EP2031108A1 - Weft or warp knitting machine for producing knitwear with corresponding oscillating needle - Google Patents
Weft or warp knitting machine for producing knitwear with corresponding oscillating needle Download PDFInfo
- Publication number
- EP2031108A1 EP2031108A1 EP08013081A EP08013081A EP2031108A1 EP 2031108 A1 EP2031108 A1 EP 2031108A1 EP 08013081 A EP08013081 A EP 08013081A EP 08013081 A EP08013081 A EP 08013081A EP 2031108 A1 EP2031108 A1 EP 2031108A1
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- EP
- European Patent Office
- Prior art keywords
- needle
- machine according
- oscillating member
- connecting bracket
- needle body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000009940 knitting Methods 0.000 title claims description 34
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 8
- 210000000481 breast Anatomy 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000000295 complement effect Effects 0.000 claims description 4
- 230000008021 deposition Effects 0.000 claims description 4
- 238000007373 indentation Methods 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims description 2
- 238000005452 bending Methods 0.000 claims 1
- 238000011161 development Methods 0.000 description 20
- 230000018109 developmental process Effects 0.000 description 20
- 238000013461 design Methods 0.000 description 14
- 238000005516 engineering process Methods 0.000 description 9
- 230000008901 benefit Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000004744 fabric Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 235000014676 Phragmites communis Nutrition 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000000059 patterning Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002730 additional effect Effects 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/02—Knitting tools or instruments not provided for in group D04B15/00 or D04B27/00
- D04B35/06—Sliding-tongue needles
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/02—Knitting tools or instruments not provided for in group D04B15/00 or D04B27/00
Definitions
- the latch needle which prevailed dominant for the mass production of knitted fabrics, the prerequisite for this was hardenable steel, which could be produced only in the required quality from the middle of the 19th century.
- the thread inevitably takes over a control task by the movement of the tongue during the stitching and thereby - apart from patterning effects - only one control foot must be provided on the needle.
- the latch needle is designed as a ready-to-use functional unit that can easily be used and exchanged by the operator in the machine. With increasing increases in rotational speeds in circular knitting machines and simultaneous multiplication of the knitting systems, however, the described advantage proves to be a weak point for production safety.
- the object of the invention characterized in claim 1 is to provide a knitting or warp knitting machine in which the advantages of the latch needles technology can be exploited as a functional unit with the advantages of the slide needles. In this case, the disadvantage of an extra controlled complementary element to be used in user-friendly size in the machine to be avoided.
- a fourth needle category to be referred to as a swinging link needle, in which the long shaft of the slide element is transformed into a mini-link link reciprocating within the needle. This is moved in phases along with the needle on the one hand and controlled on the other hand by the machine, stopped in phases.
- the longitudinal guide is always more complex than the fulcrum bearing of a component. With conventional design models, this would be here as well: the board should have a leadership approach and be secured with tongue and groove laterally against falling out of the needle shaft smoothly, which limits the fineness of execution in addition to these difficulties in mass production. The smaller the board should be, the more complex it is to find a solution suitable for mass production.
- the invention simplifies the problematic longitudinal storage with the smallest size in that between the vibrating member and the needle body, a central connecting bracket is provided, which ensures both the relative movement of the oscillating member to the needle body and its lateral guidance, as well as on the sliding surface in the needle , In this way, analogous to the up and zuschwenkenden tongue back and forth in the needle mini-circuit board member realized with the important Difference, not by the thread, but to be controlled by the machine.
- the precision of the execution does not demand the highest standards, since the accuracy in the machine after insertion of the needle is given in this of the needle channels and the lock system.
- the connecting bracket corresponds in its function to the axis in a latch needle in order to transform the pivoting movement of the tongue into a rectilinear oscillating movement of the miniature member. Complex operations are eliminated and the assembly to the functional unit can replace the high technology of complex manufacturing and assembly machines with much cheaper device or manual work with the necessary precision.
- the inventive conception of the vibrating link needle allows machine designs based on latch needles with only one lock track, wherein the relative movement of the vibrating member to the needle as go and stop function by means of two holding balconies acting on a stop tooth on the vibrating member or by braking action in the needle channels on the vibrating member he follows.
- the previously coordinated second control track is eliminated.
- a needle movement corresponding self-control of the vibrating member is possible.
- warp knitting machines in which the complementary parts must be moved in phase at a high speed in a second ingot, this advantage becomes particularly clear.
- the inventions are basically applicable to all machine variants advantageous. They offer versatile patterning possibilities, especially for the finest pitches and lowest mesh heights with the goal of strong knit fabrics.
- the development according to claim 4 realizes a different type of braking action on the vibrating member (11).
- the development according to claim 5 relates to the arrangement of the holding balconies (26) in the knitting system.
- the development according to claim 6 relates to the formation of the needle body (1).
- the development according to claim 7 relates to the design of the oscillating member (11), in which a Tren Vietnamesesnut (18) is provided, which in the slot (4) guided front section with the transmission tip (12) of the rear section with stop edge (19) and the fastening gap (15) delimits.
- the development according to claim 8 describes the attachment of the connecting bracket (8), either with its head in the oscillating member (11) or with its open legs in the needle body (1).
- connection bracket (8) which receives the fixedly connected to the swing member (11) guide finger (28).
- the development according to claim (10) relates to the design of the transfer tip (12) and the needle slot (4), which must be coordinated.
