EP2115305B1 - Hydraulic drive, in particular for machine tools, and method for controlling the hydraulic drive - Google Patents
Hydraulic drive, in particular for machine tools, and method for controlling the hydraulic drive Download PDFInfo
- Publication number
- EP2115305B1 EP2115305B1 EP08758919.8A EP08758919A EP2115305B1 EP 2115305 B1 EP2115305 B1 EP 2115305B1 EP 08758919 A EP08758919 A EP 08758919A EP 2115305 B1 EP2115305 B1 EP 2115305B1
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- EP
- European Patent Office
- Prior art keywords
- pressure
- pressure chamber
- piston
- actuating unit
- hydraulic
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 10
- 230000001133 acceleration Effects 0.000 claims description 10
- 238000004080 punching Methods 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 3
- 238000013016 damping Methods 0.000 claims description 2
- 230000001960 triggered effect Effects 0.000 claims 1
- 239000003921 oil Substances 0.000 description 6
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 240000001439 Opuntia Species 0.000 description 2
- 235000004727 Opuntia ficus indica Nutrition 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/04—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
- F15B11/044—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed by means in the return line, i.e. "meter out"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/16—Control arrangements for fluid-driven presses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/205—Systems with pumps
- F15B2211/2053—Type of pump
- F15B2211/20538—Type of pump constant capacity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/20—Fluid pressure source, e.g. accumulator or variable axial piston pump
- F15B2211/21—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge
- F15B2211/212—Systems with pressure sources other than pumps, e.g. with a pyrotechnical charge the pressure sources being accumulators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/305—Directional control characterised by the type of valves
- F15B2211/30525—Directional control valves, e.g. 4/3-directional control valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/31—Directional control characterised by the positions of the valve element
- F15B2211/3144—Directional control characterised by the positions of the valve element the positions being continuously variable, e.g. as realised by proportional valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/30—Directional control
- F15B2211/315—Directional control characterised by the connections of the valve or valves in the circuit
- F15B2211/3157—Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source, an output member and a return line
- F15B2211/31576—Directional control characterised by the connections of the valve or valves in the circuit being connected to a pressure source, an output member and a return line having a single pressure source and a single output member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/405—Flow control characterised by the type of flow control means or valve
- F15B2211/40507—Flow control characterised by the type of flow control means or valve with constant throttles or orifices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/405—Flow control characterised by the type of flow control means or valve
- F15B2211/40515—Flow control characterised by the type of flow control means or valve with variable throttles or orifices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/415—Flow control characterised by the connections of the flow control means in the circuit
- F15B2211/41527—Flow control characterised by the connections of the flow control means in the circuit being connected to an output member and a directional control valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/42—Flow control characterised by the type of actuation
- F15B2211/428—Flow control characterised by the type of actuation actuated by fluid pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/40—Flow control
- F15B2211/46—Control of flow in the return line, i.e. meter-out control
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/505—Pressure control characterised by the type of pressure control means
- F15B2211/50509—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means
- F15B2211/50536—Pressure control characterised by the type of pressure control means the pressure control means controlling a pressure upstream of the pressure control means using unloading valves controlling the supply pressure by diverting fluid to the return line
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/515—Pressure control characterised by the connections of the pressure control means in the circuit
- F15B2211/5151—Pressure control characterised by the connections of the pressure control means in the circuit being connected to a pressure source and a directional control valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/50—Pressure control
- F15B2211/55—Pressure control for limiting a pressure up to a maximum pressure, e.g. by using a pressure relief valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/70—Output members, e.g. hydraulic motors or cylinders or control therefor
- F15B2211/705—Output members, e.g. hydraulic motors or cylinders or control therefor characterised by the type of output members or actuators
- F15B2211/7051—Linear output members
- F15B2211/7053—Double-acting output members
Definitions
- the invention relates to a hydraulic drive in particular for machine tools, for example for a press, punching machine, nibbling machine and the like, according to the preamble of claim 1 and a method for controlling the hydraulic drive according to the preamble of claim 12.
- FIGS. 1 . 2 and 4 refer to previously used arrangements.
- FIG. 1 shows the basic apparatus structure of a conventional hydraulic drive for a punching machine.
- Pressure supply device comprises in the in FIG. 1 1, a constant-displacement pump 1.1 for generating an operating pressure and a first pressure-limiting valve 1.2, which can be adjusted to a desired outlet pressure range, are shown.
- a first hydraulic accumulator 1.3 is connected, by its use, the volume flow in the supply network can be increased in a short time.
- a first pressure chamber 1.8 in the working cylinder 1.5 of the drive is always connected via the first line B to the pressure source, whereas a second pressure chamber 1.7 can be connected in the working cylinder 1.5 by means of the 3-way valve either with the pressure source or a tank 1.9.
- the two pressure chambers 1.7, 1.8 are separated from each other by the piston 1.6 of the working cylinder 1.5, wherein the surface on the piston 1.6, which is acted upon by pressure from the first pressure chamber 1.8, due to the one-sided piston rod is smaller than the surface of the piston 1.6, with Pressure from the second pressure chamber 1.7 is acted upon.
- the extension of the piston 1.6 or connected to this piston rod is effected by connecting the second pressure chamber 1.7 with the pressure source, the maximum extension force is determined by the area ratio of the two mentioned the pressure chambers 1.7, 1.8 limiting and opposing surfaces of the piston 1.6.
- the piston 1.6 Due to the resistance that opposes the workpiece of the piston movement, the piston 1.6 is first decelerated, and in the second pressure chamber 1.7 is built according to the required cutting force of the necessary pressure. According to the modulus of elasticity of the hydraulic oil in the second pressure chamber 1.7, a spring energy is stored in the oil column in the second pressure chamber 1.7, that is, the oil column is biased, so to speak.
- FIG. 2 shows the basic apparatus structure of another conventional hydraulic drive similar to that of the FIG. 1 , however with a 4/3-way valve 2.1 instead of the 3-way valve (3/3-way valve) 1.4 from the FIG. 1 , also, this 4/3-way valve 2.1, as the 3-way valve 1.4 from the FIG. 1 , Also be designed as a continuous valve or switching valve. Notwithstanding the in the FIG. 1 However, the first pressure chamber 1.8 is always connected to the pressure source when the second pressure chamber 1.7 is connected to the tank 1.9, and with the pressure source, no constant pressure on the first line B and thus the first pressure chamber 1.8 is exercised the tank 1.9 connected when the second pressure chamber 1.7 is connected to the pressure source.
- both pressure chambers 1.7, 1.8 are separated from both the pressure source and the tank 1.9, whereas according to the FIG. 1 only the second pressure chamber 1.7 in the middle position of the 3-way valve 1.4 is separated from both the pressure source and the tank 1.9.
- FIG. 4 shows a path / time graph of the piston 1.6 of the conventional hydraulic drive of Fig.1 ,
- TOS top of sheet
- BOS bottom of sheet
- TDC top dead center
- the European patent application EP 0 676 547 A1 describes a flow control device and a lowering brake valve with a metering orifice, over which a predetermined pressure difference is maintained and thereby the speed of adjustment of a hydraulic cylinder is to be kept constant. If the pressure difference deviates from its predetermined value, a control piston, which regulates a quantity of hydraulic fluid flowing through, is displaced in a changing manner until the pressure difference across the metering orifice returns to its predetermined value.
- the EP 0 676 547 A1 a flow control device that responds to an undesirable volume flow of hydraulic medium that has been adjusted due to the process, to bring the flow to the desired value again.
- the patent DE 196 08 582 B4 describes a hydro-compensator for surge suppression in the return line of a hydraulic system.
- a check valve and a nozzle connected in parallel is provided in the return or tank line.
- the closing body of the check valve is pressed by a compression spring against a seat.
- the force exerted by the compression spring on the closing body corresponds to a certain pressure in the tank line section between a directional control valve and the check valve. Only when this pressure is exceeded, the check valve opens.
