EP1929075B1 - Device for processing fibres at the drum of a card - Google Patents
Device for processing fibres at the drum of a card Download PDFInfo
- Publication number
- EP1929075B1 EP1929075B1 EP06761286A EP06761286A EP1929075B1 EP 1929075 B1 EP1929075 B1 EP 1929075B1 EP 06761286 A EP06761286 A EP 06761286A EP 06761286 A EP06761286 A EP 06761286A EP 1929075 B1 EP1929075 B1 EP 1929075B1
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- European Patent Office
- Prior art keywords
- carding
- cylinder
- drum
- gap
- zone
- Prior art date
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/76—Stripping or cleaning carding surfaces; Maintaining cleanliness of carding area
- D01G15/80—Arrangements for stripping cylinders or rollers
- D01G15/805—Arrangements for stripping cylinders or rollers by suction or blowing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/14—Constructional features of carding elements, e.g. for facilitating attachment of card clothing
- D01G15/24—Flats or like members
Definitions
- the present invention relates to apparatus for processing fibers on the drum of a card, in particular for the removal of impurities on the drum of a revolving flat card.
- contaminant in this application encompasses all materials that have a significantly higher specific gravity compared to dissolved (opened) cotton fibers so that they behave differently from cotton fibers under the effect of centrifugal force, for example, trash particles, leaf debris, seed husks, stem remnants , Sand and not opened nits.
- the cotton In the blowroom and carding the cotton is prepared for further processing into a yarn.
- the cotton flakes are taken from bales, cleaned and pre-dissolved.
- the card as the final cleaning step is the heart.
- the cotton is not only cleaned, but dissolved in individual fibers and combined into a single volume. Since the process steps after the carding machine no longer contain any cleaning steps, the quality of the tape is of great importance for the quality of the yarn spun therefrom. Especially dirt particles and nits, which should have been eliminated at the latest on the card, can be recognized directly in the yarn as impurities or thick areas.
- the card has a rotatable drum fitted with a garnish which can be divided into three carding zones: the main carding zone, the pre-carding zone and the post-carding zone.
- the main carding zone may consist of hard covers
- a traveling deck system is the preferred system at least for processing cotton fibers.
- the revolving system consists of 79 to 112 covers, which are combined by a chain or a belt to form a revolving endless belt.
- DE-C-3336323 proposes a device for eliminating impurities such as trash, shell parts u. Like. Before, wherein the device above the pickup, that is arranged in the Nachkardierzone.
- the device has a knife blade which is formed integrally with a suction chamber.
- DE-A-3821771 shows a method for separating waste, wherein the drum of the cotton carda sucks through its rotation at the separator air from the environment through an air gap formed by the drum, which air flows directly into a waste collector.
- EP-B-338 802 shows a complex arrangement of covers upstream of a separation gap, leaving an air supply gap between selected covers.
- EP-B-848 091 the applicant itself shows a fiber-processing machine with a Ausscheidkante, wherein at least one measure is taken to limit a caused by the air discharge pressure drop downstream of the edge or compensate.
- the measure is preferably to air in the. To let space flow downstream from the edge.
- DE-A-10207159 provides in the pre-and / or Nachkardierzone before a plurality of working elements such as Festkardieriana, suction, Ausscheidemesser ago, wherein at least two working elements, a module is formed.
- the invention is characterized in that in the pre- and / or Nachkardierzone each have at least two modules are provided for the excretion of foreign bodies (contaminants) such as trash and / or for the excretion of Nissen.
- two modules are provided in the Vorkardierzone, each comprising a Festkardierelement, a suction hood and a pressure element. These modules are designed to improve the excretion of Foreign bodies such as trash, seed pieces, leaf debris and the like. Like. Allow.
- the object of the invention is to improve the effect of the entire carding zone as the sum of the individual partial zones, and thus to improve the effect of the pre-carding zone and the post-carding zone.
- the invention provides a device for processing fibers on the drum of a revolving flat card with a main carding zone, a pre-carding zone and a post-carding zone.
- a carding element is provided in the post-carding zone such that the fibers are processed by this element after passing the separation modules and before they reach the pick-up.
- the condition, especially the orientation, of the removed fibers is essentially determined by the processing of the last-mentioned carding element.
- an air supply is provided after the first excretion module and before the last excretion module.
- FIG. 1 shows a revolving flat card, for example the Rieter card C60 with a working width of 1.5 m. Fiber flakes are transported through transport channels through the various Putzereirea mattern (not shown) and finally fed to the hopper 16 of the card.
- the shaft 16 in FIG. 1 is designed as a so-called "cleaner shaft” with a cleaning module between the shaft top and the manhole base. However, this is not essential for the present invention, instead of a cleaner shaft and a normal hopper can be provided.
- the shaft then passes the fiber flakes to the card as cotton wool, namely to a known feed device, which feeds the cotton into the card at a predetermined speed.
- the feeder feeds the fiber flakes to a licker-in module 3, which in the illustrated embodiment has three lickerins.
- the lickerins open the fiber flakes and remove some of the dirt particles.
- the last licker-in roller passes the carding drum 1.
- the carding drum cooperates with the covers 7 of a revolving flat-top aggregate 2, thereby further parallelizing the fibers.
- the covers are cleaned by a cover cleaning 14 and possibly ground with a grinding device.
- After the fibers have partially carried out several cycles on the card drum they are removed by the pickup 4 of the card drum, fed to the discharge area (5) and finally deposited as a card sliver in a can in a pot (not shown).
- the traveling lid unit 2 has, together with the drum 1, the function, the dissolution of the flakes into individual fibers, removal of impurities and dust, elimination of very short fibers, the dissolution of nits and the parallelization of the fibers.
