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EP1881055B1 - Additives to improve the cold properties of fuel oils - Google Patents

Additives to improve the cold properties of fuel oils Download PDF

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Publication number
EP1881055B1
EP1881055B1 EP07011540.7A EP07011540A EP1881055B1 EP 1881055 B1 EP1881055 B1 EP 1881055B1 EP 07011540 A EP07011540 A EP 07011540A EP 1881055 B1 EP1881055 B1 EP 1881055B1
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EP
European Patent Office
Prior art keywords
polymer
composition
vinyl
propene
mol
Prior art date
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EP07011540.7A
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German (de)
French (fr)
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EP1881055A3 (en
EP1881055A2 (en
Inventor
Bettina Dr. Siggelkow
Werner Dr. Reimann
Matthias Dr. Krull
Markus Kupetz
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Clariant International Ltd
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Clariant Finance BVI Ltd
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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/143Organic compounds mixtures of organic macromolecular compounds with organic non-macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C10L1/197Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid
    • C10L1/1973Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and an acyloxy group of a saturated carboxylic or carbonic acid mono-carboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/14Use of additives to fuels or fires for particular purposes for improving low temperature properties
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/195Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1981Condensation polymers of aldehydes or ketones
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/192Macromolecular compounds
    • C10L1/198Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
    • C10L1/1985Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid polyethers, e.g. di- polygylcols and derivatives; ethers - esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/224Amides; Imides carboxylic acid amides, imides

Definitions

  • the present invention relates to ethylene-propene-vinyl ester terpolymers which have improved handleability and improved performance properties as refrigerants for fuel oils.
  • crude oils and middle distillates obtained by distillation of crude oils such as gas oil, diesel oil or fuel oil
  • crude oils and middle distillates obtained by distillation of crude oils contain different amounts of n-paraffins, which crystallize out as platelet-shaped crystals when the temperature is lowered and partly agglomerate with the inclusion of oil.
  • the flow properties of the oils or distillates deteriorate, which can lead to disruptions in the extraction, transport, storage and / or use of the mineral oils and mineral oil distillates.
  • the phenomenon of crystallization especially in winter, can lead to deposits on the pipe walls and in individual cases, e.g. at standstill of a pipeline, even lead to their complete blockage.
  • Another object of flow improvers is to disperse the wax crystals, i. the delay or prevention of the sedimentation of paraffin crystals and thus the formation of a paraffin-rich layer at the bottom of storage containers.
  • One known additive class widely used for improving the low temperature properties of mineral oils and middle distillates made therefrom are copolymers of ethylene and vinyl esters, especially ethylene and vinyl acetate ("EVA"). These are partially crystalline polymers whose mode of action is explained by a cocrystallization of their poly (ethylene) sequences with the precipitated on cooling from the middle distillates n-paraffins. Through this physical interaction, the shape, size and adhesion properties of the precipitated wax crystals are modified to produce many small crystals that pass through the fuel filter and can be supplied to the combustion chamber. Due to their crystallinity, these ethylene-vinyl ester copolymers must be handled and metered at elevated temperature or, alternatively, made manageable via a high dilution with solvents.
  • EVA ethylene and vinyl acetate
  • short chain branching such as, for example, by polymerization at high Temperatures and / or low pressures
  • back-biting mechanism intramolecular chain transfer reactions
  • EP-A-0 190 553 discloses terpolymers of ethylene, 20-40 wt .-% of vinyl acetate and propene having a degree of branching 8-25 CH 3/100 CH 2 groups.
  • polymers having 25.7 to 29.1 wt .-% of vinyl acetate and branching degrees of 14 to 20 CH 3/100 CH are disclosed 2 groups, whose molecular weight was only set by the moderating effect of propene. Alone, they show little effectiveness as cold flow improvers and are used to improve the solubility of conventional EVA copolymers.
  • EP-A-0 406 684 discloses polymer blends which may contain ethylene-vinyl acetate co- and terpolymers having a vinyl acetate content of 25-35 weight percent and a degree of branching of 3 to 15 CH 3 groups.
  • the terpolymers may contain 5 to 15% by weight of olefins such as propene.
  • the examples show an EVA terpolymer with diisobutylene.
  • DD-A-161 128 discloses a process for producing a high distillate middle distillate flow improver in which ethylene polymerizes with 10-50% by weight of vinyl acetate and 0.1-10% by mole of an N-alkene of 3 to 8 carbon atoms in the presence of hydrogen as a moderator becomes.
  • the high polymerization temperature of 265 ° C shown in the examples requires a high proportion of Short chain branches with only a very low content of propene of less than 1 mol%.
  • the self-flowability of the polymers can be improved by short-chain branching as well as by longer-chain and especially branched olefinic comonomers, this is often accompanied by a loss of effectiveness, since the optimum range for the cocrystallization with paraffins range of poly (ethylene) sequence lengths is left or Even small amounts of the comonomers cause so much disruption of the polyethylene sequences that effective cocrystallization with the paraffins of the oil is no longer possible.
  • Another object of the invention are flowable additive concentrates with an own-floor point of -15 ° C and below, containing at least 20 wt .-% of at least one as defined above terpolymer of ethylene, at least one unsaturated ester and propene, in organic solvent.
  • a further subject matter is the use of a terpolymer of ethylene, at least one unsaturated ester and propene as defined above for improving the cold flowability of middle distillates.
