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EP2649281B1 - Camshaft assembly and method of production - Google Patents

Camshaft assembly and method of production Download PDF

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Publication number
EP2649281B1
EP2649281B1 EP20120713896 EP12713896A EP2649281B1 EP 2649281 B1 EP2649281 B1 EP 2649281B1 EP 20120713896 EP20120713896 EP 20120713896 EP 12713896 A EP12713896 A EP 12713896A EP 2649281 B1 EP2649281 B1 EP 2649281B1
Authority
EP
European Patent Office
Prior art keywords
camshaft
axial
axial section
material region
armature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP20120713896
Other languages
German (de)
French (fr)
Other versions
EP2649281A1 (en
Inventor
Stefan Bender
Thomas Schiepp
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ETO Magnetic GmbH
Original Assignee
ETO Magnetic GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ETO Magnetic GmbH filed Critical ETO Magnetic GmbH
Publication of EP2649281A1 publication Critical patent/EP2649281A1/en
Application granted granted Critical
Publication of EP2649281B1 publication Critical patent/EP2649281B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/047Camshafts
    • F01L2001/0475Hollow camshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34426Oil control valves
    • F01L2001/3443Solenoid driven oil control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34426Oil control valves
    • F01L2001/34433Location oil control valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L13/00Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations
    • F01L13/0015Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque
    • F01L13/0036Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction
    • F01L2013/0052Modifications of valve-gear to facilitate reversing, braking, starting, changing compression ratio, or other specific operations for optimising engine performances by modifying valve lift according to various working parameters, e.g. rotational speed, load, torque the valves being driven by two or more cams with different shape, size or timing or a single cam profiled in axial and radial direction with cams provided on an axially slidable sleeve
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2820/00Details on specific features characterising valve gear arrangements
    • F01L2820/03Auxiliary actuators
    • F01L2820/031Electromagnets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49229Prime mover or fluid pump making
    • Y10T29/49293Camshaft making