- the development according to claim 11 relates to the yarn transition from the transfer point to the needle hook (2) and the space required by the thread during the Kuliervorgang.
- the development according to claim 12 is a special design of the guide window (13), which allows a transverse movement of the transmission tip (12) during advancement of the oscillating member (11).
- the development according to claim 13 is another solution to the transverse movement of the transmission tip (12) during the forward movement of the oscillating member (11).
- the development according to claim 14 relates to the additional guidance of the oscillating member (11) through the connecting bracket (8) and a non-cutting production of the recesses (7,16) on the oscillating member (11) and the needle body (1).
- Fig. 1 shows a side view and front view of the swing member 11 of the functional unit vibrating member needle in the first embodiment with the highest rationalization effect and the largest range of applications.
- the front transfer section is adapted in its sliding area with the transfer tip 12 of the needle slot 4 and is delimited by a Tren Vietnamesesnut 18 with stop edge 19 of the rear section, which is provided with a fastening gap 15 for the head 10 of the connecting bracket 8.
- the stop edge 19 of the separation groove 18 serves to limit the relative movement of the oscillating song in the needle body 1 to the front.
- a stop tooth 14 is provided on the oscillating member 11.
- Fig. 3 Contains the front part of the needle body 1 in a side view of the needle-typical features needle hook 2, 3 needle needle, needle slot 4 and a special feature a deposition with stop edges 5 and 6 behind the short needle breast.
- the lateral guide recesses 7 are indicated for the open legs 9 of the connecting bracket 8 in the needle shaft.
- FIG. 4 A representation in side view and top view of the top of the swing member 11 with clamped connection bracket 8 in a pre-assembly, the whole front portion of the swing member is set to the slot width 4.
- the legs 9 have an outwardly acting spring bend 20, so that upon insertion of the functional unit in the needle channel a braking effect on the swing member 11 is formed, which allows the go and stop function without stop tooth 14.
- Fig. 5 the oscillating member 11 is introduced with the preassembled connecting bracket 8 obliquely from above with its slightly spread leg ends 9 on the needle shaft and then moved back so that the legs in the guide recesses 7.
- the simple basic structure and the easy assembly of the functional unit swing link needle is demonstrated.
- Fig. 6 is shown in side view and top view from above a section through the attachment zone or sliding zone of the guide recesses 7.
- FIGS. 7 and 8 show in side views the ability to produce the guide grooves 7 on the needle body 1 without cutting by an embossing process.
- a gap 17 is provided with subsequent breakthrough on the guide width 7 instead of the guide recesses 7, in such a way that the lateral guide recesses 7 are impressed with two counter-acting punches, wherein the gap 17 is reduced by the material displacement, as in Fig. 8 is apparent.
- Fig. 9 to 13 show schematic representations of stitch formation in a section through the needle channel with additional action of the knitting machine in the forward and backward movement of the functional unit swing link needle.
- the recorded in the balcony sockets 25 holding balconies 26 allow the go and stop function of the swing member 11, the stop tooth 14 has space in an annular recess 23 in the knitting lock.
- Z is a section through a needle channel with the oscillating link needle 1 located therein and S denotes the section of one of the rows of stitched knitting systems on the cylinder jacket surface.
- Fig. 9 the needle 1 is in the inlet zone of the knitting system.
- the last stitch is held over the needle breast 3 with the transfer point 12 located therein in Austriebswolf, ie the swing member 11 is in the rear position and a new thread is inserted into the needle hook 2.
- the holding balcony 26 is with its upper edge below and at the beginning in the direction of rotation of the stop tooth 14th
- Fig. 11 shows a state in which upon further withdrawal of the needle from Figure 10 to fig.11 no holding balcony was present, so that the needle 1 moves together with the frontmost swing member 11 in the Kulier ein. During this process, the old stitch is thrown off the transfer point 12, leaving a new stitch in the now Needle hook 2 hangs. Before the movement reversal forward, the stop tooth 14 is already below the second holding balcony 26 in the knitting system.
- Fig. 12 shows the state in which in the forward movement of the needle 1 of fig.11 to Figure 12 the oscillating member 11 has been stopped at the bottom of the next balcony 26 by means of its stop tooth 14 and the transfer point 12 has opened the needle hook 2, that is, it returns to the needle breast 3.
- Fig. 13 shows the final phase, ie the state of Figure 12 to Figure 13 , in which no holding balcony 26 is more available, ie needle 1 and swing member 11 come together in the Austriebswolf. There is no holding balcony 26 between the outlet zone and the inlet zone in the next knitting system. The stop tooth 14 re-enters the next knitting system above its first holding balcony 26.
- Fig. 15 the inner working parts of the knitting system are shown on a fairly natural scale.
- the balcony sockets 25 are provided at the same height when the holding balconies 26 are taken off-center as a narrow elastic member in the balcony sockets 25.
- the control track F for the needle feet is visible.
- Fig. 16 shows the relationship of the holding balconies 26 to the arrangement of the stop tooth 14 on the vibrating member 11 in a tenfold magnification.
- the relative movement of the oscillating member 11 to the needle 1 is denoted by a, while the joint movement of the needle 1 with the vibrating member 11 has been determined as b.
- the width of the stop tooth 14 thus results with b / 2 and the eccentricity of the holding upper edge of the balcony 26 in the balcony frame 25 with b / 4.
- Fig. 17 shows in a compact design for the finest needle thicknesses in a side view and top view of the swing member 11.