  • Another object of the invention is a method for improving the cold flowability of middle distillates by the middle distillate at temperatures below 0 ° C an additive concentrate containing at least 20 wt .-% of at least one as defined above terpolymer of ethylene, at least one unsaturated ester and propene a temperature of 0 ° C or below, is added.
  • Particularly suitable unsaturated esters according to the invention are vinyl esters of carboxylic acids having 2 to 12 carbon atoms and esters of acrylic and methacrylic acid with fatty alcohols having 1 to 12 carbon atoms.
  • the alkyl radicals can be linear or branched. Preferred branched alkyl radicals carry a branch in the 1- or 2-position to the carbonyl group.
  • vinyl esters examples include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl pentanoate, vinyl pivalate, vinyl n-hexanoate, vinyl 2-ethylhexanoate, vinyl neononanoate, vinyl neo-decanoate and vinyl neo-decanoate.
  • vinyl esters of short-chain fatty acids having 1 to 4 carbon atoms particularly preferred is vinyl acetate.
  • Suitable acrylic esters include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n- and iso-butyl (meth) acrylate, hexyl, octyl, 2-ethylhexyl (meth) acrylate and mixtures thereof comonomers. Methyl acrylate and ethyl acrylate are particularly preferred.
  • the content of the terpolymers of unsaturated ester is preferably between 12.0 and 15.5 mol%, for example between 12.5 and 15.0 mol%.
  • the content is preferably between 28.0 and 36.0 wt .-%, in particular between 29.5 and 35.0 wt .-%, such as between 31.0 and 34.0 wt .-%.
  • the determination of the vinyl ester content is carried out by pyrolysis of the polymer and subsequent titration of the eliminated carboxylic acid.
  • the content of the polymer in methyl groups derived from the propene is preferably between 1.5 and 3.8 and in particular between 1.8 and 3.5 methyl groups per 100 aliphatic carbon atoms.
  • propene-derived methyl groups in the polymers of the invention is determined by means of 13 C-NMR spectroscopy.
  • terpolymers of ethylene, vinyl ester and propene show characteristic signals of methyl groups attached to the polymer backbone of between about 19.3 and 20.2 ppm, which have a positive sign in the DEPT experiment.
  • the integral of this signal of the propene-derived methyl side groups of the polymer backbone is related to that of all other aliphatic C atoms of the polymer backbone between about 22.0 and 44 ppm.
  • Optionally derived from the alkyl radicals of the unsaturated ester and superimposed with the signals of the polymer backbone signals are subtracted based on the signal of the carbonyl group of the unsaturated ester adjacent methine group of the total integral of the aliphatic C-atoms.
  • Such measurements can be performed, for example, with NMR spectrometers at a measurement frequency of 125 MHz at 30 ° C in solvents such as CDCl 3 or C 2 D 2 Cl 4 .
  • the number of chain ends originating from the methyl groups in the polymer is preferably from 2.0 to 6.0 CH 3/100 CH 2 groups and in particular from 3.0 to 5.5 CH 3/100 CH 2 groups.
  • the number of methyl groups derived from chain ends is understood to mean all those methyl groups of the polymer which do not originate from the unsaturated esters used as comonomers. This is understood to mean both the methyl groups located at the main chain ends, including the methyl groups derived from structural units of the moderator, and the methyl groups derived from short chain branches.
  • the number of methyl groups derived from chain ends is determined by means of 1 H-NMR spectroscopy, in which the integral of the signals usually appearing in the 1 H-NMR spectrum with a chemical shift of between about 0.7 and 0.9 ppm (versus TMS) Methyl protons is compared with the integral of appearing at 0.9 to 1.9 ppm signals of the methylene protons.
  • the methyl and methylene groups derived from alkyl radicals of the comonomers, for example the acetyl group of the vinyl acetate, are not included or excluded.
  • the signals generated by the structural units of the moderator are assigned according to the methyl or methylene protons.
  • the number of propene-derived methyl groups is subtracted to obtain the number of methyl groups derived from chain ends.
  • Suitable 1 H NMR spectra for example, at a measurement frequency of 500 MHz at 30 ° C in solvents such as CDCl 3 or C 2 D 2 Cl 4 are recorded.
  • the sum G of molar content of unsaturated ester a) and the number of propylene-derived methyl groups per 100 aliphatic C atoms of the polymer is preferably b)
  • G mol - % unsaturated ester + propene - CH 3 between 14.5 and 18.0, preferably between 15.0 and 17.8 such as between 15.5 and 17.5.
  • the two summands are to be added as dimensionless numbers.
  • the weight-average molecular weight M w of the terpolymers of the invention determined by gel permeation chromatography against poly (styrene) standards is preferably between 1,000 and 25,000 g / mol, preferably between 2,000 and 20,000 g / mol, for example between 2,500 and 15,000 g / mol.
  • the polydispersity of the polymers is preferably less than 8, for example 2 to 6.
  • the melt viscosity, determined at 140 ° C., of the polymers according to the invention is between 50 and 5,000 mPas, preferably between 80 and 2,500 mPas and in particular between 100 and 1,000 mPas.
  • the polymer to be examined is previously freed for two hours at 140 ° C. in vacuo (100 mbar) of residual monomers and any solvent fractions.
  • the copolymers according to the invention can be prepared by suspension polymerization, solvent polymerization, gas-phase polymerization or high-pressure bulk polymerization.
  • the high-pressure mass polymerization is preferably carried out at pressures above 100 MPa, preferably between 100 and 300 MPa, for example between 150 to 275 MPa and temperatures of 100 to 260 ° C, preferably 150 to 240 ° C, for example between 180 and 220 ° C.
