EP2488789A2 - Led lamp - Google Patents
Led lampInfo
- Publication number
- EP2488789A2 EP2488789A2 EP10785404A EP10785404A EP2488789A2 EP 2488789 A2 EP2488789 A2 EP 2488789A2 EP 10785404 A EP10785404 A EP 10785404A EP 10785404 A EP10785404 A EP 10785404A EP 2488789 A2 EP2488789 A2 EP 2488789A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- led lamp
- lamp according
- circuit board
- base
- pressfit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/06—Arrangement of electric circuit elements in or on lighting devices the elements being coupling devices, e.g. connectors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
- F21K9/232—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V3/00—Globes; Bowls; Cover glasses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Definitions
- the invention is based on LED lamps according to the preamble of patent claim 1.
- LED lamps which have a printed circuit board and a socket, which are electrically connected to each other via cable.
- the cable must be quite expensive on the circuit board (eg soldered) be ⁇ consolidates and contacted.
- the object of the present invention is to provide an LED lamp in which the mounting of an electrical connection of a printed circuit board with a socket is simplified.
- an LED lamp with a base and with a first printed circuit board, in which at least one connector electrically connected to the base is provided, which is connected to the printed circuit board via a plug-in section.
- This is a simplified compared to the prior art assembly of an electrical connection between the base and the circuit board created.
- the plug-in section is accommodated in a recess of the printed circuit board, wherein a through-hole is arranged in the plug-in section.
- the plug-in sections are characterized by a simple installation.
- a second end section of the at least one pressfit connector is welded to the base or soldered or clamped. This creates an electrical and mechanical connection of the printed circuit board to the base.
- the LED lamp its shape corresponds approximately to that of a conventional light bulb.
- a retrofit lamp is provided which can be screwed into conventional sockets, whereby their efficiency or light output is improved.
- the first circuit board is approximately circular.
- the printed circuit board can be fitted with opti ⁇ painter size in the retrofit lamp.
- a particularly preferred development of the LED lamp has two pressfit connectors, wherein the second end section of the first pressfit connector is fastened to a lower section of the socket and the second end section of the second pressfit connector is fastened to a lateral peripheral section of the socket.
- a preferred development has a metal core printed circuit board on which a plurality of LEDs are mounted, and which is connected via two further pressfit connectors to the first circuit board.
- an electrically insulating potting compound is accommodated in the base. Since ⁇ by extending in the interior of the socket press-fit connectors can be mutually electrically insulated. It is preferred if an electrical component is received in the potting compound. As a result, the electrical component can be fixed and is thereby electrically insulated against the pressfit connectors and against the base. It is preferred if the electrical component is an electrolytic capacitor or a resistor which is connected to the two Pressfit connectors.
- the LED lamp has a guide pin formed from the potting compound. This can dip into a recess in the printed circuit board and serve as an anti-twist device for the printed circuit board.
- the LED lamp has a heat sink made of metal or thermally conductive plastic ⁇ material in which a driver board is added.
- heat can be dissipated from the LEDs and from the first circuit board and from the metal core circuit board.
- the heat sink is Rotati ⁇ about onssymmetrisch, wherein at a first edge, a circumferential edge of a plastic piston is mounted, and wherein at a second edge of a circumferential edge of the solar ckels is attached.
- the heat sink serves as ver ⁇ binding component between the lamp envelope and the base.
- FIG. 1 a schematic representation of an LED lamp according to a first exemplary embodiment
- Fig. 2 is a schematic representation of the base of
- FIG. 3 in a schematic representation of the base of
- Fig. 4 in a schematic representation of the base of
- FIG. 5 shows a schematic representation of the LED lamp according to a fourth embodiment
- FIG. 6 is a schematic representation of the LED lamp according to a fifth exemplary embodiment.
- FIG. 1 schematically shows a perspective view of an LED lamp 1 according to a first exemplary embodiment.
- This has a pear-shaped lamp bulb 2 with a base 4.
- a base 4 Within the lamp piston 2 at least one LED 6 is arranged, wherein a plurality of LEDs 6 are provided.
- the LED lamp 1 is preferably a so-called retrofit LED lamp. This is to correspond externally, for example, a her ⁇ conventional incandescent lamp, although serving no filament, but the energy-saving LEDs 6 as a light source.
- the base 4 is for conventional versions, such as E14, E27 or GU10, out ⁇ forms.
- an electrical contacting of a printed circuit board 8 of the LED lamp 1 with the base 4 takes place via plug connectors in the form of pressfit connectors 10, 12. These are indicated only schematically in FIG. 1 and are explained in more detail below in FIG.
- the printed circuit board 8 is approximately plate-shaped and firmly held on a support 14. This has a Ba ⁇ sisabites 16, which is supported on an inner wall of an approximately cylindrical and the base 4 assigning piston portion 18 of the lamp bulb 2. From the cross ⁇ carrier 16 are two longitudinal chassis ger 20 which are for supporting the circuit board 8 mechanically fixedly connected thereto extending away from the socket. 4
- the LEDs 6 are fixed on a side facing away from the base 4 side of a metal core circuit board 22, which just ⁇ if two Pressfit connectors 24, 26 with the Lei terplatte 8 is mechanically and electrically connected.