Definitions

  • the invention relates to a camshaft assembly comprising a receiving space in its interior, i. At least partially formed as a hollow shaft camshaft, at least in sections, in particular in the range of an electromagnetic actuator, from a magnetizable (flow-conducting) material for an internal combustion engine and an electromagnetic actuator for actuating a Stellpartners, in particular a control valve of a, preferably hydraulic, camshaft adjuster, with a coil winding and an adjustable by energizing the coil winding armature for cooperation with the control partner according to the preamble of claim 1. Further, the invention relates to a method for producing such a camshaft assembly according to the preamble of claim 12 and an engine block according to claim 16.
  • a camshaft assembly comprising a hydraulic phaser is in the EP 1 596 040 A2 described.
  • the camshaft adjuster is used to set the opening or closing time of gas exchange valves of the internal combustion engine.
  • an alternative camshaft assembly comprising a camshaft adjuster whose control valve is adjustable by means of an electromagnetic actuator.
  • the electromagnetic actuator of the known camshaft assembly is disposed on the front side of the camshaft and cooperates axially with the arranged in the camshaft control valve of the camshaft adjuster together.
  • a camshaft assembly is known in which a coil winding for contactless adjustment of an armature along the camshaft rotation axis is disposed within the camshaft.
  • a camshaft assembly is known in which the coil winding is arranged to actuate a cooperating with a control valve of a camshaft adjuster armature in a housing outside of the engine block, with axial distance to the fully recorded in the engine view camshaft.
  • a projecting into the housing for the coil winding yoke and core unit is fixed, wherein the yoke and core of the yoke and core unit are connected to each other via non-magnetic material.
  • a disadvantage of the known camshaft assembly is that it has a comparatively high space requirement.
  • the invention is therefore based on the object to provide an alternative camshaft assembly whose space requirements, in particular in the region of the end face of the camshaft, is reduced. Furthermore, the object is to provide a method for producing such a space-optimized camshaft assembly.
  • camshaft assembly With regard to the camshaft assembly, the object is achieved with the features of patent claim 1 and with regard to the manufacturing method for producing such a camshaft assembly having the features of claim 12.
  • the invention is based on the idea of arranging the armature, at least in sections, preferably completely, inside the camshaft, at least partially designed as a hollow shaft, ie in a receiving space formed in the interior of the camshaft and the coil winding for adjusting the armature radially spaced from the armature, and although outside the camshaft.
  • the camshaft has a first and a second axial section, between which a material region influencing the magnetic flux is provided and it is intended to increase the magnetic flux from one of the axial sections to the respective other axial section (in comparison to a design without such a material section) via the armature and via the possibly oil-filled air reservoir provided between the inner circumference of the camshaft and the armature.
  • the material region is thus such that it "forces" the magnetic flux, at least for the most part, very particularly preferably completely from one of the axial sections to the armature and from the armature to the respective other axial section such that the magnetic flux blocks the distance between the axial sections and the axial section Crossing anchor and taking the "detour" over the anchor.
  • a space-saving, efficiency-optimized design of the electromagnetic actuator is obtained.
  • an axially adjacent to the camshaft yoke and core unit is dispensed with, since this function is taken over by the first and the second axial portion of the camshaft.
  • camshaft is arranged completely within an engine block. More preferably, the armature and the coil winding are also completely within the engine block and not as in the prior art on a fixed outside of the engine block housing, which is preferably completely omitted according to further development.
  • the region influencing the magnetic flux does not protrude in the radial direction beyond the axially adjacent camshaft sections or over their, preferably common, cylindrical, enveloping contour.
  • the invention provides that the material forming the material region, ie the material that is comprised in the material region or of which it consists, is not magnetically conductive or at least less magnetically conductive than the (other) material of the camshaft.
  • the claimed magnetizable material of the camshaft is to be understood as meaning the material or the material combinations of the camshaft adjacent to the material region influencing the magnetic flux, ie the material (s) from which or which the axial sections are formed.
  • the magnetic flux influencing material area of a not or at least less magnetizable material, preferably metal, for example bearing materials, such as brass Due to the formation of the magnetic flux influencing material area of a not or at least less magnetizable material, preferably metal, for example bearing materials, such as brass, an optimal magnetic separation between the two axial sections is achieved.
  • This magnetic separation can be completely or only partially realized, depending on whether the two axial sections are connected to each other exclusively via the material region influencing the magnetic flux, or whether a material bridge of camshaft material is provided in addition to the material region.
  • the quality or the extent of the magnetic separation is also influenced by the choice of material of the material area, ie by whether non-magnetizable or difficult to magnetize material is used.
  • magnetizable in the sense of "flux-conducting", i. a magnetizable material is flux-conducting, whereas a hardly magnetizable material is poorly flux-conducting, i. the hard magnetizable material provides a great resistance to the magnetic flux.
  • Non-magnetizable material is not flux-conducting.
  • Magneticnetizable means not a possible remanence (magnetizability) of the material but that a significant magnetization of the material under external magnetic field occurs.
  • the camshaft preferably at least in the region of the setting unit (actuator region), is formed from magnetizable (flux-conducting) material, in particular a suitable steel.
  • first and the second axial section are mechanically fixed to one another via the material region.
  • first and the second axial section are connected to one another by welding, in particular build-up welding, using material that is not or only slightly magnetically conductive.
  • the material region is formed by a solder material which, although the Material sections mechanically bonded together, but in contrast to a welding process does not produce a material-locking, yet a mechanically strong connection.
  • the camshaft surface (surface) is processed after welding or soldering, in particular smoothed, for example by twisting and / or grinding.
  • an additional material in particular a solder or welding material for forming the material region
  • Another alternative production possibility is to provide as the magnetic flux influencing material area between the first and the second axial section, a ring member or hollow cylinder member of a non- or poorly magnetically conductive material, such as brass, which in a suitable manner, for example by friction welding with the two axial sections, preferably connected to the mutually facing end faces of the axial sections.
  • a ring member or hollow cylinder member of a non- or poorly magnetically conductive material such as brass
  • the material region between the two axial sections of the camshaft is generated by filling a clearance with, preferably not or poorly magnetizable material, wherein the free space can be a recess, in particular a circumferential groove in the camshaft, that is, in addition to the free space, in particular radially inward adjacent one, preferably as thin as possible, connection of camshaft material between the two axial sections of the camshaft remains.
  • the free space may be a complete separation, ie a radially continuous, in particular circumferentially closed, gap or axial distance between the two Axial sections of the camshaft act.
  • the free space is filled by build-up welding, in which case the non or poorly conducting magnetic material is applied in a fluid, heated state.
  • this connecting portion in particular ring portion designed so thin or provided with such a thin cross section in the radial direction that when energizing the coil winding (fast) a magnetic saturation is achieved, whereby negative effects of the magnetizable connection portion are minimized to the efficiency of the electromagnetic actuator ,
  • the camshaft except for the area influencing the magnetic flux, has a maximum of two parts, ie not more than two parts.
  • a one-piece design is possible if the two axial sections, as described above, are connected to one another via a material bridge or the region influencing the magnetic flux by structural transformation of a Camshaft section is generated.
  • the two axial sections are connected to one another (preferably exclusively) via the material region influencing the magnetic flux.
  • the camshaft has an axially continuous cylindrical outer contour.
  • the material region With regard to the geometric configuration of the non-magnetizable or poorly magnetizable material region, there are different alternatives.
  • the material region In principle, it is possible to provide the material region with a rectangular cross-section contour. It is particularly expedient, in particular in order to obtain the largest possible connecting or fixing surfaces between the axial sections and the material region, when the connecting surfaces or holding surfaces between the material region and the axial sections are formed obliquely. This can be achieved, for example, by extending the axial extent of the material region over its radial extension, i. looking towards the anchor decreases.
  • the material area of non-magnetizable or heavily magnetizable material is circumferentially closed, i. is annular.
  • the coil winding is arranged coaxially to the camshaft, thus enclosing this ring.
  • the coil winding is arranged next to the camshaft, preferably in such a way that a coil winding axis runs parallel to the camshaft. It is also conceivable to arrange a plurality of circumferentially juxtaposed, i. Provide distributed over the circumference of the camshaft coil windings.
  • the armature is at least partially in the camshaft, more specifically provided in the camshaft, preferably taken from this limited recording room. It is particularly expedient with regard to an optimized space requirement if the armature is arranged over the largest part of its axial extent, preferably completely in the camshaft. It is likewise preferred if the control partner, in particular a control valve of a camshaft adjuster with which the armature cooperates, is received at least in sections, preferably completely in the camshaft. It is particularly expedient if the setting partner projects at least axially from one end face into the camshaft.
  • the invention also leads to a method for producing a camshaft assembly according to the invention.
  • the core of the method is that in an (intermediate) area between a first axial section and a second axial section of a camshaft, preferably the two axial sections mechanically firmly interconnecting, material region is provided so that thereby a magnetic flux guide is effected, in which the magnetic flux is increased from one of the axial sections of the camshaft to the respective other axial section via the armature (compared to a variant without such a material region).
  • the material region by filling, for example by means of build-up welding, a free space between the two axial sections with a material which is not or at least less easily magnetizable than the material of the two axial sections of the camshaft.
  • the two axial sections of the camshaft preferably consist of the same material.
  • a variant embodiment is conceivable in which the two camshaft axial sections consist of different materials.
  • the free space of this is preferably prepared, alternatively by machining a camshaft blank, for example by Inserting a groove or by separating a previously one-piece camshaft body blank, wherein it is particularly preferred if the production of the free space in the same clamping takes place as the filling of the free space, to avoid repositioning of the two axial sections in the case of complete separation.
  • the material region preferably no clearance is filled up, but the originally magnetizable material of the camshaft body blank is partially processed (changed), so that the material in the later material region is not or at least less easily magnetizable than the material of the first and / or second axial section.
  • the material in the later material area for example, partially processed by heat treatment.
  • Fig. 1 is a schematic longitudinal sectional view of a camshaft assembly with a hollow camshaft of a magnetizable material, here steel, and a hydraulic camshaft adjuster 3, an electromagnetic actuator 4 and a control partner 5 for the electromagnetic actuator in the form of a control valve of the camshaft adjuster 3 shown.
  • the camshaft adjuster 3 is arranged and fixed together with control partner 5 (control valve) on the camshaft 2 in a conventional manner.
  • a not separately shown camshaft adjuster housing is directly or indirectly connected to a likewise not shown crankshaft of the internal combustion engine, also not shown, and driven by this.
  • camshaft adjuster 3 with the camshaft 2 connected, not shown adjusting which can be rotated by a hydraulic actuation in a conventional manner relative to the camshaft adjuster housing. The rotation of these adjusting causes a phase adjustment of the camshaft 2 relative to the crankshaft.
  • the electromagnetic setting unit 4 comprises an armature 7 arranged in the camshaft 2, more precisely in a receiving space 6 of the camshaft 2, which is mounted axially displaceable and by energizing a coil winding 8 arranged radially outside and at a distance from the camshaft 2 in the axial direction of the camshaft 2 is adjustable.
  • the armature 7 is axial arranged adjacent to the adjusting partner 5, which is alternatively arranged completely in the camshaft 2 and projects axially into it. It is also conceivable that the control partner is located outside the camshaft 2 and the armature 7 protrudes a distance from the camshaft 2.
  • control partner 5 is a control valve of the camshaft adjuster 3, wherein the camshaft adjuster 3 can be controlled by the hydraulic camshaft adjuster 3 by the control valve (control partner 5) in an amount required for the desired adjustment and the necessary pressure causing hydraulic fluid is supplied.
  • control partner 5 controls the hydraulic fluid, the adjusting elements of the camshaft adjuster 3 are rotated relative to the housing of the camshaft adjuster 3, which then, as explained in a phase adjustment of the camshaft 2 results.
  • the camshaft 2 comprises a first axial portion 9 and a second axial portion 10. Between the first and the second axial portion 9, 10, a magnetic flux influencing material region 11 is provided from a no or only poorly magnetizable material. In the embodiment shown according to Fig. 1 the two axial sections 9, 10 are fixed to one another or connected to one another exclusively via this material region 11. The material region 11 forms a complete or partial magnetic separation of the two axial sections 9, 10.
  • the material region 11 serves to draw the merely schematically drawn magnetic flux 12 from one of the axial sections via an optionally oil-filled or air-filled (peripheral) gap 13 to the armature 7 to pass, which is penetrated axially by the magnetic flux 12 and then again from the armature 7 back across the gap 13 to the other axial portion.
  • the coil winding 8 is arranged coaxially to the camshaft 2 or to the longitudinal center axis 14 of the camshaft 2 with a radial distance from the camshaft 2. Between the camshaft 2 and the coil winding 8, a small circumferential air gap 15 is realized, so that the camshaft 2 can rotate relative to the stationarily arranged coil winding 8. Alternatively, the camshaft can not be arranged coaxially but parallel to the camshaft 2.
  • the coil winding 8 are associated with a first and a second yoke portion 16, 17, which are formed annular disk-shaped and extending in the radial direction.
  • the two yoke sections 16, 17 are connected to one another in the axial direction by a, here hollow-cylindrical, magnetizable housing 18.
  • the first, yoke section 16, the second yoke section 17 and the housing 18 are separate, interconnected components, wherein in an alternative embodiment, at least one of the yoke sections 16, 17 may be integrally connected to the housing 18.
  • the magnetic flux extends from the radially inner end of the first yoke section 16 in the radial direction outwardly into the cylindrical housing 18, in this in the axial direction to the radially outer end of the second yoke portion 17 and then in the second yoke portion 17 radially inward, then bridges a second gap 19 between the second yoke portion 17 and the second axial portion , passes through the second axial portion substantially in the radial direction inwardly, then bridges the gap 13 towards the armature 7, extends in the armature 7 in the axial direction, then bridged again in the radial direction outwardly the gap 13 into the first axial section 9 and extends in this radially outwardly and bridges a first gap 20 between the first axial section 9 and the first y
  • a provision either away from the control partner or on the control partner to be done by means of, for example, a mechanical adjustment mechanism, in particular via a Spring mechanism (not shown).
  • a schematically illustrated axial stop 21 provided on the side facing away from the actuator 5 side of the armature 7.
  • the armature 7 is designed in several parts and comprises a sleeve portion 22 to which a bolt portion 23, for example by pressing, is fixed.
  • a bolt portion 23 In the bolt portion 23, a ball 24 is rotatably supported in a cage at the front, wherein the armature 7 is supported on the ball 24 axially on the adjusting partner 5.
  • the material region 11 was produced by build-up welding.
  • a camshaft body blank made of magnetizable material in the region of the current material region 11 was divided into two separate axial sections, which now form the first and second axial section 9, 10.
  • These two axial sections were fixedly joined together by build-up welding of non-magnetizable material 11, ie by producing the material region 11, in a material-locking manner. It can be seen that the axial extent of the material region decreases from radially outward to radially inward, and that at least one oblique contact surface is formed on each axial section 9, 10 in order to increase the contact surfaces to the material region 11 and thus the strength of the system.
  • the magnetic separation between the two axial sections 9, 10 for example by providing as the material region 11 a ring of a non- or only difficult-to-magnetize material in order to separate the two separate, ie. later axial sections 9, 10 to connect with each other.
  • FIG. 2 essentially corresponds to the embodiment according to Fig. 1 , so as to avoid Repetitions below essentially only addresses the differences between the exemplary embodiments. With regard to the similarities between the embodiments is on Fig. 1 with associated figure description referenced.
  • the two axial sections 9, 10 are not completely separated magnetically, but next to the material region 11 is provided in the sectional view web-like connecting portion 25 radially inwardly, which is substantially annular and is arranged directly radially adjacent to the material region 11.
  • the radial extension, ie thickness extension of the connecting portion 25 is dimensioned so that upon energization of the coil winding 8 in the connecting portion 25, a magnetic saturation is achieved quickly, so that a resulting loss is minimized.
  • the main river runs like in Fig. 1 located.
  • the embodiment can be manufactured according to Fig. 2 in that a free space in the form of the present material region 11, for example by machining, is produced in a camshaft body blank and this clearance is then filled with the material forming the material region 11, in particular by build-up welding.
  • a solid ring insert made of non-hard or hardly magnetizable material, for example made of brass and preferably to connect this with two axial sections, for example by friction welding.
  • the advantage of the second embodiment over the first embodiment is increased mechanical stability. Furthermore, the problem does not arise that an alignment of the two camshaft sections must be ensured separately over the material range.
  • the adjusting partner 5 projects from the outside axially into the camshaft 2 as an example.
  • the control partner in particular a control valve for the camshaft adjustment such as in the EP 2 252 774 B1 shown completely inside the camshaft.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Valve Device For Special Equipments (AREA)

Description

Die Erfindung betrifft eine Nockenwellenbaugruppe, umfassend eine in ihrem Inneren einen Aufnahmeraum aufweisende, d.h. zumindest abschnittsweise als Hohlwelle ausgebildete Nockenwelle, zumindest abschnittsweise, insbesondere im Bereich einer elektromagnetischen Stelleinheit, aus einem magnetisierbaren (flussleitenden) Material, für einen Verbrennungsmotor und eine elektromagnetische Stelleinheit zur Betätigung eines Stellpartners, insbesondere eines Steuerventils eines, vorzugsweise hydraulischen, Nockenwellenverstellers, mit einer Spulenwicklung und einem durch Bestromen der Spulenwicklung verstellbaren Anker zum Zusammenwirken mit dem Stellpartner gemäß dem Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung ein Verfahren zum Herstellen einer solchen Nockenwellenbaugruppe gemäß dem Oberbegriff des Anspruchs 12 als auch einen Motorblock gemäß Anspruch 16.The invention relates to a camshaft assembly comprising a receiving space in its interior, i. At least partially formed as a hollow shaft camshaft, at least in sections, in particular in the range of an electromagnetic actuator, from a magnetizable (flow-conducting) material for an internal combustion engine and an electromagnetic actuator for actuating a Stellpartners, in particular a control valve of a, preferably hydraulic, camshaft adjuster, with a coil winding and an adjustable by energizing the coil winding armature for cooperation with the control partner according to the preamble of claim 1. Further, the invention relates to a method for producing such a camshaft assembly according to the preamble of claim 12 and an engine block according to claim 16.