- the swing member 11 goes over with its rear boundary in a guide finger 28 having lateral deposits 29 in the connection bracket thickness
- Fig. 18 in the same views the connecting bracket 8, which is clamped in this embodiment instead of the guide recesses 7 fixed in a mounting opening 7 in the needle body 1 Fig. 19 ,
- the pre-assembly of the connecting bracket 8 in the needle body 1 is carried out according to Fig. 19 ,
- the swing member 11 in Fig. 20 is, as described earlier, einmontiert in the needle body 1 to the functional unit in this embodiment of the finest needle sizes and pushed into the rearmost position.
- Fig. 21 is the guide bracket 8 for the guide finger 28 replaced by punctiform, projecting into the opening 7 nests 30 on the outer sides of the needle body 1.
- a narrow die which presses with its the opening slightly protruding edges on the needle shaft, forms micro-chips to the lower shaft side, which are there by the counter-holding surface to point-shaped mecanicsschart 30.
- the illustration shows two pairs of pairs on the lower side and in between a pair of pairs on the upper side of the shaft.
- Fig. 22 shows a section through the pair of nip formed on the left side of the needle. On the right side of the needle you can see the view of the pair of nipples further down the other side.
- Fig. 23 is shown in side view and front view in 10-fold magnification, as from the upper needle hook diameter to half material was removed to allow for this embodiment as low as possible mesh heights. Due to the lower slot depth, a recess can be provided for the same target on the back of the needle body 1.
- Fig. 24 shows the second type of functional unit swing link needle in a needle channel, in which the connecting bracket 8 is fixed with its open legs 9 in guide recesses 7 of the needle body 1, wherein the closed ironing head 10 engages leading into a guide window 13 of the vibrating member 11.
- a magnetic strip 22 is provided in the knitting lock instead of the holding balcony 26 and the stop tooth 14, which acts on a needle channels protruding comb of the vibrating member 11, that allows by braking action of its relative movement to the needle body 1. Due to the additional lateral guidance of the vibrating member 11 in the needle body 1, this design is also used for outside of channels needles, z. B. in warp knitting machines, advantageous.
- Fig. 26 shows how Fig. 25 an alternative attachment of the connecting bracket 8, in which a leg 9 is shorter than the other angled, so that after inserting the bends in the in a side view according to Fig.27 illustrated breakthrough 7 of the needle body 1, a fixation in the longitudinal direction occurs.
- the longer breakthrough 7 in Fig. 28 serves to perform the relative movement of the vibrating member 11 to the needle body 1, so that the first described type with fixed head 10 of the connecting bracket 8 in the swing member 11 is possible.
- Fig. 29 the swing member 11 is shown from the front and rear, between the side view with guide window 13 and, analogous to the needle body, in the rear boundary on both sides mounted guide grooves 16th
- the guide window 13 is slightly angled in the swing member 11, and the support surface extends parallel to it, such that when advancing the swing member 11 of the connecting bracket 8 slightly raises this front, causing the transfer tip 12 performs a small transverse movement.
- Fig. 32 (Side views of the functional unit swing member needle) is also a small in the two end positions of the swing member 11 Transverse movement of the transfer tip 12 is provided during the forward movement of the oscillating member 11. In this case, there is an increase in the sliding surface of the oscillating member in the rear position in a latching point 21 of the deposition 5. When advancing the vibrating member 11, the increase from the latching point 21, whereby the transmission tip 12 is slightly raised, the guide window 13 by an angling the tilting movement follows.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
Description
Einer der ältesten Grundlagen-Erfindungen der Menschheit ist die Stoffherstellung aus gesponnenen Fäden als Web- und Maschenware. Mit einem Webstuhl konnte bereits vor Tausenden von Jahren eine Vorstufe der maschinellen Stofferzeugung angewendet werden, weil die Konstruktion vorwiegend aus Holzteilen bestand. Die mechanisierte Maschenstoff-Erzeugung erforderte jedoch feine Elemente, an denen sich die zuletzt entstandenen Maschen weiterbilden. Diese Nadeln genannten Elemente konnten nur aus Metall hergestellt werden, so dass ihre Entwicklung als Stand der Technik in der Metallbearbeitung gesehen werden kann. So entstanden 1589 erstmals Hakennadeln, auch Spitzen oder Wirknadeln genannt, die Zungennadel 1856 und die Schiebernadel Anfang des 20. Jahrhunderts.One of the oldest basic inventions of humanity is the fabric production from woven threads as woven and knitted fabric. Thousands of years ago, a pre-stage machine-building machine could be used with a loom, because the construction consisted mainly of wooden parts. The mechanized mesh production, however, required fine elements on which the last formed meshes develop. These elements mentioned elements could only be made of metal, so that their development can be seen as state of the art in metalworking. In 1589, for the first time, hook needles, also called spikes or knitting needles, were created, the reed pin in 1856 and the needle at the beginning of the 20th century.