- the nozzle causes the pressure in said tank line section to drop to atmospheric pressure after a certain time.
- a damper in the tank line is shown, which in turn reacts to changes in the pressure in the tank line.
- the European patent application EP 1 484 209 A1 describes a hydraulic actuator, in particular for a convertible roof.
- the actuator comprises a double-acting cylinder and a throttle device which is selectively switched to a throttled and a non-throttled state.
- the throttle device is kept in the non-throttling state.
- the speed of the piston is faster than predetermined by the pressurization, resulting in a pressure drop in the cylinder chamber.
- a control piston detects this pressure loss and, in response, switches the throttle device into the throttled state. As a result, the extension movement of the piston is braked.
- the invention has for its object to provide a hydraulic drive, in particular for a machine tool, such as punching machine, nibbling machine or a press specify, in which the described disturbing noises and cavitation eliminated or at least reduced.
- the hydraulic drive which is provided in particular for a press, a punching or nibbling machine, has a double-acting working cylinder, the piston having an effective in the retraction direction first working surface and an effective in the extension direction second working surface.
- the work surfaces each delimit a pressure chamber.
- the two work surfaces are in particular the two single working surfaces of the piston, that is, the working cylinder then has exactly two pressure chambers.
- at least two different pressures can be switched by means of an actuator on one or both working surfaces. In particular, this is an embodiment, as initially described with reference to the FIGS.
- an adjusting unit is additionally provided in the hydraulic drive, which allows a throttled backflow of hydraulic medium from the first pressure chamber bounded by the first working surface.
- the drive also has control means, with which before an abrupt acceleration of the piston due to the sudden release of force, the actuator is controlled such that effected by the control unit effected by throttling a hydraulic damping of the movement of the piston.
- the hydraulic drive according to the invention or the method according to the invention thus prevent the unwanted sudden acceleration of the piston by measures that are already taken as a precaution, that is, the actuator causes a throttling of the return flow of hydraulic fluid from the first pressure chamber before a sudden acceleration of the piston has been used.
- the Anrieb reacts not advantageous to a pressure drop in the limited by the second working surface second pressure chamber, but switches the actuator so that it causes a throttled back flow of hydraulic medium from the limited of the first working surface first pressure chamber, in response to a pressure increase in the second limited by the second working surface pressure chamber.
- the adjusting unit can directly effect the throttling of the hydraulic medium flowing out of the first pressure chamber, that is to say have a throttle point - with a constant or adjustable flow cross-section - which is selectively switched into and out of the flow path or permanently in the flow path Flow path is arranged and whose flow cross section is selectively changed between a throttling position and a non or substantially non-throttling position or is variable.
- the actuator causes the throttling indirectly, that is, it is connected in parallel to a throttle - with a constant or adjustable flow cross-section with respect to the hydraulic medium flow and selectively releases an additional flow cross-section in a bypass line to the throttle or blocks (partially or completely).
- the outflow of hydraulic medium from the first pressure chamber which can be throttled directly or indirectly by the actuating unit, that is to say the flow due to displacement by the extending piston, takes place, for example, in the direction of the pressure supply, in particular by means of a pump and / or an accumulator, by means of which the first pressure chamber advantageous permanently, in particular as in the FIG. 1 , or optionally, in particular as in the FIG. 2 , connected is.
- the actuator can basically be designed in any conceivable, suitable manner.
- the actuator comprises a flow valve (also flow valve or throttle valve), which is arranged in a first line or in a bypass line parallel to this, can flow through the hydraulic medium from the first pressure chamber.
- the flow control valve is, for example, a control valve, a directional control valve or a throttle point with a constant cross section.
- a control valve for example, a control valve, a directional control valve or a throttle point with a constant cross section.
- the actuator is a 2/2-way valve, which - when arranged in said bypass line to a throttle point in the first line - is continuous in a first switching position and locks in a second switching position.
- a 2/2-way valve directly in said first line, via which hydraulic medium can flow from the first pressure chamber be arranged and have two switching positions, wherein the flow resistance through the 2/2-way valve in the first switching position less than in the second switching position is.
- the adjusting unit in the first line or parallel to a throttle point in the first line
- the adjusting unit is designed so that it depends on the ratio of the supply pressure to the pressure p A , the in the second working surface limited second pressure chamber prevails, can be brought into the passage position or blocking position or in non-throttled position or throttle position.
- the switching of the actuator can also be done in dependence on the ratio of the pressures in the two pressure chambers.
- a first control surface of the actuating unit with the supply pressure or the pressure from the first pressure chamber can be acted upon, while a second control surface of the actuating unit with the pressure p A in the second pressure chamber can be acted upon, wherein the actuating unit in dependence on the ratio of the on the first pressure applied to the pressure applied to the second control surface in the passage position or blocking position or in unthrottled position or throttle position is brought.
- the working cylinder is designed as a differential cylinder, that is, only one side of the piston is provided with a piston rod, whereby the piston has two different sized effective surfaces, which are acted upon by the pressure from a respective pressure chamber.
- the second pressure chamber for extending or retracting the piston is optionally acted upon by means of the actuator with supply pressure or tank pressure, while the first pressure chamber is constantly acted upon by supply pressure.
- the second pressure chamber can be connected to a low-pressure source, a high-pressure source or a tank, while the first pressure chamber is always connected to the low-pressure source.
- the first pressure chamber and the second pressure chamber are each selectively connectable to a pressure source or tank and in particular separable from both, wherein in one embodiment with a 4/3-way valve, as shown in the FIG. 2 is shown, the first pressure chamber is always connected to the pressure source when the second pressure chamber is connected to the tank and vice versa.
- the actuator is, for example, a continuously variable valve, a servo valve with electrical actuation or a linear amplifier or copying valve with mechanical feedback of the position of the piston in the working cylinder.
- the noise during punching or the like of the workpiece can be significantly attenuated. Furthermore, the risk of cavitation is significantly reduced.
- the Indian FIG. 3 in principle and schematically shown hydraulic drive according to the invention comprises in the FIGS. 1 and 2 a constant pump 3.1 shown for generating an operating pressure as well as an adjustable pressure to a desired output pressure relief valve 3.2.
- a hydraulic accumulator 3.3 is connected in the supply network, by means of which the volume flow in the supply network can be increased in a short time.
- the pressure supply may also have a storage charge at the location of the pressure limiting valve 3.2.
- a variable displacement pump with controllable pump power could be provided.
- the operating pressure acts via the first line B on the annular first working surface 3.15 of the piston 3.6 and exerts on the latter acting in the retraction time constant force.
- the first working surface 3.15 opposite second working surface 3.16 of the piston 3.6 switch to tank so that there is a force acting on the piston resulting force in retraction and thus the piston moves back 3.6.
- the connection P is connected to the supply pressure of the pressure source via the second pressure chamber 3.7 to the second working surface 3.16, the piston 3.6 extends.
- the maximum force is known to be defined by the ratio of the second working surface 3.16 to the first working surface 3.15.
- the maximum extension force can be increased while maintaining a high overall efficiency, for example, by providing an additional supply pressure (high pressure "HD”) which is higher than the primary applied supply pressure (low pressure "ND").
- This high pressure can be switched on in different ways, for example load-dependent.
- a high-pressure connection as they are from the documents DE 10 2004 024 126 A1 and EP 1 138 958 B1 is known to be resorted to.
- a controllable throttle valve or, as in this case, a constant throttle 3.13 is arranged in the first line B.
- the throttle 3.13 is bypassed by a bypass line 3.14, which opens on both sides of the throttle 3.13 in the first line B.
- a 2/2-way valve 3.10 is arranged as a proper actuator, with which the flow of the hydraulic medium through the bypass line 3.14 can either be passed or blocked.
- the 2/2-way valve 3.10 is operated hydraulically in the present case.