- the Pressfit connectors 24, 26 are each pin-shaped and each have a press-in contact or plug-in section 28, which dips into an unillustrated passage bore of the printed circuit board 8 and force, material and / or positively fixed to this mechanically and electrically ,
- a central portion of the pressfit connectors 24, 26 is performed through through holes of the metal core printed circuit board 22, wherein at each of the plug portions 28 facing away end portions of the pressfit connectors 24, 26, an anchor member 30 is formed.
- This hin ⁇ ter shall be made at each of the plug portions 28 facing away end portions of the pressfit connectors 24, 26, an anchor member 30 is formed.
- This hin ⁇ ter shall be made at each of the plug portions 28 facing away end portions of the pressfit connectors 24, 26, an anchor member 30 is formed.
- the pressfit connectors 24, 26 are inexpensively manufactured as a stamped part.
- the plug-in sections 28 are here formed ⁇ needle-needle-shaped, creating an elastic press-fit is created. Furthermore, the plug ⁇ portions 28 of the press-fit connectors 24, immersed in through holes of the printed circuit board 8 26 an overall ringeren diameter than the insertion portions 28 aufwei ⁇ sen, whereby they are substantially elastically deformed and having an elastic tension force in the Through hole are held.
- FIG. 2 shows, in a schematic representation, the base 4 with the pressfit connectors 10, 12 from FIG. 1.
- the axial extension of the press fit connectors 10, 12 is shown somewhat shortened for the sake of simplicity.
- the press-fit connectors 10, 12 are designed as press-in pins mechanically rigid and each have a cantilevered away from the base 4 in plug portion 28.
- the Steckab ⁇ sections 28 are respectively press-fit as that of the connectors 24, embodied in Figure 1 26th
- the right in Figure 2 pressfit connector 12 extends approximately coaxially to a longitudinal axis of the base 4 to a lower base portion 32, where it is then welded, soldered or clamped for electrical and mechanical connection.
- the left in the figure 2 press fit connector 10 is bent approximately L-shaped, wherein a first leg 34 extends approximately parallel to the Pressfit- connector 12 and a second leg 36 radially to a lateral peripheral portion 38 of the base 4 he ⁇ stretches. On an inside of the peripheral portion 38, the L-shaped press fit connector 10 is then welded, soldered or clamped for electrical and mechanical connection to the socket 4.
- the staking portions 28 of the press-fit connectors 10, 12 are each non-positively in the figure 1 in a recess of the printed circuit board 8, material and / or form-fitting manner ⁇ immersed.
- the pressfit connectors 10, 12 from FIG. 2 have an elongate recess in the form of a passage recess 40 at their plug-in section 28.
- the plug-in portions 28 are elastically deformable, whereby certain manufacturing tolerances of the recesses of the printed circuit board 8 of Figure 1 are compensated.
- a soldering or welding of the printed circuit board 8, for example, with live cables for contacting with the base 4 as in the prior art is no longer necessary.
- the base 4 with the pressfit connectors 24, 26 is simply plugged onto the circuit board 8 by the Steckabschnit ⁇ te 28 are immersed in the recesses of the circuit board 8.
- the pressfit connectors 12 and 10 are electrically contacted in the assembled state of the base 4 in a not shown version.
- an electrically isolie ⁇ Rende potting compound 42 is introduced. This serves on the one hand for the electrical insulation of the press fit connectors 10, 12 to each other and on the other hand, with a certain mechanical rigidity, the pressfit connectors 10, 12 additionally mechanically support. The Pressfit connectors 10, 12 thereby collar from the potting compound 42 with the plug-in sections 28.
- FIG. 4 illustrates a base 4 of an LED lamp according to the invention in accordance with a third exemplary embodiment.
- An electrical component 44 is accommodated in the potting compound 42 in this case. This is an electrolytic capacitor or a resistor that is electrically and mechanically connected to the two Pressfit connectors 10, 12.
- a guide pin 46 is additionally formed which extends out of the socket 4 approximately parallel to the pressfit connectors 10, 12.
- the guide pin 46 has a greater axial length than the pressfit connectors 10, 12 and can immerse in the assembly of the printed circuit board 8 in a corresponding recess of the printed circuit board 8, whereby this is additionally supported and vercardgesi ⁇ chert.
- FIG. 6 shows a schematic representation of the LED lamp 1 according to a fifth exemplary embodiment.
- ⁇ arranged between the bulb 2 and the base 4, a heat sink as an annular sink element 52nd This consists of metal or a heat ⁇ conductive plastic.
- the sink element 52 is used to Küh ⁇ development of the inner area of the LED lamp 1 and is approximately rotationally symmetrical body with a frusto-conical peripheral formed, pointing at a first, from the base 4 away, the edge 54 has a circumferential edge 56 of the in the figure 6 cylindrical lamp bulb 2 is attached.
- the base 4 facing edge 58 of the sink member 52 of the base 4 is fixed.
- the connection can also be made via a latch, for example via a plurality of latching lugs, or by perforation or crimping of the base 4, the sink element 52 and the lamp bulb 2.
- a driver board (not shown) connected to the printed circuit board 8 of FIG. 1 or FIG. 5 is accommodated.
- a driver board (not shown) connected to the printed circuit board 8 of FIG. 1 or FIG. 5 is accommodated.
- a lamp bulb and two approximately diametrically arrange ⁇ te spring hooks may protrude on the base 4 approximately in the longitudinal direction a ⁇ access for holding the lamp bulb in corresponding recesses of the lamp bulb.
- an LED lamp with a base and egg ⁇ ner first circuit board.