- the region 8 of the main carding zone can be defined with an angle ⁇ . This area extends from the point where the first lid is placed in working position to the point where the last lid leaves the working position. Viewed in the direction of rotation of the drum, the pre-carding zone is located before the main carding zone and the post-carding zone is after the main carding zone.
- the cover 7 are moved with an endless belt or a chain over pulleys 6 with a drive on the drum surface, mostly against the direction of rotation of the drum.
- the underside of the lid is provided with a set, for example with a sawtooth or flexible sets in the form of check mark, with alternative forms of trimmings come into question.
- the drum also has a set that works with the lid. Between the drum and the flat set is a gap called the carding nip.
- the lids run over two flexible bows, which are arranged on each side of the drum.
- the flexible sheet can be provided with means (not shown) for adjusting the sheets, so that an accurate adjustment of the carding gap can be made.
- This carding nip is normally selected over almost the entire main carding zone so that the lids are set at a constant distance from the drum.
- the gap can also open - the carding gap is greater - or closing - the carding gap is smaller - to be set.
- the size of the carding nip is, for example, between 0.10 to 0.30 mm for cotton or to 0.40 mm for chemical fibers in the case of a revolving flat card.
- the carding drum has a diameter D and a working width A (not shown in FIG. 1 ), wherein the working width A is given by the axial length of the garnished surface of the drum.
- the working width of the drum has been increased from the usual value in the range of 1 m to 1.5 m.
- the diameter of the drum is reduced from the usual 1.3 m to about 0.814 m.
- a card with a reduced drum diameter is preferably driven at a speed such that the peripheral speed of the drum set is equal to the peripheral speed of the drum set of a conventional card.
- the resulting centrifugal force at the circumference of the drum of a "small" card is significantly higher. Due to the changed geometry and the corresponding changed processing parameters, the card can process more than 200 kg / h of cotton today.
- FIG. 2 now shows a schematic opposite to the FIG. 1 modified arrangement according to the present invention.
- the guide plate 20 and the suction hood 22 also functional, compared to the FIG. 1 have remained unchanged, they are indicated in both figures with the same reference numerals.
- This element is mainly used to catch the dirt particles that have been released by the revolving lids.
- dirt particles from the environment of the drum 1 can be additionally dissipated, this function of the suction hood is of no great importance and the suction hood 22 is therefore not counted among the separation modules.
- the separation modules 30 and 32, the carding segment 34 and the guide element 36 each form a structural unit, which are fastened at their ends to a respective arch 40 (only a sheet 40 in the FIG. 2 visible).
- the bows 40 are fastened in the carding frame (not shown) by means of bolts (not shown) which cooperate with receptacles 42 on the respective bows. Since the general structure of module 30 is substantially the same as the general structure of module 32, only module 30 will be described below. The description also applies to the module 32.
- the element 70 is immediately adjacent to the separating slit 62.
- the wall elements 54, 56 are independent of each other, via their respective foot sections 66, 72 on the arc 40 (FIG. Fig. 2 ), in each case such that the distance between the foot section and the drum set can be set selectable.
- Many fastening methods are known to those skilled in the art, which allow the required adjustability. No specific variant is shown or described here, since the selection in and of itself makes no contribution to the invention.
- the elastic connection 60 is the mutual one Adjustment of the two wall parts 54, 56 must allow for ensuring a tight connection between these parts at their mutual points of contact.
- the element 70 is a carding strip.
- the structuring of the surface 71 is thus given by the teeth of the carding strip 70.
- the function of this element in the separation module can be explained relatively easily on the basis of the known structure of a carding strip. Subsequently, alternative structures for the surface 71 will be discussed.
- the FIG. 4 shows schematically (in principle) the flow conditions in the carding nip K between the carding strip 70 and the drum set with lateral surface 1A.
- the FIG. 4 also shows examples of setting parameters that can be used for a carding machine with a drum diameter of 814 mm, especially when choosing a conventional carding strip with a width B of the clothing strip of 30 mm.
- the operating direction of rotation of the drum is indicated by a curved arrow.
- the carding position of the clothing teeth of the carding strip is indicated schematically in that the tip of each tooth is directed against the drum rotation direction.
- the Gamitur tip of the strip form a lateral surface lying in a plane 74, and the central longitudinal axis of this lateral surface in a circle 75, which is concentric with the drum 1, one can, for example, a gap width of 0.35 mm in between adjust this longitudinal axis and the lateral surface of the drum set.
- the flakes have been largely dissolved, with the covers 7 being unable to pick up any trash particles and impurities and remove them from the card. By dissolving the flakes impurities ("particles”) were released.
- both materials are subjected to a high centrifugal force, the released particles tend to move radially outward in the carding nip.
- the lanes between the clothing tips of the carding strip 70 allow this radial displacement of the particles, while the fibers of the flakes tend to catch on the clothing surfaces, so that they are prevented from free radial displacement. Many particles therefore pass directly from the lanes of the clothing strip into the separation gap 62.
- the structuring of the surface 71 should be chosen such that it tends to allow the particles to "bleed" (with relatively high specific gravity) and make it difficult to fiber out. It can only be spoken of tendencies, because the exact selectivity is not possible. Some of the fairies will still be associated with the good fibers to remain in the drum set while some fibers will penetrate the set of the strip 70 with the particles, with the shorter (less valuable) fibers being able to with the particles to fly outside. It will therefore be clear that a strip of teeth could be used "inverted” with respect to the carding position and nevertheless function similarly in terms of precipitation selectivity. Under these circumstances, however, the strip would not contribute to the degree of resolution or parallelization of the processed fibers. If no further resolution (eg of neps) or parallelization is necessary in the module 30, a non-carding, structured area 71 can be used. Suggestions for such areas are in EP-A-388 791 listed.