Eine Nockenwellenbaugruppe, umfassend einen hydraulischen Nockenwellenversteller ist in der EP 1 596 040 A2 beschrieben. Der Nockenwellenversteller dient dazu, den Öffnungs- oder Schließzeitpunkt von Gaswechselventilen des Verbrennungsmotors einzustellen.A camshaft assembly comprising a hydraulic phaser is in the EP 1 596 040 A2 described. The camshaft adjuster is used to set the opening or closing time of gas exchange valves of the internal combustion engine.

In der DE 10 2006 031 517 A1 ist eine alternative Nockenwellenbaugruppe beschrieben, umfassend einen Nockenwellenversteller, dessen Steuerventil mit Hilfe einer elektromagnetischen Stelleinheit verstellbar ist. Die elektromagnetische Stelleinheit der bekannten Nockenwellenbaugruppe ist an der Stirnseite der Nockenwelle angeordnet und wirkt axial mit dem in der Nockenwelle angeordneten Steuerventil des Nockenwellenverstellers zusammen.In the DE 10 2006 031 517 A1 an alternative camshaft assembly is described, comprising a camshaft adjuster whose control valve is adjustable by means of an electromagnetic actuator. The electromagnetic actuator of the known camshaft assembly is disposed on the front side of the camshaft and cooperates axially with the arranged in the camshaft control valve of the camshaft adjuster together.

Aus der JP 2010 190060 A ist eine Nockenwellenbaugruppe bekannt, bei der eine Spulenwicklung zum berührungslosen Verstellen eines Ankers entlang der Nockenwellendrehachse innerhalb der Nockenwelle angeordnet ist.From the JP 2010 190060 A a camshaft assembly is known in which a coil winding for contactless adjustment of an armature along the camshaft rotation axis is disposed within the camshaft.

Aus der EP 2 252 774 B1 ist eine Nockenwellenbaugruppe bekannt, bei der die Spulenwicklung zur Betätigung eines mit einem Steuerventil eines Nockenwellenverstellers zusammenwirkenden Ankers in einem Gehäuse außerhalb des Motorblocks angeordnet ist, und zwar mit Axialabstand zu der vollständig im Motorblick aufgenommenen Nockenwelle. An dieser ist eine in das Gehäuse für die Spulenwicklung hineinragende Joch- und Kerneinheit festgelegt, wobei Joch und Kern der Joch- und Kerneinheit über unmagnetisches Material miteinander verbunden sind. Nachteilig bei der bekannten Nockenwellenbaugruppe ist, dass diese einen vergleichsweise hohen Bauraumbedarf aufweist.From the EP 2 252 774 B1 a camshaft assembly is known in which the coil winding is arranged to actuate a cooperating with a control valve of a camshaft adjuster armature in a housing outside of the engine block, with axial distance to the fully recorded in the engine view camshaft. At this a projecting into the housing for the coil winding yoke and core unit is fixed, wherein the yoke and core of the yoke and core unit are connected to each other via non-magnetic material. A disadvantage of the known camshaft assembly is that it has a comparatively high space requirement.

Es bestehen Bestrebungen den hohen Bauraumbedarf von Nockenwellenbaugruppen zu reduzieren.There are efforts to reduce the high space requirement of camshaft assemblies.

Der Erfindung liegt daher die Aufgabe zugrunde, eine alternative Nockenwellenbaugruppe anzugeben, deren Bauraumbedarf insbesondere im Bereich der Stirnseite der Nockenwelle, reduziert ist. Ferner besteht die Aufgabe darin, ein Verfahren zum Herstellen einer derartig bauraumoptimierten Nockenwellenbaugruppe anzugeben.The invention is therefore based on the object to provide an alternative camshaft assembly whose space requirements, in particular in the region of the end face of the camshaft, is reduced. Furthermore, the object is to provide a method for producing such a space-optimized camshaft assembly.

Hinsichtlich der Nockenwellenbaugruppe wird die Aufgabe mit den Merkmalen des Patentanspruchs 1 und hinsichtlich des Herstellungsverfahrens zum Herstellen einer solchen Nockenwellenbaugruppe mit den Merkmalen des Anspruchs 12 gelöst.With regard to the camshaft assembly, the object is achieved with the features of patent claim 1 and with regard to the manufacturing method for producing such a camshaft assembly having the features of claim 12.

Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben. In den Rahmen der Erfindung fallen sämtliche Kombinationen aus zumindest zwei von in der Beschreibung, den Ansprüchen und/oder den Figuren offenbarten Merkmalen. Zur Vermeidung von Wiederholungen sollen vorrichtungsgemäß offenbarte Merkmale als verfahrensgemäß offenbart gelten und beanspruchbar sein. Ebenso sollen verfahrensgemäß offenbarte Merkmale als vorrichtungsgemäß offenbart gelten und beanspruchbar sein.Advantageous developments of the invention are specified in the subclaims. All combinations of at least two features disclosed in the description, the claims and / or the figures fall within the scope of the invention. To avoid repetition Device-disclosed features as disclosed according to the method apply and be claimable. Likewise, according to the method disclosed features should be considered as device disclosed and claimed claimable.

Der Erfindung liegt der Gedanke zugrunde, den Anker, zumindest abschnittsweise, vorzugsweise vollständig, innerhalb der, zumindest abschnittsweise als Hohlwelle ausgebildeten, Nockenwelle, also in einem im Inneren der Nockenwelle ausgebildeten Aufnahmeraum anzuordnen und die Spulenwicklung zum Verstellen des Ankers radial beabstandet zum Anker, und zwar außerhalb der Nockenwelle. Um bei Bestromung der Spulenwicklung einen ausreichend starken magnetischen Fluss von der Spulenwicklung zum Anker und wieder zurück zu erzeugen ist gemäß der Erfindung vorgesehen, dass die Nockenwelle einen ersten und einen zweiten Axialabschnitt aufweist, zwischen denen ein den magnetischen Fluss beeinflussender Materialbereich vorgesehen ist, der geeignet und bestimmt ist, den magnetischen Fluss von einem der Axialabschnitte zum jeweils anderen Axialabschnitt (im Vergleich zu einer Ausführung ohne einen solchen Materialbereich) über den Anker sowie über den zwischen dem Innenumfang der Nockenwelle und dem Anker vorgesehenen, ggf. ölgefüllten Luftspeicher zu erhöhen. Der Materialbereich ist also so beschaffen, dass er den magnetischen Fluss, zumindest größtenteils, ganz besonders bevorzugt vollständig von einem der Axialabschnitte zum Anker und vom Anker zum jeweils anderen Axialabschnitt "zwingt" also derart, dass der magnetische Fluss den Abstand zwischen den Axialabschnitten und dem Anker überquert und den "Umweg" über den Anker nimmt. Hierdurch wird eine platzsparende, wirkungsgradoptimierte Ausbildung der elektromagnetischen Stelleinheit erhalten. Theoretisch wäre es denkbar, die, vorzugsweise radialdurchbruchsfreie, Nockenwelle aus einem nichtmagnetisierbaren Material auszubilden, um somit auf zwei über einen Materialbereich beabstandete Axialabschnitte zu verzichten - diese Alternativlösung hätte jedoch aufgrund des großen, magnetisch nicht leitenden Radialabstandes zwischen Spulenwicklung und Anker den Nachteil, dass eine vergleichsweise großdimensionierte Spulenwicklung eingesetzt werden müsste, um eine Verstellung des Ankers zu gewährleisten. Im Gegensatz dazu kommt eine erfindungsgemäße Nockenwellenbaugruppe mit vergleichsweise kleindimensionierter Spulenwicklung aus, so dass die erfindungsgemäße Nockenwellenbaugruppe nicht nur in axialer Richtung, sondern auch in radialer Richtung bauraumoptimiert ist.The invention is based on the idea of arranging the armature, at least in sections, preferably completely, inside the camshaft, at least partially designed as a hollow shaft, ie in a receiving space formed in the interior of the camshaft and the coil winding for adjusting the armature radially spaced from the armature, and although outside the camshaft. In order to generate a sufficiently strong magnetic flux from the coil winding to the armature and back again when the coil winding is energized, it is provided according to the invention that the camshaft has a first and a second axial section, between which a material region influencing the magnetic flux is provided and it is intended to increase the magnetic flux from one of the axial sections to the respective other axial section (in comparison to a design without such a material section) via the armature and via the possibly oil-filled air reservoir provided between the inner circumference of the camshaft and the armature. The material region is thus such that it "forces" the magnetic flux, at least for the most part, very particularly preferably completely from one of the axial sections to the armature and from the armature to the respective other axial section such that the magnetic flux blocks the distance between the axial sections and the axial section Crossing anchor and taking the "detour" over the anchor. As a result, a space-saving, efficiency-optimized design of the electromagnetic actuator is obtained. Theoretically, it would be conceivable to form the, preferably radial break-free, camshaft made of a non-magnetizable material, so as to dispense with two spaced over a material range axial sections - but this alternative solution would have the disadvantage that a. Magnetic non-conductive radial distance between the coil winding and armature comparatively large-sized coil winding would have to be used to ensure an adjustment of the armature. In contrast, comes a camshaft assembly according to the invention with comparatively small-sized coil winding, so that the camshaft assembly according to the invention is space-optimized not only in the axial direction, but also in the radial direction.

Bevorzugt wird auf eine axial an die Nockenwelle angrenzende Joch- und Kerneinheit verzichtet, da diese Funktion von dem ersten und dem zweiten Axialabschnitt der Nockenwelle übernommen wird.Preferably, an axially adjacent to the camshaft yoke and core unit is dispensed with, since this function is taken over by the first and the second axial portion of the camshaft.