- at least one electrically connected to the socket press fit connector is provided. This is connected via a plug-in section with the circuit board.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Fastening Of Light Sources Or Lamp Holders (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
Description
Beschreibung description
LED-Lampe Led lamp
Technisches Gebiet Technical area
Die Erfindung geht aus von LED-Lampen gemäß dem Oberbegriff des Patentanspruchs 1. The invention is based on LED lamps according to the preamble of patent claim 1.
Stand der Technik State of the art
Es sind LED-Lampen bekannt, die eine Leiterplatte und ei- nen Sockel haben, die über Leitungskabel miteinander elektrisch verbunden sind. Die Leitungskabel müssen dabei recht aufwändig an der Leiterplatte (z.B. angelötet) be¬ festigt und kontaktiert werden. There are known LED lamps, which have a printed circuit board and a socket, which are electrically connected to each other via cable. The cable must be quite expensive on the circuit board (eg soldered) be ¬ consolidates and contacted.
Darstellung der Erfindung Presentation of the invention
Die Aufgabe der vorliegenden Erfindung ist es, eine LED- Lampe zu schaffen, bei der die Montage einer elektrischen Verbindung einer Leiterplatte mit einem Sockel vereinfacht ist. The object of the present invention is to provide an LED lamp in which the mounting of an electrical connection of a printed circuit board with a socket is simplified.
Diese Aufgabe wird gelöst durch eine LED-Lampe mit einem Sockel und mit einer ersten Leiterplatte, bei der zumin- dest ein mit dem Sockel elektrisch verbundener Steckverbinder vorgesehen ist, der über einen Steckabschnitt mit der Leiterplatte verbunden ist. Damit ist eine gegenüber dem Stand der Technik vereinfacht Montage einer elektrischen Verbindung zwischen dem Sockel und der Leiterplatte geschaffen. This object is achieved by an LED lamp with a base and with a first printed circuit board, in which at least one connector electrically connected to the base is provided, which is connected to the printed circuit board via a plug-in section. This is a simplified compared to the prior art assembly of an electrical connection between the base and the circuit board created.
Besonders vorteilhafte Ausgestaltungen finden sich in den abhängigen Ansprüchen. Mit Vorteil handelt es sich bei dem Steckverbinder um ei¬ nen Pressfit-Connector oder einen Schneidklemm-Kontakt Particularly advantageous embodiments can be found in the dependent claims. Advantageously, it is in the connector to ei ¬ nen press-fit connector or an insulation displacement contact
Bei einer besonders bevorzugten Ausgestaltung der erfindungsgemäßen LED-Lampe ist der Steckabschnitt in einer Ausnehmung der Leiterplatte aufgenommen, wobei in dem Steckabschnitt eine Durchgangsausnehmung angeordnet ist. Die Steckabschnitte zeichnen sich durch eine einfache Montage aus . In a particularly preferred embodiment of the LED lamp according to the invention, the plug-in section is accommodated in a recess of the printed circuit board, wherein a through-hole is arranged in the plug-in section. The plug-in sections are characterized by a simple installation.
Bei einer besonders bevorzugten Weiterbildung der LED- Lampe ist ein zweiter Endabschnitt des zumindest einen Pressfit-Connectors an den Sockel geschweißt oder gelötet oder geklemmt. Damit ist eine elektrische und mechanische Verbindung der Leiterplatte mit dem Sockel geschaffen. In a particularly preferred development of the LED lamp, a second end section of the at least one pressfit connector is welded to the base or soldered or clamped. This creates an electrical and mechanical connection of the printed circuit board to the base.
Bei einer bevorzugten Ausgestaltung der LED-Lampe ent- spricht ihre Form etwa derjenigen einer herkömmlichen Glühbirne. Damit ist eine Retrofit-Lampe geschaffen, die in herkömmliche Fassungen geschraubt werden kann, wobei ihre Effizienz bzw. Lichtausbeute verbessert ist. In a preferred embodiment of the LED lamp its shape corresponds approximately to that of a conventional light bulb. Thus, a retrofit lamp is provided which can be screwed into conventional sockets, whereby their efficiency or light output is improved.
Dabei wird es bevorzugt, wenn die erste Leiterplatte etwa kreisförmig ist. Dadurch kann die Leiterplatte mit opti¬ maler Größe in die Retrofit-Lampe eingepasst werden. It is preferred if the first circuit board is approximately circular. As a result, the printed circuit board can be fitted with opti ¬ painter size in the retrofit lamp.