- the carding element 70 comprises a support rod 80 with a dovetail-shaped receptacle for fittings 82.
- the rod 80 viewed in its longitudinal direction, extends over the entire working width of the drum and is over its entire length provided with spacers 84, 86, wherein the two middle spacers 86 are hook-shaped and together form a receptacle for a mounting rail 88.
- the rail 88 has distributed over its length openings 90, each with are threaded. After insertion of the rod 88 into the receptacle, the apertures 90 face the apertures 92 provided in the foot portion 72. Through each opening 92, a respective bolt 94 can be guided to cooperate with the thread of the corresponding opening 90.
- the rail 88 is pressed firmly against the hook-shaped spacers 86 and these are firmly clamped between the rail 88 and the foot section 72.
- Access to the bolts 94 can be ensured via holes 96 in the wall part 56, these holes preferably being closed by means of a suitable cover 98 during operation.
- threaded pins can be used, which are glued into the threaded hole 90 of the rail and ground down flush. Since this part can be guided from below through the openings 92, only one nut has to be guided through the opening 96 and fastened to the grub screws for the connection.
- the conditions in the carding nip in the vicinity of the knife blade 64 are shown schematically in FIG FIG. 6 shown.
- the lateral surface of the drum set is again denoted by reference numeral 1A. It is assumed that the blade 64 is attached to the foot part 66, so that the distance y between the knife edge and the lateral surface 1A is predetermined, for example in the range 0.2 to 0.6 mm, preferably about 0.3 to 0.5 mm.
- the distance between the adjacent edge region of the strip 70 and the lateral surface 1A is denoted by z and is, for the reasons mentioned above, usually slightly larger than the distance y, for example in the range 0.5 to 1 mm.
- the guide surface 76 forms a curved surface which is arranged approximately concentrically with the drum 1.
- This baffle has, in particular, an effect on the air flow in the carding nip, after a part of the air quantity has been peeled off from the separating gap 62 on the blade 64 upstream and in the cavity 58 (FIG. Fig. 3 ) was discharged.
- an increased distance between the guide surface 76 and the lateral surface is preferred 1A provided.
- the distance between the guide surface 76 and lateral surface 1A should not be much larger than the distance y.
- the attachment of the guide element on the foot part 66 thus preferably results in a small enlargement x of the carding gap downstream of the blade 64, for example in the range 0.15 to 0.25 mm.
- the good fibers passing the knife blades of modules 30 and 32 have therefore twice been subjected to the turbulent flows near these blades.
- the baffles 68 of the modules are not designed to process the fibers to restore order to the batt on the drum surface, but rather to re-control the restless air currents.
- the structured area 71 (FIG. Fig. 3 ) is formed by a carding strip, it must be expected that the fibers lose their order again during the excretion partially. Any loss of fiber order in the nonwoven to be processed results in an increase in the number of nits in the final product, especially when processing longer, finer (ie, more valuable) fibers.
- the carding segment 34 viewed in the fiber flow or drum rotation direction, is located behind the (downstream of) the last separation module (in FIG Fig. 2 , after the module 32) is provided.
- the segment 34 is provided in the illustrated embodiment with a single carding element.
- This element preferably has a peak density greater than 300 ppsi (points per square inch), for example a peak density of 660 ppsi. If sufficient space is available, several carding elements can be used in the segment 34. Experiments have shown, however, that the required rearrangement of the fibers prior to entry into the take-off zone can be effected by a single carding element.
- the guide member 36 contributes nothing to the processing of the fibers, but is designed to initiate the fiber / air flow clean in the gusset between the drum 1 and the pickup 4, if possible without disturbing the previously achieved order of fibers.
- the effect of the two separation modules 30 and 32 must now be assessed not in the total amount of precipitated material, but in the composition of a given discharge quantity, the higher the proportion of impurities in the outlet the more successful (selective) has worked the separation system.
- the amount of waste discharged in a module can be increased by increasing the width of the gap between the working element preceding the separating slit and the drum set.
- the selectivity is increased by reducing this width.
- the casing seal between modules 30 and 32 is removed so that the space between these modules as the air supply channel 80 (FIG. Fig. 2 ):
- the air introduced via the duct is preferably evenly distributed over the working width.
- the amount of air that is introduced into the carding nip via this channel depends on the prevailing pressure conditions in the carding nip and is therefore largely "self-adjusting". As more air is peeled off by the blade in the module 30, the pressure in the subsequent section of the carding nip drops and it introduces more "false” air through the channel 80 into the carding nip. However, much of this newly introduced air is immediately peeled off again in module 32, helping to maintain stable flow conditions in this module.
- the benefits of the invention are not necessarily to be seen in maximizing the amount of waste but in improving (maximizing) the selectivity. This makes it possible to optimally utilize the limited space in the Nachkardierzone, especially when using a drum with a reduced diameter. However, it is important to realize that even with the use of a conventional drum of larger diameter, the precipitation of impurities at the expense of the fiber order is performed, and therefore measures must be taken to restore the required fiber order before the forwarded from the drum fleece for Customer arrives.
