EP2558215B1 - Multi-deck air jigging machine - Google Patents
Multi-deck air jigging machine Download PDFInfo
- Publication number
- EP2558215B1 EP2558215B1 EP11718655.1A EP11718655A EP2558215B1 EP 2558215 B1 EP2558215 B1 EP 2558215B1 EP 11718655 A EP11718655 A EP 11718655A EP 2558215 B1 EP2558215 B1 EP 2558215B1
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- EP
- European Patent Office
- Prior art keywords
- air
- jigging
- machine according
- carriers
- material carrier
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B4/00—Separating by pneumatic tables or by pneumatic jigs
- B03B4/005—Separating by pneumatic tables or by pneumatic jigs the currents being pulsating, e.g. pneumatic jigs; combination of continuous and pulsating currents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B4/00—Separating by pneumatic tables or by pneumatic jigs
- B03B4/02—Separating by pneumatic tables or by pneumatic jigs using swinging or shaking tables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03B—SEPARATING SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS
- B03B4/00—Separating by pneumatic tables or by pneumatic jigs
- B03B4/06—Separating by pneumatic tables or by pneumatic jigs using fixed and inclined tables ; using stationary pneumatic tables, e.g. fluidised beds
- B03B4/065—Separating by pneumatic tables or by pneumatic jigs using fixed and inclined tables ; using stationary pneumatic tables, e.g. fluidised beds having inclined portions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/08—Separating solids from solids by subjecting their mixture to gas currents while the mixtures are supported by sieves, screens, or like mechanical elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B2201/00—Details applicable to machines for screening using sieves or gratings
- B07B2201/04—Multiple deck screening devices comprising one or more superimposed screens
Definitions
- the invention relates to an air drying machine for dry processing of raw materials, especially coal, with a material feeding device, with at least one opening provided with Setzgutieri and with a discharge for the layered during the setting process on the Setzgutitati heavy goods and light goods, wherein for loosening and Stratification of the discontinued on the Setzgutitatiy material acting as a setting bed heavy layer and an underlyingchtgut für the Setzgutnic from a via the Setzguty arranged air stream supplied air flow is flowed through as working air, consisting of a Setzgut13 constantly flowing through partial flow and a pulsating above Partial flow composed.
- An airnet machine with the aforementioned features is for example in the DE 20 2005 007 472 U1 described.
- the example designed as a perforated plate or consisting of wire mesh single Setzgutla the material to be processed is placed on a material application device.
- an air funnel Via an air funnel, which is arranged below the setting material carrier, an air stream is supplied, which consists of a sub-stream which constantly flows through the setting material carrier and a pulsating sub-stream which superimposes the constant sub-stream.
- a comparatively lower volume flow of pulse air is required in order to periodically raise and lower the material bed lying on the setting material carrier as part of the process control inherent in a setting machine and thereby bring about the stratification of the material into a heavy material layer and into a layer of light material lying thereon ,
- the working air flowing through the setting material carrier is detected above the setting bed in a housing enclosing the setting material carrier and passed as exhaust air via a filter system.
- a wet-setting machine with an increased capacity is in the DE-A-172 178 described.
- a pulsating water flow operated setting machine are two Setzgutlike arranged one above the other, which are traversed by the located in a below the lower Setzgutanys setting barrel and offset in a pulsating motion water.
- the lower Setzgutaki is pierced by a pipe section connected to the setting barrel, so that the stroke of the pulsating water can be transferred to the upper Setzgutlike.
- the upper Setzgutieri is pierced by a pipe socket to compensate for excess water buoyancy can.
- the object of the invention is also to design an air-laying machine with the features of the generic type such that its treatment capacity is increased.
- the basic idea of the invention is that above the air funnel connected to an air supply line connected to a pulse valve which is switched on there are at least two juxtaposed with each other at a distance from each other and successively flowed through by the air stream introduced in the air duct Setzgutmik each with a material feed and a discharge device, wherein the intermediate space between the Setzgutyn is enclosed by an outer wall and to increase the upper Setzguty supplied air quantity at least one lower Setzgutlike bridging bypass air line from the air supply line downstream of the pulse valve and is connected to the space between the two Setzgutitatin such that over the bypass air line, an additional working air flow into the space between the Setzgutyn can be introduced.
- the energy still contained in the working air guided through the first lower setting material carrier is used to flow through at least one second setting material carrier, the working air to be led through the intermediate space between the setting material carriers being channeled through the housing wall enclosing the intermediate space.
- at least one bypass air line bridging the lower Setzguty is connected to the space between the two Setzgutyn, occurring especially in the field of task and discharge organs leakage losses are compensated for setting air.
- the intermediate space supplied additional air quantity has the same pulse shape as the lower Setzguty supplied working air.
- the throttling losses occurring at the outlets of the air supply line in the region of the air funnel are thus bypassed, so that a larger amount of energy is available in the additional air quantity introduced into the intermediate space.
- the air-laying machine according to the invention does not build much larger than air mesh machines with a setting material carrier with at least two stacking carriers arranged one above another, the inventive design of the air-placing machine results in a specific saving in investment costs with regard to the costs of the steel construction and the costs of the mechanical device.
- the bypass air duct is arranged outside the housing of the air setting machine and connected to a mounted on the housing wall air distributor, wherein in the housing wall the air distributor with the space between the Setzgutyn connecting nozzle openings are arranged.
- a control valve is switched on to control the amount of air flowing through the bypass air line.
- the air setting machine can also be provided that are arranged in the space between the Setzgutierin enclosing wall by means of a control device adjustable blow-off.
- the invention provides that in each case identical setting conditions are set at the upper setting tray and the lower setting tray; For this purpose, either the layer depth of the layered material to be stacked on the upper setting material can be adjusted or the setting area of the upper setting material carrier can be changed accordingly, or both aforementioned parameters can be designed jointly and in coordination with each other, depending on the flow of the lower setting material carrier associated pressure loss of the air flow.
- bypass air lines and / or multiple blow-off openings are provided for setting different layer thicknesses of the heavy material layered on the setting material carrier in the lower and upper setting material carriers.
- the supply of the working air can in a per se from the generic DE 20 2005 007 472 U1 be provided known manner that the air funnel from two mutually separate, in the conveying direction of the material on the setting tray connected in series chambers and that a common air supply line in both chambers and in the area of each chamber with at least one outlet for the approached via the air supply line working air is provided.
- a common air supply line in both chambers and in the area of each chamber with at least one outlet for the approached via the air supply line working air is provided.
- the chambers of the venturi associated outlets of the air supply line are adjustable in cross section.
- a pulse valve to the common Generation of a constant partial flow and this superimposed pulsating partial flow is turned on, it being possible to provide that to the air supply line, a central fan for generating the air stream to be introduced into the air funnel is connected.
- each of the chambers formed in the intermediate space can each be connected to the air supply line via its own bypass air line or a plurality of bypass air lines or else can have its own blow-off openings in the associated wall of the intermediate space.
- the setting conditions at the upper setting material carrier must be maintained or adjusted with regard to the setting conditions at the lower setting material carrier.