Eine besonders bevorzugte Weiterbildung der LED-Lampe hat zwei Pressfit-Connectoren, wobei der zweite Endabschnitt des ersten Pressfit-Connectors an einem unteren Abschnitt des Sockels und der zweite Endabschnitt des zweiten Pressfit-Connectors an einem seitlichen Umfangsabschnitt des Sockels befestigt ist. Eine bevorzugte Weiterbildung hat eine Metallkern- Leiterplatte, auf der mehrere LED' s befestigt sind, und die über zwei weitere Pressfit-Connectoren mit der ersten Leiterplatte verbunden ist. Bei einer bevorzugten Ausgestaltung ist in dem Sockel eine elektrisch isolierende Vergussmasse aufgenommen. Da¬ durch können die sich im Innern des Sockels erstreckenden Pressfit-Connectoren gegeneinander elektrisch isoliert werden . Dabei wird es bevorzugt, wenn in der Vergussmasse eine elektrische Komponente aufgenommen ist. Dadurch kann die elektrische Komponente fixiert werden und ist dabei elektrisch gegen die Pressfit-Connectoren und gegen den Sockel isoliert. Dabei wird es bevorzugt, wenn die elektrische Komponente ein Elektrolytkondensator oder ein Widerstand ist, der mit den beiden Pressfit-Connectoren verbunden ist. A particularly preferred development of the LED lamp has two pressfit connectors, wherein the second end section of the first pressfit connector is fastened to a lower section of the socket and the second end section of the second pressfit connector is fastened to a lateral peripheral section of the socket. A preferred development has a metal core printed circuit board on which a plurality of LEDs are mounted, and which is connected via two further pressfit connectors to the first circuit board. In a preferred embodiment, an electrically insulating potting compound is accommodated in the base. Since ¬ by extending in the interior of the socket press-fit connectors can be mutually electrically insulated. It is preferred if an electrical component is received in the potting compound. As a result, the electrical component can be fixed and is thereby electrically insulated against the pressfit connectors and against the base. It is preferred if the electrical component is an electrolytic capacitor or a resistor which is connected to the two Pressfit connectors.
Bei einer bevorzugten Weiterbildung hat die LED-Lampe einen aus der Vergussmasse gebildeten Führungsbolzen. Die- ser kann in eine Aussparung der Leiterplatte eintauchen und als Verdrehsicherung für die Leiterplatte dienen. In a preferred embodiment, the LED lamp has a guide pin formed from the potting compound. This can dip into a recess in the printed circuit board and serve as an anti-twist device for the printed circuit board.
Bei einer bevorzugten Ausgestaltung hat die LED-Lampe eine Wärmesenke aus Metall oder aus wärmeleitendem Kunst¬ stoff, in der eine Treiberplatine aufgenommen ist. Damit kann Wärme von den LED' s und von der ersten Leiterplatte und von der Metallkern-Leiterplatte abgeleitet werden. Dabei wird es bevorzugt, wenn die Wärmesenke etwa rotati¬ onssymmetrisch ist, wobei an einem ersten Rand eine umlaufende Kante eines Kunststoffkolbens befestigt ist, und wobei an einem zweiten Rand eine umlaufende Kante des So- ckels befestigt ist. Damit dient die Wärmesenke als ver¬ bindende Komponente zwischen dem Lampenkolben und dem Sockel . In a preferred embodiment, the LED lamp has a heat sink made of metal or thermally conductive plastic ¬ material in which a driver board is added. Thus, heat can be dissipated from the LEDs and from the first circuit board and from the metal core circuit board. It is preferable if the heat sink is Rotati ¬ about onssymmetrisch, wherein at a first edge, a circumferential edge of a plastic piston is mounted, and wherein at a second edge of a circumferential edge of the solar ckels is attached. Thus, the heat sink serves as ver ¬ binding component between the lamp envelope and the base.
Kurze Beschreibung der Zeichnungen Brief description of the drawings
Im Folgenden soll die Erfindung anhand von Ausführungs¬ beispielen näher erläutert werden. Die Figuren zeigen: Fig. 1 in einer schematischen Darstellung eine LED-Lampe gemäß einem ersten Ausführungsbeispiel; The invention will be explained in detail by means of execution ¬ examples. The figures show: FIG. 1 a schematic representation of an LED lamp according to a first exemplary embodiment;
Fig. 2 in einer schematischen Darstellung den Sockel der Fig. 2 is a schematic representation of the base of
LED-Lampe aus Figur 1 ; LED lamp of Figure 1;
Fig. 3 in einer schematischen Darstellung den Sockel der Fig. 3 in a schematic representation of the base of
LED-Lampe gemäß einem zweiten Ausführungsbeispiel; LED lamp according to a second embodiment;
Fig. 4 in einer schematischen Darstellung den Sockel der Fig. 4 in a schematic representation of the base of
LED-Lampe gemäß einem dritten Ausführungsbeispiel; LED lamp according to a third embodiment;
Fig. 5 in einer schematischen Darstellung die LED-Lampe gemäß einem vierten Ausführungsbeispiel; und Fig. 6 in einer schematischen Darstellung die LED-Lampe gemäß einem fünften Ausführungsbeispiel. Bevorzugte Ausführungen der Erfindung 5 shows a schematic representation of the LED lamp according to a fourth embodiment; and FIG. 6 is a schematic representation of the LED lamp according to a fifth exemplary embodiment. Preferred embodiments of the invention
In Figur 1 ist in einer perspektivischen Seitenansicht schematisch eine LED-Lampe 1 gemäß einem ersten Ausführungsbeispiel gezeigt. Diese hat einen birnenförmigen Lampenkolben 2 mit einem Sockel 4. Innerhalb des Lampen- kolbens 2 ist zumindest eine LED 6 angeordnet, wobei eine Mehrzahl von LEDs 6 vorgesehen sind. Bei der LED-Lampe 1 handelt es sich vorzugsweise um eine sogenannte Retrofit- LED-Lampe. Diese soll äußerlich beispielsweise einer her¬ kömmlichen Glühlampe entsprechen, wobei allerdings keine Glühwendel, sondern die energiesparenden LEDs 6 als Leuchtmittel dienen. Der Sockel 4 ist für herkömmliche Fassungen, wie beispielsweise E14, E27 oder GU10, ausge¬ bildet . FIG. 1 schematically shows a perspective view of an LED lamp 1 according to a first exemplary embodiment. This has a pear-shaped lamp bulb 2 with a base 4. Within the lamp piston 2 at least one LED 6 is arranged, wherein a plurality of LEDs 6 are provided. The LED lamp 1 is preferably a so-called retrofit LED lamp. This is to correspond externally, for example, a her ¬ conventional incandescent lamp, although serving no filament, but the energy-saving LEDs 6 as a light source. The base 4 is for conventional versions, such as E14, E27 or GU10, out ¬ forms.