- a first control surface 3.12 of the 2/2-way valve 3.10 is acted upon by the supply pressure p and a second control surface 3.11 of the 2/2-way valve 3.10 with the pressure p A prevailing in the second pressure chamber 3.7 or in the second line A behind the directional control valve 3.4 ,
- the pressure in the second line A or in the second pressure chamber 3.7 corresponding to the area ratio of the two working surfaces 3.15 and 3.16 always significantly lower than the pressure in the first line B and in the first pressure chamber 3.8 or in the illustrated connection of the control pressure line for the actuator (2/2-way valve 3.10) before the throttle 3.13 as the supply pressure p, which prevails there.
- the directional control valve 3.4 can be reversed without the risk of the occurrence of a negative pressure in the second line A for reversing the piston movement direction.
- the pressure in the second pressure chamber 3.7 or in the second line A, to which the control pressure line of the 2/2-way valve 3.10 is connected also drops, so that the 2/2 Directional valve 3.10 is automatically switched to the passage position again.
- the switching threshold between the throttled position and non-throttled position can be set to any pressure ratio between the pressures in the lines A and B and thus to any working force of the piston.
- this switching threshold is advantageously set to a value just below the maximum value of the worker in the first pressure stage (ND).
- a controllable throttle valve may be provided.
- the throttle 13 can be replaced by a directional control valve, in particular 2/2-way valve, which in the first switching position unthrottled and in the second switching position a has throttled passage.
- This 2/2-way valve (not shown), corresponding to the 2/2-way valve 3.10 from the FIG. 3 be controlled to allow a throttled backflow of hydraulic medium according to the invention from the limited first of the first working surface 3.15 first pressure chamber 3.8 optionally, always at or before a sudden acceleration of the piston 3.6 due to its sudden power relief.
- a comparatively unthrottled return flow of hydraulic medium from the first pressure chamber 3.8 or in the first pressure chamber 3.8, the latter at a retraction movement of the piston 3.6 be provided, in particular by automatic switching or holding the 2/2-way valve 3.10 according to FIG. 3 or a 2/2-way valve with throttled passage position instead of the throttle 3.13, if in the second pressure chamber 3.7 and the second line A, a lower pressure than in the first pressure chamber 3.8 or the first line B, or, in the illustrated connection of the control pressure line to the control surface 3.12 of the 2/2-way valve 3.10 (seen from the pressure source) in front of the throttle 3.13 when the pressure in the second pressure chamber 3.7 or in the second line A exceeds the supply pressure p.
- FIG. 5 relating to the inventive hydraulic drive of FIG. 3 relates, the time course of the path of the piston 3.6 and the prevailing in the second pressure chamber 3.7 pressure p A is shown graphically. Due to the pressure increase in the second pressure chamber 3.7, the 2/2-way valve 3.10 is brought into the blocking position. After breaking the workpiece, the piston 3.6 is accelerated due to the throttling effect only to a relatively low speed 5.4. The pressure gradient 5.1 is compared with Fig. 4 significantly flatter, and the pressure p A remains above the range of cavitation.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- General Engineering & Computer Science (AREA)
- Fluid-Pressure Circuits (AREA)
Description
Die Erfindung betrifft einen hydraulischen Antrieb insbesondere für Werkzeugmaschinen, beispielsweise für eine Presse, Stanzmaschine, Nibbelmaschine und dergleichen, nach dem Oberbegriff des Anspruchs 1 sowie ein Verfahren zum Steuern des hydraulischen Antriebs nach dem Oberbegriff des Anspruchs 12.The invention relates to a hydraulic drive in particular for machine tools, for example for a press, punching machine, nibbling machine and the like, according to the preamble of
Hydraulische Antriebe für Werkzeugmaschinen sind dem Fachmann bekannt. Die
Die
Druckversorgungseinrichtung umfasst in der in
Ein erster Druckraum 1.8 im Arbeitszylinder 1.5 des Antriebs ist über die erste Leitung B stets mit der Druckquelle verbunden, wohingegen ein zweiter Druckraum 1.7 im Arbeitszylinder 1.5 mittels dem 3-Wegeventil wahlweise mit der Druckquelle oder einem Tank 1.9 verbunden werden kann. Die beiden Druckräume 1.7, 1.8 sind durch den Kolben 1.6 des Arbeitszylinders 1.5 voneinander getrennt, wobei die Fläche am Kolben 1.6, die mit Druck aus dem ersten Druckraum 1.8 beaufschlagt ist, aufgrund der einseitigen Kolbenstange kleiner ist als die Fläche des Kolbens 1.6, die mit Druck aus dem zweiten Druckraum 1.7 beaufschlagt ist.A first pressure chamber 1.8 in the working cylinder 1.5 of the drive is always connected via the first line B to the pressure source, whereas a second pressure chamber 1.7 can be connected in the working cylinder 1.5 by means of the 3-way valve either with the pressure source or a tank 1.9. The two pressure chambers 1.7, 1.8 are separated from each other by the piston 1.6 of the working cylinder 1.5, wherein the surface on the piston 1.6, which is acted upon by pressure from the first pressure chamber 1.8, due to the one-sided piston rod is smaller than the surface of the piston 1.6, with Pressure from the second pressure chamber 1.7 is acted upon.
Das Ausfahren des Kolbens 1.6 beziehungsweise der mit diesem verbundenen Kolbenstange erfolgt durch Verbinden des zweiten Druckraumes 1.7 mit der Druckquelle, wobei die maximale Ausfahrkraft durch das Flächenverhältnis der beiden genannten die Druckräume 1.7, 1.8 begrenzenden und sich gegenüberstehenden Flächen des Kolbens 1.6 bestimmt wird. Durch Ausfahren des Kolbens 1.6 wird das Stanzwerkzeug (nicht dargestellt) an das Werkstück (nicht dargestellt) herangeführt und anschließend weiterbewegt.The extension of the piston 1.6 or connected to this piston rod is effected by connecting the second pressure chamber 1.7 with the pressure source, the maximum extension force is determined by the area ratio of the two mentioned the pressure chambers 1.7, 1.8 limiting and opposing surfaces of the piston 1.6. By extending the piston 1.6, the punching tool (not shown) to the workpiece (not shown) introduced and then moved on.
Durch den Widerstand, den das Werkstück der Kolbenbewegung entgegensetzt, wird der Kolben 1.6 zunächst abgebremst, und in dem zweiten Druckraum 1.7 baut sich entsprechend der erforderlichen Schnittkraft der notwendige Druck auf. Entsprechend dem E-Modul des Hydrauliköls in dem zweiten Druckraum 1.7 wird eine Federenergie in der Ölsäule im zweiten Druckraum 1.7 gespeichert, das heißt die Ölsäule wird sozusagen vorgespannt.Due to the resistance that opposes the workpiece of the piston movement, the piston 1.6 is first decelerated, and in the second pressure chamber 1.7 is built according to the required cutting force of the necessary pressure. According to the modulus of elasticity of the hydraulic oil in the second pressure chamber 1.7, a spring energy is stored in the oil column in the second pressure chamber 1.7, that is, the oil column is biased, so to speak.