  • the propene content as well as the extent of short chain branching can be adjusted.
  • low reaction temperatures and / or high pressures lead to low fractions of short chain branches and thus to a low number of chain ends.
  • the reaction of the monomers is initiated by free radical initiators (free radical initiators).
  • This class of substance includes e.g. Oxygen, hydroperoxides, peroxides and azo compounds such as cumene hydroperoxide, t-butyl hydroperoxide, dilauroyl peroxide, dibenzoyl peroxide, bis (2-ethylhexyl) peroxide carbonate, t-butyl perpivalate, t-butyl permalate, t-butyl perbenzoate, dicumyl peroxide, t-butylcumyl peroxide, di- (t-butyl ) peroxide, 2,2'-azobis (2-methylpropanonitrile), 2,2'-azobis (2-methylbutyronitrile).
  • the initiators are used individually or as a mixture of two or more substances in amounts of 0.01 to 10 wt .-%, preferably 0.05 to 5 wt .-%, based on
  • the high-pressure mass polymerization is carried out batchwise or continuously in known high-pressure reactors, for example autoclaves or tubular reactors, and continuously operated tubular reactors have proven particularly suitable.
  • Solvents such as aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, benzene or toluene may be present in the reaction mixture. Preferred is the substantially solvent-free operation.
  • the comonomers as well as the moderators can be metered into the reactor both together with ethylene and separately via side streams. In this case, the monomer streams can be composed differently ( EP-A-0 271 738 and EP-A-0 922 716 ).
  • Preferred moderators are, for example, saturated and unsaturated hydrocarbons such as propane, hexane, heptane and cyclohexane and alcohols such as butanol and in particular aldehydes such as acetaldehyde, propionaldehyde, n-butyraldehyde and isobutyraldehyde and ketones such as acetone, methyl ethyl ketone, methyl propyl ketone, methyl isopropyl ketone, Methyl butyl ketone, methyl isobutyl ketone and cyclohexanone. Hydrogen is also suitable as a moderator.
  • the polymers according to the invention contain, in addition to vinyl esters and propene, from 0.5 to 7.0% by weight, preferably from 1.0 to 5.0% by weight, of structural units derived from at least one carbonyl-containing moderator ,
  • concentration of these structural elements derived from the moderator in the polymer can also be determined by means of 1 H-NMR spectroscopy. This can be done, for example, by correlating the intensity of the vinyl ester-derived signals, the proportion of which in the polymer is known, with the signals appearing at about 2.4 to 2.5 ppm of the methylene or methine group adjacent to the carbonyl group of the moderators.
  • the polymers according to the invention are usually used as concentrates in organic solvents for better handling.
  • suitable Solvents or dispersants are, for example, higher-boiling aliphatic hydrocarbons, aromatic hydrocarbons, alcohols, esters, ethers and mixtures thereof.
  • the additives according to the invention preferably contain from 10 to 90% by weight, in particular from 20 to 80% by weight and especially from 50 to 75% by weight, for example from 60 to 70% by weight, of solvent.
  • the self-stick point of the terpolymers of the invention when diluted to an active ingredient content of less than 40 wt .-%, preferably 20 to 40 wt .-%, in particular 25 to 40 wt .-%, such as 30 to 35 parts by weight.
  • Active ingredient drops significantly more than in polymers of the prior art. This effect is particularly pronounced in predominantly aromatic solvents and solvent mixtures. Thus, concentrates are obtained with eigenstock points of -30 ° C and below.
  • the effectiveness of the polymers according to the invention is superior to those of the prior art at the same additive concentration in the additized oil.
  • such concentrates of the terpolymers of the invention can also be mixed into fuel oils having temperatures below 0 ° C., for example below -10 ° C. and partially below -25 ° C., without resulting in a deterioration in the filterability of the additive-fuel oils known from conventional additives comes through undissolved portions of the additive.
  • the additives according to the invention it is possible with the additives according to the invention to improve the cold flow properties of fuel oils without prior heating of oil and / or additive.
  • the polymers according to the invention are used alone or in a mixture with other constituents as additives for mineral oil distillates, in the following they are therefore also referred to as additives according to the invention.
  • the additives according to the invention can also be added to middle distillates for improving cold flowability in combination with further additives such as, for example, further ethylene copolymers, polar nitrogen compounds, alkylphenol-aldehyde resins, comb polymers, polyoxyalkylene compounds and / or olefin copolymers.
  • further additives such as, for example, further ethylene copolymers, polar nitrogen compounds, alkylphenol-aldehyde resins, comb polymers, polyoxyalkylene compounds and / or olefin copolymers.
  • additives according to the invention are used for middle distillates, they also contain, in a preferred embodiment, one or more of the constituents II to VII in addition to the terpolymers according to the invention.
  • ethylene copolymers preferably contain one or more further copolymers of ethylene and olefinically unsaturated compounds, in particular unsaturated esters, as constituent II.
  • Particularly suitable ethylene copolymers are those which in addition to ethylene have 6 to 21 mol%, in particular 10 to 18 mol% Comonomers included.
  • the olefinically unsaturated compounds are preferably vinyl esters, acrylic esters, methacrylic esters, alkyl vinyl ethers and / or alkenes, it being possible for the abovementioned compounds to be substituted by hydroxyl groups.
  • One or more comonomers may be included in the polymer.
  • said alkyl groups may be substituted with one or more hydroxyl groups.
  • R 11 is a branched alkyl radical or a neoalkyl radical having 7 to 11 carbon atoms, in particular having 8, 9 or 10 carbon atoms.