- the setting result and the throughput of the jig are improved according to an embodiment of the invention in that the Setzgutlini are offset by means of an associated drive, preferably by means of a vibration exciter in vibration.
- each Setzguty own material task for example, is assigned in the form of a cellular wheel
- an embodiment of the invention also provides that for both Setzguta a central material task with the common Beiwolf each of the respective Setzguty supplied material partial stream is set up. This is a saving also connected to the material supply side.
- the material application device for the material to be processed is assigned to the upper Setzgutaki and the discharge device for the layered on the upper Setzgutlike heavy material is connected as a material feeding device for the lower Setzgutassuming this.
- the upper and lower setting material carriers are arranged with an opposite inclination to one another.
- FIG. 1 reproduced air conditioning machine 10 has a feed hopper 11, which opens into a cellular wheel 12, which is designed in a special way so that the cellular 12, the in the Feed hopper 11 vorushe reprocessing material 17 distributed on two feed hoses 13 and 14.
- the two feed chutes 13 and 14 each end at the one end of two in the air setting machine 10 in an inclined arrangement one above the other and spaced apart Setzgutangon 15 (upper Setzgutisme) and 16 (lower Setzgut uman). Due to the known motion kinematics of the airnet machine, the discontinued material 17 is layered as a setting material in the course of its transport over the length of the two Setzgutlini 15, 16 each in a heavy material layer 18 and in a light material layer forming above 19th
- a discharge device in the form of a weir 20 is provided which separates the heavy material layer 18 of thechtgut für 19 at each Setzgutlini 15,16 such that the heavy material layer 18th each passed into a first discharge chute 21, while thechtgut für 19 passes over the weir 20 away into the discharge chute 23 for the light goods.
- a cellular wheel 22 for discharging the heavy material is still provided in the two discharge shafts 21, each of which is provided for the heavy material.
- the air-laying machine 10 is closed to the outside via an enclosure 25 rising above the upper setting material carrier 15, so that the dust which possibly arises during the dry-processing can not escape into the atmosphere.
- the extent of the upper Setzgut17 15 outgoing exhaust air stream 27 is fed to a connected to the enclosure 25 exhaust system 26, which includes a filter system, not shown.
- the environmental impact is kept correspondingly low by such a Heilsetzmaschine.
- an air funnel 28 is arranged, via which the required for the implementation of the setting movement of working air is directed from below to the formed as a perforated metal sheet or wire mesh bottom Setzgutaki 16.
- the air funnel 28 is divided by a partition wall 29 into two separate chambers 30,31, of which the first chamber 30 is adjacent to the feed chute 13 and 14 and the second chamber 31 to the first chamber 30 in the conveying direction of the Setzguta 15, 16 each guided material connects.
- an air supply line 32 is guided, in each chamber 30, 31 associated with an outlet 33 is arranged so that the zoomed in via the air supply line 32 working air 35 can flow via the respective outlet 33 into the chamber 30 and 31 respectively.
- a pulse valve 34 is turned on in the air supply line 32 in front of the air funnel 28, via which both the Setzguta 15, 16 constantly flowing through partial flow of working air and the above stored pulsating partial flow is generated.
- the two Setzgutto 15 and 16 are in the illustrated embodiment still connected to a vibration generator 36, by means of which to improve the material transport on the Setzgutany this Setzgutany 15, 16 with respect to the fixed air funnel 28 and the housing 25 are moved.
- the two Setzgutany 15, 16 are each decoupled via a relative movement between the Setzgutanyn 15 and 16 and the spatially fixed parts of air duct 28 or enclosure 25 enabling seals 37 of the air vent 28 and the housing 25.
- the working air 35 brought up via the air supply line 32 divides into two partial streams in each chamber 30 and 31 and so far flows first through the lower setting material carrier 16.
- the exiting from the lower Setzguta 16 working air is supplied via the enclosed space 40 of the upper wall above the upper Setzguta 15 and fulfilled due to the energy still contained in the working air a corresponding function as setting air.
- the working air is supplied as exhaust air stream 27 of the exhaust system 26.
- FIG. 2 illustrated embodiment agrees with the FIG. 1 Air jet machine described above with the proviso that now the arrangement of the bypass air lines 50 according to the invention is shown and that also in the space between the Setzgutan 15, 16 a Subdivision of the working air streams according to the arranged under the lower Setzgutarbamate 16 chambers 30, 31 of the air vent 28 is made. This should be the same conditions for the working air guide prevail when flowing through the upper Setzgutitatis 15 as in the lower Setzgutany 16.
- the partition flap 41 is movably suspended around an outwardly performed shaft 42, wherein on the shaft 42, an arm 43 is attached, which carries an adjustable weight 44.
- the angular position of the arm 43 serves at the same time as an indicator of the thickness of the total material layer resting on the lower Setzgutany 16.
- bypass air lines 50a and 50b respectively connected to the two chambers 30a and 30b of the intermediate space between the setting material carriers 15, 16 emanate from the central air supply line 32, namely from their section between the pulse valve 34 and the air funnel 28.
- This is the advantage connected, that the resulting at the outlets 33 of the air supply line 32 in the region of the chambers 30 and 31 of the venturi 28 throttling losses are avoided.
- the air flow in the two chambers 30, 31 is not the same, but possibly due to the adjustable opening cross sections of the outlets 33 already a chamber-specific throttling has taken place, so that these individual control by the arrangement of the bypass air lines 50 a and 50 b outside the chambers 30, 31 is taken into account.
- the two bypass air lines 50a and 50b are outside of the housing of the air setting machine in the region of the space between the Setzgutlinin 15, 16 and opened into a respective outside of the housing mounted air distributor 51.
- the two air manifolds 51 are formed in the housing wall 40th Nozzle openings 52 connected to the space between the Setzgutyn 15, 16, so that the supplied via the bypass air lines 50a, 50b additional air flow through the air manifold 51 and the nozzle openings 52 can flow into the gap.
- the nozzle openings 52 have no equal cross-section, but are designed so that the most uniform possible distribution of the additional air quantity under the upper Setzguty 15 is formed.
- control valves 53 are turned on, so that the introduced into the chambers 30a and 30b additional air quantity can be set individually to account for any differences in setting behavior on the lower and upper Setzguta can.
- the introduced additional quantity of air is intended to compensate for the leakage losses of setting air occurring, in particular in the region of the task cellular wheel 12 and the discharge cell wheels 22.
- 16 enclose housing wall 40 by means of another control device adjustable Abblasö réelleen be arranged to reduce the upper Setzguty 15 flowing out of the air vent 28 working air.
- FIG. 3 illustrated embodiment differs from the in FIGS. 1 or 2 illustrated embodiments essentially in that the two stacked Setzguta 15 and 16 do not serve to increase the total throughput in the air setting machine 10 by parallel connection, but that the two Setzguta 15 and 16 with a view to improving the Trenner concerns and the production of another third product are connected in series.
- the two Setzguta 15 and 16 are arranged with an opposite inclination to each other, wherein the heavy material layer 18 generated on the upper Setzgutany 15 is fed via a discharge and feed device 38 as a material task the lower Setzgutany 16.