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Description
Die vorliegende Erfindung betrifft Vorrichtungen zum Verarbeiten von Fasern an der Trommel einer Karde, insbesondere zur Ausscheidung von Verunreinigungen an der Trommel einer Wanderdeckelkarde. Der Begriff "Verunreinigung" umfasst in dieser Anmeldung alle Materialien, die im Vergleich mit aufgelösten (geöffneten) Baumwollfasern ein wesentlich höheres spezifisches Gewicht aufweisen, so dass sie sich anders als Baumwollfasern unter der Wirkung der Zentrifugalkraft verhalten, beispielsweise Trashpartikel, Blattreste, Samenschalen, Stengelreste, Sand und nichtgeöffnete Nissen.The present invention relates to apparatus for processing fibers on the drum of a card, in particular for the removal of impurities on the drum of a revolving flat card. The term "contaminant" in this application encompasses all materials that have a significantly higher specific gravity compared to dissolved (opened) cotton fibers so that they behave differently from cotton fibers under the effect of centrifugal force, for example, trash particles, leaf debris, seed husks, stem remnants , Sand and not opened nits.
In der Putzerei und Karderie wird die Baumwolle für die weitere Bearbeitung zu einem Garn vorbereitet. Die Baumwollflocken werden von Ballen abgenommen, gereinigt und voraufgelöst. Die Karde als letzter Reinigungsschritt ist das Herzstück. Hier wird die Baumwolle nicht nur gereinigt, sondern in Einzelfasern aufgelöst und zu einem Band zusammengefasst. Da die Verfahrensschritte nach der Karde keine Reinigungsschritte mehr enthalten, ist die Qualität des Bandes in grossem Masse für die Qualität des daraus gesponnenen Garns entscheidend. Vor allem Schmutzpartikel und Nissen, die spätestens auf der Karde hätten eliminiert werden sollen, sind direkt im Garn als Verunreinigungen oder Dickstellen wieder erkennbar.In the blowroom and carding the cotton is prepared for further processing into a yarn. The cotton flakes are taken from bales, cleaned and pre-dissolved. The card as the final cleaning step is the heart. Here, the cotton is not only cleaned, but dissolved in individual fibers and combined into a single volume. Since the process steps after the carding machine no longer contain any cleaning steps, the quality of the tape is of great importance for the quality of the yarn spun therefrom. Especially dirt particles and nits, which should have been eliminated at the latest on the card, can be recognized directly in the yarn as impurities or thick areas.
Die Karde weist eine drehbare, mit einer Garnitur bestückte Trommel auf, die in drei Kardierzonen eingeteilt werden kann: die Hauptkardierzone, die Vorkardierzone und die Nachkardierzone. Obwohl die Hauptkardierzone aus Festdeckeln bestehen kann, ist zumindest für die Bearbeitung von Baumwollfasern ein Wanderdeckelsystem das bevorzugte System. Das Wanderdeckelsystem besteht je nach Fabrikat der Karde aus 79 bis 112 Deckeln, die durch eine Kette oder einen Riemen zu einem umlaufenden Endlosband zusammengefasst sind. Dabei sind 20 bis 50 Deckel ständig in Arbeitsposition. In Arbeitsposition stehen die Deckel dann, wenn sie mit ihrer Garniturseite gegenüber der Trommelgarnitur angeordnet sind. Seit mehr als vierzig Jahren gehört es nun zum Stand der Technik in der Gestaltung der Baumwollkarde Vorrichtungen zur Ausscheidung von Verunreinigungen in der Vor- bzw. Nachkardierzone vorzusehen.The card has a rotatable drum fitted with a garnish which can be divided into three carding zones: the main carding zone, the pre-carding zone and the post-carding zone. Although the main carding zone may consist of hard covers, a traveling deck system is the preferred system at least for processing cotton fibers. Depending on the make of the card, the revolving system consists of 79 to 112 covers, which are combined by a chain or a belt to form a revolving endless belt. There are 20 to 50 lids constantly in working position. In working position, the lids are then when they are arranged with their clothing side opposite the drum set. For more than forty years now it has been state of the art in the design of cotton carding devices to provide for the elimination of impurities in the pre- and Nachkardierzone.
Die Erfindung hat als Aufgabe die Wirkung der gesamte Kardierzone als Summe der einzelnen Teilzonen, und damit die Wirkung der Vorkardierzone und der Nachkardier-zone zu verbessern.The object of the invention is to improve the effect of the entire carding zone as the sum of the individual partial zones, and thus to improve the effect of the pre-carding zone and the post-carding zone.
Die Erfindung sieht eine Vorrichtung zur Bearbeitung von Fasern an der Trommel einer Wanderdeckelkarde mit einer Hauptkardierzone, einer Vorkardierzone und einer Nachkardierzone vor. In der Nachkardierzone sind mehrere Ausscheidemodule zur Ausscheidung von Verunreinigungen vorgesehen. Ein Kardierelement ist derart in der Nachkardierzone vorgesehen, dass die Fasern durch dieses Element bearbeitet werden, nachdem sie an den Ausscheidemodulen vorbeigefahren sind und bevor sie den Abnehmer erreichen. Der Zustand, vor allem die Ausrichtung, der abgenommenen Fasern wird im wesentlichen durch die Bearbeitung des zuletzt genannten Kardierelements bestimmt. In der bevorzugten Ausführung wird eine Luftzufuhr nach dem ersten Ausscheidemodul und vor dem letzten Ausscheidemodul vorgesehen.The invention provides a device for processing fibers on the drum of a revolving flat card with a main carding zone, a pre-carding zone and a post-carding zone. In the Nachkardierzone several separation modules are provided for the elimination of impurities. A carding element is provided in the post-carding zone such that the fibers are processed by this element after passing the separation modules and before they reach the pick-up. The condition, especially the orientation, of the removed fibers is essentially determined by the processing of the last-mentioned carding element. In the preferred embodiment, an air supply is provided after the first excretion module and before the last excretion module.
Anhand der Figuren und Beispiele werden weitere Merkmale der Erfindung erläutert.
Figur 1- Schematische Seitenansicht einer Karde.
- Figur 2
- Schematische Seitenansicht der Nachkardierzone einer Karde mit einer Vorrichtung gemäss der vorliegenden Erfindung.