  • Particularly preferred vinyl esters are derived from secondary and especially tertiary carboxylic acids whose branching is in the alpha position to the carbonyl group.
  • Suitable vinyl esters include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl hexanoate, vinyl heptanoate, vinyl octanoate, vinyl pivalate, vinyl 2-ethylhexanoate, vinyl laurate, vinyl stearate and versatic acid esters such as vinyl neononanoate, vinyl neodecanoate, vinyl neoundecanoate.
  • these ethylene copolymers contain vinyl acetate and at least one further vinyl ester of the formula 3 in which R 11 is C 4 to C 30 -alkyl, preferably C 4 to C 16 -alkyl, especially C 6 - to C 12 -alkyl ,
  • Suitable acrylic esters include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n- and isobutyl (meth) acrylate, hexyl, octyl, 2-ethylhexyl, decyl, dodecyl, tetradecyl , Hexadecyl, octadecyl (meth) acrylate and mixtures of these comonomers.
  • said alkyl groups may be substituted with one or more hydroxyl groups.
  • An example of such an acrylic ester is hydroxyethyl methacrylate.
  • said alkyl groups may be substituted with one or more hydroxyl groups.
  • the alkenes are preferably simple unsaturated hydrocarbons having 3 to 30 carbon atoms, especially 4 to 16 carbon atoms and especially 5 to 12 carbon atoms.
  • Suitable alkenes include propene, butene, isobutylene, pentene, hexene, 4-methylpentene, octene, diisobutylene and norbornene and its derivatives such as methylnorbornene and vinylnorbornene.
  • said alkyl groups may be substituted with one or more hydroxyl groups.
  • Particularly preferred terpolymers of 2-ethylhexanoic acid vinyl ester, vinyl neononanoate or vinyl neodecanoate contain, in addition to ethylene, preferably 3.5 to 20 mol%, in particular 8 to 15 mol% vinyl acetate and 0.1 to 12 mol%, in particular 0.2 to 5 mol% of the respective long-chain vinyl ester, wherein the total comonomer content is between 8 and 21 mol%, preferably between 12 and 18 mol%.
  • copolymers contain, in addition to ethylene and 8 to 18 mol% of vinyl esters, 0.5 to 10 mol% of olefins such as propene, butene, isobutylene, hexene, 4-methylpentene, octene, diisobutylene and / or norbornene.
  • olefins such as propene, butene, isobutylene, hexene, 4-methylpentene, octene, diisobutylene and / or norbornene.
  • These ethylene copolymers and terpolymers preferably have melt viscosities at 140 ° C. of from 20 to 10,000 mPas, in particular from 30 to 5,000 mPas, especially from 50 to 2,000 mPas.
  • the means of 1 H-NMR spectroscopy, certain degrees of branching are preferably between 1 and 9 CH 3/100 CH 2 groups, especially between 2 and 6 CH 3/100 CH 2 groups, which do not stem from the comonomers.
  • the polymers underlying the mixtures differ in at least one characteristic.
  • they may contain different comonomers, have different comonomer contents, molecular weights and / or degrees of branching.
  • mixtures have proven particularly useful in which the Automatcomonomergehalt (the content of monomers other than ethylene) of the other ethylene copolymer at least two, in particular at least three mol% lower than that of the additive according to the invention.
  • mixtures have proved particularly useful in which the average molecular weight Mw of the further ethylene copolymer is higher by at least 500 and in particular by at least 1000 g / mol than that of the additive according to the invention.
  • the mixing ratio between the additives according to the invention and ethylene copolymers as constituent II can vary within wide limits, depending on the application, with the additives according to the invention often representing the greater proportion.
  • Such additive mixtures preferably contain from 30 to 98% by weight, preferably from 50 to 97% by weight and especially from 70 to 95% by weight of the inventive additives and 2 to 70 wt .-%, preferably 3 to 50 wt .-% and especially 5 to 20 wt .-% ethylene copolymers (component II).
  • the suitable oil-soluble polar nitrogen compounds are preferably reaction products of fatty amines with compounds containing an acyl group.
  • the alkyl and alkenyl radicals can be linear or branched and contain up to two double bonds. They are preferably linear and substantially saturated, ie they have iodine numbers of less than 75 gl 2 / g, preferably less than 60 gl 2 / g and in particular between 1 and 10 gl 2 / g. Particularly preferred are secondary fatty amines in which two of the groups R 6 , R 7 and R 8 are C 8 -C 36 -alkyl, C 6 -C 36 -cycloalkyl, C 8 -C 36 -alkenyl, in particular C 12 -C 24 alkyl, C 12 -C 24 alkenyl or cyclohexyl.
  • Suitable fatty amines are, for example, octylamine, decylamine, dodecylamine, tetradecylamine, hexadecylamine, octadecylamine, eicosylamine, behenylamine, didecylamine, didodecylamine, ditetradecylamine, dihexadecylamine, dioctadecylamine, dieicosylamine, dibehenylamine and mixtures thereof.
  • the amines contain chain cuts based on natural raw materials such as coco fatty amine, tallow fatty amine, hydrogenated tallow fatty amine, dicocosfettamine, ditallow fatty amine and di (hydrogenated tallow fatty amine).
  • Particularly preferred amine derivatives are amine salts, imides and / or amides such as, for example, amide ammonium salts of secondary fatty amines, in particular dicocosfettamine, ditallow fatty amine and distearylamine.
