and device for producing a cable and a strand |
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| DE102015103115A1 (en) * | 2015-03-04 | 2016-09-08 | Casar Drahtseilwerk Saar Gmbh | Rope and method of making the rope |
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| CN110983611B (en) * | 2019-11-25 | 2023-09-29 | 鲁普耐特集团有限公司 | Power rope based on core integrated technology and manufacturing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022090565A1 (en) | 2020-11-02 | 2022-05-05 | Kv R&D Center Gmbh | Cable, strand, and method and device for producing a cable and a strand |
| US12529186B2 (en) | 2020-11-02 | 2026-01-20 | Kv R&D Center Gmbh | Cable, strand, and method and device for producing a cable and a strand |
Also Published As
| Publication number | Publication date |
|---|---|
| US9657439B2 (en) | 2017-05-23 |
| WO2012107042A3 (en) | 2012-10-11 |
| CA2827550C (en) | 2018-12-11 |
| AU2012214002A1 (en) | 2013-09-12 |
| ZA201306683B (en) | 2014-11-26 |
| EP2673415A2 (en) | 2013-12-18 |
| WO2012107042A2 (en) | 2012-08-16 |
| CA2827550A1 (en) | 2012-08-16 |
| KR101934130B1 (en) | 2018-12-31 |
| KR20140128856A (en) | 2014-11-06 |
| AU2012214002B2 (en) | 2016-12-15 |
| DE102011011112A1 (en) | 2012-08-16 |
| US20140069074A1 (en) | 2014-03-13 |
| DE112012000140A5 (en) | 2013-07-04 |
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