- the setting conditions are set to the Setzguta 15 that in the heavy layer 18 shares of light goods may still be included, whereby the separation success in heavy and light material in the upper Setzguta 15 is improved.
- the heavy material layer containing heavy material layer 18 at the upper Setzguta 15 is then subsequently passed over the lower Setzgutany 16 and here again takes place a separation into a heavy layer 18 and achtgut für 19, thischtgut für 19 of the lower Setzgutanys 16 is discharged via a further light material shaft 39 ;
- This lightweight material can also be referred to as a secondary light goods or medium.
- FIG. 3 shown shipssetzmaschine to separate the material to be processed 17 into three products, namely a light goods, a middle and heavy goods.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adjustment And Processing Of Grains (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Air Transport Of Granular Materials (AREA)
- Combined Means For Separation Of Solids (AREA)
Description
Die Erfindung betrifft eine Luftsetzmaschine zur trockenen Aufbereitung von Rohstoffen, insbesondere von Kohle, mit einer Materialaufgabe-Einrichtung, mit wenigstens einem mit Öffnungen versehenden Setzgutträger sowie mit einer Austragsvorrichtung für das während des Setzprozesses auf dem Setzgutträger geschichtete Schwergut und das Leichtgut, wobei zur Auflockerung und Schichtung des auf den Setzgutträger aufgegebenen Materials in eine als Setzbett wirkende Schwergutschicht und eine darauf liegende Leichtgutschicht der Setzgutträger von einem über einen unter dem Setzgutträger angeordneten Lufttrichter zugeführten Luftstrom als Arbeitsluft durchströmbar ist, der sich aus einem den Setzgutträger konstant durchströmenden Teilstrom und einem darüber gelagerten pulsierenden Teilstrom zusammengesetzt.The invention relates to an air drying machine for dry processing of raw materials, especially coal, with a material feeding device, with at least one opening provided with Setzgutträger and with a discharge for the layered during the setting process on the Setzgutträger heavy goods and light goods, wherein for loosening and Stratification of the discontinued on the Setzgutträger material acting as a setting bed heavy layer and an underlying Leichtgutschicht the Setzgutträger from a via the Setzgutträger arranged air stream supplied air flow is flowed through as working air, consisting of a Setzgutträger constantly flowing through partial flow and a pulsating above Partial flow composed.
Eine Luftsetzmaschine mit den vorgenannten Merkmalen ist beispielsweise in der
Eine Luftsetzmaschine mit gleichem Aufbau ergibt sich auch aus der
Mit der bekannten Luftsetzmaschine ist der Nachteil einer begrenzten Kapazität verbunden, da die Fläche des Setzgutträgers nicht beliebig vergrößerbar ist.With the known Luftsetzmaschine the disadvantage of a limited capacity is connected, since the surface of the Setzgutträgers is not arbitrarily increased.
Aus der
Eine Nass-Setzmaschine mit einer erhöhten Kapazität ist in der
Der Erfindung liegt die Aufgabe zugrunde, auch eine Luftsetzmaschine mit den gattungsgemäßen Merkmalen so auszulegen, dass deren Aufbereitungskapazität vergrößert ist.The object of the invention is also to design an air-laying machine with the features of the generic type such that its treatment capacity is increased.
Die Lösung dieser Aufgabe ergibt sich einschließlich vorteilhafter Ausgestaltungen und Weiterbildungen der Erfindung aus dem Inhalt der Patentansprüche, welche dieser Beschreibung nachgestellt sind.The solution to this problem arises, including advantageous refinements and developments of the invention from the content of the claims, which are adjusted to this description.
Die Erfindung sieht in ihrem Grundgedanken vor, dass über dem an eine ein darin eingeschaltetes Pulsventil aufweisende Luftzufuhrleitung angeschlossenen Lufttrichter wenigstens zwei übereinander mit Abstand zueinander angeordnete und nacheinander von dem in den Lufttrichter eingeleiteten Luftstrom durchströmte Setzgutträger mit jeweils einer Materialaufgabe und einer Austragsvorrichtung angeordnet sind, wobei der Zwischenraum zwischen den Setzgutträgern von einer äußeren Wandung umschlossen ist und zur Erhöhung der dem oberen Setzgutträger zuzuführenden Luftmenge wenigstens eine den unteren Setzgutträger überbrückende Bypass-Luftleitung von der Luftzufuhrleitung stromabwärts des Pulsventils abgeht und an den Zwischenraum zwischen den beiden Setzgutträgern angeschlossen ist derart, dass über die Bypass-Luftleitung ein zusätzlicher Arbeitsluftstrom in den Zwischenraum zwischen den Setzgutträgern einleitbar ist.The basic idea of the invention is that above the air funnel connected to an air supply line connected to a pulse valve which is switched on there are at least two juxtaposed with each other at a distance from each other and successively flowed through by the air stream introduced in the air duct Setzgutträger each with a material feed and a discharge device, wherein the intermediate space between the Setzgutträgern is enclosed by an outer wall and to increase the upper Setzgutträger supplied air quantity at least one lower Setzgutträger bridging bypass air line from the air supply line downstream of the pulse valve and is connected to the space between the two Setzgutträgern such that over the bypass air line, an additional working air flow into the space between the Setzgutträgern can be introduced.