Figur 3- Darstellung im Querschnitt eines Ausscheidemoduls zur Verwendung in einer Vorrichtung gemäss der
Figur 2 . Figur 4- Prinzipskizze zur Darlegung der Strömungsverhältnisse im Kardierspalt zwischen einem Kardierelement und der Trommelgarnitur in der
.Figur 3 Figur 5- Detail einer Befestigung für ein Kardierelement zur Verwendung in einem Modul gemäss der
.Figur 3 Figur 6- Prinzipskizze zur Darlegung der Strömungsverhältnisse im Kardierspalt zwischen dem Leitelement und der Trommelgarnitur in der
.Figur 3
- FIG. 1
- Schematic side view of a card.
- FIG. 2
- Schematic side view of Nachkardierzone a card with a device according to the present invention.
- FIG. 3
- Representation in cross section of a separation module for use in a device according to the
FIG. 2 , - FIG. 4
- Schematic diagram to illustrate the flow conditions in the carding gap between a carding and the drum set in the
FIG. 3 , - FIG. 5
- Detail of a fastening for a carding element for use in a module according to the
FIG. 3 , - FIG. 6
- Schematic diagram to illustrate the flow conditions in the carding gap between the guide element and the drum set in the
FIG. 3 ,
Die Speisevorrichtung speist die Faserflocken zu einem Vorreissermodul 3, der in der dargestellten Ausführung drei Vorreisser aufweist. Die Vorreisser öffnen die Faserflocken und entfernen einen Teil der Schmutzpartikel. Die letzte Vorreisserwalze übergibt die Fasern an die Kardentrommel 1. Die Kardentrommel arbeitet mit den Deckeln 7 eines Wanderdeckelaggregats 2 zusammen und parallelisiert hierbei die Fasern noch weiter. Die Deckel werden durch eine Deckelreinigung 14 gereinigt und eventuell mit einer Schleifvorrichtung nachgeschliffen. Nachdem die Fasern zum Teil mehrere Umläufe auf der Kardentrommel durchgeführt haben, werden sie vom Abnehmer 4 von der Kardentrommel abgenommen, dem Auslaufbereich (5) zugeführt und schliesslich als Kardenband in einem Kannenstock in einer Kanne abgelegt (nicht gezeigt).The feeder feeds the fiber flakes to a licker-in
Das Wanderdeckelaggregat 2 hat zusammen mit der Trommel 1 die Funktion, die Auflösung der Flocken zu Einzelfasern, Ausscheidung von Verunreinigungen und Staub, Eliminierung von sehr kurzen Fasern, die Auflösung von Nissen und die Parallelisierung der Fasern. Der Bereich 8 der Hauptkardierzone kann mit einem Winkel α definiert werden. Dieser Bereich erstreckt sich von der Stelle, an der der erste Deckel in Arbeitsposition gesetzt wird, bis zu dem Punkt, an dem der letzte Deckel die Arbeitsposition verlässt. In der Drehrichtung der Trommel betrachtet, ist die Vorkardierzone vor der Hauptkardierzone und die Nachkardierzone nach der Hauptkardierzone angeordnet.The traveling lid unit 2 has, together with the
Die Deckel 7 werden mit einem Endlosriemen oder einer Kette über Umlenkrollen 6 mit einem Antrieb über die Trommeloberfläche fortbewegt, meistens gegen die Drehrichtung der Trommel. Die Unterseite der Deckel ist mit einer Garnitur versehen, zum Beispiel mit einer Sägezahngarnitur oder flexiblen Garnituren in Form von Häkchen, wobei auch alternative Formen von Garnituren in Frage kommen. Auch die Trommel hat eine Garnitur, die mit dem Deckel zusammenarbeitet. Zwischen der Trommel- und der Deckelgarnitur ist ein Spalt, der Kardierspalt genannt wird. Die Deckel laufen über zwei Flexibelbogen, die an jeder Seite der Trommel angeordnet sind. Der Flexibelbogen kann mit Mitteln (nicht gezeigt) zum Einstellen der Bogen versehen werden, so dass eine genaue Einstellung des Kardierspalts vorgenommen werden kann. Dieser Kardierspalt wird normalerweise über fast die ganze Hauptkardierzone derart gewählt, dass die Deckel mit einem gleich bleibenden Abstand zur Trommel eingestellt sind. Allerdings kann der Spalt auch öffnend - der Kardierspalt wird grösser - oder schliessend - der Kardierspalt wird kleiner - eingestellt werden. Die Grösse des Kardierspalts liegt bei einer Wanderdeckelkarde beispielsweise zwischen 0.10 bis 0.30 mm für Baumwolle oder bis 0.40 mm für chemische Fasern.The
Die Kardentrommel hat einen Durchmesser D und eine Arbeitsbreite A (nicht gezeigt in
In der Karde gemäss der
- eine Leitplatte bzw.
Verdeckelement 20, welche(s) in den Zwickel hineinragt, wo sich dieDeckel 7 des Wanderdeckelaggregates 2 der Trommel 1: annähern oder bei umgekehrter Laufrichtung der Deckel, sich von der Trommel wegbewegen würden; eine Absaughaube 22 eventuell mit einemMesser 23 bestückt, welche sich unmittelbar ander Leitplatte 22 anschliesst;ein Ausscheidemodul 24;ein Kardiersegment 26, undeine Absaugeinheit 28, welche dem Zwickelbereich zwischen der Trommel 1und dem Abnehmer 4 zugeordnet ist und ausserdem eine Leitfläche an der Trommel bildet.