Beim Bruch des Werkstücks kommt es zu einer sprungartigen Kraftentlastung des Kolbens 1.6 und in der Folge zu dessen explosionsartigen Beschleunigung in Ausfahrrichtung. Das Öl in dem ersten Druckraum 1.8 wird durch den in Ausfahrrichtung herausschnellenden Kolben 1.6 aus dem ersten Druckraum 1.8 ausgestoßen und über die erste Leitung B in Richtung auf den Speicher 1.3 zu zurückgedrängt, bei gleichzeitiger den Kolben 1.6 beschleunigenden Expansion der Ölsäule in dem zweiten Druckraum 1.7. Zu diesem Zeitpunkt muss das 3-Wegeventil 1.4 möglichst schnell für den Rückhub des Kolbens 1.6 umgesteuert werden, wobei es zu einer Unterbrechung der Ölversorgung in der zweiten Leitung A, die mit dem zweiten Druckraum 1.7 verbunden ist, kommt. Wenn diese Unterbrechung zeitlich mit der infolge des sogenannten Schnittschlages erhöhten Ausfahrgeschwindigkeit des Kolbens 1.6 zusammenfällt, kommt es in der zweiten Leitung A zu Unterdrücken, die ihrerseits zu störenden Geräuschen und zur Kavitation an den Steuerkanten oder dem Gehäuse des 3-Wegeventils 1.4 führen.When the workpiece breaks, there is a sudden release of force from the piston 1.6 and, as a consequence, its explosive acceleration in the extension direction. The oil in the first pressure chamber 1.8 is ejected from the first pressure chamber 1.8 by the outwardly accelerating piston 1.6 and pushed back toward the memory 1.3 via the first line B, while the piston 1.6 accelerating expansion of the oil column in the second pressure chamber 1.7 , At this time, the 3-way valve 1.4 must be reversed as quickly as possible for the return stroke of the piston 1.6, wherein there is an interruption of the oil supply in the second line A, which is connected to the second pressure chamber 1.7 comes. If this interruption coincides in time with the extended as a result of the so-called cutting stroke extension speed of the piston 1.6, it comes in the second line A to suppress, which in turn lead to disturbing noises and cavitation at the control edges or the housing of the 3-way valve 1.4.
Die
Der in der
Die
Sobald der Kolben 1.6 das Werkstück erreicht, wird der Kolben 1.6, wie oben erläutert, abgebremst und beim Bruch des Werkstücks schließlich durch die vorgespannte Ölsäule im zweiten Druckraum 1.7 sehr stark beschleunigt, so dass sich temporär eine Schnittgeschwindigkeit 4.4 einstellt, die ein Vielfaches der Vorhubgeschwindigkeit 4.3 beziehungsweise der Rückhubgeschwindigkeit 4.5 beträgt (Schnittschlag). Wenn nun der Ölnachfluss durch das umgesteuerte 3-Wegeventil unterbrochen ist, sackt der in der zweiten Leitung A herrschende Druck, wie durch den steilen Gradienten 4.1 ersichtlich wird, bis hin zur Kavitation, erkennbar an den Drücken um 0 bar (4.2), ab.As soon as the piston 1.6 reaches the workpiece, the piston 1.6, as explained above, braked and finally accelerated very strongly by the prestressed oil column in the second pressure chamber 1.7 when the workpiece breaks, so that a cutting speed 4.4 temporarily sets, which is a multiple of the pre-stroke speed 4.3 or the return stroke speed is 4.5 (cutting stroke). If now the Ölnachfluss by the reversed 3-way valve is interrupted, the pressure prevailing in the second line A, as can be seen by the steep gradient 4.1, down to cavitation, recognizable by the pressures around 0 bar (4.2), from.
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Der Erfindung liegt die Aufgabe zugrunde, einen hydraulischen Antrieb, insbesondere für eine Werkzeugmaschine, beispielsweise Stanzmaschine, Nibbelmaschine oder eine Presse, anzugeben, bei welcher die beschriebenen störenden Geräusche und die Kavitation beseitigt oder zumindest vermindert werden.The invention has for its object to provide a hydraulic drive, in particular for a machine tool, such as punching machine, nibbling machine or a press specify, in which the described disturbing noises and cavitation eliminated or at least reduced.
Die erfindungsgemäße Aufgabe wird durch einen hydraulischen Antrieb mit den Merkmalen des Anspruchs 1 und ein Verfahren mit den Merkmalen des Anspruchs 12 gelöst. Vorteilhafte Ausführungsformen der Erfindung werden in den abhängigen Ansprüchen definiert.The object of the invention is achieved by a hydraulic drive having the features of
Der hydraulische Antrieb, der insbesondere für eine Presse, eine Stanz- oder Nibbelmaschine vorgesehen ist, weist einen doppeltwirkenden Arbeitszylinder auf, dessen Kolben eine in Einfahrrichtung wirksame erste Arbeitsfläche und eine in Ausfahrrichtung wirksame zweite Arbeitsfläche aufweist. Die Arbeitsflächen begrenzen jeweils einen Druckraum. Die beiden Arbeitsflächen sind insbesondere die beiden einzigen Arbeitsflächen des Kolbens, das heißt der Arbeitszylinder weist dann genau zwei Druckräume auf. Um den Kolben in den Arbeitszylinder einzufahren oder aus diesem auszufahren beziehungsweise zur Umkehrung der Kolbenhubrichtung, können auf eine oder beide Arbeitsflächen zumindest jeweils zwei unterschiedliche Drücke mittels eines Stellgliedes aufgeschaltet werden. Insbesondere kommt hierfür eine Ausführungsform in Betracht, wie sie eingangs mit Bezug auf die
Erfindungsgemäß ist jedoch zusätzlich eine Stelleinheit im hydraulischen Antrieb vorgesehen, die ein gedrosseltes Rückströmen von Hydraulikmedium aus dem von der ersten Arbeitsfläche begrenzten ersten Druckraum ermöglicht. Der Antrieb weist ferner Steuermittel auf, mit denen vor einem sprunghaften Beschleunigen des Kolbens aufgrund dessen plötzlicher Kraftentlastung, die Stelleinheit derart ansteuerbar ist, dass durch die von der Stelleinheit bewirkte Drosselung ein hydraulisches Dämpfen der Bewegung des Kolbens erfolgt.According to the invention, however, an adjusting unit is additionally provided in the hydraulic drive, which allows a throttled backflow of hydraulic medium from the first pressure chamber bounded by the first working surface. The drive also has control means, with which before an abrupt acceleration of the piston due to the sudden release of force, the actuator is controlled such that effected by the control unit effected by throttling a hydraulic damping of the movement of the piston.
Der erfindungsgemäße hydraulische Antrieb beziehungsweise das erfindungsgemäße Verfahren verhindern somit die unerwünschte sprunghafte Beschleunigung des Kolbens durch Maßnahmen, die bereits vorsorglich getroffen werden, das heißt die Stelleinheit bewirkt eine Drosselung der Rückströmung von Hydraulikmedium aus dem ersten Druckraum bereits bevor eine sprunghafte Beschleunigung des Kolbens eingesetzt hat. Der Anrieb reagiert vorteilhaft nicht auf einen Druckabfall in dem von der zweiten Arbeitsfläche begrenzten zweiten Druckraum, sondern schaltet die Stelleinheit, damit diese ein gedrosseltes Rückströmen von Hydraulikmedium aus dem von der ersten Arbeitsfläche begrenzten ersten Druckraum bewirkt, in Abhängigkeit eines Druckanstiegs in dem zweiten von der zweiten Arbeitsfläche begrenzten Druckraum. Ein solcher Druckanstieg findet nämlich bereits vor der unerwünschten sprunghaften Beschleunigung des Kolbens aufgrund dessen plötzlicher Kraftentlastung statt, so dass die erfindungsgemäße Ansteuerung der Stelleinheit vorsorglich beziehungsweise vorausschauend erfolgt, im Gegensatz zu einem nachträglichen Abbremsen eines bereits sprunghaft beschleunigten Kolbens.The hydraulic drive according to the invention or the method according to the invention thus prevent the unwanted sudden acceleration of the piston by measures that are already taken as a precaution, that is, the actuator causes a throttling of the return flow of hydraulic fluid from the first pressure chamber before a sudden acceleration of the piston has been used. The Anrieb reacts not advantageous to a pressure drop in the limited by the second working surface second pressure chamber, but switches the actuator so that it causes a throttled back flow of hydraulic medium from the limited of the first working surface first pressure chamber, in response to a pressure increase in the second limited by the second working surface pressure chamber. Namely, such an increase in pressure takes place even before the undesired sudden acceleration of the piston due to its sudden release of force, so that the control of the actuator according to the invention takes precaution or anticipation, in contrast to a subsequent deceleration of an already accelerated accelerated piston.