Insbesondere war es die Zungennadel, welche sich für die massenhafte Erzeugung von Strickstoffen dominierend durchsetzte, die Voraussetzung dafür war härtbarer Stahl, der erst ab Mitte des 19.Jahrhunderts in der benötigten Qualität herstellbar war. Bei dieser Technologie ist es ein Vorteil, dass der Faden bei der Maschenbildung zwangsläufig eine Steuerungsaufgabe durch die Bewegung der Zunge übernimmt und dadurch - von Musterungs-Effekten abgesehen - nur ein Steuerfuß an der Nadel vorgesehen sein muss. Außerdem ist die Zungennadel als einbaufertige Funktionseinheit ausgebildet, die sich vom Bedienungspersonal leicht in die Maschine einsetzen und austauschen lässt. Mit zunehmenden Steigerungen der Drehzahlen bei Rundstrickmaschinen und gleichzeitiger Vermehrung der Strick-Systeme erweist sich der beschriebene Vorteil jedoch als Schwachstelle für die Produktionssicherheit. Es wurden daher schon intensive Überlegungen angestellt, neue Wege zu finden, um die lagerungsbedingten Nachteile der Zunge auszuschalten. Dabei fand man als Alternative zur Zungennadeltechnologie zweiteilige Maschenbildungselemente, bei denen der Faden mittels des Hakenteils einer Strick- oder Wirknadel jeweils durch die an der Spitze des Komplementärelementes gehaltenen Masche als Schleife hindurch bewegt wird und eine neue Masche bildet, wobei die alte Masche über den Kopf der Nadel abgeworfen wird. So konnte sich für spezielle Anwendungen, bspw. bei Kettenwirkmaschinen mit den dort extrem kurzen Zykluszeiten dieser Nadeltyp bereits durchsetzen. Der Nachteil dieser Technologie bei Strickmaschinen besteht aber darin, dass für jedes Element eine besondere Steuerbahn für dessen Steuerfuß notwendig ist, die jeweils in den Schloßsystemen untergebracht sein muss. Für die doppelflächige Anwendung mit den dort beengten Schlosskonstruktionen liegt hier ein zusätzliches Problem.In particular, it was the latch needle, which prevailed dominant for the mass production of knitted fabrics, the prerequisite for this was hardenable steel, which could be produced only in the required quality from the middle of the 19th century. With this technology, it is an advantage that the thread inevitably takes over a control task by the movement of the tongue during the stitching and thereby - apart from patterning effects - only one control foot must be provided on the needle. In addition, the latch needle is designed as a ready-to-use functional unit that can easily be used and exchanged by the operator in the machine. With increasing increases in rotational speeds in circular knitting machines and simultaneous multiplication of the knitting systems, however, the described advantage proves to be a weak point for production safety. Therefore, intensive considerations have been made to find new ways to eliminate the storage-related disadvantages of the tongue. In this case, found as an alternative to the reed needle technology two-piece knitting elements in which the thread by means of the hook part of a knitting needle or needle each held by the held at the tip of the complementary mesh as Loop is moved through and forms a new stitch, wherein the old mesh is dropped over the head of the needle. Thus, for special applications, for example in warp knitting machines with the extremely short cycle times, this type of needle could already prevail. The disadvantage of this technology in knitting machines, however, is that for each element a special control track is necessary for its control foot, which must be accommodated in each case in the lock systems. For the double-surface application with the cramped lock constructions there is an additional problem.
Aus der Offenlegungsschrift
Die in der Offenlegungsschrift
Die verbreitete Technologie der Maschenbildung mit Zungennadeln baut auf einem über hundertjährigen Entwicklungszeitraum mit einer Vielzahl verschiedener Maschinenbauarten auf. Um den Vorteil zungenloser Maschenbildungselemente für die vielfältigen Anwendungen mit Hochleistungsmaschinen nutzen zu können, steht nicht so viel Entwicklungszeit mit entsprechend großem Konstruktionsaufwand wie früher zur Verfügung. Die dementsprechend kurze Entwicklungszeit erschwert die schnelle Einführung dieser Technik auf breiter Grundlage.The common technology of stitch formation with latch needles builds on a development period of more than one hundred years with a multitude of different machine types. To use the advantage of tongue-free meshing elements for the various applications with high-performance machines, there is not so much development time with correspondingly large design effort as before available. The correspondingly short development time complicates the rapid introduction of this technique on a broad basis.