- a guide plate or cover
element 20, which (s) protrudes into the gusset, where thecover 7 of the traveling lid unit 2 of the drum 1: approach or in the reverse direction of the lid would move away from the drum; - a
suction hood 22 may be equipped with aknife 23, which adjoins directly to theguide plate 22; - a
separation module 24; - a carding
segment 26, and - a
suction unit 28, which is associated with the gusset area between thedrum 1 and thepickup 4 and also forms a guide surface on the drum.
Die
Die Anordnung gemäss der
eine Absaughaube 22ein erstes Ausscheidemodul 30;ein zweites Ausscheidemodul 32;ein Kardiersegment 34, undein Leitelement 36, welches in den vorerwähntenZwickel zwischen Trommel 1 und Abnehmer 4 hineinragt.
- a
suction hood 22 - a
first separation module 30; - a
second separation module 32; - a carding
segment 34, and - a
guide element 36 which projects into the aforementioned gusset between thedrum 1 and thepickup 4.
Die Ausscheidemodule 30 bzw. 32, das Kardiersegment 34 und das Leitelement 36 bilden je eine Baueinheit, die an ihren Enden auf je einem Bogen 40 befestigt sind (nur ein Bogen 40 in der
Das Ausscheidemodul 30, 32 ist in der
ein erstes Teilprofil 54 undein zweites Teilprofil 56, die zusammen ein Schmutzabfuhrrohr mit einem kanalförmigen Hohlraum 58 bilden;ein elastisches Befestigungselement 60, welches dazu dient die 54, 56 zusammenzuhalten und dadurchTeilprofile den Hohlraum 58 zu bilden;ein Ausscheidespalt 62, welcher den Kardierspalt K für Luftströmungenmit dem Hohlraum 58 verbindet;eine Messerklinge 64, die in einer dafür gebildeten Aufnahme in einerFusspartie 66 desTeilprofils 54 befestigt ist;eine Leitfläche 68, welche der Trommelgarnitur gegenübersteht, undein Element 70 mit einerstrukturierten Fläche 71,wobei das Element 70 derart aneiner Fusspartie 72 des Wandelements 56 angebracht ist, dass dieFläche 71 der Trommelgarnitur gegenübersteht.
- a first sub-profile 54 and a second sub-profile 56, which together form a dirt removal tube with a channel-shaped
cavity 58; - an
elastic fastener 60 which serves to hold the sub-profiles 54, 56 together and thereby form thecavity 58; - a
separation gap 62 connecting the carding gap K for airflows to thecavity 58; - a
knife blade 64 secured in a receptacle formed therefor in afoot portion 66 of the sub-profile 54; - a
guide surface 68, which faces the drum set, and - a
member 70 having atextured surface 71, themember 70 being attached to afoot portion 72 of thewall member 56 such that thesurface 71 faces the drum assembly.
Es ist zu bemerken, dass das Element 70 unmittelbar am Ausscheidespalt 62 angrenzt. Die Wandelemente 54, 56 sind unabhängig voneinander, über deren jeweiligen Fusspartien 66, 72 am Bogen 40 (
Einfachheitshalber wird vorerst angenommen, das Element 70 sei ein Kardierstreifen. Die Strukturierung der Fläche 71 wird somit durch die Zähne des Kardierstreifens 70 gegeben. Die Funktion dieses Elements im Ausscheidemodul kann anhand der bekannten Struktur eines Kardierstreifens relativ leicht erklärt werden. Anschliessend wird auf Alternativstrukturen für die Fläche 71 eingegangen.For the sake of simplicity, it is assumed for the time being that the
Die
Wenn nun angenommen wird, die Gamiturspitzen des Streifens bilden eine Mantelfläche, die in einer Ebene 74 liege, und die mittlere Längsachse dieser Mantelfläche in einem Kreis 75 liege, welcher mit der Trommel 1 konzentrisch sei, kann man zum Beispiel eine Spaltbreite von 0.35 mm zwischen dieser Längsachse und der Mantelfläche der Trommelgarnitur einstellen. Es ergibt sich dadurch in den Randbereichen des Streifens eine grössere Spaltbreite, wie aus der
Daraus folgt, dass die Strukturierung der Fläche 71 derart gewählt werden sollte, dass sie tendenziell das "Ausscheren" der Partikel (mit relativ hohem spezifischen Gewicht) ermöglicht und das Ausscheren von Fasern erschwert. Es kann hier nur von Tendenzen gesprochen werden, weil die genaue Selektivität nicht möglich ist. Manche Partykeln werden noch derart mit den Gutfasern verbunden sein, dass sie in der Trommelgarnitur bleiben, während sich gewisse Fasern in die Garnitur des Streifens 70 mit den Partikeln eindringen , wobei eher die kürzeren (weniger wertvollen) Fasern in der Lage sind, mit den Partikeln nach aussen zu fliegen. Es wird daher klar sein, dass ein Streifen mit Zähnen gegenüber der Kardierstellung "umgekehrt" eingesetzt werden könnte und trotzdem, was die Selektivität der Ausscheidung anbelangt, ähnlich funktionieren. Der Streifen würde aber unter diesen Umständen nichts zum Auflösungsgrad bzw. Parallelisierungsgrad der bearbeiteten Fasern beitragen. Sofern im Modul 30 keine weitere Auflösung (z. B. von Nissen) bzw. Parallelisierung notwendig ist, kann eine nicht-kardierende, strukturierte Fläche 71 verwendet werden. Vorschläge für derartige Flächen sind in
Die
Die Verhältnisse im Kardierspalt in der Nähe der Messerklinge 64 sind schematisch in der
Die Leitfläche 76 bildet ein gekrümmte Fläche die ungefähr konzentrisch mit der Trommel 1 angeordnet ist. Diese Leitfläche hat insbesondere eine Auswirkung auf die Luftströmung im Kardierspalt, nachdem ein Teil der Luftmenge stromaufwärts vom Ausscheidespalt 62 an der Klinge 64 abgeschält und im Hohlraum 58 (
Die Ausscheidemenge kann auf mindestens 3 Arten beeinflusst werden:
- durch eine Einstellung von y und z und/oder
- durch die Auswahl der Spitzendichte des Kardierstreifens 70 und/oder
- durch die Breite C des Ausscheidespaltes 62.