Erfindungsgemäß erfolgt eine elektrische Kontaktierung einer Leiterplatte 8 der LED-Lampe 1 mit dem Sockel 4 über Steckverbinder in Form von Pressfit-Connectoren 10, 12. Diese sind in der Figur 1 nur schematisch angedeutet und werden nachstehend in der Figur 2 näher erläutert. According to the invention, an electrical contacting of a printed circuit board 8 of the LED lamp 1 with the base 4 takes place via plug connectors in the form of pressfit connectors 10, 12. These are indicated only schematically in FIG. 1 and are explained in more detail below in FIG.
Die Leiterplatte 8 ist etwa tellerförmig ausgebildet und auf einem Träger 14 fest gehaltert. Dieser hat einen Ba¬ sisabschnitt 16, der sich an einer Innenwandung eines etwa zylindrischen und dem Sockel 4 zuweisenden Kolbenabschnitts 18 des Lampenkolbens 2 abstützt. Von dem Quer¬ träger 16 erstrecken sich weg vom Sockel 4 zwei Längsträ- ger 20, die zum Haltern der Leiterplatte 8 mechanisch fest mit dieser verbunden sind. The printed circuit board 8 is approximately plate-shaped and firmly held on a support 14. This has a Ba ¬ sisabschnitt 16, which is supported on an inner wall of an approximately cylindrical and the base 4 assigning piston portion 18 of the lamp bulb 2. From the cross ¬ carrier 16 are two longitudinal chassis ger 20 which are for supporting the circuit board 8 mechanically fixedly connected thereto extending away from the socket. 4
Die LEDs 6 sind auf einer von dem Sockel 4 weg weisenden Seite einer Metallkern-Leiterplatte 22 fixiert, die eben¬ falls über zwei Pressfit-Connectoren 24, 26 mit der Lei- terplatte 8 mechanisch und elektrisch verbunden ist. Die Pressfit-Connectoren 24, 26 sind jeweils stiftförmig ausgebildet und haben jeweils einen Einpresskontakt bzw. Steckabschnitt 28, der in eine nicht dargestellte Durch- gangsbohrung der Leiterplatte 8 eintaucht und kraft-, Stoff- und/oder formschlüssig an dieser mechanisch und elektrisch fixiert ist. The LEDs 6 are fixed on a side facing away from the base 4 side of a metal core circuit board 22, which just ¬ if two Pressfit connectors 24, 26 with the Lei terplatte 8 is mechanically and electrically connected. The Pressfit connectors 24, 26 are each pin-shaped and each have a press-in contact or plug-in section 28, which dips into an unillustrated passage bore of the printed circuit board 8 and force, material and / or positively fixed to this mechanically and electrically ,
Ein mittlerer Abschnitt der Pressfit-Connectoren 24, 26 ist durch Durchgangsbohrungen der Metallkern-Leiterplatte 22 durchgeführt, wobei an von den Steckabschnitten 28 weg weisenden Endabschnitten der Pressfit-Connectoren 24, 26, jeweils ein Ankerelement 30 ausgebildet ist. Dieses hin¬ tergreift die Metallkern-Leiterplatte 22 und fixiert die¬ se in Längsrichtung der LED-Lampe 1. Mit den Pressfit- Connectoren 24, 26 erfolgt somit eine steife mechanische Verbindung zwischen der Metallkern-Leiterplatte 22 und der Leiterplatte 8 und zugleich eine elektrische Verbin¬ dung . A central portion of the pressfit connectors 24, 26 is performed through through holes of the metal core printed circuit board 22, wherein at each of the plug portions 28 facing away end portions of the pressfit connectors 24, 26, an anchor member 30 is formed. This hin ¬ tergreift the metal core circuit board 22 and fixed ¬ se in the longitudinal direction of the LED lamp 1. With the Pressfit- connectors 24, 26 thus takes place a rigid mechanical connection between the metal core circuit board 22 and the circuit board 8 and at the same time an electrical Verbin ¬ dung.
Die Pressfit-Connectoren 24, 26 werden kostengünstig als Stanzteil gefertigt. Die Steckabschnitte 28 werden hier¬ bei nadelöhrförmig ausgebildet, wodurch eine elastische Einpresszone geschaffen ist. Des Weiteren sind die Steck¬ abschnitte 28 der Pressfit-Connectoren 24, 26 in Durchgangsbohrungen der Leiterplatte 8 getaucht, die einen ge- ringeren Durchmesser als die Steckabschnitte 28 aufwei¬ sen, wodurch diese im Wesentlichen elastisch verformt werden und mit einer elastischen Spannkraft in der Durchgangsbohrung gehaltert sind. The pressfit connectors 24, 26 are inexpensively manufactured as a stamped part. The plug-in sections 28 are here formed ¬ needle-needle-shaped, creating an elastic press-fit is created. Furthermore, the plug ¬ portions 28 of the press-fit connectors 24, immersed in through holes of the printed circuit board 8 26 an overall ringeren diameter than the insertion portions 28 aufwei ¬ sen, whereby they are substantially elastically deformed and having an elastic tension force in the Through hole are held.