Die Aufgabe der im Anspruch 1 gekennzeichneten Erfindung besteht darin, eine Strick- oder Kettenwirkmaschine anzugeben, bei der die Vorteile der Zungennadeltechnik als Funktionseinheit mit den Vorteilen der Schiebernadeln ausnutzbar sind. Dabei soll der Nachteil eines extra gesteuerten Komplementärelementes in bedienungstauglicher Baugröße in die Maschine einsetzen zu müssen vermieden werden.The object of the invention characterized in
Gemäß Erfindung nach Anspruch 1 entsteht eine als Schwinggliednadel zu bezeichnende vierte Nadelkategorie, in welcher der lange Schaft des Schieberelementes sich in ein innerhalb der Nadel hin- und herschwingendes Mini-Platinenglied verwandelt. Dieses wird phasenweise einerseits zusammen mit der Nadel bewegt und andererseits von der Maschine gesteuert, phasenweise angehalten. Vom Standpunkt der Verwirklichung betrachtet ist die Längsführung immer aufwändiger wie die Drehpunktlagerung eines Bauteiles. Mit üblichen Konstruktionsvorbildern wäre dies auch hier so: die Platine müsste einen Führungsansatz aufweisen und mit Nut und Federausführung seitlich gegen Herausfallen aus dem Nadelschaft leichtgängig gesichert sein, was neben diesen Schwierigkeiten in der Massenproduktion die Feinheit der Ausführung begrenzt. Je kleiner die Platine sein soll umso komplexer ist eine massenproduktionstaugliche Lösung zu finden. Wünschenswert wäre aber wegen der Angleichung der Bewegung vom Haltezustand zur Bewegungsphase eine annähernd masselose Ausführung des Schwingelementes. Die Erfindung vereinfacht die problem-behaftete Längslagerung bei kleinster Baugröße dadurch, dass zwischen dem Schwingglied und dem Nadelkörper ein zentraler Verbindungsbügel vorgesehen ist, der sowohl die Relativbewegung des Schwinggliedes zum Nadelkörper als auch seine seitliche Führung, sowie die auf der Gleitfläche in der Nadel, sicherstellt. Auf diesem Wege wird analog zur auf- und zuschwenkenden Zunge ein in der Nadel hin- und herschwingendes Mini-Platinenglied verwirklicht mit dem wichtigen Unterschied, nicht vom Faden, sondern von der Maschine gesteuert zu werden. Die Präzision der Ausführung verlangt nicht höchste Ansprüche, da die in der Maschine vorhandene Genauigkeit nach dem Einsetzen der Nadel in diese von den Nadelkanälen und vom Schlosssystem gegeben ist. Daraus lässt sich eine neue Technologie der Nadelherstellung mit neuen Möglichkeiten der Maschinenkonstruktionen ableiten, die erlaubt, mit weniger spezialisierter Technologie die erforderliche Präzision zu erreichen. Im Vergleich zur Herstellung und Montage der Zunge bei Zungennadeln vereinfacht sich diese drastisch, weil anstelle der komplizierten Gestaltung der Zunge mit verschiedenen Zonen und dem Übergang vom flachen Stängel zum löffelartigen Zungenkopf ein nur einfach strukturiertes Schwingglied tritt. Dabei entspricht der Verbindungsbügel in seiner Funktion der Achse bei einer Zungennadel, um die Schwenkbewegung der Zunge in eine geradlinige Schwingbewegung des Minigliedes zu verwandeln. Komplexe Arbeitsgänge fallen weg und die Montage zur Funktionseinheit lässt die Hochtechnologie aufwändiger Fertigungs- und Montageautomaten durch viel günstigere Vorrichtungs- bzw. Handarbeitsgänge mit der notwendigen Präzision ersetzen. Die erfindungsgemäße Konzeption der Schwinggliednadel lässt Maschinenkonstruktionen auf der Basis von Zungennadeln mit nur einer Schlossbahn zu, wobei die Relativbewegung des Schwinggliedes zur Nadel als Go- und Stop-Funktion mittels zweier Haltebalkone auf einen Stopzahn am Schwingglied wirkend oder durch Bremswirkung in den Nadelkanälen auf das Schwingglied erfolgt. Die bisher koordinierte zweite Steuerbahn entfällt. Hier ist sogar eine der Nadelbewegung entsprechende Selbststeuerung des Schwinggliedes möglich. In Kettenwirkmaschinen, bei denen die Komplementärteile in einem zweiten Barren in Hochgeschwindigkeit phasengenau bewegt werden müssen, wird dieser Vorteil besonders deutlich.According to the invention of
Auf diesem Wege lässt sich der Konstruktionsaufwand für die Vielzahl der Anwendungen bedeutend verringern. Es können dieselben Schlosskonzeptionen mit kleineren Wegen wie bei den zahlreichen Zungennadel-Strickmaschinen zugrunde gelegt werden. Die Anwendung für die zweiflächige Stoffherstellung mit zusätzlicher Rippscheibe bietet sich wegen der geringen Baulänge ebenfalls an.In this way, the design effort for the variety of applications can be significantly reduced. It can be based on the same castle designs with smaller ways as in the numerous tongue-needle knitting machines. The application for the dihedral Fabric production with additional dial is also suitable because of the short length.
Es sind zwar aus der
Auch bei der
Wesentlich für die Lösung der Aufgabe gemäß Erfindung sind jedoch Maschenbildungselemente, in die jeweils ein von der Maschine steuerbares Miniplatinenglied integriert ist.Essential for the solution of the object according to the invention, however, mesh forming elements, in each of which a controllable by the machine Miniplatinenglied is integrated.
Die Erfindungen sind grundsätzlich für alle Maschinenvarianten vorteilhaft anwendbar. Sie bieten insbesondere auch für feinste Teilungen und niederste Maschenhöhen mit dem Ziel fester Maschenstoffe vielseitige Musterungsmöglichkeiten.The inventions are basically applicable to all machine variants advantageous. They offer versatile patterning possibilities, especially for the finest pitches and lowest mesh heights with the goal of strong knit fabrics.
Vorteilhafte Weiterbildungen der Erfindungen sind in den Unteransprüchen 2 bis 14 angegeben:
- Die Weiterbildung nach
Anspruch 2 betrifft die Einwirkung der Maschine auf das Element durch das phasenweise Anhalten des Schwinggliedes (11) mittels eines Stopzahnes (14) von Haltebalkonen (26) der Schlosssysteme.
- The development according to
claim 2 relates to the action of the machine on the element by the phased stopping of the vibrating member (11) by means of a stop tooth (14) of holding balconies (26) of the lock systems.
Vorteilhafte Weiterbildungen der Erfindungen sind in den Unteransprüchen 2 bis 14 angegeben:
- Die Weiterbildung nach
Anspruch 2 betrifft die Einwirkung der Maschine auf das Element durch das phasenweise Anhalten des Schwinggliedes (11) mittels eines Stopzahnes (14) von Haltebalkonen (26) der Schlosssysteme.