  • Suitable carbonyl compounds for the reaction with amines are both monomeric and polymeric compounds having one or more carboxyl groups. In the case of the monomeric carbonyl compounds, preference is given to those having 2, 3 or 4 carbonyl groups. They can also contain heteroatoms such as oxygen, sulfur and nitrogen.
  • carboxylic acids examples include maleic, fumaric, crotonic, itaconic, succinic, C 1 -C 40 -alkenylsuccinic, adipic, glutaric, sebacic, and malonic acids and benzoic, phthalic, trimellitic and pyromellitic acid, nitrilotriacetic acid , Ethylenediaminetetraacetic acid and their reactive derivatives such as esters, anhydrides and acid halides.
  • Copolymers of ethylenically unsaturated acids such as, for example, acrylic acid, methacrylic acid, maleic acid, fumaric acid and itaconic acid, have proven particularly suitable as polymeric carbonyl compounds, particular preference is given to copolymers of maleic anhydride.
  • Suitable comonomers are those which impart oil solubility to the copolymer. Oil-soluble means here that the copolymer dissolves without residue in the middle distillate to be additive after reaction with the fatty amine in practice-relevant metering rates.
  • Suitable comonomers are, for example, olefins, alkyl esters of acrylic acid and methacrylic acid, alkyl vinyl esters and alkyl vinyl ethers having 2 to 75, preferably 4 to 40 and in particular 8 to 20 carbon atoms in the alkyl radical.
  • the carbon number refers to the alkyl radical attached to the double bond.
  • the molecular weights of the polymeric carbonyl compounds are preferably between 400 and 20,000, more preferably between 500 and 10,000, for example between 1,000 and 5,000.
  • Oil-soluble polar nitrogen compounds which have been obtained by reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides have proven particularly suitable (cf. US 4 211 534 ).
  • amides and ammonium salts of aminoalkylene polycarboxylic acids such as nitrilotriacetic acid or ethylenediaminetetraacetic acid with secondary amines are suitable as oil-soluble polar nitrogen compounds (cf. EP 0 398 101 ).
  • oil-soluble polar nitrogen compounds are copolymers of maleic anhydride with ⁇ , ⁇ -unsaturated compounds, which can optionally be reacted with primary monoalkylamines and / or aliphatic alcohols (cf. EP-A-0 154 177 . EP 0 777 712 ), the reaction products of Alkenylspirobislactonen with amines (see. EP-A-0 413 279 B1 ) and after EP-A-0 606 055 A2 Reaction products of terpolymers based on ⁇ , ⁇ -unsaturated dicarboxylic acid anhydrides, ⁇ , ⁇ -unsaturated compounds and polyoxyalkylene ethers of lower unsaturated alcohols.
  • the mixing ratio between the additives according to the invention and oil-soluble polar nitrogen compounds as constituent III can vary depending on the application.
  • such additive mixtures contain 0.1 to 10 parts by weight, preferably 0.2 to 5 parts by weight, based on the active compounds, of at least one oil-soluble polar nitrogen compound per part by weight of the additive according to the invention.
  • Suitable alkylphenol-aldehyde resins as constituent IV are, in particular, those alkylphenol-aldehyde resins which are derived from alkylphenols having one or two alkyl radicals in ortho and / or para position to the OH group.
  • Particularly preferred as starting materials are alkylphenols which carry at least two hydrogen atoms capable of condensation with aldehydes on the aromatic and in particular monoalkylated phenols.
  • the alkyl radical is in the para position to the phenolic OH group.
  • the alkyl radicals may be identical or different in the alkylphenol-aldehyde resins which can be used with the additives according to the invention.
  • the alkyl radicals can be saturated or unsaturated. They can be linear or branched, preferably they are linear. They have 1 to 200, preferably 1 to 24, especially 4 to 16 such as 6 to 12 carbon atoms.
  • alkylphenol-aldehyde resins are derived from linear alkyl radicals having 8 and 9 C atoms.
  • mixtures of alkylphenols having different alkyl radicals are used for the preparation of the alkylphenol resins.
  • resins based on butylphenol have on the one hand and octyl, nonyl and / or dodecylphenol in the molar ratio of 1:10 to 10: 1 on the other hand, particularly useful.
  • Suitable alkylphenol resins may also contain or consist of structural units of other phenol analogs such as salicylic acid, hydroxybenzoic acid and derivatives thereof such as esters, amides and salts.
  • Suitable aldehydes for the alkylphenol-aldehyde resins are those having 1 to 12 carbon atoms and preferably those having 1 to 4 carbon atoms such as formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, 2-ethylhexanal, benzaldehyde, glyoxalic acid and their reactive equivalents such as paraformaldehyde and trioxane.
  • Particularly preferred is formaldehyde in the form of paraformaldehyde, and especially formalin.
  • the molecular weight of the alkylphenol-aldehyde resins measured by gel permeation chromatography against poly (styrene) standards in THF is preferably 500-25,000 g / mol, more preferably 800-10,000 g / mol and especially 1,000-5,000 g / mol such as 1500-3,000 g / mol.
  • the prerequisite here is that the alkylphenol-aldehyde resins, at least in application-relevant concentrations of 0.001 to 1 wt .-% are oil-soluble.
  • these are alkylphenol-formaldehyde resins, the oligo- or polymers having a repetitive structural unit of the formula in which R 9 is C 1 -C 200 -alkyl or -alkenyl, OR 10 or OC (O) -R 10 , R 10 is C 1 -C 200 -alkyl or -alkenyl and n is a number from 2 to 100 stand.