Bevorzugt ist eine Ausführungsform, bei welcher die Nockenwelle vollständig innerhalb eines Motorblocks angeordnet ist. Weiter bevorzugt befinden sich der Anker und die Spulenwicklung ebenfalls vollständig innerhalb des Motorblocks und nicht wie im Stand der Technik an einem außen am Motorblock festgelegten Gehäuse, auf welches weiterbildungsgemäß bevorzugt vollständig verzichtet wird.An embodiment is preferred in which the camshaft is arranged completely within an engine block. More preferably, the armature and the coil winding are also completely within the engine block and not as in the prior art on a fixed outside of the engine block housing, which is preferably completely omitted according to further development.

Ganz besonders bevorzugt ist es, wenn der den Magnetfluss beeinflussende Bereich in radialer Richtung nicht über die axial benachbarten Nockenwellenabschnitte bzw. über deren, bevorzugt gemeinsame zylindrische, Hüllkontur vorsteht.It is very particularly preferred if the region influencing the magnetic flux does not protrude in the radial direction beyond the axially adjacent camshaft sections or over their, preferably common, cylindrical, enveloping contour.

Um eine optimale Beeinflussung des magnetischen Flusses in der zuvor beschriebenen Art und Weise zu bewirken, ist in Weiterbildung der Erfindung vorgesehen, das das den Materialbereich ausbildende Material, also das Material, dass im Materialbereich umfasst ist oder aus welchem dieser besteht, magnetisch nicht leitend ist oder zumindest weniger magnetisch leitend ist als das (sonstige) Material der Nockenwelle. In diesem Zusammenhang sei definiert, dass unter dem anspruchsgemäßen magnetisierbaren Material der Nockenwelle das Material oder die Materialkombinationen der Nockenwelle benachbart zu dem den magnetischen Fluss beeinflussenden Materialbereich zu verstehen ist, also das oder die Materialen, aus dem oder denen die Axialabschnitte gebildet sind. Durch die Ausbildung des den magnetischen Fluss beeinflussenden Materialbereichs aus einem nicht oder zumindest weniger magnetisierbaren Material, vorzugsweise Metall, beispielsweise Lagerwerkstoffe, wie z.B. Messing, wird eine optimale magnetische Trennung zwischen den beiden Axialabschnitten erreicht. Diese magnetische Trennung kann vollständig oder nur teilweise realisiert werden, je nachdem, ob die beiden Axialabschnitte ausschließlich über den den magnetischen Fluss beeinflussenden Materialbereich miteinander verbunden sind, oder ob zusätzlich zu dem Materialbereich eine Materialbrücke aus Nockenwellenmaterial vorgesehen ist. Die Qualität bzw. das Maß der magnetischen Trennung wird auch beeinflusst von der Materialwahl des Materialbereichs, also dadurch, ob nicht magnetisierbares oder nur schwer magnetisierbares Material eingesetzt wird.In order to effect an optimum influencing of the magnetic flux in the manner described above, the invention provides that the material forming the material region, ie the material that is comprised in the material region or of which it consists, is not magnetically conductive or at least less magnetically conductive than the (other) material of the camshaft. In this context, it is defined that the claimed magnetizable material of the camshaft is to be understood as meaning the material or the material combinations of the camshaft adjacent to the material region influencing the magnetic flux, ie the material (s) from which or which the axial sections are formed. Due to the formation of the magnetic flux influencing material area of a not or at least less magnetizable material, preferably metal, for example bearing materials, such as brass, an optimal magnetic separation between the two axial sections is achieved. This magnetic separation can be completely or only partially realized, depending on whether the two axial sections are connected to each other exclusively via the material region influencing the magnetic flux, or whether a material bridge of camshaft material is provided in addition to the material region. The quality or the extent of the magnetic separation is also influenced by the choice of material of the material area, ie by whether non-magnetizable or difficult to magnetize material is used.

In der vorliegenden Anmeldung wird "magnetisierbar" im Sinne von "flussleitend" verstanden, d.h. ein magnetisierbares Material ist flussleitend, wohingegen ein schwer magnetisierbares Material schlechter flussleitend ist, d.h. das schwer magnetisierbare Material setzt dem magnetischen Fluss einen großen Widerstand entgegen. Nicht magnetisierbares Material ist nicht flussleitend. "Magnetisierbar" meint also nicht eine mögliche Remanenz (Aufmagnetisierbarkeit) des Materials sondern, dass eine signifikante Magnetisierung des Materials unter äußerem Magnetfeld eintritt.In the present application is meant "magnetizable" in the sense of "flux-conducting", i. a magnetizable material is flux-conducting, whereas a hardly magnetizable material is poorly flux-conducting, i. the hard magnetizable material provides a great resistance to the magnetic flux. Non-magnetizable material is not flux-conducting. "Magnetizable" means not a possible remanence (magnetizability) of the material but that a significant magnetization of the material under external magnetic field occurs.

Bevorzugt ist es, wenn die Nockenwelle, vorzugsweise zumindest im Bereich der Stelleinheit (Aktorbereich) aus magnetisierbarem (flussleitendem) Material, insbesondere einem geeigneten Stahl ausgebildet ist.It is preferred if the camshaft, preferably at least in the region of the setting unit (actuator region), is formed from magnetizable (flux-conducting) material, in particular a suitable steel.

Ganz besonders bevorzugt ist eine Ausführungsvariante, bei der der erste und der zweite Axialabschnitt, insbesondere ausschließlich, über den Materialbereich mechanisch fest miteinander verbunden sind. Dies kann insbesondere dadurch realisiert werden, dass der erste und der zweite Axialabschnitt durch Verschweißen, insbesondere Auftragsschweißen unter Verwendung von nicht oder wenig magnetisch leitendem Material miteinander verbunden werden. Alternativ zu einem Schweißprozess ist es denkbar, dass der Materialbereich von einem Lotmaterial gebildet ist, welches zwar die Materialabschnitte mechanisch fest miteinander verbindet, jedoch im Gegensatz zu einem Schweißprozess keine materialschlüssige, dennoch eine mechanisch feste Verbindung herstellt. Bevorzugt wird die Nockenwellenmantelfläche (Oberfläche) nach dem Schweißen oder Löten bearbeitet, insbesondere geglättet, beispielsweise durch Abdrehen und/oder Schleifen.Especially preferred is a variant in which the first and the second axial section, in particular exclusively, are mechanically fixed to one another via the material region. This can be realized in particular by the fact that the first and the second axial section are connected to one another by welding, in particular build-up welding, using material that is not or only slightly magnetically conductive. As an alternative to a welding process, it is conceivable that the material region is formed by a solder material which, although the Material sections mechanically bonded together, but in contrast to a welding process does not produce a material-locking, yet a mechanically strong connection. Preferably, the camshaft surface (surface) is processed after welding or soldering, in particular smoothed, for example by twisting and / or grinding.

Beispielsweise als Alternative zum Aufbringen eines zusätzlichen Materials, insbesondere eines Lot- oder Schweißmaterials zur Ausbildung des Materialbereichs ist es möglich, den Materialbereich durch eine Materialveränderung in einem Abschnitt axial zwischen den beiden Axialabschnitten der Nockenwelle zu realisieren bzw. zu bilden. Dies kann beispielsweise durch partielle Wärmebehandlung, insbesondere Glühen oder sonstige Verfahren zur Gefügeumwandlung erreicht werden.For example, as an alternative to applying an additional material, in particular a solder or welding material for forming the material region, it is possible to realize or form the material region by a material change in a section axially between the two axial sections of the camshaft. This can be achieved, for example, by partial heat treatment, in particular annealing or other method of structural transformation.

Eine weitere alternative Herstellungsmöglichkeit besteht darin, als den magnetischen Fluss beeinflussenden Materialbereich zwischen dem ersten und dem zweiten Axialabschnitt ein Ringbauteil bzw. Hohlzylinderbauteil aus einem nicht- oder schlecht-magnetisch leitendem Material, beispielsweise Messing vorzusehen, welches in geeigneter Weise, beispielsweise durch Reibschweißen mit den beiden Axialabschnitten, vorzugsweise mit den einander zugewandten Stirnseiten der Axialabschnitte verbunden wird.Another alternative production possibility is to provide as the magnetic flux influencing material area between the first and the second axial section, a ring member or hollow cylinder member of a non- or poorly magnetically conductive material, such as brass, which in a suitable manner, for example by friction welding with the two axial sections, preferably connected to the mutually facing end faces of the axial sections.

Besonders bevorzugt ist es, wenn der Materialbereich zwischen den beiden Axialabschnitten der Nockenwelle durch Auffüllen eines Freiraums mit, bevorzugt nicht oder schlecht magnetisierbarem Material erzeugt wird, wobei der Freiraum eine Aussparung, insbesondere eine Umfangsnut in der Nockenwelle sein kann, dass also neben dem Freiraum, insbesondere radial innen benachbart eine, vorzugsweise möglichst dünne, Verbindung aus Nockenwellenmaterial zwischen den beiden Axialabschnitten der Nockenwelle verbleibt. Alternativ kann es sich bei dem Freiraum um eine vollständige Trennung, d.h. einen radial durchgehenden, insbesondere umfangsgeschlossenen Spalt bzw. Axialabstand zwischen den beiden Axialabschnitten der Nockenwelle handeln. Wie bei der Erläuterung des erfindungsgemäßen Verfahrens bzw. einer bevorzugten Ausführungsvariante des Verfahrens noch zu erkennen sein wird, ist es besonders zweckmäßig, wenn das Herstellen des Freiraums durch Herstellen einer Aussparung oder vollständiges Trennen der beiden Axialabschnitte der Nockenwelle in derselben Einspannung erfolgt, so dass die beiden Axialabschnitte exakt zueinander positioniert bleiben und kein erneutes Relativpositionieren notwendig ist.It is particularly preferred if the material region between the two axial sections of the camshaft is generated by filling a clearance with, preferably not or poorly magnetizable material, wherein the free space can be a recess, in particular a circumferential groove in the camshaft, that is, in addition to the free space, in particular radially inward adjacent one, preferably as thin as possible, connection of camshaft material between the two axial sections of the camshaft remains. Alternatively, the free space may be a complete separation, ie a radially continuous, in particular circumferentially closed, gap or axial distance between the two Axial sections of the camshaft act. As will be seen in the explanation of the method according to the invention or a preferred embodiment of the method, it is particularly useful if the production of the free space by making a recess or complete separation of the two axial sections of the camshaft in the same clamping, so that the both axial sections remain exactly positioned to each other and no re-relative positioning is necessary.