- by setting y and z and / or
- by selecting the peak density of the carding
strip 70 and / or - by the width C of the separating slit 62.
Die Gutfasern, die sich an den Messerklingen der Module 30 und 32 vorbeibewegen, sind daher zweimal den unruhigen Strömungen in der Nähe dieser Klingen unterworfen worden. Die Leitfläche 68 der Module sind nicht dazu konzipiert, die Fasern zu verarbeiten, um wieder Ordnung ins Vlies auf der Trommeloberfläche zu bringen, sondern eher die unruhigen Luftströmungen wieder unter Kontrolle zu bringen. Auch wenn im Modul 32 (
Das Leitelement 36 trägt nichts weiter zur Bearbeitung der Fasern bei, sondern ist dazu konzipiert die Faser-/Luftströmung sauber in den Zwickel zwischen der Trommel 1 und dem Abnehmer 4 einzuleiten, möglichst ohne die vorher erzielte Faserordnung zu stören.The
Die Wirkung der beiden Ausscheidemodule 30 bzw. 32 muss nun nicht in der Gesamtmenge des ausgeschiedenen Materials, sondern in der Zusammensetzung einer gegebenen Abgangmenge beurteilt werden, je höher der Anteil der Verunreinigungen im Abgang desto erfolgreicher (selektiver) hat das Ausscheidesystem gearbeitet. Die in einem Modul ausgeschiedene Abgangmenge kann dadurch erhöht werden, dass die Breite des Spalts zwischen dem, dem Ausscheidespalt vorangehenden, Arbeitselement und der Trommelgarnitur vergrössert wird. Die Selektivität wird dadurch erhöht, dass diese Breite verringert wird. Durch die Verwendung zweier Module ist es möglich, eine gewünschte Abgangmenge auf die beiden Module aufzuteilen, dafür aber die Spaltbreiten (Einstellungen) der Arbeitselemente zu verringern und die Selektivität damit zu erhöhen. Daraus folgt aber, dass das erste Modul 30 eine relativ hohe Luftmenge aus dem Kardierspalt entfernt. Es steht unter Umständen dann für das zweite Modul 32 zu wenig Luft zur Verfügung, um die unter den sonst gegebenen Bedingungen optimale Arbeitsweise zu gewährleisten.The effect of the two
Um diese unerwünschte Wechselwirkung zu unterbinden, wird in der bevorzugten Ausführung die Verschalungsdichtung zwischen den Modulen 30 und 32 entfernt bzw. abgeschwächt, so dass der Raum zwischen diesen Modulen als Luftzufuhrkanal 80 (
Die Vorteile der Erfindung sind nicht unbedingt in einer Maximierung der Abgangmenge, sondern in einer Verbesserung (bis zur Maximierung) der Selektivität zu sehen. Dadurch ist es möglich, die engen Platzverhältnisse in der Nachkardierzone optimal auszunutzen, speziell bei der Verwendung einer Trommel mit reduziertem Durchmesser. Wesentlich ist aber die Erkenntnis, dass auch bei der Verwendung einer konventionellen Trommel grösseren Durchmessers, das Ausscheiden von Verunreinigungen auf Kosten der Faserordnung durchgeführt wird, und dass deshalb Massnahmen getroffen werden müssen, um die erforderliche Faserordnung wiederherzustellen, bevor das von der Trommel weitergeleitete Vlies zum Abnehmer gelangt.The benefits of the invention are not necessarily to be seen in maximizing the amount of waste but in improving (maximizing) the selectivity. This makes it possible to optimally utilize the limited space in the Nachkardierzone, especially when using a drum with a reduced diameter. However, it is important to realize that even with the use of a conventional drum of larger diameter, the precipitation of impurities at the expense of the fiber order is performed, and therefore measures must be taken to restore the required fiber order before the forwarded from the drum fleece for Customer arrives.
Claims (11)
- A device for processing fibres on the cylinder (1) of a revolving flat card comprising a main carding zone, a pre-carding zone and a post-carding zone, wherein a plurality of separation modules (31, 32) for separating impurities are provided in the post-carding zone, wherein at least one carding element (34) is provided in the post-carding zone in such a manner that the fibres are processed by this element after they have passed the separation modules (30, 32) and before they reach the doffer (4) so that the alignment of the doffed fibres is substantially determined by the processing by the said carding element (34), characterised in that after the carding element (34) when viewed in the fibre flow direction, an element (36) comprising a guide surface for the fibre/air flow on the cylinder (1) projects in the lap between the cylinder (1) and the doffer (4).
- The device according to claim 1, characterised in that an air supply (80) is provided after the first (30) and before the last separation module (32) in the post-carding zone.
- The device according to claim 2, characterised in that the air supply (80) is achieved by forming a false air gap in the cylinder sheathing.
- The device according to claim 3, characterised in that for forming the air supply (80), a gap in the cylinder sheathing is left at least partially open.
- The device according to any one of claims 2 to 4, characterised in that two identically configured modules (30, 32) are provided in the post-carding zone, wherein the air supply (80) is provided between these two modules.