  • R 10 stands preferably C 1 -C 24 -alkyl or -alkenyl and in particular C 4 -C 16 -alkyl or -alkenyl such as, for example, C 6 -C 12 -alkyl or -alkenyl.
  • R 9 is C 1 -C 24 -alkyl or -alkenyl and in particular C 4 -C 16 -alkyl or -alkenyl, for example C 6 -C 12 -alkyl or -alkenyl.
  • n is a number from 2 to 50 and especially a number from 3 to 25, such as a number from 5 to 15.
  • alkylphenol-aldehyde resins are accessible by known methods, for example by condensation of the corresponding alkylphenols with formaldehyde, ie with 0.5 to 1.5 moles, preferably 0.8 to 1.2 moles of formaldehyde per mole of alkylphenol.
  • the condensation can be carried out solvent-free, but preferably it is carried out in the presence of an inert or only partially water-miscible inert organic solvent such as mineral oils, alcohols, ethers and the like. Particularly preferred are solvents which can form azeotropes with water.
  • solvents in particular aromatics such as toluene, xylene diethylbenzene and higher-boiling commercial solvent mixtures such as ® Shellsol AB, and solvent naphtha are used.
  • fatty acids and their derivatives such as esters with lower alcohols having 1 to 5 carbon atoms such as ethanol and especially methanol are suitable as solvents.
  • the condensation is preferably carried out between 70 and 200 ° C such as between 90 and 160 ° C. It is usually catalysed by 0.05 to 5 wt .-% bases or preferably by 0.05 to 5 wt .-% acids.
  • acidic catalysts in addition to carboxylic acids such as acetic acid and oxalic acid in particular strong mineral acids such as hydrochloric acid, phosphoric acid and sulfuric acid and sulfonic acids are common catalysts.
  • Particularly suitable catalysts are sulfonic acids which contain at least one sulfonic acid group and at least one saturated or unsaturated, linear, branched and / or cyclic hydrocarbon radical having 1 to 40 C atoms and preferably having 3 to 24 C atoms.
  • aromatic sulfonic acids especially alkylaromatic mono-sulfonic acids having one or more C 1 -C 28 -alkyl radicals and in particular those having C 3 -C 22 -alkyl radicals.
  • Suitable examples are methanesulfonic acid, butanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, xylenesulfonic acid, 2-mesitylenesulfonic acid, 4-ethylbenzenesulfonic acid, isopropylbenzenesulfonic acid, 4-butylbenzenesulfonic acid, 4-octylbenzenesulfonic acid; Dodecylbenzenesulfonic acid, didodecylbenzenesulfonic acid, naphthalenesulfonic acid.
  • Suitable comb polymers are, for example, copolymers of ethylenically unsaturated dicarboxylic acids such as maleic or fumaric acid with other ethylenically unsaturated monomers such as olefins or vinyl esters such as vinyl acetate.
  • Particularly suitable olefins are ⁇ -olefins having 10 to 24 carbon atoms such as 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene and mixtures thereof.
  • olefins based on oligomerized C 2 -C 6 -olefins such as poly (isobutylene) with a high proportion of terminal double bonds are suitable as comonomers.
  • these copolymers become too At least 50% esterified with alcohols having 10 to 22 carbon atoms.
  • Suitable alcohols include n-decan-1-ol, n-dodecan-1-ol, n-tetradecan-1-ol, n-hexadecan-1-ol, n-octadecan-1-ol, n-eicosan-1-ol and their mixtures.
  • comb polymers are poly (alkyl acrylates), poly (alkyl methacrylates) and poly (alkyl vinyl ethers) derived from alcohols having 12 to 20 carbon atoms and poly (vinyl esters) derived from fatty acids having 12 to 20 carbon atoms ,
  • Suitable polyoxyalkylene compounds are, for example, esters, ethers and ethers / esters of polyols which carry at least one alkyl radical having 12 to 30 C atoms.
  • the alkyl groups are derived from an acid, the remainder is derived from a polyhydric alcohol; If the alkyl radicals come from a fatty alcohol, the remainder of the compound derives from a polyacid.
  • Suitable polyols are polyethylene glycols, polypropylene glycols, polybutylene glycols and their copolymers having a molecular weight of about 100 to about 5000, preferably 200 to 2000 g / mol.
  • alkoxylates of polyols such as, for example, glycerol, trimethylolpropane, pentaerythritol, neopentyl glycol, and the oligomers having from 2 to 10 monomer units obtainable therefrom by condensation, e.g. Polyglycerol.
  • Preferred alkoxylates are those having from 1 to 100, in particular from 5 to 50, mol of ethylene oxide, propylene oxide and / or butylene oxide per mole of polyol. Esters are especially preferred.
  • Fatty acids containing 12 to 26 carbon atoms are preferred for reaction with the polyols to form the ester additives, more preferably C 18 to C 24 fatty acids, especially stearic and behenic acid.
  • the esters can also be prepared by esterification of polyoxyalkylated alcohols. Preference is given to completely esterified polyoxyalkylated polyols having molecular weights of from 150 to 2,000, preferably from 200 to 600. Particularly suitable are PEG-600 dibehenate and glycerol-ethylene glycol tribehenate.
  • Suitable olefin copolymers (component VII) as further constituent of the additive according to the invention can be derived directly from monoethylenically unsaturated monomers or indirectly by hydrogenation of polymers which differ from derive polyunsaturated monomers such as isoprene or butadiene produced.
  • preferred copolymers contain structural units which are derived from ⁇ -olefins having 3 to 24 carbon atoms and have molecular weights of up to 120,000 g / mol.