Wie bereits erläutert ist es besonders zweckmäßig, wenn der Freiraum durch Auftragsschweißen gefüllt wird, wobei in diesem Fall das nicht oder schlecht leitende magnetische Material in einem fluiden, erhitzten Zustand aufgebracht wird.As already explained, it is particularly expedient if the free space is filled by build-up welding, in which case the non or poorly conducting magnetic material is applied in a fluid, heated state.

Wie zuvor bereits angedeutet, ist es grundsätzlich denkbar, dass die beiden Axialabschnitte der Nockenwelle nicht ausschließlich über den Materialbereich aus nicht oder schlecht magnetisierbarem Material aneinander gehalten sind, sondern dass unmittelbar an den Materialbereich angrenzend, insbesondere radial innerhalb, ein axialer, vorzugsweise ringförmiger, noch weiter bevorzugt möglichst dünner, d.h. eine möglichst geringe Radialerstreckung aufweisender Verbindungssteg bzw. Verbindungsring vorgesehen wird. Bevorzugt ist dieser Verbindungsabschnitt, insbesondere Ringabschnitt so dünn ausgelegt bzw. mit einem so dünnen Querschnitt in radialer Richtung versehen, dass bei Bestromung der Spulenwicklung (schnell) eine magnetische Sättigung erreicht wird, wodurch negative Auswirkungen des magnetisierbaren Verbindungsabschnitts auf den Wirkungsgrad der elektromagnetischen Stelleinheit minimiert werden.As already indicated above, it is conceivable in principle that the two axial sections of the camshaft are not held together exclusively over the material region of non-magnetizable or poorly magnetizable material, but that directly adjacent to the material region, in particular radially inside, an axial, preferably annular, yet more preferably as thin as possible, ie the smallest possible radial extent exhibiting connecting web or connecting ring is provided. Preferably, this connecting portion, in particular ring portion designed so thin or provided with such a thin cross section in the radial direction that when energizing the coil winding (fast) a magnetic saturation is achieved, whereby negative effects of the magnetizable connection portion are minimized to the efficiency of the electromagnetic actuator ,

Besonders bevorzugt ist eine Ausführungsform, bei der die Nockenwelle bis auf den den magnetischen Fluss beeinflussenden Bereich maximal zweiteilig ausgebildet ist, d.h. nicht mehr als zwei Teile umfasst. Eine einteilige Ausgestaltung ist möglich, wenn die beiden Axialabschnitte, wie zuvor beschrieben über eine Materialbrücke miteinander verbunden sind oder der den magnetischen Fluss beeinflussende Bereich durch Gefügeumwandlung eines Nockenwellenabschnittes erzeugt ist. Bei einer zweiteiligen Ausführungsform sind die beiden Axialabschnitte (bevorzugt ausschließlich) über den den magnetischen Fluss beeinflussenden Materialbereich miteinander verbunden. Weiter bevorzugt weist die Nockenwelle eine axial durchgehende zylindrische Außenkontur auf.Particularly preferred is an embodiment in which the camshaft, except for the area influencing the magnetic flux, has a maximum of two parts, ie not more than two parts. A one-piece design is possible if the two axial sections, as described above, are connected to one another via a material bridge or the region influencing the magnetic flux by structural transformation of a Camshaft section is generated. In a two-part embodiment, the two axial sections are connected to one another (preferably exclusively) via the material region influencing the magnetic flux. More preferably, the camshaft has an axially continuous cylindrical outer contour.

Im Hinblick auf die geometrische Ausgestaltung des nicht- oder nur schlechtmagnetisierbaren Materialbereichs gibt es unterschiedliche Alternativen. Grundsätzlich ist es möglich, den Materialbereich mit einer im Querschnitt rechteckigen Kontur zu versehen. Besonders zweckmäßig ist es, insbesondere um möglichst große Verbindungs- bzw. Fixierflächen zwischen den Axialabschnitten und dem Materialbereich zu erhalten, wenn die Verbindungsflächen bzw. Halteflächen zwischen dem Materialbereich und den Axialabschnitten schräg ausgebildet sind. Dies kann beispielsweise dadurch erreicht werden, dass die Axialerstreckung des Materialbereichs über seine Radialerstreckung, d.h. in Richtung Anker betrachtet, abnimmt.With regard to the geometric configuration of the non-magnetizable or poorly magnetizable material region, there are different alternatives. In principle, it is possible to provide the material region with a rectangular cross-section contour. It is particularly expedient, in particular in order to obtain the largest possible connecting or fixing surfaces between the axial sections and the material region, when the connecting surfaces or holding surfaces between the material region and the axial sections are formed obliquely. This can be achieved, for example, by extending the axial extent of the material region over its radial extension, i. looking towards the anchor decreases.

Um eine möglichst gute magnetische Trennung zwischen den beiden Axialabschnitten zu erreichen ist es bevorzugt, wenn der Materialbereich aus nicht oder schwermagnetisierbarem Material umfangsgeschlossen, d.h. ringförmig ausgebildet ist.In order to achieve the best possible magnetic separation between the two axial sections, it is preferred if the material area of non-magnetizable or heavily magnetizable material is circumferentially closed, i. is annular.

Im Hinblick auf die Anordnung der Spulenwicklung gibt es mehrere Alternativen. Gemäß einer besonders bevorzugten Ausführungsvariante ist die Spulenwicklung koaxial zur Nockenwelle angeordnet, umschließt diese also ringförmig. Alternativ ist die Spulenwicklung neben der Nockenwelle angeordnet, vorzugsweise derart, dass eine Spulenwicklungsachse parallel zur Nockenwelle verläuft. Auch ist es denkbar mehrere in Umfangsrichtung nebeneinander angeordnete, d.h. über den Umfang der Nockenwelle verteilte Spulenwicklungen vorzusehen.With regard to the arrangement of the coil winding, there are several alternatives. According to a particularly preferred embodiment, the coil winding is arranged coaxially to the camshaft, thus enclosing this ring. Alternatively, the coil winding is arranged next to the camshaft, preferably in such a way that a coil winding axis runs parallel to the camshaft. It is also conceivable to arrange a plurality of circumferentially juxtaposed, i. Provide distributed over the circumference of the camshaft coil windings.

Gemäß der Erfindung ist der Anker zumindest abschnittsweise in der Nockenwelle, genauer dem in der Nockenwelle vorgesehenen, vorzugsweise von dieser begrenzten Aufnahmeraum aufgenommen. Besonders zweckmäßig im Hinblick auf einen optimierten Raumbedarf ist es, wenn der Anker über den größten Teil seiner Axialerstreckung, vorzugsweise vollständig in der Nockenwelle angeordnet ist. Ebenso ist es bevorzugt, wenn der Stellpartner, insbesondere ein Steuerventil eines Nockenwellenverstellers, mit welchem der Anker zusammenwirkt, zumindest abschnittsweise, vorzugsweise vollständig in der Nockenwelle aufgenommen ist. Besonders zweckmäßig ist es, wenn der Stellpartner zumindest axial von einer Stirnseite her in die Nockenwelle hineinragt.According to the invention, the armature is at least partially in the camshaft, more specifically provided in the camshaft, preferably taken from this limited recording room. It is particularly expedient with regard to an optimized space requirement if the armature is arranged over the largest part of its axial extent, preferably completely in the camshaft. It is likewise preferred if the control partner, in particular a control valve of a camshaft adjuster with which the armature cooperates, is received at least in sections, preferably completely in the camshaft. It is particularly expedient if the setting partner projects at least axially from one end face into the camshaft.

Die Erfindung führt auch auf ein Verfahren zum Herstellen einer erfindungsgemäßen Nockenwellenbaugruppe. Kern des Verfahrens ist es, das in einem (Zwischen-) Bereich zwischen einem ersten Axialabschnitt und einem zweiten Axialabschnitt einer Nockenwelle ein, vorzugsweise die beiden Axialabschnitte mechanisch fest miteinander verbindender, Materialbereich so vorgesehen wird, dass dadurch eine magnetische Flussführung bewirkt wird, bei welcher der magnetische Fluss von einem der Axialabschnitte der Nockenwelle zu dem jeweils anderen Axialabschnitt über den Anker (im Vergleich zu einer Ausführungsvariante ohne einen solchen Materialbereich) erhöht wird.The invention also leads to a method for producing a camshaft assembly according to the invention. The core of the method is that in an (intermediate) area between a first axial section and a second axial section of a camshaft, preferably the two axial sections mechanically firmly interconnecting, material region is provided so that thereby a magnetic flux guide is effected, in which the magnetic flux is increased from one of the axial sections of the camshaft to the respective other axial section via the armature (compared to a variant without such a material region).

Im Hinblick auf die Erzeugung des Materialbereichs gibt es unterschiedliche Möglichkeiten. Besonders bevorzugt ist es den Materialbereich durch Auffüllen, beispielsweise mittels Auftragsschweißens, eines Freiraums zwischen den beiden Axialabschnitten mit einem Material zu erzeugen, welches nicht oder zumindest weniger leicht magnetisierbar ist als das Material der beiden Axialabschnitte der Nockenwelle. Bevorzugt bestehen die beiden Axialabschnitte der Nockenwelle aus dem gleichen Material. Grundsätzlich denkbar ist auch eine Ausführungsvariante, bei denen die beiden Nockenwellenaxialabschnitte aus unterschiedlichen Materialen bestehen.With regard to the generation of the material area, there are different possibilities. It is particularly preferable to produce the material region by filling, for example by means of build-up welding, a free space between the two axial sections with a material which is not or at least less easily magnetizable than the material of the two axial sections of the camshaft. The two axial sections of the camshaft preferably consist of the same material. In principle, a variant embodiment is conceivable in which the two camshaft axial sections consist of different materials.