- The development according to
claim 2 relates to the action of the machine on the element by the phased stopping of the vibrating member (11) by means of a stop tooth (14) of holding balconies (26) of the lock systems.
Mit der Weiterbildung nach Anspruch 3 wird eine Bremswirkung auf das Schwingglied (11) erreicht.With the development according to
Die Weiterbildung nach Anspruch 4 verwirklicht eine andersartige Bremswirkung auf das Schwingglied (11).The development according to
Die Weiterbildung nach Anspruch 5 betrifft die Anordnung der Haltebalkone (26) im Stricksystem.The development according to
Die Weiterbildung nach Anspruch 6 betrifft die Ausbildung des Nadelkörpers (1).The development according to
Die Weiterbildung nach Anspruch 7 betrifft die Gestaltung des Schwinggliedes (11), bei dem eine Trennungsnut (18) vorgesehen ist, welche die im Schlitz (4) geführte vordere Sektion mit der Übertragungsspitze (12) von der hinteren Sektion mit Anschlagkante (19) und der Befestigungslücke (15) abgrenzt.The development according to
Die Weiterbildung nach Anspruch 8 beschreibt die Befestigung des Verbindungsbügels (8), und zwar entweder mit seinem Kopf im Schwingglied (11) oder mit seinen offenen Schenkeln im Nadelkörper (1).The development according to
Die Weiterbildung nach Anspruch 9 ist ein Alternativvorschlag zum Verbindungsbügel (8), der den mit dem Schwingglied (11) fest verbundenen Führungsfinger (28) aufnimmt.The development according to
Die Weiterbildung nach Anspruch (10) betrifft die Gestaltung der Übertragungsspitze (12) und des Nadelschlitzes (4), die aufeinander abgestimmt sein müssen.The development according to claim (10) relates to the design of the transfer tip (12) and the needle slot (4), which must be coordinated.
Die Weiterbildung nach Anspruch 11 betrifft den Fadenübergang von der Übertragungsspitze zum Nadelhaken (2) und den Platzbedarf des Fadens beim Kuliervorgang.The development according to
Die Weiterbildung nach Anspruch 12 ist eine spezielle Ausbildung des Leitfensters (13), die eine Querbewegung der Übertragungsspitze (12) beim Vorbewegen des Schwinggliedes (11) ermöglicht.The development according to
Die Weiterbildung nach Anspruch 13 ist eine andere Lösung der Querbewegung der Übertragungsspitze (12) bei der Vorbewegung des Schwinggliedes (11).The development according to
Die Weiterbildung nach Anspruch 14 betrifft die zusätzliche Führung des Schwinggliedes (11) durch den Verbindungsbügel (8) und eine spanlose Herstellung der Vertiefungen (7,16) am Schwingglied (11) und am Nadelkörper (1).The development according to
Ausführungsbeispiele der Erfindung werden anhand der
-
Fig. 1 Prinzipdarstellungen der Komponenten der Funktionseinheit Schwinggliednadel, die in der Reihenfolge der bisherigen Maschenbildungselemente die vierte Fortsetzung sein soll. Sie bedeuten eine weniger spezialisierte, fortschrittliche Nadeltechnologie und erweiterte Möglichkeiten für die Konstruktion der Strick- und Wirkmaschinen in zusätzlichen Anwendungsgebieten, und zwarbis 3 -
Fig. 1 eine Seitenansicht und Draufsicht von vorne des Schwinggliedes (11) der Funktions-Einheit Schwinggliednadel in der ersten Ausführung; -
Fig. 2 die Seitenansicht und Draufsicht von oben auf den zentralen Verbindungsbügel (8); -
Fig. 3 die Vorderpartie des Nadelkörpers (1) in einer Seitenansicht; -
Fig. 4 eine Darstellung in Seitenansicht und Draufsicht von oben des Schwinggliedes (11) mit eingeklemmtem Verbindungsbügel (8); -
Fig. 5 die fertig montierte Funktionseinheit; -
Fig. 6 die Seitenansicht und die Draufsicht von oben auf einen Schnitt durch die Befestigungszone bzw. Gleitzone der Führungsvertiefungen (7); -
Fig. 7 und Fig. 8 in Seitenansichten die Möglichkeit, die Führungsvertiefungen (7) am Nadelkörper (1) spanlos durch einen Prägevorgang herzustellen; -
Fig. 9 Prinzipdarstellungen der Maschenbildung in einem Schnitt durch den Nadelkanal;bis 13 -
Fig. 9 die Nadel in der Einlaufzone des Stricksystems; -
Fig. 10 die weitere Drehung des Zylinders; -
Fig. 11 einen Zustand, bei dem bei weiterem Rückzug der Nadel vonFig.10 nachFig.11 kein Haltebalkon vorhanden war; -
Fig. 12 den Zustand des angehaltenen Schwinggliedes (11) an der Unterseite des nächsten Balkons (26); -
Fig. 13 die Schlussphase, also den Zustand vonFig.12 nachFig.13 , in dem kein Haltebalkon (26) mehr vorhanden ist; -
Fig. 14 die Seitenansicht und von vorne den Nadelhaken (2), in 10-facher Vergrößerung; -
Fig. 15 den Blick auf die inneren Funktionsteile des Stricksystems; -
Fig. 16 in zehnfacher Vergrößerung die Beziehung der Haltebalkone (26) zur Anordnung des Stopzahnes (14) am Schwingglied (11).; -
Fig. 17 eine Ausführungsvariante kompakter Bauart für feinste Nadelstärken in einer Seitenansicht und Ansicht von oben des Schwinggliedes (11); -
Fig. 18 in denselben Ansichten den Verbindungsbügel (8); -