  • Preferred ⁇ -olefins are propylene, butene, isobutene, n-hexene, isohexene, n-octene, isooctene, n-decene, isodecene.
  • the comonomer content of ⁇ -olefins having 3 to 24 carbon atoms is preferably between 15 and 50 mol%, more preferably between 20 and 35 mol% and especially between 30 and 45 mol%. These copolymers may also contain minor amounts, eg up to 10 mol% of other comonomers, such as non-terminal olefins or non-conjugated olefins.
  • Preferred are ethylene-propylene copolymers.
  • the olefin copolymers can be prepared by known methods, for example by Ziegler or metallocene Katatysatoren.
  • olefin copolymers are block copolymers containing blocks of olefinically unsaturated aromatic monomers A and blocks of hydrogenated polyolefins B.
  • Particularly suitable are block copolymers of the structure (AB) n A and (AB) m , where n is a number between 1 and 10 and m is a number between 2 and 10.
  • the mixing ratio between the additives according to the invention and alkylphenol-aldehyde resins (constituent IV), comb polymers (constituent V), polyoxyalkylene compounds (constituent VI) and olefin copolymers (constituent VII) can vary depending on the application.
  • Such additive mixtures preferably contain 0.1 to 10 parts by weight, preferably 0.2 to 5 parts by weight, of at least one alkylphenol-aldehyde resin, a comb polymer, a polyoxyalkylene compound and / or an olefin copolymer per part by weight of the additive according to the invention.
  • the additives according to the invention can be used alone or together with other additives, for example with other pour point depressants or dewaxing aids, with antioxidants, cetane number improvers, dehazers, demulsifiers, detergents, dispersants, defoamers, colorants, corrosion inhibitors, lubricity additives, sludge inhibitors, odorants and / or Additions to Humiliation of the Cloud Point.
  • additives for example with other pour point depressants or dewaxing aids, with antioxidants, cetane number improvers, dehazers, demulsifiers, detergents, dispersants, defoamers, colorants, corrosion inhibitors, lubricity additives, sludge inhibitors, odorants and / or Additions to Humiliation of the Cloud Point.
  • the additives according to the invention are suitable for improving the cold flow properties of animal, vegetable and / or mineral fuel oils. At the same time, these additives have very low properties and their concentrated formulations in mineral oil based solvents lead to low viscosity, clear formulations. This allows easy use of these additives, especially under conditions where the additives need to be used without the possibility of preheating at low temperatures, as may occur, for example, when used in remote regions in winter.
  • mineral oils and mineral oil distillates such as jet fuel, kerosene, diesel and heating oil with low cloud points below 0 ° C, especially below -10 ° C such as below -15 ° C or below -20 ° C.
  • they have often been subjected to hydrogenation refining and preferably contain less than 350 ppm sulfur, and more preferably less than 100 ppm sulfur, such as less than 50 ppm or 10 ppm sulfur.
  • these oils preferably contain less than 25% by weight, in particular less than 22% by weight, for example less than 20% by weight of aromatic compounds.
  • the fuel oils according to the invention preferably contain 5 to 5,000 ppm, more preferably 10 to 2,000 ppm and especially 50 to 1,000 ppm of at least one terpolymer of ethylene, unsaturated ester and propene according to the invention.
  • the middle distillate is in particular those mineral oils which are obtained by distillation of crude oil and boil in the range of 120 to 450 ° C, for example kerosene, jet fuel, diesel and fuel oil.
  • the compositions according to the invention are particularly advantageous in such middle distillates, having 90% distillation points below 360 ° C., in particular 350 ° C. and in special cases below 340 ° C.
  • Middle distillates also include synthetic fuel oils boiling in the temperature range of about 120 to 450 ° C and mixtures of mineral and these synthetic middle distillates. Examples of synthetic middle distillates are in particular by the Fischer-Tropsch process from coal, Natural gas or biomass produced fuels. Synthesis gas is first produced and this is converted into normal paraffins via the Fischer-Tropsch process. The normal paraffins thus prepared can then be modified, for example, by catalytic cracking, isomerization, hydrocracking or hydrosiomerization.
  • aromatic compounds is meant the sum of mono-, di- and polycyclic aromatic compounds as determinable by HPLC according to DIN EN 12916 (2001 edition).
  • the additive mixtures according to the invention are also particularly effective in middle distillates which contain minor amounts, for example up to 30% by volume, of oils of animal and / or vegetable origin.
  • oils of animal and / or plant origin are both triglycerides and esters derived therefrom with lower alcohols having 1 to 5 carbon atoms such as ethyl and in particular methyl esters, for example, from cotton, palm kernels, rapeseed, soy, sunflower, tallow and the like are accessible.
  • Process A In a continuously operated tubular reactor were ethylene, propene and vinyl acetate at 200 MPa and a peak temperature of 220 ° C under Addition of the molecular weight regulator indicated in Table 1 copolymerized. The resulting polymer was separated from the reaction mixture and then freed of residual monomers.
  • Method B In a continuously operated high-pressure autoclave, ethylene, vinyl acetate and propylene were copolymerized by adding a 10% by weight solution of bis (2-ethylhexyl) peroxydicarbonate as an initiator and the molecular weight regulator shown in Table 1. The resulting polymer was separated from the reaction mixture and then freed of residual monomers.