Mit der Erfindung ist der Vorteil verbunden, dass mittels der zumindest zwei übereinander in demselben Luftstrom angeordneten Setzgutträger ungefähr auch die doppelte Materialmenge aufbereitet werden kann, ohne dass sich die flächenmäßige Auslegung der Setzgutträger ändert. Würde nämlich bei einer bekannten Luftsetzmaschine für eine Erhöhung des Durchsatzes die Fläche des einen Setzgutträgers vergrößert, würde einerseits der Luftbedarf für die Durchströmung der größeren Fläche mit Arbeitsluft entsprechend ansteigen, aber ebenso müsste auch die in der Regel mit hohen Kosten verbundene Filteranlage für die Abluft entsprechend größer ausgelegt werden. Erfindungsgemäß wird dagegen die in der durch den ersten unteren Setzgutträger geführten Arbeitsluft noch enthaltende Energie benutzt, um zumindest einen darüber angeordneten zweiten Setzgutträger zu durchströmen, wobei die durch den Zwischenraum zwischen den Setzgutträgern zu führende Arbeitsluft durch die den Zwischenraum umschließende Gehäusewandung kanalisiert ist. Soweit erfindungsgemäß zur Erhöhung der dem oberen Setzgutträger zuzuführenden Luftmenge wenigstens eine den unteren Setzgutträger überbrückende Bypass-Luftleitung an den Zwischenraum zwischen den beiden Setzgutträgern angeschlossen ist, werden die insbesondere im Bereich der Aufgabe- und Austragsorgane auftretenden Leckverluste an Setzluft ausgeglichen. Durch den zusätzlichen Anschluss des Zwischenraumes an die Luftzufuhrleitung hinter dem Pulsventil ist dabei gewährleistet, dass die dem Zwischenraum zugeführte Zusatzluftmenge die gleiche Pulsform aufweist wie die dem unteren Setzgutträger zugeführte Arbeitsluft. Außerdem sind damit die an den Auslässen der Luftzufuhrleitung im Bereich des Lufttrichters auftretenden Drosselverluste umgangen, so dass eine größere Energie in der in den Zwischenraum eingeleiteten Zusatzluftmenge zur Verfügung steht.With the invention has the advantage that by means of at least two superposed in the same air stream Setzgutträger about twice the amount of material can be processed without the areal interpretation of Setzgutträger changes. If, in the case of a known air jet machine, the surface area of a setting material carrier is increased in order to increase the throughput, on the one hand the air requirement for the flow through the larger area with working air would correspondingly increase, but also the usually connected with high cost filter system for the exhaust air should be designed to be correspondingly larger. In accordance with the invention, however, the energy still contained in the working air guided through the first lower setting material carrier is used to flow through at least one second setting material carrier, the working air to be led through the intermediate space between the setting material carriers being channeled through the housing wall enclosing the intermediate space. As far as according to the invention, in order to increase the amount of air supplied to the upper Setzgutträger at least one bypass air line bridging the lower Setzgutträger is connected to the space between the two Setzgutträgern, occurring especially in the field of task and discharge organs leakage losses are compensated for setting air. By the additional connection of the intermediate space to the air supply line behind the pulse valve is ensured that the intermediate space supplied additional air quantity has the same pulse shape as the lower Setzgutträger supplied working air. In addition, the throttling losses occurring at the outlets of the air supply line in the region of the air funnel are thus bypassed, so that a larger amount of energy is available in the additional air quantity introduced into the intermediate space.
Zur besseren Regelung der Zusatzluftmenge können auch mehrere Bypass-Luftleitungen vorgesehen sein. Auch die Anordnung von mehr als zwei Setzgutträgern übereinander kann von der Erfindung umfasst sein. Da die erfindungsgemäße Luftsetzmaschine mit zumindest zwei übereinander angeordneten Setzgutträgern nicht wesentlich größer als Luftsetzmaschinen mit einem Setzgutträger baut, resultiert aus der erfindungsgemäßen Auslegung der Luftsetzmaschine eine spezifische Einsparung an Investitionskosten im Hinblick auf die Kosten des Stahlbaus und die Kosten der maschinellen Einrichtung.For better control of the additional air quantity and several bypass air lines can be provided. The arrangement of more than two Setzgutträgern one above the other can be covered by the invention. Since the air-laying machine according to the invention does not build much larger than air mesh machines with a setting material carrier with at least two stacking carriers arranged one above another, the inventive design of the air-placing machine results in a specific saving in investment costs with regard to the costs of the steel construction and the costs of the mechanical device.
Es versteht sich, dass bei der Anordnung von zumindest zwei, aber auch von mehreren Setzgutträgern in demselben Luftstrom übereinander der Druck an dem untersten Setzgutträger um die zusätzlich an den weiteren Setzgutträgern auftretenden Druckabfälle höher eingestellt sein muss, sodass ein leistungsstärkerer Arbeitsluft-Ventilator vorgehalten werden muss. Jedoch ist eine gegebenenfalls vorzuhaltende zusätzliche Ventilatorleistung deutlich geringer als bei einer entsprechend angenommenen Vergrößerung der Setzbettfläche bei nur einem Setzgutträger.It is understood that in the arrangement of at least two, but also of several Setzgutträgern in the same air flow one above the other, the pressure at the bottom Setzgutträger must be set higher by the additionally occurring at the other Setzgutträgern pressure drops, so a more powerful working air fan must be provided , However, an optionally available additional fan power is significantly lower than with a correspondingly assumed increase in the setting bed area in the case of only one setting material carrier.
Da nach dem Passieren des obersten Setzgutträgers der Luftstrom denselben Zustand erreicht wie in einer Luftsetzmaschine mit nur einem Setzgutträger können die Größe und die Kapazität der nachfolgenden Filteranlage beibehalten werden, sodass hier keine zusätzlichen Installationen erforderlich sind, was ebenfalls einen Vorteil der Erfindung darstellt.Since the airflow reaches the same state as in an airnetwork machine with only one setting material carrier after passing through the upper setter carrier, the size and capacity of the subsequent filter system can be maintained, so that no additional installations are required here, which is also an advantage of the invention.
Nach einem Ausführungsbeispiel der Erfindung ist vorgesehen, dass die Bypass-Luftleitung außen am Gehäuse der Luftsetzmaschine angeordnet und an einen an der Gehäusewand angebrachten Luftverteiler angeschlossen ist, wobei in der Gehäusewand den Luftverteiler mit dem Zwischenraum zwischen den Setzgutträgern verbindende Düsenöffnungen angeordnet sind.According to one embodiment of the invention, it is provided that the bypass air duct is arranged outside the housing of the air setting machine and connected to a mounted on the housing wall air distributor, wherein in the housing wall the air distributor with the space between the Setzgutträgern connecting nozzle openings are arranged.
Nach einem Ausführungsbeispiel der Erfindung ist vorgesehen, dass in die Bypass-Luftleitung ein Regelventil zur Regelung der durch die Bypass-Luftleitung strömenden Luftmenge eingeschaltet ist.According to one embodiment of the invention it is provided that in the bypass air line, a control valve is switched on to control the amount of air flowing through the bypass air line.
Im Hinblick auf eine weitergehende Einsatzmöglichkeit der Luftsetzmaschine kann auch vorgesehen sein, dass in der den Zwischenraum zwischen den Setzgutträgern umschließenden Wandung mittels einer Regeleinrichtung regulierbare Abblasöffnungen angeordnet sind.With regard to a further possible use of the air setting machine can also be provided that are arranged in the space between the Setzgutträgern enclosing wall by means of a control device adjustable blow-off.
In einer ersten Ausführungsform sieht die Erfindung vor, dass an dem oberen Setzgutträger und dem unteren Setzgutträger jeweils gleiche Setzbedingungen eingestellt sind; hierfür können an dem oberen Setzgutträger entweder die Schichttiefe des auf dem oberen Setzgutträger geschichteten Setzgutes angepasst oder die Setzfläche des oberen Setzgutträgers entsprechend verändert werden, oder beide vorgenannten Parameter können gemeinsam und in Abstimmung aufeinander ausgelegt werden, und zwar in Abhängigkeit von dem mit dem Durchströmen des unteren Setzgutträgers verbundenen Druckverlust des Luftstromes.In a first embodiment, the invention provides that in each case identical setting conditions are set at the upper setting tray and the lower setting tray; For this purpose, either the layer depth of the layered material to be stacked on the upper setting material can be adjusted or the setting area of the upper setting material carrier can be changed accordingly, or both aforementioned parameters can be designed jointly and in coordination with each other, depending on the flow of the lower setting material carrier associated pressure loss of the air flow.