Fig. 19 die Durchführung der Vormontage des Verbindungsbügels (8) in den Nadelkörper (1) in einer Seitenansicht; -
Fig. 20 die Funktionseinheit Schwinggliednadel (11) in einer Seitenansicht; -
Fig. 21 eine weitere Ausführungsvariante der Führung des Schwinggliedes in einer Seitenansicht; -
Fig. 22 einen Schnitt durch das Schartenpaar; -
Fig. 23 die Seitenansicht und Ansicht von vorne in 10-facher Vergrößerung, wie vom oberen Nadelhakendurchmesser bis zur Hälfte Material abgenommen wurde; -
Fig. 24 die zweite Bauart der Funktionseinheit Schwinggliednadel in einem Nadelkanal; -
Fig. 25 die Seitenansicht und Draufsicht von oben auf den Nadelkörper (1); -
Fig. 26 in gleichen Ansichten wieFig.25 eine alternative Befestigung des Verbindungsbügels (8); -
Fig. 27 den Durchbruch (7) des Nadelkörpers (1); -
Fig. 28 den längeren Durchbruch (7); -
Fig. 29 die Ansichten auf das Schwingglied (11) von vorn, hinten und der Seite; -
Fig. 30 die Seitenansichten des Schwinggliedes (11) und -
Fig. 31 und Fig. 32 die Seitenansichten der Funktionseinheit Schwinggliednadel in den beiden Endstellungen des Schwinggliedes (11), und zwar zwei verschiedene Ausführungen;
-
Fig. 1 to 3 Schematic representations of the components of the functional unit Schwinggliednadel, in the order of the previous stitch-forming elements to be the fourth sequel. They mean a less specialized, advanced needle technology and extended possibilities for the design of the knitting and knitting machines in additional fields of application -
Fig. 1 a side view and front view of the swing member (11) of the functional unit swing member needle in the first embodiment; -
Fig. 2 the side view and top view of the central connecting bracket (8); -
Fig. 3 the front part of the needle body (1) in a side view; -
Fig. 4 an illustration in side view and top view of the swinging member (11) with clamped connection bracket (8); -
Fig. 5 the fully assembled functional unit; -
Fig. 6 the side view and the top view of a section through the attachment zone or sliding zone of the guide recesses (7); -
FIGS. 7 and 8 in side views the possibility of the guide recesses (7) on the needle body (1) without cutting produced by an embossing process; -
Fig. 9 to 13 Schematic representations of stitch formation in a section through the needle channel; -
Fig. 9 the needle in the inlet zone of the knitting system; -
Fig. 10 the further rotation of the cylinder; -
Fig. 11 a condition in which, with further withdrawal of the needle fromFigure 10 tofig.11 no holding balcony was available; -
Fig. 12 the state of the stopped swing member (11) at the bottom of the next balcony (26); -
Fig. 13 the final phase, ie the state ofFigure 12 toFigure 13 in which there is no longer a holding balcony (26); -
Fig. 14 the side view and from the front the needle hook (2), in 10-fold magnification; -
Fig. 15 the view of the inner functional parts of the knitting system; -
Fig. 16 in tenfold magnification the relationship of the holding balconies (26) for the arrangement of the stop tooth (14) on the vibrating member (11) .; -
Fig. 17 a variant of compact design for finest needle thicknesses in a side view and top view of the swing member (11); -
Fig. 18 in the same views the connecting bracket (8); -
Fig. 19 performing the pre-assembly of the connecting bracket (8) in the needle body (1) in a side view; -
Fig. 20 the functional unit vibrating link needle (11) in a side view; -
Fig. 21 a further embodiment of the guide of the vibrating member in a side view; -
Fig. 22 a section through the pair of nicks; -
Fig. 23 the side view and front view in 10x magnification, as was taken from the upper needle hook diameter to half material; -
Fig. 24 the second type of functional unit vibrating link needle in a needle channel; -
Fig. 25 the side view and top view from above of the needle body (1); -
Fig. 26 in same views asFigure 25 an alternative attachment of the connecting bracket (8); -
Fig. 27 the aperture (7) of the needle body (1); -
Fig. 28 the longer breakthrough (7); -
Fig. 29 the views of the vibrating member (11) from the front, back and side; -
Fig. 30 the side views of the vibrating member (11) and -
Fig. 31 and Fig. 32 the side views of the functional unit swing link needle in the two end positions of the vibrating member (11), namely two different versions;
In der Seitenansicht und Draufsicht gemäß
Gemäß
In
Gemäß
In
In
Während der weiteren Drehung des Zylinders in
Zwischen den Darstellungen gemäß
In der Darstellung gemäß
In
Die Ausführungsvariante laut
Die Vormontage des Verbindungsbügels 8 in den Nadelkörper 1 erfolgt gemäß
Das Schwingglied 11 in
In
In
Im Nadelkörper 1 gemäß
In
Beim Schwingglied 11 in
In den beiden Endstellungen des Schwingliedes 11 im Nadelkörper 1 gemäß
Nach
Claims (14)