Vor dem Auffüllen des Freiraums wird dieser bevorzugt hergestellt, alternativ durch spanende Bearbeitung eines Nockenwellenrohlings, beispielsweise durch Einbringen einer Nut oder durch Trennen eines zuvor einteiligen Nockenwellenkörperrohlings, wobei es besonders bevorzugt ist, wenn das Herstellen des Freiraums in derselben Einspannung erfolgt, wie das Auffüllen des Freiraums, um eine erneute Positionierung der beiden Axialabschnitte im Falle der vollständigen Trennung zu vermeiden.Before filling the free space of this is preferably prepared, alternatively by machining a camshaft blank, for example by Inserting a groove or by separating a previously one-piece camshaft body blank, wherein it is particularly preferred if the production of the free space in the same clamping takes place as the filling of the free space, to avoid repositioning of the two axial sections in the case of complete separation.

Alternativ ist es möglich, zwei Nockenwellenkörperrohlinge, die später die beiden Axialabschnitte der Nockenwelle bilden, unter Einhaltung des Freiraums zu positionieren und daraufhin den Freiraum mit, insbesondere nicht- oder zumindest weniger leicht magnetisierbarem Material, beispielsweise durch Auftragsschweißen aufzufüllen.Alternatively, it is possible to position two camshaft body blanks, which later form the two axial sections of the camshaft, while maintaining the clearance, and then to fill up the clearance with, in particular, non-magnetizable or at least less readily magnetizable material, for example by build-up welding.

Gemäß einer alternativen Herstellungsvariante des Materialsbereichs wird bevorzugt kein Freiraum aufgefüllt, sondern es wird das ursprünglich magnetisierbare Material des Nockenwellenkörperrohlings partiell bearbeitet (verändert), so dass das Material in dem späteren Materialbereich nicht oder zumindest weniger leicht magnetisierbar wird als das Material des ersten und/oder zweiten Axialabschnittes. Hierzu wird das Material im späteren Materialbereich beispielsweise partiell durch Wärmebehandlung bearbeitet.According to an alternative production variant of the material region, preferably no clearance is filled up, but the originally magnetizable material of the camshaft body blank is partially processed (changed), so that the material in the later material region is not or at least less easily magnetizable than the material of the first and / or second axial section. For this purpose, the material in the later material area, for example, partially processed by heat treatment.

Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele sowie anhand der Zeichnungen.Further advantages, features and details of the invention will become apparent from the following description of preferred embodiments and from the drawings.

Diese zeigen in:

Fig. 1
in einer stark schematisierten nur hälftig dargestellten, geschnittenen Ansicht eine Nockenwellebaugruppe, bei der zwei Axialabschnitte der Nockenwelle ausschließlich über einen Materialbereich aus nicht- magnetisierbarem Material axial fest miteinander verbunden sind, und
Fig. 2
eine alternative Ausführungsvariante der Nockenwellenbaugruppe, bei der die beiden Axialabschnitte zusätzlich zu dem Materialbereich über einen ringförmigen Verbindungsabschnitt aus Nockenwellenmaterial miteinander verbunden sind, wobei die Radialerstreckung dieses Verbindungsbereichs so gewählt ist, dass dieser Bereich bei Bestromung einer Spulenwicklung rasch magnetisch gesättigt wird.
These show in:
Fig. 1
in a highly schematized half-cut view, a camshaft assembly in which two axial sections of the camshaft are axially fixed together exclusively over a material area of nichtmagnetisierbarem material, and
Fig. 2
an alternative embodiment of the camshaft assembly, in which the two axial sections are connected to each other in addition to the material region via an annular connecting portion of camshaft material, wherein the radial extent of this connection region is selected so that this area is rapidly magnetically saturated when energized a coil winding.

In den Figuren sind gleiche Elemente und Elemente mit der gleichen Funktion mit den gleichen Bezugszeichen gekennzeichnet.In the figures, like elements and elements having the same function are denoted by the same reference numerals.

In Fig. 1 ist in einer schematischen Längsschnittansicht eine Nockenwellenbaugruppe mit einer hohlen Nockenwelle aus einem magnetisierbaren Material, hier Stahl, sowie einem hydraulischen Nockenwellenversteller 3, einer elektromagnetischen Stelleinheit 4 und einem Stellpartner 5 für die elektromagnetische Stelleinheit in Form eines Steuerventils des Nockenwellenverstellers 3 gezeigt. Der Nockenwellenversteller 3 ist samt Stellpartner 5 (Steuerventil) auf der Nockenwelle 2 in an sich bekannter Art und Weise angeordnet und fixiert. Ein nicht separat dargestelltes Nockenwellenverstellergehäuse ist direkt oder indirekt mit einer ebenfalls nicht dargestellten Kurbelwelle des ebenfalls nicht dargestellten Verbrennungsmotors verbunden und von dieser angetrieben. Zudem weist der Nockenwellenversteller 3 mit der Nockenwelle 2 verbundene, nicht gezeigte Verstellelemente auf, die durch eine hydraulische Betätigung in an sich bekannter Weise relativ zum Nockenwellenverstellergehäuse verdreht werden können. Die Verdrehung dieser Verstellelemente bewirkt eine Phasenverstellung der Nockenwelle 2 relativ zur Kurbelwelle.In Fig. 1 is a schematic longitudinal sectional view of a camshaft assembly with a hollow camshaft of a magnetizable material, here steel, and a hydraulic camshaft adjuster 3, an electromagnetic actuator 4 and a control partner 5 for the electromagnetic actuator in the form of a control valve of the camshaft adjuster 3 shown. The camshaft adjuster 3 is arranged and fixed together with control partner 5 (control valve) on the camshaft 2 in a conventional manner. A not separately shown camshaft adjuster housing is directly or indirectly connected to a likewise not shown crankshaft of the internal combustion engine, also not shown, and driven by this. In addition, the camshaft adjuster 3 with the camshaft 2 connected, not shown adjusting, which can be rotated by a hydraulic actuation in a conventional manner relative to the camshaft adjuster housing. The rotation of these adjusting causes a phase adjustment of the camshaft 2 relative to the crankshaft.

Die elektromagnetische Stelleinheit 4 umfasst einen in der Nockenwelle 2, genauer in einem Aufnahmeraum 6 der Nockenwelle 2 angeordneten Anker 7, der axial verschieblich gelagert ist und durch Bestromung einer radial außerhalb und mit Abstand zu der Nockenwelle 2 angeordneten Spulenwicklung 8 in axialer Richtung der Nockenwelle 2 verstellbar ist. Der Anker 7 ist axial benachbart zum Stellpartner 5 angeordnet, welcher alternativ vollständig in der Nockenwelle 2 angeordnet ist und axial in diese hineinragt. Auch ist es denkbar, dass sich der Stellpartner außerhalb der Nockenwelle 2 befindet und der Anker 7 ein Stück weit aus der Nockenwelle 2 hinausragt.
Wie erläutert ist der Stellpartner 5 ein Steuerventil des Nockenwellenverstellers 3, wobei mit Hilfe des Steuerventils der Nockenwellenversteller 3 angesteuert werden kann, indem dem hydraulischen Nockenwellenversteller 3 durch das Steuerventil (Stellpartner 5) in einer für die gewünschte Verstellung erforderlichen Menge und den notwendigen Druck die verstellende bewirkende Hydraulikflüssigkeit zugeführt wird. Durch die Hydraulikflüssigkeit werden die Verstellelemente des Nockenwellenverstellers 3 relativ zum Gehäuse des Nockenwellenverstellers 3 verdreht, was dann, wie erläutert in einer Phasenverstellung der Nockenwelle 2 resultiert.
The electromagnetic setting unit 4 comprises an armature 7 arranged in the camshaft 2, more precisely in a receiving space 6 of the camshaft 2, which is mounted axially displaceable and by energizing a coil winding 8 arranged radially outside and at a distance from the camshaft 2 in the axial direction of the camshaft 2 is adjustable. The armature 7 is axial arranged adjacent to the adjusting partner 5, which is alternatively arranged completely in the camshaft 2 and projects axially into it. It is also conceivable that the control partner is located outside the camshaft 2 and the armature 7 protrudes a distance from the camshaft 2.
As explained, the control partner 5 is a control valve of the camshaft adjuster 3, wherein the camshaft adjuster 3 can be controlled by the hydraulic camshaft adjuster 3 by the control valve (control partner 5) in an amount required for the desired adjustment and the necessary pressure causing hydraulic fluid is supplied. By the hydraulic fluid, the adjusting elements of the camshaft adjuster 3 are rotated relative to the housing of the camshaft adjuster 3, which then, as explained in a phase adjustment of the camshaft 2 results.

Wie aus Fig. 1 zu entnehmen ist, umfasst die Nockenwelle 2 einen ersten Axialabschnitt 9 sowie einen zweiten Axialabschnitt 10. Zwischen dem ersten und dem zweiten Axialabschnitt 9, 10 ist ein den magnetischen Fluss beeinflussender Materialbereich 11 aus einem nicht oder nur schlecht magnetisierbaren Material vorgesehen. In dem gezeigten Ausführungsbeispiel gemäß Fig. 1 sind die beiden Axialabschnitte 9, 10 ausschließlich über diesen Materialbereich 11 aneinander fixiert bzw. miteinander verbunden. Der Materialbereich 11 bildet eine vollständige oder teilweise magnetische Trennung der beiden Axialabschnitte 9, 10. Der Materialbereich 11 dient dazu, den lediglich schematisch eingezeichneten magnetischen Fluss 12 von einem der Axialabschnitte über einen ggf. ölgefüllten oder luftgefüllten (Umfangs-) Spalt 13 zum Anker 7 zu leiten, der von dem magnetischen Fluss 12 axial durchsetzt wird und dann wiederum von dem Anker 7 zurück über den Spalt 13 zum jeweils anderen Axialabschnitt.How out Fig. 1 can be seen, the camshaft 2 comprises a first axial portion 9 and a second axial portion 10. Between the first and the second axial portion 9, 10, a magnetic flux influencing material region 11 is provided from a no or only poorly magnetizable material. In the embodiment shown according to Fig. 1 the two axial sections 9, 10 are fixed to one another or connected to one another exclusively via this material region 11. The material region 11 forms a complete or partial magnetic separation of the two axial sections 9, 10. The material region 11 serves to draw the merely schematically drawn magnetic flux 12 from one of the axial sections via an optionally oil-filled or air-filled (peripheral) gap 13 to the armature 7 to pass, which is penetrated axially by the magnetic flux 12 and then again from the armature 7 back across the gap 13 to the other axial portion.