Alternativ kann vorgesehen sein, dass zur Einstellung von unterschiedlichen Schichtdicken des auf dem Setzgutträger geschichteten Schwergutes bei den unteren und dem oberen Setzgutträger mehrere Bypass-Luftleitungen und/oder mehrere Abblasöffnungen vorgesehen sind.Alternatively, it can be provided that several bypass air lines and / or multiple blow-off openings are provided for setting different layer thicknesses of the heavy material layered on the setting material carrier in the lower and upper setting material carriers.
Hinsichtlich der Zuführung der Arbeitsluft kann in einer an sich aus der gattungsbildenden
Zum Heranführen der Arbeitsluft kann vorgesehen sein, dass in die Luftzufuhrleitung außerhalb des Lufttrichters ein Pulsventil zur gemeinsamen Erzeugung eines konstanten Teilstromes und eines diesen überlagernden pulsierenden Teilstromes eingeschaltet ist, wobei vorgesehen sein kann, dass an die Luftzufuhrleitung ein Zentralventilator zur Erzeugung des in den Lufttrichter einzuführenden Luftstromes angeschlossen ist.To bring the working air can be provided that in the air supply line outside the air funnel, a pulse valve to the common Generation of a constant partial flow and this superimposed pulsating partial flow is turned on, it being possible to provide that to the air supply line, a central fan for generating the air stream to be introduced into the air funnel is connected.
Im Rahmen einer derartigen Ausbildung des Lufttrichters mit zwei Kammern kann es sich als zweckmäßig erweisen, wenn der Zwischenraum zwischen den beiden Setzgutträgern entsprechend der Ausbildung des Lufttrichters mit Kammern durch eine zwischen dem oberen Setzgutträger und dem unteren Setzgutträger angeordnete Trennklappe ebenfalls in zwei Kammern geteilt ist. Im Rahmen einer solchen Ausbildung versteht es sich, dass jede der in dem Zwischenraum gebildeten Kammern jeweils über eine eigene Bypass-Luftleitung beziehungsweise mehrere Bypass-Luftleitungen mit der Luftzufuhrleitung verbunden sein kann oder aber auch in der zugeordneten Wandung des Zwischenraumes eigene Abblasöffnungen aufweisen kann. Auch mit dieser Maßnahme sind die Setzbedingungen an dem oberen Setzgutträger im Hinblick auf die Setzbedingungen an dem unteren Setzgutträger aufrechtzuerhalten beziehungsweise einzustellen.In the context of such a design of the air funnel with two chambers, it may prove useful if the space between the two Setzgutträgern is divided according to the formation of the air funnel with chambers by a arranged between the upper Setzgutträger and the lower Setzgutträger separating flap also in two chambers. Within the scope of such a design, it is understood that each of the chambers formed in the intermediate space can each be connected to the air supply line via its own bypass air line or a plurality of bypass air lines or else can have its own blow-off openings in the associated wall of the intermediate space. With this measure too, the setting conditions at the upper setting material carrier must be maintained or adjusted with regard to the setting conditions at the lower setting material carrier.
Das Setzergebnis und der Durchsatz der Setzmaschine werden nach einem Ausführungsbeispiel der Erfindung dadurch verbessert, dass die Setzgutträger mittels eines zugeordneten Antriebes, vorzugsweise mittels eines Schwingungserregers in Vibration versetzt sind.The setting result and the throughput of the jig are improved according to an embodiment of the invention in that the Setzgutträger are offset by means of an associated drive, preferably by means of a vibration exciter in vibration.
Soweit vorgesehen sein kann, dass jedem Setzgutträger eine eigene Materialaufgabe, beispielsweise in Form eines Zellenrades zugeordnet ist, sieht ein Ausführungsbeispiel der Erfindung auch vor, dass für beide Setzgutträger eine zentrale Materialaufgabe mit der gemeinsamen Beistellung je eines dem jeweiligen Setzgutträger zugeleiteten Materialteilstromes eingerichtet ist. Damit ist eine Einsparung auch auf der Materialaufgabeseite verbunden.As far as can be provided that each Setzgutträger own material task, for example, is assigned in the form of a cellular wheel, an embodiment of the invention also provides that for both Setzgutträger a central material task with the common Beistellung each of the respective Setzgutträger supplied material partial stream is set up. This is a saving also connected to the material supply side.
Die Auslegung bekannter Luftsetzmaschinen mit einem einzigen Setzgutträger führt zu einer Beschränkung des Trennerfolges in zwei Produkte, nämlich in ein Leichtgut, beispielsweise in Form von Kohle, und in ein Schwergut, beispielsweise in Form von Nebengestein beziehungsweise Bergen. Eine höhere Reinheit des Leichtgutes kann bei einer bekannten Luftsetzmaschine nur dadurch erreicht werden, dass ein gewisser Anteil an Leichtgut im Schwergut zugestanden wird, was jedoch bei einer zwei Produkte liefernden Luftsetzmaschine nachteilig ist.The interpretation of known Luftsetzmaschinen with a single Setzgutträger leads to a restriction of the separation success in two products, namely in a light material, for example in the form of coal, and in a heavy cargo, for example in the form of by-products or mountains. A higher purity of the light goods can be achieved in a known air mesh machine only by the fact that a certain proportion of light material is granted in heavy goods, which is disadvantageous in a two-unit airnet machine.
Die erfindungsgemäße Ausgestaltung einer gattungsgemäßen Luftsetzmaschine ermöglicht es nun erstmalig, mit einer Luftsetzmaschine auch drei oder sogar mehr Produkte zu erzeugen, indem die noch Leichtgutanteile enthaltende Schwergutschicht von dem oberen Setzgutträger als Aufgabegut dem unteren Setzgutträger zugeführt wird, auf dem sodann eine Trennung des noch im Schwergut enthaltenen Leichtgutes von dem Schwergut erfolgt. Da dieser Prozess mit der Anordnung von mehr zwei Setzgutträgern intensiviert werden kann, ist die Erzeugung von mehr als drei Produkten bei einer Luftsetzmaschine mit kaskadenartig angeordneten Setzgutträgern möglich.The inventive design of a generic air mesh machine now makes it possible for the first time to produce three or even more products with a Luftsetzmaschine by the still lightweight parts containing heavy layer is fed from the upper Setzgutträger as feed to the lower Setzgutträger on which then a separation of the still in the heavy contained light goods from the heavy cargo. Since this process can be intensified with the arrangement of more two Setzgutträgern, the production of more than three products in a Luftsetzmaschine with cascading arranged Setzgutträgern is possible.
Im Einzelnen ist somit nach einem Ausführungsbeispiel der Erfindung vorgesehen, dass die Materialaufgabe-Einrichtung für das aufzubereitende Material dem oberen Setzgutträger zugeordnet ist und die Austragsvorrichtung für das auf dem oberen Setzgutträger geschichtete Schwergut als Materialaufgabe-Einrichtung für den unteren Setzgutträger mit diesem verbunden ist.Specifically, it is thus provided according to an embodiment of the invention that the material application device for the material to be processed is assigned to the upper Setzgutträger and the discharge device for the layered on the upper Setzgutträger heavy material is connected as a material feeding device for the lower Setzgutträger with this.