Figur 2 zeigt in einer schematischen Darstellung den So- ekel 4 mit den Pressfit-Connectoren 10, 12 aus Figur 1. Die axiale Erstreckung der Pressfit-Connectoren 10, 12 ist der Einfachheit halber etwas verkürzt dargestellt. FIG. 2 shows, in a schematic representation, the base 4 with the pressfit connectors 10, 12 from FIG. 1. The axial extension of the press fit connectors 10, 12 is shown somewhat shortened for the sake of simplicity.
Die Pressfit-Connectoren 10, 12 sind als mechanisch steife Einpressstifte ausgebildet und haben jeweils einen vom Sockel 4 weg kragenden Steckabschnitt 28. Die Steckab¬ schnitte 28 sind entsprechend wie die der Pressfit- Connectoren 24, 26 aus Figur 1 ausgestaltet. The press-fit connectors 10, 12 are designed as press-in pins mechanically rigid and each have a cantilevered away from the base 4 in plug portion 28. The Steckab ¬ sections 28 are respectively press-fit as that of the connectors 24, embodied in Figure 1 26th
Der in der Figur 2 rechte Pressfit-Connector 12 erstreckt sich etwa koaxial zu einer Längsachse des Sockels 4 bis zu einem unteren Sockelabschnitt 32, an dem dieser dann zum elektrischen und mechanischen Verbinden geschweißt, gelötet oder geklemmt wird. Der in der Figur 2 linke Pressfit-Connector 10 ist etwa L-förmig gebogen, wobei ein erster Schenkel 34 sich etwa parallel zum Pressfit- Connector 12 und ein zweiter Schenkel 36 sich radial zu einem seitlichen Umfangsabschnitt 38 des Sockels 4 er¬ streckt. An einer Innenseite des Umfangsabschnitts 38 ist der L-förmige Pressfit-Connector 10 dann zum elektrischen und mechanischen Verbinden mit dem Sockel 4 geschweißt, gelötet oder geklemmt. The right in Figure 2 pressfit connector 12 extends approximately coaxially to a longitudinal axis of the base 4 to a lower base portion 32, where it is then welded, soldered or clamped for electrical and mechanical connection. The left in the figure 2 press fit connector 10 is bent approximately L-shaped, wherein a first leg 34 extends approximately parallel to the Pressfit- connector 12 and a second leg 36 radially to a lateral peripheral portion 38 of the base 4 he ¬ stretches. On an inside of the peripheral portion 38, the L-shaped press fit connector 10 is then welded, soldered or clamped for electrical and mechanical connection to the socket 4.
Die Steckabschnitte 28 der Pressfit-Connectoren 10, 12 sind in der Figur 1 jeweils in eine Ausnehmung der Leiterplatte 8 kraft-, Stoff- und/oder formschlüssig einge¬ taucht. Die Pressfit-Connectoren 10, 12 aus Figur 2 wei- sen an ihrem Steckabschnitt 28 jeweils eine längliche Aussparung in Form einer Durchgangsausnehmung 40 auf. Hierdurch sind die Steck abschnitte 28 elastisch verformbar, wodurch gewisse Fertigungstoleranzen der Ausnehmungen der Leiterplatte 8 aus Figur 1 ausgleichbar sind. Mit der erfindungsgemäßen LED-Lampe 1 aus Figur 1 ist eine äußerst einfache Kontaktierung der Leiterplatte 8 mit dem Sockel 4 ermöglicht. Ein Verlöten oder Verschweißen der Leiterplatte 8 beispielsweise mit stromführenden Ka- beln zur Kontaktierung mit dem Sockel 4 wie im Stand der Technik ist nicht mehr notwendig. Bei der Montage wird der Sockel 4 mit den Pressfit-Connectoren 24, 26 einfach auf die Leiterplatte 8 gesteckt, indem die Steckabschnit¬ te 28 in die Ausnehmungen der Leiterplatte 8 eingetaucht werden. The staking portions 28 of the press-fit connectors 10, 12 are each non-positively in the figure 1 in a recess of the printed circuit board 8, material and / or form-fitting manner ¬ immersed. The pressfit connectors 10, 12 from FIG. 2 have an elongate recess in the form of a passage recess 40 at their plug-in section 28. As a result, the plug-in portions 28 are elastically deformable, whereby certain manufacturing tolerances of the recesses of the printed circuit board 8 of Figure 1 are compensated. With the LED lamp 1 according to the invention from FIG. 1, an extremely simple contacting of the printed circuit board 8 with the base 4 is made possible. A soldering or welding of the printed circuit board 8, for example, with live cables for contacting with the base 4 as in the prior art is no longer necessary. During assembly, the base 4 with the pressfit connectors 24, 26 is simply plugged onto the circuit board 8 by the Steckabschnit ¬ te 28 are immersed in the recesses of the circuit board 8.
An den Steckabschnitten 28 der Pressfit-Connectoren 10, 12, 24, 26 in den Figuren 1 und 2 sind axiale Führungsna¬ sen 41 ausgebildet, die zum einfachen Einführen der Steckabschnitte 28 in die Ausnehmungen der Leiterplatte 8 bei der Montage dienen. Diese haben einen geringeren Durchmesser als die Steckabschnitte 28. At the plug-in portions 28 of the pressfit connectors 10, 12, 24, 26 in Figures 1 and 2 axial Führungsna ¬ sen 41 are formed, which serve for easy insertion of the plug portions 28 in the recesses of the circuit board 8 during assembly. These have a smaller diameter than the plug-in sections 28.