Aus Fig. 1 ist zu entnehmen, dass die Spulenwicklung 8 koaxial zur Nockenwelle 2 bzw. zur Längsmittelachse 14 der Nockenwelle 2 mit Radialabstand zur Nockenwelle 2 angeordnet ist. Zwischen der Nockenwelle 2 und der Spulenwicklung 8 ist ein geringer Umfangsluftspalt 15 realisiert, so dass sich die Nockenwelle 2 relativ zu der ortsfest angeordneten Spulenwicklung 8 verdrehen kann. Alternativ kann die Nockenwelle nicht koaxial sondern parallel neben der Nockenwelle 2 angeordnet werden.Out Fig. 1 It can be seen that the coil winding 8 is arranged coaxially to the camshaft 2 or to the longitudinal center axis 14 of the camshaft 2 with a radial distance from the camshaft 2. Between the camshaft 2 and the coil winding 8, a small circumferential air gap 15 is realized, so that the camshaft 2 can rotate relative to the stationarily arranged coil winding 8. Alternatively, the camshaft can not be arranged coaxially but parallel to the camshaft 2.

Der Spulenwicklung 8 sind ein erster und ein zweiter Jochabschnitt 16, 17 zugeordnet, die ringscheibenförmig ausgebildet sind und sich in radialer Richtung erstrecken. Die beiden Jochabschnitte 16, 17 sind in axialer Richtung von einem, hier hohl-zylindrischen, magnetisierbaren Gehäuse 18 miteinander verbunden. In dem gezeigten Ausführungsbeispiel handelt es sich bei dem ersten, Jochabschnitt 16, dem zweiten Jochabschnitt 17 und dem Gehäuse 18 um separate, miteinander verbundene Bauteile, wobei bei einer alternativen Ausführungsvariante zumindest einer der Jochabschnitte 16, 17 einteilig mit dem Gehäuse 18 verbunden sein kann.The coil winding 8 are associated with a first and a second yoke portion 16, 17, which are formed annular disk-shaped and extending in the radial direction. The two yoke sections 16, 17 are connected to one another in the axial direction by a, here hollow-cylindrical, magnetizable housing 18. In the exemplary embodiment shown, the first, yoke section 16, the second yoke section 17 and the housing 18 are separate, interconnected components, wherein in an alternative embodiment, at least one of the yoke sections 16, 17 may be integrally connected to the housing 18.

Bei Bestromung der Spulenwicklung 8 ergibt sich der lediglich schematisch dargestellte magnetische Fluss 12, wobei die Flussrichtung und damit die Bewegungsrichtung des Ankers 7 abhängig ist von der Bestromungsrichtung der Spulenwicklung 8. In dem gezeigten Ausführungsbeispiel verläuft der magnetische Fluss von dem radial inneren Ende des ersten Jochabschnittes 16 in radialer Richtung nach außen in das zylindrische Gehäuse 18, in diesem in axialer Richtung zum radial äußeren Ende des zweiten Jochabschnittes 17 und dann im zweiten Jochabschnitt 17 nach radial innen, überbrückt dann einen zweiten Spalt 19 zwischen dem zweiten Jochabschnitt 17 und dem zweiten Axialabschnitt, durchsetzt den zweiten Axialabschnitt im Wesentlichen in radialer Richtung nach innen, überbrückt dann den Spalt 13 hin zum Anker 7, verläuft im Anker 7 in axialer Richtung, überbrückt dann wieder in radialer Richtung nach außen den Spalt 13 in den ersten Axialabschnitt 9 hinein und verläuft in diesem radial nach außen und überbrückt einen ersten Spalt 20 zwischen dem ersten Axialabschnitt 9 und dem ersten Jochabschnitt 16.When the coil winding 8 is energized, the magnetic flux 12 shown only schematically results, with the flow direction and thus the direction of movement of the armature 7 being dependent on the current flow direction of the coil winding 8. In the exemplary embodiment shown, the magnetic flux extends from the radially inner end of the first yoke section 16 in the radial direction outwardly into the cylindrical housing 18, in this in the axial direction to the radially outer end of the second yoke portion 17 and then in the second yoke portion 17 radially inward, then bridges a second gap 19 between the second yoke portion 17 and the second axial portion , passes through the second axial portion substantially in the radial direction inwardly, then bridges the gap 13 towards the armature 7, extends in the armature 7 in the axial direction, then bridged again in the radial direction outwardly the gap 13 into the first axial section 9 and extends in this radially outwardly and bridges a first gap 20 between the first axial section 9 and the first yoke section 16.

Bei einer bevorzugten Ausführungsform kann eine Rückstellung, entweder vom Stellpartner weg oder auf den Stellpartner zu mittels eines, beispielsweise mechanischen Verstellmechanismus erfolgen, insbesondere über einen Federmechanismus (nicht dargestellt). Zur Begrenzung der axialen Verstellbewegung des Ankers 7 in Richtung von dem Stellpartner 5 weg ist in dem gezeigten Ausführungsbeispiel ein schematisch dargestellter Axialanschlag 21, auf der von dem Stellpartner 5 abgewandten Seite des Ankers 7 vorgesehen.In a preferred embodiment, a provision, either away from the control partner or on the control partner to be done by means of, for example, a mechanical adjustment mechanism, in particular via a Spring mechanism (not shown). To limit the axial displacement movement of the armature 7 in the direction of the actuator 5 away in the illustrated embodiment, a schematically illustrated axial stop 21, provided on the side facing away from the actuator 5 side of the armature 7.

In dem Ausführungsbeispiel gemäß Fig. 1 ist der Anker 7 mehrteilig ausgebildet und umfasst einen Hülsenabschnitt 22, an dem ein Bolzenabschnitt 23, beispielsweise durch Einpressen, festgelegt ist. In dem Bolzenabschnitt 23 ist stirnseitig eine Kugel 24 in einem Käfig verdrehbar gehalten, wobei sich der Anker 7 über die Kugel 24 axial am Stellpartner 5 abstützt.In the embodiment according to Fig. 1 the armature 7 is designed in several parts and comprises a sleeve portion 22 to which a bolt portion 23, for example by pressing, is fixed. In the bolt portion 23, a ball 24 is rotatably supported in a cage at the front, wherein the armature 7 is supported on the ball 24 axially on the adjusting partner 5.

Bei dem Ausführungsbeispiel gemäß Fig. 1 wurde der Materialbereich 11 durch Auftragsschweißen hergestellt. Hierzu wurde ein Nockenwellenkörperrohling aus magnetisierbarem Material im Bereich des jetzigen Materialbereichs 11 aufgeteilt in zwei separate Axialabschnitte, die jetzt den ersten und zweiten Axialabschnitt 9, 10 bilden. Diese beiden Axialabschnitte wurden durch Auftragsschweißen von nicht-magnetisierbarem Material 11, d.h. durch Herstellen des Materialbereichs 11 fest, hier materialschlüssig miteinander verbunden. Zu erkennen ist, dass die Axialerstreckung des Materialbereichs von radial außen nach radial innen abnimmt, und dass an jedem Axialabschnitt 9, 10 stirnseitig jeweils mindestens eine schräge Kontaktfläche ausgebildet ist, um die Kontaktflächen zum Materialbereich 11 und damit die Festigkeit des Systems zu erhöhen.In the embodiment according to Fig. 1 the material region 11 was produced by build-up welding. For this purpose, a camshaft body blank made of magnetizable material in the region of the current material region 11 was divided into two separate axial sections, which now form the first and second axial section 9, 10. These two axial sections were fixedly joined together by build-up welding of non-magnetizable material 11, ie by producing the material region 11, in a material-locking manner. It can be seen that the axial extent of the material region decreases from radially outward to radially inward, and that at least one oblique contact surface is formed on each axial section 9, 10 in order to increase the contact surfaces to the material region 11 and thus the strength of the system.

Es ist auch auf alternative Weise möglich, die magnetische Trennung zwischen den beiden Axialabschnitten 9, 10 zu realisieren, beispielsweise indem als Materialbereich 11 ein Ring aus einem nicht- oder nur schwermagnetisierbarem Material vorgesehen wird, um die beiden separaten, d.h. späteren Axialabschnitte 9, 10 miteinander zu verbinden.Alternatively, it is also possible to realize the magnetic separation between the two axial sections 9, 10, for example by providing as the material region 11 a ring of a non- or only difficult-to-magnetize material in order to separate the two separate, ie. later axial sections 9, 10 to connect with each other.

Das Ausführungsbeispiel gemäß Fig. 2 entspricht im Wesentlichen dem Ausführungsbeispiel gemäß Fig. 1, so dass zur Vermeidung von Wiederholungen im Folgenden im Wesentlichen nur auf die Unterschiede zwischen den Ausführungsbeispielen eingegangen wird. Im Hinblick auf die Gemeinsamkeiten zwischen den Ausführungsbeispielen wird auf Fig. 1 mit zugehöriger Figurenbeschreibung verwiesen.The embodiment according to Fig. 2 essentially corresponds to the embodiment according to Fig. 1 , so as to avoid Repetitions below essentially only addresses the differences between the exemplary embodiments. With regard to the similarities between the embodiments is on Fig. 1 with associated figure description referenced.