Um die natürliche Förderrichtung ausnutzen zu können, kann vorgesehen sein, dass der obere und der untere Setzgutträger mit einer gegenläufigen Neigung zueinander angeordnet sind.In order to be able to utilize the natural conveying direction, it can be provided that the upper and lower setting material carriers are arranged with an opposite inclination to one another.
Wie bereits erwähnt, kann nach einem Ausführungsbeispiel der Erfindung vorgesehen sein, dass eine größere Anzahl von Setzgutträgern übereinander angeordnet ist.As already mentioned, according to one embodiment of the invention it can be provided that a larger number of setting material carriers are arranged one above the other.
In der Zeichnung sind Ausführungsbeispiele der Erfindung wiedergegeben, welche nachstehend beschrieben sind. Es zeigen:
- Fig. 1
- eine Luftsetzmaschine mit zwei übereinander angeordneten Setzgutträgern in einer schematisierten Darstellung ohne die Darstellung der zusätzlichen Bypass-Luftleitung,
- Fig. 2
- die in
Figur 1 dargestellte Luftsetzmaschine einschließlich der Darstellung der Bypass-Luftleitung sowie mit einem unterteilten Zwischenraum zwischen den Setzgutträgern, - Fig. 3
- die Luftsetzmaschine gemäß
Figur 1 in einer anderen Ausführungsform wiederum ohne die Darstellung der Bypass-Luftleitung.
- Fig. 1
- an airnetwork machine with two stacked media carriers in a schematic representation without the representation of the additional bypass air line,
- Fig. 2
- in the
FIG. 1 illustrated air net machine including the representation of the bypass air line and with a subdivided space between the Setzgutträgern, - Fig. 3
- the air gun according to
FIG. 1 in another embodiment, again without the representation of the bypass air line.
Zum besseren Verständnis der Erfindung ist zunächst der grundsätzliche Aufbau der erfindungsgemäßen Luftsetzmaschine dargestellt, und zwar ohne die zusätzlichen Bypass-Luftleitungen.For a better understanding of the invention, the basic structure of the air-laying machine according to the invention is first shown, without the additional bypass air lines.
Die insoweit in
Am hinteren, dem jeweiligen Aufgabeschacht 13 bzw. 14 gegenüberliegenden Ende der beiden Setzgutträger 15 und 16 ist jeweils eine Austragsvorrichtung in Form eines Wehres 20 vorgesehen, welches bei jedem Setzgutträger 15,16 die Schwergutschicht 18 von der Leichtgutschicht 19 derart trennt, dass die Schwergutschicht 18 jeweils in einen ersten Austragsschacht 21 geleitet wird, während die Leichtgutschicht 19 über das Wehr 20 hinweg in den Austragsschacht 23 für das Leichtgut gelangt. Zur Verbesserung der Austragsarbeit ist in den beiden jeweils für das Schwergut vorgesehenen Austragsschächten 21 noch ein Zellenrad 22 zur Abförderung des Schwergutes vorgesehen.At the rear, the
Die Luftsetzmaschine 10 ist über eine sich über dem oberen Setzgutträger 15 erhebende Einhausung 25 nach außen abgeschlossen, sodass der bei der Trockenaufbereitung gegebenenfalls entstehende Staub nicht in die Atmosphäre gelangen kann. Der insoweit von dem oberen Setzgutträgern 15 ausgehende Abluftstrom 27 wird einer an die Einhausung 25 angeschlossenen Abluftanlage 26 zugeleitet, die eine nicht dargestellte Filteranlage umfasst. Damit ist die Umweltbelastung durch eine derartige Luftsetzmaschine entsprechend gering gehalten.The air-laying
Unterhalb des unteren Setzgutträgers 16 ist ein Lufttrichter 28 angeordnet, über den die für die Durchführung der Setzbewegung erforderliche Arbeitsluft von unten auf den als gelochtes Blech oder Drahtgewebe ausgebildeten unteren Setzgutträger 16 geleitet wird. Der Lufttrichter 28 ist mittels einer Trennwand 29 in zwei voneinander getrennte Kammern 30,31 unterteilt, von denen die erste Kammer 30 dem Aufgabeschacht 13 bzw. 14 benachbart ist und sich die zweite Kammer 31 an die erste Kammer 30 in der Förderrichtung des über die Setzgutträger 15, 16 jeweils geführten Materials anschließt.Below the lower Setzgutträgers 16 an
In den Lufttrichter 28 ist eine Luftzuführleitung 32 hineingeführt, in der jeder Kammer 30, 31 zugeordnet jeweils ein Auslass 33 angeordnet ist, sodass die über die Luftzuführleitung 32 herangeführte Arbeitsluft 35 über den jeweiligen Auslass 33 in die Kammer 30 beziehungsweise 31 einströmen kann. Im Hinblick auf die Erzeugung der Setzbewegung ist in die Luftzufuhrleitung 32 vor dem Lufttrichter 28 ein Pulsventil 34 eingeschaltet, über welches sowohl der die Setzgutträger 15, 16 konstant durchströmende Teilstrom an Arbeitsluft als auch der darüber gelagerte pulsierende Teilstrom erzeugt wird.In the
Um die von der Oberseite des unteren Setzgutträgers 16 abströmende Arbeitsluft kanalisiert dem oberen Setzgutträger 15 zuzuleiten, ist der Zwischenraum zwischen den beiden Setzgutträgern 15, 16 von einer äußeren Gehäusewandung 40 umschlossen, die gegen die Einhausung 25 einerseits und gegen den Lufttrichter 28 andererseits in geeigneter Weise abgeschlossen ist.In order to channel the effluent from the top of the
Die beiden Setzgutträger 15 und 16 sind bei dem dargestellten Ausführungsbeispiel noch an einen Schwingungserreger 36 angeschlossen, mittels dessen zur Verbesserung des Materialtransportes über die Setzgutträger diese Setzgutträger 15, 16 gegenüber dem feststehenden Lufttrichter 28 beziehungsweise der Einhausung 25 bewegt sind. Hierzu sind die beiden Setzgutträger 15, 16 jeweils über eine Relativbewegung zwischen den Setzgutträgern 15 beziehungsweise 16 und den räumlich feststehenden Teilen von Lufttrichter 28 beziehungsweise Einhausung 25 ermöglichende Dichtungen 37 von dem Lufttrichter 28 und der Einhausung 25 entkoppelt.The two Setzgutträger 15 and 16 are in the illustrated embodiment still connected to a
Aus
Es ist leicht erkennbar, dass mit einer derartigen Anordnung von zumindest zwei Setzgutträgern 15 und 16 die Kapazität der Luftsetzmaschine 10 vergrößerbar ist, ohne dass sich im Vergleich mit einer nur einen Setzgutträger aufweisenden Luftsetzmaschine nach dem Stand der Technik eine wesentliche Erhöhung des Raumbedarf sowie des Bedarfs an Stahlbau und maschinellen Einbauten ergibt. Die Erfindung ist dabei nicht auf die Anordnung von zwei Setzgutträgern beschränkt, sondern es können auch weitere zusätzliche Setzgutträger vorgesehen sein.It is readily apparent that with such an arrangement of at least two Setzgutträgern 15 and 16, the capacity of the
Das in