Erfindungsgemäß ist es somit möglich, Geräusche und Kavitation zu vermeiden, bevor eine Situation eingetreten ist, welche die Gefahr solcher Geräusche und Kavitationen birgt.According to the invention, it is thus possible to avoid noise and cavitation before a situation has occurred which involves the risk of such noises and cavitations.
Die Stelleinheit kann gemäß einer ersten Ausführungsform die Drosselung des aus dem ersten Druckraum ausströmenden Hydraulikmediums direkt bewirken, das heißt eine Drosselstelle - mit konstantem oder regelbaren Strömungsquerschnitt - aufweisen, die wahlweise in den Strömungsweg hinein und aus diesem heraus geschaltet wird, oder die permanent in dem Strömungsweg angeordnet ist und deren Strömungsquerschnitt wahlweise zwischen einer drosselnden Stellung und einer nicht oder im Wesentlichen nicht drosselnden Stellung verändert wird beziehungsweise veränderbar ist.According to a first embodiment, the adjusting unit can directly effect the throttling of the hydraulic medium flowing out of the first pressure chamber, that is to say have a throttle point - with a constant or adjustable flow cross-section - which is selectively switched into and out of the flow path or permanently in the flow path Flow path is arranged and whose flow cross section is selectively changed between a throttling position and a non or substantially non-throttling position or is variable.
Gemäß einer zweiten Ausführungsform bewirkt die Stelleinheit die Drosselung indirekt, das heißt sie ist hinsichtlich der Hydraulikmediumströmung parallel zu einer Drossel - mit konstantem oder regelbaren Strömungsquerschnitt - geschaltet und gibt einen zusätzlichen Strömungsquerschnitt in einer Bypass-Leitung zu der Drossel wahlweise frei oder versperrt diesen (teilweise oder vollständig).According to a second embodiment, the actuator causes the throttling indirectly, that is, it is connected in parallel to a throttle - with a constant or adjustable flow cross-section with respect to the hydraulic medium flow and selectively releases an additional flow cross-section in a bypass line to the throttle or blocks (partially or completely).
Die durch die Stelleinheit direkt oder indirekt wahlweise drosselbare Ausströmung von Hydraulikmedium aus dem ersten Druckraum, das heißt die Strömung aufgrund einer Verdrängung durch den ausfahrenden Kolben erfolgt beispielsweise in Richtung der Druckversorgung, insbesondere mittels einer Pumpe und/oder einem Druckspeicher, mittels welcher der erste Druckraum vorteilhaft permanent, insbesondere wie bei der
Die Stelleinheit kann grundsätzlich auf jede nur denkbare, geeignete Weise ausgestaltet sein. Beispielsweise umfasst die Stelleinheit jedoch ein Stromventil (auch Durchflussventil oder Drosselventil), das in einer ersten Leitung oder in einer Bypass-Leitung parallel zu dieser angeordnet ist, über die Hydraulikmedium vom ersten Druckraum abströmen kann.The actuator can basically be designed in any conceivable, suitable manner. For example, however, the actuator comprises a flow valve (also flow valve or throttle valve), which is arranged in a first line or in a bypass line parallel to this, can flow through the hydraulic medium from the first pressure chamber.
Bei dem Stromventil handelt es sich zum Beispiel um ein Regelventil, ein Wegeventil oder eine Drosselstelle mit konstantem Querschnitt. Selbstverständlich kommen jedoch grundsätzlich andere geeignete Stromventile in Betracht.The flow control valve is, for example, a control valve, a directional control valve or a throttle point with a constant cross section. Of course, however, in principle other suitable flow control valves come into consideration.
Beispielsweise handelt es sich bei der Stelleinheit um ein 2/2-Wegeventil, das - bei Anordnung in der genannten Bypass-Leitung um eine Drosselstelle in der ersten Leitung - in einer ersten Schaltstellung durchgängig ist und in einer zweiten Schaltstellung sperrt.For example, the actuator is a 2/2-way valve, which - when arranged in said bypass line to a throttle point in the first line - is continuous in a first switching position and locks in a second switching position.
Alternativ kann auch ein 2/2-Wegeventil unmittelbar in der genannten ersten Leitung, über welche Hydraulikmedium vom ersten Druckraum abströmen kann, angeordnet sein und zwei Schaltstellungen aufweisen, wobei der Durchflusswiderstand durch das 2/2-Wegeventil in der ersten Schaltstellung geringer als in der zweiten Schaltstellung ist.Alternatively, a 2/2-way valve directly in said first line, via which hydraulic medium can flow from the first pressure chamber, be arranged and have two switching positions, wherein the flow resistance through the 2/2-way valve in the first switching position less than in the second switching position is.
Gemäß einer Ausgestaltung der Erfindung ist die Stelleinheit (in der ersten Leitung oder parallel zu einer Drosselstelle in der ersten Leitung) so ausgelegt, dass sie in Abhängigkeit des Verhältnisses vom Versorgungsdruck zum Druck pA, der im von der zweiten Arbeitsfläche begrenzten zweiten Druckraum herrscht, in Durchlassstellung oder Sperrstellung beziehungsweise in nicht gedrosselte Stellung oder Drosselstellung gebracht werden kann. Bei einer Ausführungsform mit wechselnd geschalteten Drücken in beiden Druckräumen des Arbeitszylinders, wie beispielsweise in der
Gemäß einer Ausführungsvariante der Erfindung ist eine erste Steuerfläche der Stelleinheit mit dem Versorgungsdruck beziehungsweise dem Druck aus dem ersten Druckraum beaufschlagbar, während eine zweite Steuerfläche der Stelleinheit mit dem Druck pA im zweiten Druckraum beaufschlagbar ist, wobei die Stelleinheit in Abhängigkeit des Verhältnisses vom auf die erste Steuerfläche ausgeübten Druck zum auf die zweite Steuerfläche ausgeübten Druck in Durchlassstellung oder Sperrstellung beziehungsweise in ungedrosselte Stellung oder Drosselstellung gebracht wird.According to one embodiment of the invention, a first control surface of the actuating unit with the supply pressure or the pressure from the first pressure chamber can be acted upon, while a second control surface of the actuating unit with the pressure p A in the second pressure chamber can be acted upon, wherein the actuating unit in dependence on the ratio of the on the first pressure applied to the pressure applied to the second control surface in the passage position or blocking position or in unthrottled position or throttle position is brought.
Beispielsweise ist der Arbeitszylinder als Differentialzylinder ausgeführt, das heißt, nur eine Seite des Kolbens ist mit einer Kolbenstange versehen, wodurch der Kolben zwei verschieden große Wirkflächen aufweist, die mit dem Druck aus jeweils einem Druckraum beaufschlagt werden.For example, the working cylinder is designed as a differential cylinder, that is, only one side of the piston is provided with a piston rod, whereby the piston has two different sized effective surfaces, which are acted upon by the pressure from a respective pressure chamber.
Gemäß einer Ausführungsform der Erfindung ist der zweite Druckraum zum Aus- oder Einfahren des Kolbens wahlweise mittels des Stellglieds mit Versorgungsdruck oder Tankdruck beaufschlagbar, während der erste Druckraum ständig mit Versorgungsdruck beaufschlagt ist.According to one embodiment of the invention, the second pressure chamber for extending or retracting the piston is optionally acted upon by means of the actuator with supply pressure or tank pressure, while the first pressure chamber is constantly acted upon by supply pressure.
Gemäß einer alternativen Ausführungsform ist der zweite Druckraum mit einer Niederdruckquelle, einer Hochdruckquelle oder Tank verbindbar, während der erste Druckraum stets mit der Niederdruckquelle verbunden ist.According to an alternative embodiment, the second pressure chamber can be connected to a low-pressure source, a high-pressure source or a tank, while the first pressure chamber is always connected to the low-pressure source.