Über den Sockelabschnitt 32 und den Umfangsabschnitt 38 des Sockels 4 werden die Pressfit-Connectoren 12 bzw. 10 im montierten Zustand des Sockels 4 in einer nicht ge- zeigten Fassung elektrisch kontaktiert. About the base portion 32 and the peripheral portion 38 of the base 4, the pressfit connectors 12 and 10 are electrically contacted in the assembled state of the base 4 in a not shown version.
Alternativ zu den beschriebenen Pressfit-Connectoren 10, 12, 24 bzw. 26 sind auch andere Steckverbinder, wie beispielsweise Schneidklemm-Kontakte, einsetzbar. As an alternative to the described press fit connectors 10, 12, 24 and 26, other connectors, such as insulation displacement contacts, can be used.
In Figur 3 ist der Sockel 4 einer erfindungsgemäßen LED- Lampe 1 aus Figur 1 gemäß einem zweiten Ausführungsbei¬ spiel dargestellt. In Figure 3, the base 4 of an LED lamp 1 according to the invention of Figure 1 according to a second Ausführungsbei ¬ game is shown.
Im Unterschied zum vorhergehenden Ausführungsbeispiel aus Figur 1 und 2 ist in dem Sockel 4 eine elektrisch isolie¬ rende Vergussmasse 42 eingebracht. Diese dient zum einen zur elektrischen Isolierung der Pressfit-Connectoren 10, 12 zueinander und kann zum anderen bei einer bestimmten mechanischen Steifigkeit die Pressfit-Connectoren 10, 12 zusätzlich mechanisch stützen. Die Pressfit-Connectoren 10, 12 kragen dabei aus der Vergussmasse 42 mit den Steckabschnitten 28 aus. In contrast to the preceding embodiment of Figure 1 and 2 in the base 4, an electrically isolie ¬ Rende potting compound 42 is introduced. This serves on the one hand for the electrical insulation of the press fit connectors 10, 12 to each other and on the other hand, with a certain mechanical rigidity, the pressfit connectors 10, 12 additionally mechanically support. The Pressfit connectors 10, 12 thereby collar from the potting compound 42 with the plug-in sections 28.
Figur 4 stellt einen Sockel 4 einer erfindungsgemäßen LED-Lampe gemäß einem dritten Ausführungsbeispiel dar. In der Vergussmasse 42 ist hierbei eine elektrische Kompo- nente 44 aufgenommen. Hierbei handelt es sich um einen Elektrolytkondensator oder einen Widerstand, der mit den beiden Pressfit-Connectoren 10, 12 elektrisch und mechanisch verbunden ist. Aus der Vergussmasse 42 ist zusätzlich ein Führungsbolzen 46 gebildet, der sich etwa im Pa- rallelabstand zu den Pressfit-Connectoren 10, 12 aus dem Sockel 4 heraus erstreckt. Der Führungsbolzen 46 weist eine größere axiale Länge als die Pressfit-Connectoren 10, 12 auf und kann bei der Montage der Leiterplatte 8 in eine entsprechende Aussparung der Leiterplatte 8 eintau- chen, wodurch diese zusätzlich gestützt und verdrehgesi¬ chert ist. FIG. 4 illustrates a base 4 of an LED lamp according to the invention in accordance with a third exemplary embodiment. An electrical component 44 is accommodated in the potting compound 42 in this case. This is an electrolytic capacitor or a resistor that is electrically and mechanically connected to the two Pressfit connectors 10, 12. From the potting compound 42, a guide pin 46 is additionally formed which extends out of the socket 4 approximately parallel to the pressfit connectors 10, 12. The guide pin 46 has a greater axial length than the pressfit connectors 10, 12 and can immerse in the assembly of the printed circuit board 8 in a corresponding recess of the printed circuit board 8, whereby this is additionally supported and verdrehgesi ¬ chert.
Figur 5 zeigt in einer schematischen Darstellung die LED- Lampe 1 mit dem Sockel 4 aus Figur 3 gemäß einem vierten Ausführungsbeispiel. Im Unterschied zur LED-Lampe 1 aus Figur 1 ist kein Träger 14 ausgebildet. Die Leiterplatte 8 ist hierbei durch die Pressfit-Connectoren 10, 12 gehaltert und elektrisch kontaktiert. Eine weitere die LEDs aufweisende Leiterplatte 48 ist über einen Bügel 50 im Parallelabstand zur Leiterplatte 8 an dieser gehaltert und mit dieser elektrisch kontaktiert. Die Leiterplatten 8, 48 sind dabei im zylinderförmigen Kolbenabschnitt 18 des Lampenkolbens 2 angeordnet. FIG. 5 shows a schematic representation of the LED lamp 1 with the base 4 from FIG. 3 according to a fourth exemplary embodiment. In contrast to the LED lamp 1 of Figure 1, no carrier 14 is formed. The printed circuit board 8 is supported by the press fit connectors 10, 12 and electrically contacted. Another LED circuit board 48 is mounted on a bracket 50 at a distance parallel to the circuit board 8 at this and contacted with this electrically. The circuit boards 8, 48 are arranged in the cylindrical piston portion 18 of the lamp bulb 2.