Die jeweils an die beiden Kammern 30a und 30b des Zwischenraumes zwischen den Setzgutträgern 15, 16 angeschlossenen Bypass-Luftleitungen 50a und 50b gehen von der zentralen Luftzufuhrleitung 32 aus, und zwar von deren Abschnitt zwischen dem Pulsventil 34 und dem Lufttrichter 28. Damit ist der Vorteil verbunden, dass die an den Auslässen 33 der Luftzufuhrleitung 32 im Bereich der Kammern 30 und 31 des Lufttrichters 28 entstehenden Drosselverluste umgangen sind. Des Weiteren ist die Luftströmung in den beiden Kammern 30, 31 nicht gleich, vielmehr hat gegebenenfalls aufgrund der einstellbaren Öffnungsquerschnitte der Auslässe 33 bereits eine kammerindividuelle Drosselung stattgefunden, so dass auch diese individuelle Steuerung durch die Anordnung der Bypass-Luftleitungen 50a und 50b außerhalb der Kammern 30, 31 berücksichtigt ist. Die beiden Bypass-Luftleitungen 50a und 50b sind außen an dem Gehäuse der Luftsetzmaschine in den Bereich des Zwischenraumes zwischen den Setzgutträgern 15, 16 hochgeführt und münden in jeweils einem außen am Gehäuse angebrachten Luftverteiler 51. Die beiden Luftverteiler 51 sind über in der Gehäusewand 40 ausgebildete Düsenöffnungen 52 mit dem Zwischenraum zwischen den Setzgutträgern 15, 16 verbunden, so dass die über die Bypass-Luftleitungen 50a, 50b herangeführte Zusatzluftmenge über die Luftverteiler 51 und die Düsenöffnungen 52 in den Zwischenraum einströmen kann. Vorzugsweise weisen die Düsenöffnungen 52 keinen gleichgroßen Querschnitt auf, sondern sind so ausgelegt, dass eine möglichst gleichmäßige Verteilung der Zusatzluftmenge unter dem oberen Setzgutträger 15 entsteht. In die Leitungen 50a und 50b sind zudem Regelventile 53 eingeschaltet, so dass die in die Kammern 30a und 30b eingeleitete Zusatzluftmenge jeweils individuell eingestellt werden kann, um etwaige Unterschiede im Setzverhalten auf dem unteren und dem oberen Setzgutträger berücksichtigen zu können. Die eingeleitete Zusatzluftmenge soll dabei die insbesondere im Bereich des Aufgabe-Zellenrades 12 sowie der Austrags-Zellenräder 22 auftretenden Leckverluste an Setzluft ausgleichen.The
Alternativ oder zusätzlich können in der den Zwischenraum zwischen den Setzgutträgern 15, 16 umschließen Gehäusewandung 40 mittels einer weiteren Regeleinrichtung regulierbare Abblasöffnungen angeordnet sein, um die dem oberen Setzgutträger 15 aus dem Lufttrichter 28 heraus zuströmende Arbeitsluft zu reduzieren.Alternatively or additionally, in the space between the
Erfindungsgemäß ist dabei dafür Sorge getragen, dass an dem oberen Setzgutträger 15 und dem unteren Setzgutträger 16 jeweils gleiche Setzbedingungen herrschen, so dass ein einheitliches Trennergebnis erzielbar ist. Es können aber auch durch eine entsprechende Steuerung der über die zusätzlich vorgesehenen Bypass-Luftleitungen 50a, b in den Zwischenraum eingeleiteten Zusatzluftmenge beziehungsweise über die Regelung der in der Gehäusewandung 40 angeordneten Abblasöffnungen unterschiedliche Setzbedingungen an dem oberen Setzgutträger 15 eingestellt werden.According to the invention, care is taken to ensure that in each case identical setting conditions prevail at the upper
Das in
Die in der vorstehenden Beschreibung, den Patentansprüchen und den Zeichnungen offenbarten Merkmale des Gegenstandes dieser Unterlagen können einzeln als auch in beliebigen Kombinationen untereinander für die Verwirklichung der Erfindung in ihren verschiedenen Ausführungsformen wesentlich sein.The features disclosed in the foregoing description, the claims and the drawings of the subject matter of these documents may be essential individually as well as in any combination with each other for the realization of the invention in its various embodiments.
Claims (16)
- Air jigging machine (10) for the dry processing of raw materials, especially coal, comprising a material input device or feeding mechanism, at least one jigging-material carrier (15, 16) provided with openings, and a dispensing or discharge device for the heavy material and the light material layered upon the jigging-material carrier (15, 16) during the separating process, whereby for the loosening and layering of the material supplied to the jigging-material carrier (15, 16) into a heavy material layer (18), which acts as a jig bed, and into a light material layer (19) disposed thereon, an air flow flows through the jigging-material carrier (15, 16) as working air, the air flow being supplied from an air funnel (28) disposed below the jigging-material carrier (15, 16) and being composed of a partial flow that constantly flows through the jigging-material carrier (15, 16), and a pulsed partial flow superimposed thereon, characterized in that at least two jigging-material carriers (15, 16), which are arranged one over the other at a distance from each other and through which the air flow introduced into the air funnel (28) flows which is connected to an air supply conduit (32) having inserted therein a pulsing valve (34), each of the jigging-material carriers having a material input (13, 14) and a discharge or dispensing device (20), and are arranged above the air funnel, whereby the intermediate space between the jigging-material carriers (15, 16) is enclosed by an outer wall (40), and in order to increase the amount of air to be supplied to the upper jigging-material carrier (15), at least one bypass air line (50a, b) that bypasses the lower jigging-material carrier (16) branches off from the air supply line (32) downstream of the pulsing valve (34) and is connected to the intermediate space between the two jigging-material carriers (15, 16) in such a way that an additional working air flow can be introduced through the bypass air line (50a, b) into the intermediate space between the jigging-material carriers (15, 16).
- Air jigging machine according to claim 1, characterized in that the bypass air line (50a, b) is disposed externally on the housing of the air jigging machine and is connected to an air distributor (51) mounted on the housing wall, whereby disposed in the housing wall (40) are nozzle openings (52) that connect the air distributor (51) with the intermediate space between the jigging-material carriers (15, 16).
- Air jigging machine according to claim 1 or 2, characterized in that a control valve (53) is inserted into the bypass air line (50a, b) for the regulation of the quantity of air flowing through the bypass air line (50a, b).
- Air jigging machine according to one of the claims 1 to 3, characterized in that discharge openings that can be regulated by means of a control device are disposed in the wall (40) that encloses the intermediate space between the jigging-material carriers (15, 16).