punktförmige dünne Führungsscharten (30) vorgesehen sind, innerhalb denen die Absetzung (29) gleitend geführt ist.Machine according to one of claims 1 to 8, characterized in that the oscillating member (11) merges with its rear boundary in a guide finger (28) with lateral settlements (29), which on the inner dimension of the in the opening (7) of the needle (1 ) fastened connecting bracket (8) is tuned, and by in the opening (7) on the outer sides of the needle body (1) in the opening (7) projecting,
punctiform thin guide slots (30) are provided, within which the offset (29) is guided in a sliding manner.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007039973.3A DE102007039973C5 (en) | 2007-08-23 | 2007-08-23 | Knitting or warp knitting machine for the manufacture of knit fabrics with associated vibrating link needles |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2031108A1 true EP2031108A1 (en) | 2009-03-04 |
Family
ID=40121757
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08013081A Withdrawn EP2031108A1 (en) | 2007-08-23 | 2008-07-21 | Weft or warp knitting machine for producing knitwear with corresponding oscillating needle |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2031108A1 (en) |
| DE (1) | DE102007039973C5 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012021252A (en) * | 2010-06-18 | 2012-02-02 | Shima Seiki Mfg Ltd | Compound needle for flat knitting machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3290555A1 (en) * | 2016-09-02 | 2018-03-07 | Ulrich Hofmann | Needle for forming stitches on a weft or warp knitting machine, weft or warp knitting machine with a plurality of such needles and method for producing such a needle |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD93971A (en) | ||||
| BE524809A (en) * | ||||
| DE2241769A1 (en) | 1971-08-28 | 1973-03-01 | Wildt Mellor Bromley Ltd | KNITTING MACHINE |
| DE2245731A1 (en) | 1972-09-18 | 1974-03-28 | Mayer & Cie Maschinenfabrik | Latch needle for circular knitters - with slide held by friction in needle bed guide |
| DE2245842A1 (en) * | 1972-09-19 | 1974-03-28 | Mayer & Cie Maschinenfabrik | Latchless needle - with opening at end provided by a slit with unequal should-er lengths |
| EP1333116A1 (en) | 2000-10-20 | 2003-08-06 | Shima Seiki Mfg., Ltd | Composite needle |
| EP1416078A1 (en) * | 2002-10-31 | 2004-05-06 | Groz-Beckert KG | Stitch forming element for weft or warp knitting machine |
| WO2005017246A2 (en) | 2003-08-02 | 2005-02-24 | Groz-Beckert Kg | Knitting machine or warp knitting machine for machine knitting, comprising associated knitting elements |
| EP1640489A1 (en) | 2003-06-25 | 2006-03-29 | Shima Seiki Manufacturing, Ltd. | Compound needle |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2705605C3 (en) * | 1976-03-05 | 1981-10-22 | Tecnología Industrial, Proyectos y Promociones, S.A., Tippsa, Mataro, Barcelona | Compound needle for knitting machines |
| IT1104303B (en) | 1978-12-21 | 1985-10-21 | Conti Gianni | KNITTING MACHINE WITH SHOVEL NEEDLE COOPERATING WITH EXTERNAL HOOK ELEMENTS |
| JPH0578962A (en) * | 1991-09-17 | 1993-03-30 | Shima Seiki Mfg Ltd | Compound needle for knitting machine |
| JPH07197359A (en) | 1993-12-28 | 1995-08-01 | Etsuzou Sasaki | Shuttle compound needle |
| CN1303273C (en) * | 2001-08-24 | 2007-03-07 | 株式会社岛精机制作所 | Composite knitting needles for knitting machines |
-
2007
- 2007-08-23 DE DE102007039973.3A patent/DE102007039973C5/en not_active Expired - Fee Related
-
2008
- 2008-07-21 EP EP08013081A patent/EP2031108A1/en not_active Withdrawn
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD93971A (en) | ||||
| BE524809A (en) * | ||||
| DE2241769A1 (en) | 1971-08-28 | 1973-03-01 | Wildt Mellor Bromley Ltd | KNITTING MACHINE |
| DE2245731A1 (en) | 1972-09-18 | 1974-03-28 | Mayer & Cie Maschinenfabrik | Latch needle for circular knitters - with slide held by friction in needle bed guide |
| DE2245842A1 (en) * | 1972-09-19 | 1974-03-28 | Mayer & Cie Maschinenfabrik | Latchless needle - with opening at end provided by a slit with unequal should-er lengths |
| EP1333116A1 (en) | 2000-10-20 | 2003-08-06 | Shima Seiki Mfg., Ltd | Composite needle |
| EP1416078A1 (en) * | 2002-10-31 | 2004-05-06 | Groz-Beckert KG | Stitch forming element for weft or warp knitting machine |
| EP1640489A1 (en) | 2003-06-25 | 2006-03-29 | Shima Seiki Manufacturing, Ltd. | Compound needle |
| WO2005017246A2 (en) | 2003-08-02 | 2005-02-24 | Groz-Beckert Kg | Knitting machine or warp knitting machine for machine knitting, comprising associated knitting elements |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012021252A (en) * | 2010-06-18 | 2012-02-02 | Shima Seiki Mfg Ltd | Compound needle for flat knitting machine |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102007039973C5 (en) | 2017-11-02 |
| DE102007039973B3 (en) | 2009-01-15 |
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