- The device according to any one of the preceding claims, characterised in that at least one separation module (30, 32) comprises a profile affixed to the card frame, which forms a discharge tube (58) which is connected to the carding gap (K) via a separating gap (62), wherein the profile (54) is provided with a knife blade (64) after the separating gap (62), a working element (70) having a structured surface (71) before the separating gap (62) and a guide surface (68) after the knife blade (64).
- The device according to claim 6, characterised in that the narrowest distance (z) between the structured surface (74) and the circumferential surface of the cylinder clothing (1A) is in the range of 0.2 to 0.5 mm.
- The device according to claim 6 or 7, characterised in that the greatest distance (z) between the structured surface (74) and the circumferential surface of the cylinder clothing (1A) is in the range of 0.5 to 1 mm.
- The device according to any one of claims 6 to 8, characterised in that the distance (y) between the knife edge and the circumferential surface of the cylinder clothing (1A) is in the range of 0.2 to 0.6 mm, preferably between 0.3 and 0.5 mm.
- The device according to any one of claims 6 to 9, characterised in that the distance (x + y) between the guiding surface (68) of the module and the circumferential surface of the cylinder clothing (1A) is only slightly greater than the distance (y) between the blade edge and the circumferential surface of the cylinder clothing (1A).
- The device according to any one of the preceding claims, characterised in that the cylinder diameter is between 750 and 900 mm, in particular between 800 and 850 mm.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH15652005 | 2005-09-26 | ||
| PCT/CH2006/000435 WO2007033504A1 (en) | 2005-09-26 | 2006-08-16 | Device for processing fibres at the drum of a card |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1929075A1 EP1929075A1 (en) | 2008-06-11 |
| EP1929075B1 true EP1929075B1 (en) | 2010-01-20 |
| EP1929075B2 EP1929075B2 (en) | 2016-01-20 |
Family
ID=37084653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06761286.1A Active EP1929075B2 (en) | 2005-09-26 | 2006-08-16 | Device for processing fibres at the drum of a card |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1929075B2 (en) |
| CN (1) | CN101273160B (en) |
| DE (1) | DE502006005994D1 (en) |
| WO (1) | WO2007033504A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010022479A1 (en) * | 2010-06-02 | 2011-12-08 | TRüTZSCHLER GMBH & CO. KG | Device on a card or card with a garnished drum and a neighboring garnished lickerin |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009009331A1 (en) | 2009-02-17 | 2010-08-19 | TRüTZSCHLER GMBH & CO. KG | Device on a spinning preparation machine, in particular carding, carding o. The like. For adjusting a working gap |
| DE102009009333A1 (en) | 2009-02-17 | 2010-08-19 | TRüTZSCHLER GMBH & CO. KG | Device on a spinning preparation machine, in particular carding, carding o. The like. For adjusting a working gap |
| DE102009042367A1 (en) * | 2009-09-23 | 2011-03-24 | TRüTZSCHLER GMBH & CO. KG | Device on a card or card, in which at least one Festkardierelement is present |
| CN102899745B (en) * | 2012-09-11 | 2015-03-18 | 盐城金大纺织机械制造有限公司 | Energy-saving cleaning device of cotton carding machine |
| CN106835384B (en) * | 2017-03-28 | 2022-06-10 | 金陵科技学院 | A kind of flow equipment for silk spinning production |
| CH715975A2 (en) * | 2019-03-19 | 2020-09-30 | Rieter Ag Maschf | Card with separation elements. |
| CN110273242B (en) * | 2019-08-01 | 2024-01-30 | 海宁纺织机械有限公司 | Diameter-adjustable cylinder |
| DE102022106376A1 (en) * | 2022-03-18 | 2023-09-21 | Trützschler Group SE | Card and method for operating a card |
| CN114836852A (en) * | 2022-05-20 | 2022-08-02 | 山东联润新材料科技有限公司 | Carding machine rear fixed cover plate with opening and impurity removing functions |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4129924A (en) * | 1974-12-18 | 1978-12-19 | Hergeth Kg Maschinenfabrik Und Apparatebau | Apparatus for separating card strips during carding of fibrous materials |
| DE3336323C2 (en) * | 1983-10-06 | 1985-12-12 | Trützschler GmbH & Co KG, 4050 Mönchengladbach | Device for separating impurities such as trash, trash and the like for a card or card |
| CN1022337C (en) * | 1989-03-23 | 1993-10-06 | 里特机械公司 | Fiber web dust collector |
| DE59705266D1 (en) * | 1996-10-18 | 2001-12-13 | Rieter Ag Maschf | Dirt removal devices |
| EP1080259B1 (en) * | 1998-05-26 | 2003-11-12 | Maschinenfabrik Rieter Ag | Dirt remover |
| DE10207159B4 (en) * | 2002-02-20 | 2015-12-17 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a card in which a roller, z. B. drum, a plurality of working elements is assigned |
-
2006
- 2006-08-16 EP EP06761286.1A patent/EP1929075B2/en active Active
- 2006-08-16 WO PCT/CH2006/000435 patent/WO2007033504A1/en not_active Ceased
- 2006-08-16 CN CN2006800356043A patent/CN101273160B/en active Active
- 2006-08-16 DE DE502006005994T patent/DE502006005994D1/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010022479A1 (en) * | 2010-06-02 | 2011-12-08 | TRüTZSCHLER GMBH & CO. KG | Device on a card or card with a garnished drum and a neighboring garnished lickerin |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2007033504A1 (en) | 2007-03-29 |
| CN101273160A (en) | 2008-09-24 |
| EP1929075A1 (en) | 2008-06-11 |
| CN101273160B (en) | 2011-08-24 |
| EP1929075B2 (en) | 2016-01-20 |
| DE502006005994D1 (en) | 2010-03-11 |
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