- Air jigging machine according to one of the claims 1 to 4, characterized in that for setting respectively identical separating conditions for the lower (16) and the upper (15) jigging-material carriers, the layer thickness of the heavy material (18) layered upon the upper jigging-material carrier (15) and/or the separating surface of the upper jigging-material carrier (15) is adapted to the pressure loss of the air stream that is connected with the flow of air through the lower jigging-material carrier (16).
- Air jigging machine according to one of the claims 1 to 4, characterized in that for the establishment of different layer thicknesses of the jigging-material layered upon the jigging-material carrier a plurality of bypass air lines and/or a plurality of discharge openings are provided for the lower (16) and the upper (15) jigging-material carriers.
- Air jigging machine according to one of the claims 1 to 6, characterized in that the air funnel (28) is comprised of two chambers (30, 31) that are separated from one another and in the direction of conveyance of the material over the jigging-material carriers (15, 16), are successively inserted, and in that a common air supply conduit (32) is guided into both chambers (30, 31) and in the region of each chamber (30, 31) is provided with at least one outlet (33) for the working air supplied via the air supply conduit (32).
- Air jigging machine according to claim 7, characterized in that outlets (33) associated in the chambers (30, 31) of the air funnel (28) are provided with a variable cross-sectional area.
- Air jigging machine according to claim 7 or 8, characterized in that a central blower is connected to the air supply conduit (32) for the generation of the air flow that is to be introduced into the air funnel (28).
- Air jigging machine according to one of the claims 7 to 9, characterized in that the intermediate space between the two jigging-material carriers (15, 16), in conformity with the configuration of the air funnel (28) with chambers (30, 31), is separated into two chambers (30a) and (31 a) by means of a separating flap (41) that is disposed between the upper jigging-material carrier (15) and the lower jigging-material carrier (16).
- Air jigging machine according to claim 10, characterized in that each chamber (30a) and (31a) of the intermediate space is respectively connected to a separate bypass air line (50a, b).
- Air jigging machine according to one of the claims 1 to 11, characterized in that the jigging-material carriers (15, 16) are caused to vibrate by means of an associated drive (36).
- Air jigging machine according to one of the claims 1 to 12, characterized in that for both jigging-material carriers (15, 16) a central material-feeding mechanism (11, 12) is provided and has the common provision of a respective partial material stream conveyed to the respective jigging-material carrier (15, 16).
- Air jigging machine according to claim 13, characterized in that the material-feeding mechanism (11, 12) for the material (17) that is to be processed is associated with the upper jigging-material carrier (15), and the discharge device for the heavy material (16) layered on the upper jigging-material carrier (15) is connected with the lower jigging-material carrier (16) as a material feed device (38) for this lower jigging-material carrier.
- Air jigging machine according to claim 14, characterized in that the upper (15) and the lower (16) jigging-material carriers are disposed at angles relative to one another that extend in opposite directions.
- Air jigging machine according to one of the claims 1 to 15, characterized in that a greater number of jigging-material carriers are disposed one above the other.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010015232 | 2010-04-15 | ||
| PCT/EP2011/001898 WO2011147504A1 (en) | 2010-04-15 | 2011-04-14 | Multi-deck air jigging machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2558215A1 EP2558215A1 (en) | 2013-02-20 |
| EP2558215B1 true EP2558215B1 (en) | 2017-03-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11718655.1A Active EP2558215B1 (en) | 2010-04-15 | 2011-04-14 | Multi-deck air jigging machine |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US8800776B2 (en) |
| EP (1) | EP2558215B1 (en) |
| AU (1) | AU2011257627B2 (en) |
| WO (1) | WO2011147504A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020151931A1 (en) | 2019-01-25 | 2020-07-30 | Allmineral Aufbereitungstechnik Gmbh & Co. Kg | Air jig having a pressure-measuring device |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012016057A1 (en) * | 2012-08-14 | 2014-02-20 | Grimme Landmaschinenfabrik Gmbh & Co. Kg | Separating device for a potato harvesting machine or a processing machine |
| US10105736B2 (en) | 2014-01-31 | 2018-10-23 | Thyssenkrupp Industrial Solutions Ag | Separator with a bypass |
| CN104998715B (en) * | 2014-03-14 | 2020-12-18 | 台州智子科技有限公司 | Dry coal dressing method |
| CN106622623B (en) * | 2016-12-28 | 2018-08-21 | 大同裕隆环保有限责任公司 | Removable vibro-assisted jigging dry type coal picker |
| CN109604042B (en) * | 2018-12-29 | 2021-03-09 | 天地(唐山)矿业科技有限公司 | Wide-size-fraction pulsating shallow-groove heavy-medium separator |
| CN114534903B (en) * | 2022-03-19 | 2024-02-02 | 焦作煤业(集团)有限责任公司 | Coal washing and selecting processing equipment and washing and selecting method |
| US12172192B2 (en) | 2022-07-11 | 2024-12-24 | Volt Carbon Technologies Inc. | Air classifier |
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| US2429343A (en) * | 1944-10-30 | 1947-10-21 | Henry M Carter | Peanut cleaner consisting of gaseous suspension and sifting means |
| SK778288A3 (en) | 1987-11-27 | 1997-08-06 | Buehler Ag Geb | Separaton method for heavy additives, particularly stones, from grained material and device for carrying out this method |
| US5087351A (en) * | 1990-08-02 | 1992-02-11 | Golden Peanut Company, A Georgia General Partnership | Fluidized bed peanut sorter |
| US6907996B1 (en) * | 2000-07-20 | 2005-06-21 | Arthur P. Fraas | Application of complex-mode vibration-fluidized beds to the separation of granular materials of different density |
| CN2628165Y (en) * | 2003-05-18 | 2004-07-28 | 唐山市神州机械有限公司 | Compound dry coal dressing apparatus |
| DE202005007472U1 (en) * | 2005-05-11 | 2005-07-14 | Allmineral Aufbereitungstechnik Gmbh & Co Kg | Method for dry separation of material especially coal has a sloping grid over an air funnel duct with two sections with variable constant and pulsating air flows |
| CN2889496Y (en) * | 2006-04-27 | 2007-04-18 | 唐山陆凯科技有限公司 | Wind-powered jigging dry method coal separator |
-
2011
- 2011-04-14 EP EP11718655.1A patent/EP2558215B1/en active Active
- 2011-04-14 US US13/641,462 patent/US8800776B2/en active Active
- 2011-04-14 AU AU2011257627A patent/AU2011257627B2/en not_active Ceased
- 2011-04-14 WO PCT/EP2011/001898 patent/WO2011147504A1/en not_active Ceased
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| Title |
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| None * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020151931A1 (en) | 2019-01-25 | 2020-07-30 | Allmineral Aufbereitungstechnik Gmbh & Co. Kg | Air jig having a pressure-measuring device |
Also Published As
| Publication number | Publication date |
|---|---|
| US8800776B2 (en) | 2014-08-12 |
| WO2011147504A1 (en) | 2011-12-01 |
| AU2011257627A1 (en) | 2012-11-08 |
| AU2011257627B2 (en) | 2013-05-23 |
| US20130032513A1 (en) | 2013-02-07 |
| EP2558215A1 (en) | 2013-02-20 |
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