Gemäß einer weiteren Ausführungsform sind der erste Druckraum und der zweite Druckraum jeweils wahlweise mit einer Druckquelle oder Tank verbindbar und insbesondere von beiden trennbar, wobei bei einer Ausführungsform mit einem 4/3-Wegeventil, wie sie in der
Bei dem Stellglied handelt es sich zum Beispiel um ein stetig verstellbares Ventil, ein Servoventil mit elektrischer Betätigung oder einen Linearverstärker oder Kopierventil mit mechanischer Rückführung der Position des Kolbens im Arbeitszylinder.The actuator is, for example, a continuously variable valve, a servo valve with electrical actuation or a linear amplifier or copying valve with mechanical feedback of the position of the piston in the working cylinder.
Dank der Erfindung kann das Geräusch während des Durchstanzen oder dergleichen des Werkstücks (Schnittschlag) deutlich gedämpft werden. Ferner ist das Risiko der Kavitation deutlich vermindert.Thanks to the invention, the noise during punching or the like of the workpiece (cutting impact) can be significantly attenuated. Furthermore, the risk of cavitation is significantly reduced.
Im Folgenden wird ein Ausführungsbeispiel der Erfindung unter Bezugnahme auf die beigefügten Zeichnungen noch etwas näher erläutert. Es zeigen:
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den prinzipiellen apparativen Aufbau eines hydraulischen Antriebs gemäß dem Stand der Technik;Figur 1 -
Figur 2 den prinzipiellen apparativen Aufbau eines weiteren herkömmlichen hydraulischen Antriebs; -
Figur 3 den prinzipiellen apparativen Aufbau eines erfindungsgemäßen hydraulischen Antriebs; -
Figur 4 einen Weg/Zeit-Graphen des Kolbens des herkömmlichen hydraulischenAntriebs von Figur 1 ; und -
Figur 5 einen Weg/Zeit-Graphen des Kolbens des erfindungsgemäßen hydraulischen Antriebs aus derFigur 3 .
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FIG. 1 the basic apparatus design of a hydraulic drive according to the prior art; -
FIG. 2 the basic apparatus structure of another conventional hydraulic drive; -
FIG. 3 the basic apparatus structure of a hydraulic drive according to the invention; -
FIG. 4 a path / time graph of the piston of the conventional hydraulic drive ofFIG. 1 ; and -
FIG. 5 a path / time graph of the piston of the hydraulic drive according to the invention from theFIG. 3 ,
Der in der
Der Betriebsdruck wirkt über die erste Leitung B auf die ringförmige erste Arbeitsfläche 3.15 des Kolbens 3.6 und übt auf letzteren eine in Einfahrrichtung wirkende zeitlich konstante Kraft aus. Durch entsprechende Ansteuerung des Wegeventils 3.4, insbesondere Stetigventils, lässt sich die der ersten Arbeitsfläche 3.15 gegenüberliegende zweite Arbeitsfläche 3.16 des Kolbens 3.6 auf Tank schalten, so dass sich eine auf den Kolben wirkende resultierende Kraft in Einfahrrichtung ergibt und sich somit der Kolben 3.6 zurückbewegt. Ist der Anschluss P mit Versorgungsdruck der Druckquelle über den zweiten Druckraum 3.7 auf die zweite Arbeitsfläche 3.16 geschaltet, fährt der Kolben 3.6 aus. Die maximale Kraft ist bekanntlich durch das Verhältnis der zweiten Arbeitsfläche 3.16 zur ersten Arbeitsfläche 3.15 definiert.The operating pressure acts via the first line B on the annular first working surface 3.15 of the piston 3.6 and exerts on the latter acting in the retraction time constant force. By appropriate control of the directional control valve 3.4, in particular continuous valve, the first working surface 3.15 opposite second working surface 3.16 of the piston 3.6 switch to tank so that there is a force acting on the piston resulting force in retraction and thus the piston moves back 3.6. If the connection P is connected to the supply pressure of the pressure source via the second pressure chamber 3.7 to the second working surface 3.16, the piston 3.6 extends. The maximum force is known to be defined by the ratio of the second working surface 3.16 to the first working surface 3.15.
Die maximale Ausfahrkraft kann unter Beibehaltung eines hohen Gesamtwirkungsgrades beispielsweise dadurch gesteigert werden, dass ein zusätzlicher Versorgungsdruck (Hochdruck "HD") bereitgestellt wird, welcher höher ist als der primär anliegende Versorgungsdruck (Niederdruck "ND"). Dieser Hochdruck kann auf unterschiedliche Weise, zum Beispiel lastabhängig, zugeschaltet werden. Beispielsweise kann dabei auf eine Hochdruckzuschaltung, wie sie aus den Dokumenten
In der ersten Leitung B, über die vom ausfahrenden Kolben 3.6 verdrängtes Hydraulikmedium aus dem von der ersten Arbeitsfläche 3.15 begrenzten ersten Druckraum 3.8 abströmen kann, ist ein regelbares Drosselventil oder, wie vorliegend eine konstante Drossel 3.13 angeordnet. Die Drossel 3.13 wird von einer Bypass-Leitung 3.14 umgangen, die beidseits der Drossel 3.13 in die erste Leitung B mündet. In der Bypass-Leitung 3.14 ist ein 2/2-Wegeventil 3.10 als ordnungsgemäße Stelleinheit angeordnet, mit dem der Fluss des Hydraulikmediums durch die Bypass-Leitung 3.14 wahlweise durchgelassen oder gesperrt werden kann.In the first line B, via the hydraulic medium displaced by the extending piston 3.6 can flow out of the first pressure chamber 3.8 bounded by the first working surface 3.15, a controllable throttle valve or, as in this case, a constant throttle 3.13 is arranged. The throttle 3.13 is bypassed by a bypass line 3.14, which opens on both sides of the throttle 3.13 in the first line B. In the bypass line 3.14, a 2/2-way valve 3.10 is arranged as a proper actuator, with which the flow of the hydraulic medium through the bypass line 3.14 can either be passed or blocked.
Das 2/2-Wegeventil 3.10 wird vorliegend hydraulisch betätigt. Hierzu wird eine erste Steuerfläche 3.12 des 2/2-Wegeventils 3.10 mit dem Versorgungsdruck p und eine zweite Steuerfläche 3.11 des 2/2-Wegeventils 3.10 mit dem im zweiten Druckraum 3.7 beziehungsweise in der zweiten Leitung A hinter dem Wegeventil 3.4 herrschenden Druck pA beaufschlagt. Im Betrieb mit geringen Lastkräften ist der Druck in der zweiten Leitung A beziehungsweise im zweiten Druckraum 3.7 entsprechend dem Flächenverhältnis der beiden Arbeitsflächen 3.15 und 3.16 immer deutlich niedriger als der Druck in der ersten Leitung B und im ersten Druckraum 3.8 beziehungsweise bei der gezeigten Anbindung der Steuerdruckleitung für die Stelleinheit (2/2-Wegeventil 3.10) vor der Drossel 3.13 als der Versorgungsdruck p, der dort herrscht. Hieraus folgt, dass sich das 2/2-Wegeventil 3.10 im Betrieb mit geringen Lastkräften stets in der Durchlassstellung befindet, so dass in diesem Fall der erste Druckraum 3.8 über den Summenquerschnitt (Summe der Querschnitte der Drossel 3.13 und des 2/2-Wegeventils 3.10) mit der Druckquelle (Versorgungsdruck p) in Strömungsverbindung steht.The 2/2-way valve 3.10 is operated hydraulically in the present case. For this purpose, a first control surface 3.12 of the 2/2-way valve 3.10 is acted upon by the supply pressure p and a second control surface 3.11 of the 2/2-way valve 3.10 with the pressure p A prevailing in the second pressure chamber 3.7 or in the second line A behind the directional control valve 3.4 , In operation with low load forces, the pressure in the second line A or in the second pressure chamber 3.7 corresponding to the area ratio of the two working surfaces 3.15 and 3.16 always significantly lower than the pressure in the first line B and in the first pressure chamber 3.8 or in the illustrated connection of the control pressure line for the actuator (2/2-way valve 3.10) before the throttle 3.13 as the supply pressure p, which prevails there. It follows that the 2/2-way valve 3.10 is always in the passage position in operation with low load forces, so that in this case the first pressure chamber 3.8 on the sum cross section (sum of the cross sections of the throttle 3.13 and the 2/2-way valve 3.10 ) is in flow communication with the pressure source (supply pressure p).