Figur 6 offenbart in einer schematischen Darstellung die LED-Lampe 1 gemäß einem fünften Ausführungsbeispiel. Hierbei ist zwischen dem Lampenkolben 2 und dem Sockel 4 eine Wärmesenke als ringförmiges Senkenelement 52 ange¬ ordnet. Dieses besteht aus Metall oder aus einem wärme¬ leitenden Kunststoff. Das Senkenelement 52 dient zur Küh¬ lung des Innenbereichs der LED-Lampe 1 und ist etwa rota- tionssymmetrisch mit einer kegelstumpfförmigen Umfangs- wandung ausgebildet, wobei an einem ersten, vom Sockel 4 weg weisenden, Rand 54 eine umlaufende Kante 56 des in der Figur 6 zylinderförmigen Lampenkolbens 2 befestigt ist. An einem zweiten, dem Sockel 4 zuweisenden, Rand 58 des Senkenelements 52 ist der Sockel 4 befestigt. Die Be¬ festigung des Senkenelements 52 mit dem Sockel 4 bzw. dem Lampenkolben 2 erfolgt beispielsweise über Laserschweißen oder Kleben. Die Verbindung kann auch über eine Verras- tung, beispielsweise über mehrere Rastnasen, oder durch Perforierung bzw. Verquetschung des Sockels 4, des Senkenelements 52 und des Lampenkolbens 2 erfolgen. FIG. 6 shows a schematic representation of the LED lamp 1 according to a fifth exemplary embodiment. Here ¬ arranged between the bulb 2 and the base 4, a heat sink as an annular sink element 52nd This consists of metal or a heat ¬ conductive plastic. The sink element 52 is used to Küh ¬ development of the inner area of the LED lamp 1 and is approximately rotationally symmetrical body with a frusto-conical peripheral formed, pointing at a first, from the base 4 away, the edge 54 has a circumferential edge 56 of the in the figure 6 cylindrical lamp bulb 2 is attached. At a second, the base 4 facing edge 58 of the sink member 52 of the base 4 is fixed. The Be ¬ fastening the sink element 52 to the base 4 and the lamp bulb 2 for example, via laser welding or gluing. The connection can also be made via a latch, for example via a plurality of latching lugs, or by perforation or crimping of the base 4, the sink element 52 and the lamp bulb 2.
In dem Senkenelement 52 ist eine mit der Leiterplatte 8 aus Figur 1 bzw. Figur 5 verbundene Treiberplatine (nicht gezeigt) aufgenommen. Zur Befestigung eines Lampenkolbens können am Sockel 4 etwa in Längsrichtung auch zwei etwa diametral angeordne¬ te Federhaken auskragen, die zur Halterung des Lampenkolbens in entsprechende Aussparungen des Lampenkolbens ein¬ greifen . Offenbart ist eine LED-Lampe mit einem Sockel und mit ei¬ ner ersten Leiterplatte. Hierbei ist zumindest ein mit dem Sockel elektrisch verbundener Pressfit-Connector vorgesehen. Dieser wird über einen Steckabschnitt mit der Leiterplatte verbunden. In the sink element 52, a driver board (not shown) connected to the printed circuit board 8 of FIG. 1 or FIG. 5 is accommodated. For attaching a lamp bulb and two approximately diametrically arrange ¬ te spring hooks may protrude on the base 4 approximately in the longitudinal direction a ¬ access for holding the lamp bulb in corresponding recesses of the lamp bulb. Disclosed is an LED lamp with a base and egg ¬ ner first circuit board. Here, at least one electrically connected to the socket press fit connector is provided. This is connected via a plug-in section with the circuit board.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102009054519A DE102009054519A1 (en) | 2009-12-10 | 2009-12-10 | Led lamp |
| PCT/EP2010/068356 WO2011069848A2 (en) | 2009-12-10 | 2010-11-29 | Led lamp |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2488789A2 true EP2488789A2 (en) | 2012-08-22 |
| EP2488789B1 EP2488789B1 (en) | 2019-01-09 |
Family
ID=43602820
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10785404.4A Active EP2488789B1 (en) | 2009-12-10 | 2010-11-29 | Led lamp |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US9377185B2 (en) |
| EP (1) | EP2488789B1 (en) |
| CN (1) | CN102652242B (en) |
| DE (1) | DE102009054519A1 (en) |
| WO (1) | WO2011069848A2 (en) |
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-
2009
- 2009-12-10 DE DE102009054519A patent/DE102009054519A1/en not_active Ceased
-
2010
- 2010-11-29 CN CN201080055568.3A patent/CN102652242B/en active Active
- 2010-11-29 US US13/513,601 patent/US9377185B2/en not_active Expired - Fee Related
- 2010-11-29 EP EP10785404.4A patent/EP2488789B1/en active Active
- 2010-11-29 WO PCT/EP2010/068356 patent/WO2011069848A2/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| CN102652242A (en) | 2012-08-29 |
| US20120242226A1 (en) | 2012-09-27 |
| WO2011069848A2 (en) | 2011-06-16 |
| WO2011069848A3 (en) | 2011-11-10 |
| US9377185B2 (en) | 2016-06-28 |
| CN102652242B (en) | 2016-05-11 |
| EP2488789B1 (en) | 2019-01-09 |
| DE102009054519A1 (en) | 2011-06-16 |
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