Im Unterschied zu dem Ausführungsbeispiel gemäß Fig. 1 sind die beiden Axialabschnitte 9, 10 nicht vollständig magnetisch getrennt, sondern neben dem Materialbereich 11 ist radial innen ein in der Schnittansicht stegartiger Verbindungsabschnitt 25 vorgesehen, welcher im Wesentlichen ringförmig ist und unmittelbar radial benachbart zum Materialbereich 11 angeordnet ist. Die Radialerstreckung, d.h. Dickenerstreckung des Verbindungsabschnittes 25 ist so bemessen, dass bei Bestromung der Spulenwicklung 8 im Verbindungsabschnitt 25 eine magnetische Sättigung schnell erreicht wird, so dass ein hieraus resultierender Verlust minimiert wird. Der Hauptfluss verläuft wie in Fig. 1 eingezeichnet.In contrast to the embodiment according to Fig. 1 the two axial sections 9, 10 are not completely separated magnetically, but next to the material region 11 is provided in the sectional view web-like connecting portion 25 radially inwardly, which is substantially annular and is arranged directly radially adjacent to the material region 11. The radial extension, ie thickness extension of the connecting portion 25 is dimensioned so that upon energization of the coil winding 8 in the connecting portion 25, a magnetic saturation is achieved quickly, so that a resulting loss is minimized. The main river runs like in Fig. 1 located.

Hergestellt werden kann das Ausführungsbeispiel gemäß Fig. 2, indem in einem Nockenwellenkörperrohling ein Freiraum in Form des jetzigen Materialbereichs 11, beispielsweise durch spanende Bearbeitung hergestellt und dieser Freiraum dann mit dem den Materialbereich 11 bildenden Material, insbesondere durch Auftragsschweißen aufgefüllt wird. Anstelle der Füllung des Freiraums 11 mit fluidem, erstarrendem Material ist es alternativ möglich einen festen Ringeinsatz aus nicht- oder nur schwer-magnetisierbarem Material, beispielsweise aus Messing einzusetzen und diesen bevorzugt mit beiden Axialabschnitten, beispielsweise durch Reibschweißen zu verbinden.The embodiment can be manufactured according to Fig. 2 in that a free space in the form of the present material region 11, for example by machining, is produced in a camshaft body blank and this clearance is then filled with the material forming the material region 11, in particular by build-up welding. Instead of filling the free space 11 with fluid, solidifying material, it is alternatively possible to use a solid ring insert made of non-hard or hardly magnetizable material, for example made of brass and preferably to connect this with two axial sections, for example by friction welding.

Der Vorteil des zweiten Ausführungsbeispiels gegenüber dem ersten Ausführungsbeispiel besteht in einer erhöhten mechanischen Stabilität. Weiterhin stellt sich das Problem nicht, dass eine Fluchtung der beiden Nockenwellenabschnitte über den Materialbereich hinweg gesondert sichergestellt werden muss.The advantage of the second embodiment over the first embodiment is increased mechanical stability. Furthermore, the problem does not arise that an alignment of the two camshaft sections must be ensured separately over the material range.

Bei sämtlichen gezeigten Ausführungsbeispielen ragt der Stellpartner 5 von axial außen exemplarisch in die Nockenwelle 2 hinein. Besonders bevorzugt ist eine (nicht dargestellte) Ausführungsform, bei der sich der Stellpartner, insbesondere ein Steuerventil für die Nockenwellenverstellung wie beispielsweise in der EP 2 252 774 B1 gezeigt, vollständig innerhalb der Nockenwelle befindet.In all the exemplary embodiments shown, the adjusting partner 5 projects from the outside axially into the camshaft 2 as an example. Particularly preferred is an embodiment (not shown) in which the control partner, in particular a control valve for the camshaft adjustment such as in the EP 2 252 774 B1 shown completely inside the camshaft.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Nockenwellenbaugruppecamshaft assembly
22
Nockenwellecamshaft
33
NockenwellenverstellerPhaser
44
Stelleinheitactuator
55
Stellpartneractuating partner
66
Aufnahmeraumaccommodation space
77
Ankeranchor
88th
Spulenwicklungcoil winding
99
Axialabschnittaxial
1010
Axialabschnittaxial
1111
Materialbereichmaterial area
1212
magnetischer Flussmagnetic river
1313
Spaltgap
1414
LängsmittelachseLongitudinal central axis
1515
UmfangsluftspaltExtensive air gap
1616
Jochabschnittyoke
1717
Jochabschnittyoke
1818
Gehäusecasing
1919
zweiter Spaltsecond gap
2020
erster Spaltfirst gap
2121
Axialanschlagaxial stop
2222
Hülsenabschnittsleeve section
2323
Bolzenabschnittbolt section
2424
KugelBullet
2525
Verbindungsabschnittconnecting portion

Claims (16)

  1. A camshaft assembly, comprising a camshaft (2) having in its interior a receiving space (6), at least partially of a magnetisable material for an internal combustion engine and an electromagnetic actuating unit (4) for actuating an actuating partner (5), in particular a control valve of a camshaft adjuster (3), with a coil winding (8) and an armature (7), adjustable by energizing the coil winding (8), for cooperating with the actuating partner (5),
    characterized in that
    the armature (7), at least partially, preferably completely, is arranged inside the camshaft (2) in the receiving space (6) and the coil winding (8) for noncontact adjusting of the armature (7) is arranged radially outside the camshaft (2), and that the camshaft (2) has a first axial section (9) and a second axial section (10), between which a material region (11) influencing the magnetic flux (12) is provided, in order to increase the magnetic flux (12) from one of the axial sections (9, 10) to the respectively other axial section (9, 10) via the armature (7).
  2. The camshaft assembly according to Claim 1, characterized in that the material region (11) is constructed from a material which is not magnetisable or is at least more difficult to magnetise than the magnetisable camshaft material.
  3. The camshaft assembly according to one of Claims 1 or 2, characterized in that the first and the second axial section (9, 10) are connected securely with one another mechanically via the material region (11).
  4. The camshaft assembly according to one of the preceding claims, characterized in that the first axial section (9) and the second axial section (10) are connected in a materially connected manner via the material region (11).
  5. The camshaft assembly according to one of the preceding claims, characterized in that the material region (11) is obtained by a microstructural transformation, for example by a partial heat treatment of the camshaft (2).
  6. The camshaft assembly according to one of the preceding claims, characterized in that the material region (11) is obtained by filling, in particular by build-up welding, of a free space between the first and the second axial section (9, 10) with material, in particular in the heated, preferably fluid, state, or by the provision, preferably fixing, of a separate annular element.
  7. The camshaft assembly according to one of the preceding claims, characterized in that the first axial section (9) and the second axial section (10) are held against one another exclusively via the material region (11), or that the first axial section (9) and the second axial section (10) in a section adjacent to the material region (11) are connected via a connecting section (25), preferably constructed as an annular section, or respectively are constructed in one piece, which connecting section consists of the material of the first and second axial section (9, 10).
  8. The camshaft assembly according to one of the preceding claims, characterized in that the material region (11) is circumferentially closed.
  9. The camshaft assembly according to one of the preceding claims, characterized in that the coil winding (8) surrounds the camshaft (2) and is arranged coaxially to the camshaft (2) and to the armature (7), or that the coil winding (8) is arranged adjacent to the camshaft (2), preferably such that a coil winding axis runs parallel to the camshaft (2).
  10. The camshaft assembly according to one of the preceding claims, characterized in that the armature (7) is received over the majority of its axial extent, preferably completely, in the camshaft (2) and/or that actuating partner (5) is received at least partially in the camshaft (2), preferably extends axially into the latter.
  11. The camshaft assembly according to one of the preceding claims, characterized in that the axial extent of the material region (11) is different over its radial extent, preferably that the axial extent decreases with a radial distance from the armature (7) becoming less.
  12. A method for the production of a camshaft assembly according to one of the preceding claims,
    characterized in that
    between a first axial section (9) and a second axial section (10) of a camshaft (2) a material region (11), influencing the magnetic flux (12), is provided, in order to increase a magnetic flux (12) from one of the axial sections (9, 10) to the respectively other axial section (9, 10) via an armature (7) which is able to be received in the camshaft (2).
  13. The method according to Claim 12, characterized in that the material region (11) is obtained by a microstructural transformation, for example by a partial heat treatment of the camshaft (2).
  14. The method according to one of Claims 12 or 13, characterized in that the material region (11) is obtained by filling, in particular by build-up welding, of a free space between the first and the second axial section (9, 10) with material, in particular in the heated, preferably fluid, state.
  15. The method according to Claim 14, characterized in that the production of the free space takes place in the same clamping as the filling of the free space.
  16. An engine block with a camshaft assembly according to one of Claims 1 to 11, wherein preferably the camshaft (2) and/or the armature (7) and/or the coil winding (8) is/are arranged inside the engine block.
EP20120713896 2011-03-18 2012-03-12 Camshaft assembly and method of production Active EP2649281B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE201110001420 DE102011001420A1 (en) 2011-03-18 2011-03-18 Camshaft assembly and method of making a camshaft assembly
PCT/EP2012/054234 WO2012126756A1 (en) 2011-03-18 2012-03-12 Camshaft assembly and method for producing a camshaft assembly

Publications (2)

Publication Number Publication Date
EP2649281A1 EP2649281A1 (en) 2013-10-16
EP2649281B1 true EP2649281B1 (en) 2015-05-06

Family

ID=45953078

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20120713896 Active EP2649281B1 (en) 2011-03-18 2012-03-12 Camshaft assembly and method of production

Country Status (4)

Country Link
US (1) US8931450B2 (en)
EP (1) EP2649281B1 (en)
DE (1) DE102011001420A1 (en)
WO (1) WO2012126756A1 (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1596040B1 (en) 2004-05-14 2010-10-13 Schaeffler KG Camshaft phaser
DE102006031517A1 (en) 2006-07-07 2008-01-10 Schaeffler Kg Switch mechanism for a hydraulic camshaft setting system, in an internal combustion motor, has an adjustment structure to correlate the actuator setting with the valve assembly
JP2009222036A (en) * 2008-03-19 2009-10-01 Hitachi Ltd Valve timing control device of internal combustion engine
JP2010190060A (en) 2009-02-16 2010-09-02 Toyota Motor Corp Operating fluid supplying structure
DE202009004611U1 (en) 2009-04-03 2010-08-12 Eto Magnetic Gmbh Electromagnetic camshaft adjusting device

Also Published As

Publication number Publication date
EP2649281A1 (en) 2013-10-16
WO2012126756A1 (en) 2012-09-27
US8931450B2 (en) 2015-01-13
DE102011001420A1 (en) 2012-09-20
US20140007828A1 (en) 2014-01-09

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