Wenn nun der Kolben 3.6 beziehungsweise ein mit diesem verbundenes Stanzwerkzeug auf das Werkstück trifft und hierdurch abgebremst wird, steigt, wie oben unter
Durch die konstruktive Wahl des Flächenverhältnisses der Steuerflächen 3.11 und 3.12 der Stelleinheit kann die Umschaltschwelle zwischen gedrosselter Stellung und nicht gedrosselter Stellung auf ein beliebiges Druckverhältnis zwischen den Drücken in den Leitungen A und B und somit auf eine beliebige Arbeitskraft des Kolbens festgelegt werden. Bei Systemen mit mehreren Betriebsdrücken (insbesondere HD und ND) wird diese Umschaltschwelle vorteilhaft auf einen Wert knapp unterhalb des Maximalwertes der Arbeitskraft in der ersten Druckstufe (ND) gelegt.By the constructive choice of the area ratio of the control surfaces 3.11 and 3.12 of the actuator, the switching threshold between the throttled position and non-throttled position can be set to any pressure ratio between the pressures in the lines A and B and thus to any working force of the piston. In systems with multiple operating pressures (especially HD and ND), this switching threshold is advantageously set to a value just below the maximum value of the worker in the first pressure stage (ND).
Anstelle einer konstanten Drossel 3.13 in der ersten Leitung B kann auch ein regelbares Drosselventil vorgesehen sein. Alternativ kann die Drossel 13 durch ein Wegeventil, insbesondere 2/2-Wegeventil ersetzt werden, welches in der ersten Schaltstellung einen ungedrosselten und in der zweiten Schaltstellung einen gedrosselten Durchgang aufweist. Dieses 2/2-Wegeventil (nicht gezeigt) kann entsprechend dem 2/2-Wegeventil 3.10 aus der
In der
Claims (16)
- Hydraulic drive, in particular for a press, a punching or nibbling machine,1.1 having a double-acting working cylinder (3.5), the piston (3.6) of which has a first working surface (3.15) effective in retraction direction and a second working surface (3.16) effective in the extension direction, which each define a pressure chamber (3.7, 3.8), wherein1.2 for retracting and extending the piston (3.6) into and out of the working cylinder (3.5) at least two different pressures can be switched on at least one of the working surfaces (3.15, 3.16) by means of an actuator, wherein1.3 the hydraulic drive has an actuating unit, which alternately enables a throttled return flow or a comparatively unthrottled return flow of hydraulic medium from the first pressure chamber (3.8) delimited by the first working surface (3.15), characterized in that1.4 the drive has control means with which before an abrupt acceleration of the piston (3.6) due to its sudden power relief, the actuating unit is triggered such that as a result of a throttling, which is caused directly or indirectly by the actuating unit, of the previously relatively unthrottled return flow of hydraulic medium from the first pressure chamber (3.8) a hydraulic damping of the movement of the piston (3.6) takes place in that1.5 the actuating unit, in response to a pressure increase in the second pressure chamber (3.7) delimited by the second working surface (3.16) switches in such a way that said actuating unit produces the increasingly throttled return flow of hydraulic fluid from the first pressure chamber (3.8) delimited by the first working surface (3.15) at a pressure increase in the second pressure chamber (3.7).
- Hydraulic drive according to claim 1, characterized in that in a first line (B), via which hydraulic medium can flow out of the first pressure chamber (8), a throttle (3.13) is arranged, and the actuating unit, in particular in the form of a directional control valve, is provided in a bypass line (3.14) which is arranged in parallel to the throttle (3.13) to selectively open and close the bypass line (3.14).
- Hydraulic drive according to claim 1, characterized in that the actuating unit comprises a throttle valve, which is arranged in a first line (B), via which the hydraulic medium can flow off from the first pressure chamber (3.8), and which has at least two switching positions, in which in a first switching position the throttling of the return flow of hydraulic medium from the first pressure chamber (3.8) is achieved and in the second switching position a comparatively lower throttling or substantially throttling-free return flow or inflow of hydraulic medium from the first pressure chamber (3.8) or into the first pressure chamber (3.8) is achieved.
- Hydraulic drive according to claim 3, characterized in that the actuating unit, which is designed in particular as a 2/2-way valve, is integrated into the hydraulic drive in such a way that it is brought into its first switching position with throttling or into its second switching position with reduced throttling depending on the ratio of the supply pressure of a pressure source, in particular a pump (3.1) or a hydraulic accumulator (3.3), to the pressure pA of the second pressure chamber (3.7) delimited by the second working surface (3.16).
- Hydraulic drive according to claim 2, characterized in that the actuating unit is designed as a 2/2-way valve (3.10).
- Hydraulic drive according to claim 2 or 5, characterized in that the actuating unit is integrated into the drive in such a way that it is brought into the passage position or blocking position depending on the ratio of the supply pressure of a pressure source, in particular a pump (3.1) or a hydraulic accumulator (3.3), to the pressure pA which prevails in the second pressure chamber (3.7) delimited by the second working surface (3.16).
- Hydraulic drive according to one of the claims 2 to 6, characterized in that a first control surface (3.12) of the actuating unit is subjected to the pressure of the first pressure chamber (3.8), a first line (B) connected thereto or the supply pressure of a pressure source, in particular a pump (3.1) or a hydraulic accumulator (3.3), and a second control surface (3.11) of the actuating unit to the pressure from the second pressure chamber (3.7) or a second line (A) connected thereto, wherein the actuating unit is brought into the throttle position or reduced throttle position or passage position or blocking position depending on the ratio of the pressure exerted on the first control surface (3.12) and the pressure exerted on the second control surface (3.11).
- Hydraulic drive according to one of the claims 1 to 7, characterized in that the working cylinder (3.5) is designed as a differential cylinder.
- Hydraulic drive according to one of the claims 1 to 8, characterized in that the second pressure chamber (3.7) can be subjected to supply pressure or tank pressure for extending or retracting the piston (3.6) by means of the actuator, and that the first pressure chamber (3.8), when the return flow of hydraulic medium is not throttled therefrom, is constantly subjected therefrom to supply pressure.
- Hydraulic drive according to one of claims 1 to 8, characterized in that the second pressure chamber (3.7) is connectable to a low pressure source, a high pressure source or a tank, and that the first pressure chamber (3.8) is always connected to the low pressure source.
- Hydraulic drive according to one of the claims 1 to 8, characterized in that the second pressure chamber (3.7) and the first pressure chamber (3.8) are alternately subjected to supply pressure or tank pressure for extending or retracting the piston (3.6) by means of the actuator.
- Method for controlling a hydraulic drive with a double-acting working cylinder (3.5), the piston (3.6) of which has a first working surface (3.15) effective in retraction direction and a second working surface (3.16) effective in the extension direction, which each define a pressure chamber (3.7, 3.8), wherein for retracting and extending the piston (3.6) at least two different pressures can be switched on at least one working surface (3.15, 3.16) by means of an actuator, characterized in that
before a sudden acceleration of the piston (3.6) due to its sudden power relief a previously comparatively unthrottled return flow of hydraulic medium from the first pressure chamber (3.8) delimited by the first working surface is throttled more strongly, so that the extension movement of the piston (3.6) is hydraulically damped in that the actuating unit switches in such a way depending on a pressure increase in the second pressure chamber (3.7) delimited by the second working surface (3.16) that the actuating unit produces the increasingly throttled return flow of hydraulic medium from the first pressure chamber (3.8) delimited by the first working surface (3.15) at a pressure increase in the second pressure chamber (3.7). - Method according to claim 12, characterized in that the increased throttling is effected by closing a bypass line (3.14), which is arranged parallel to a throttle (3.13) in a first line (B), via which the hydraulic medium can flow off from the first pressure chamber (3.8), and bypasses the throttle (3.13).
- Method according to claim 13, characterized in that the closing of the bypass line (3.14) is effected by means of an actuating unit, in particular in the form of a 2/2-way valve (3.10), which is switched or controlled in particular depending on the pressure ratio or the pressure difference between the pressure in the second pressure chamber (3.7) or in a second line (A) connected thereto and the pressure in the first pressure chamber (3.8), a first line (B) connected thereto or the supply pressure.
- A method according to claim 12, characterized in that the increased throttling is effected by the triggering or switching of an actuating unit, which is arranged in a first line (B), via which the hydraulic medium is removed from the first pressure chamber (3.8), and which is designed in particular as a 2/2-way valve with a first switching position with a comparatively stronger throttling and a second switching position with a comparatively reduced throttling, and the increased throttling is effected by switching to the first switching position.
- Method according to claim 15, characterized in that the actuating unit is switched depending on the pressure ratio or the pressure difference between a pressure in the second pressure chamber (3.7) or a second line (A) connected thereto and the pressure in the first pressure chamber (3.8) in a first line (B) connected thereto or the supply pressure.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007027603A DE102007027603A1 (en) | 2007-06-12 | 2007-06-12 | Hydraulic drive, in particular for machine tools, and method for controlling the hydraulic drive |
| PCT/EP2008/004349 WO2008151732A1 (en) | 2007-06-12 | 2008-05-31 | Hydraulic drive, in particular for machine tools, and method for controlling the hydraulic drive |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2115305A1 EP2115305A1 (en) | 2009-11-11 |
| EP2115305B1 true EP2115305B1 (en) | 2018-03-21 |
Family
ID=39720769
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08758919.8A Not-in-force EP2115305B1 (en) | 2007-06-12 | 2008-05-31 | Hydraulic drive, in particular for machine tools, and method for controlling the hydraulic drive |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US8549983B2 (en) |
| EP (1) | EP2115305B1 (en) |
| CN (1) | CN101796307B (en) |
| DE (1) | DE102007027603A1 (en) |
| WO (1) | WO2008151732A1 (en) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009048483B4 (en) * | 2009-09-29 | 2012-08-16 | Voith Patent Gmbh | Cutting shock damping |
| CN102287570B (en) * | 2011-06-22 | 2012-10-03 | 北京北大先锋科技有限公司 | Method for improving switching speed of pneumatic valve |
| DE102012104125A1 (en) * | 2012-05-10 | 2013-11-14 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Method for operating a hydraulic press and a hydraulic press |
| EP2711560B1 (en) * | 2012-09-21 | 2019-06-12 | HAWE Hydraulik SE | Hydraulic drive for a hydraulically actuated tool |
| DE102012021544B4 (en) * | 2012-10-29 | 2014-07-10 | Terex Cranes Germany Gmbh | Telescoping unit with additional function |
| CN102979769B (en) * | 2012-12-05 | 2015-08-05 | 中联重科股份有限公司 | Telescopic control loop of hydraulic cylinder |
| JP6250515B2 (en) * | 2014-10-07 | 2017-12-20 | 日立建機株式会社 | Hydraulic control equipment for construction machinery |
| ES2839075T3 (en) * | 2015-07-06 | 2021-07-05 | Feintool Int Holding Ag | Procedure and device for reducing shear impact in a precision cutting press |
| US10914322B1 (en) | 2016-05-19 | 2021-02-09 | Steven H. Marquardt | Energy saving accumulator circuit |
| US11015624B2 (en) | 2016-05-19 | 2021-05-25 | Steven H. Marquardt | Methods and devices for conserving energy in fluid power production |
| US10550863B1 (en) | 2016-05-19 | 2020-02-04 | Steven H. Marquardt | Direct link circuit |
| DK179219B1 (en) * | 2016-05-26 | 2018-02-12 | Man Diesel & Turbo Filial Af Man Diesel & Turbo Se Tyskland | Fuel or lubrication pump for a large two-stroke compression-ignited internal combustion engine |
| CN110630574A (en) * | 2019-09-03 | 2019-12-31 | 广州通达汽车电气股份有限公司 | Reduction device, cylinder system and control method thereof |
| US11391302B2 (en) * | 2020-03-16 | 2022-07-19 | Woodward, Inc. | Automatic air bleeding system for hydraulics |
| DE102020205365A1 (en) * | 2020-04-28 | 2021-10-28 | Robert Bosch Gesellschaft mit beschränkter Haftung | Hydrostatic linear drive |
| DE102021101539B4 (en) * | 2021-01-25 | 2024-09-26 | Langenstein & Schemann Gmbh | Hydraulic forming machine for pressing workpieces, in particular a forging hammer, and method for operating a hydraulic forming machine, in particular a forging hammer |
| CN114893518B (en) * | 2022-05-10 | 2023-08-15 | 南京弹簧有限公司 | Brake actuating device with spring |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3140266A1 (en) * | 1981-10-10 | 1983-04-28 | Mannesmann Rexroth GmbH, 8770 Lohr | "DEVICE FOR CONTROLLING A HYDROMOTOR" |
| DE9405872U1 (en) * | 1994-04-08 | 1994-05-26 | Heilmeier & Weinlein Fabrik für Oel-Hydraulik GmbH & Co KG, 81673 München | Lowering brake valve and flow control device for the high pressure hydraulics |
| DE19608582C5 (en) * | 1996-03-06 | 2013-04-25 | Bosch Rexroth Aktiengesellschaft | Hydro-compensator for pressure surge smoothing in the return line of a hydraulic system and hydraulic system with such a hydro-compensator |
| GB2360728B (en) | 2000-03-30 | 2004-08-18 | Tradewise Engineering Ltd | Fluid-operated circuit for setting the top and bottom dead center location of the punch actuation cylinder in punching machines |
| DE10253340B4 (en) * | 2002-04-26 | 2007-02-15 | Volkmann Gmbh | Actuation valve for a two-sided effective pneumatic cylinder and use of such an actuating valve for by means of pneumatic cylinders creel |
| ITMO20030129A1 (en) | 2003-05-07 | 2004-11-08 | Fluid S R L G | VALVE FOR FLUID DYNAMICS, IN PARTICULAR OF THE UNIDIRECTIONAL TYPE, ADJUSTABLE PILOT CHOKER. |
| DE502004006585D1 (en) | 2003-05-16 | 2008-04-30 | Bosch Rexroth Ag | HYDRAULIC DRIVE |
| NL1023583C2 (en) * | 2003-06-02 | 2004-12-03 | Actuant Corp | Hydraulic control device. |
-
2007
- 2007-06-12 DE DE102007027603A patent/DE102007027603A1/en not_active Withdrawn
-
2008
- 2008-05-31 EP EP08758919.8A patent/EP2115305B1/en not_active Not-in-force
- 2008-05-31 WO PCT/EP2008/004349 patent/WO2008151732A1/en not_active Ceased
- 2008-05-31 CN CN200880019698.4A patent/CN101796307B/en not_active Expired - Fee Related
- 2008-05-31 US US12/450,545 patent/US8549983B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| DE102007027603A1 (en) | 2008-12-18 |
| EP2115305A1 (en) | 2009-11-11 |
| CN101796307A (en) | 2010-08-04 |
| WO2008151732A1 (en) | 2008-12-18 |
| CN101796307B (en) | 2014-05-28 |
| US20100132349A1 (en) | 2010-06-03 |
| US8549983B2 (en) | 2013-10-08 |
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