  • an ethylene-vinyl acetate copolymer (Ex. 24), a terpolymer of ethylene, vinyl acetate and propene were used according to EP 0 190 553 (Ex. 25), a terpolymer of ethylene, vinyl acetate and 4-methylpentene-1 according to EP 0 807 642 (Ex. 26) and a terpolymer of ethylene, vinyl acetate and isobutylene (Ex 27).
  • the vinyl acetate content is determined by means of pyrolysis of the polymer freed from residual monomers at 150 ° C./100 mbar.
  • 100 mg of the polymer are thermally split with 200 mg of pure polyethylene in a pyrolysis flask for 5 minutes at 450 ° C in a closed system under vacuum and collected the fission gases in a 250 ml round bottom flask.
  • the cleavage product acetic acid is reacted with a NaJ / KJO 3 solution and titrated with Na 2 S 2 O 3 solution, the liberated iodine.
  • the determination of the total number of non-vinyl ester methyl groups of the polymer by means of 1 H-NMR spectroscopy at a measurement frequency of 500 MHz at 10 to 15% solutions in C 2 D 2 Cl 4 at 300 K.
  • the integral of the methyl protons between about 0.7 to 0.9 ppm is related to that of the methylene and methine protons between about 0.9 and 1.9 ppm.
  • a correction of the number of methyl groups around the structural units derived from the moderator used and superposed with the signals of the polymer main chain is based on the separately appearing methine proton of the moderator (for example, methyl ethyl ketone and propanal multiplet at 2.4 and 2.5 ppm).
  • the determination of the content of methyl groups derived from propene is carried out by means of 13 C-NMR spectroscopy at a measurement frequency of 125 MHz at also 10 to 15% solutions in C 2 D 2 Cl 4 at 300 K.
  • the integral of the Propene-derived methyl groups between 19.3 and 20.2 ppm are proportioned to that of the aliphatic carbon atoms of the polymer backbone between 22 and 44 ppm.
  • 1 H and 13 C NMR measurements are carried out on the same sample.
  • the number of chain ends is determined by subtracting the number of methyl groups derived from propene by 13 C-NMR from the total number of methyl groups determined by 1 H-NMR. Both values are to be treated as dimensionless numbers.
  • the CFPP value was determined in accordance with EN 116 and the determination of the cloud point in accordance with ISO 3015.
  • Test oil 1 Test oil 2
  • Test oil 3 Test oil 4 distillation IBP [° C] 200 194 188 171 20% [° C] 251 249 232 218 90% [° C] 342 341 323 324 FBP [° C] 357 355 355 351 Cloud Point [° C] -4.2 -5.6 -18 -5.4 CFPP [° C] -6 -7 -20 -8th Density @ 15 ° C [g / cm 3 ] .8433 0,840 0,852 0.831 example polymer metering 100 ppm 200 ppm 300 ppm 1 P1 -7 -10 -18 2 P2 -11 -14 -17 3 P3 -10 -18 -20 4 P4 -11 -19 -21 5 P7 -11 -20 -21 6 P8 -11 -16 -21 7 P9 -7 -12 -18 8th P10 -12 -22 -21 9 P
  • the effectiveness of the terpolymers according to the invention was determined in the test oils 3 and 4 in a combination of 85% by weight of the polymers according to the invention with 15% by weight of a condensate of alkylphenol and formaldehyde having an average molecular weight of 12,000 g / mol.
  • Table 5 Test as cold flow improver in test oil 3 example polymer metering 25 ppm 50 ppm 100 ppm 42 P2 -33 -35 -36 43 P6 -33 -34 -37 44 P7 -34 -33 -36 45 P8 -34 -35 -38 46 P14 -33 -34 -35 47 P16 -34 -34 -35 48 P17 -32 -33 -35 49 P19 -35 -38 -39 50 P25 (Cf.) -25 -27 -28 51 P27 (Cf.) -29 -31 -32 example polymer metering 300 ppm 400 ppm 500 ppm 52 P4 -12 -12 -18 53 P5 -12 -18 -19 54 P6 -12 -19 -20 55 P7 -19 -19 -19 56 P8 -17 -20 -18 57 P11 -12 -19 -19 58 P12 -12 -18 -18 59 P13 -12 -15 -18 60 P

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Description

Die vorliegende Erfindung betrifft Ethylen-Propen-Vinylester-Terpolymere, die eine verbesserte Handhabbarkeit und verbesserte anwendungstechnische Eigenschaften als Kälteadditive für Brennstofföle aufweisen.The present invention relates to ethylene-propene-vinyl ester terpolymers which have improved handleability and improved performance properties as refrigerants for fuel oils.

Rohöle und durch Destillation von Rohölen gewonnene Mitteldestillate wie Gasöl, Dieselöl oder Heizöl enthalten je nach Herkunft der Rohöle unterschiedliche Mengen an n-Paraffinen, die bei Erniedrigung der Temperatur als plättchenförmige Kristalle auskristallisieren und teilweise unter Einschluss von Öl agglomerieren. Durch diese Kristallisation und Agglomeration kommt es zu einer Verschlechterung der Fließeigenschaften der Öle bzw. Destillate, wodurch bei Gewinnung, Transport, Lagerung und/oder Einsatz der Mineralöle und Mineralöldestillate Störungen auftreten können. Beim Transport von Mineralölen durch Rohrleitungen kann das Kristallisationsphänomen vor allem im Winter zu Ablagerungen an den Rohrwänden und in Einzelfällen, z.B. bei Stillstand einer Pipeline, sogar zu deren völliger Verstopfung führen. Bei der Lagerung und Weiterverarbeitung der Mineralöle kann es ferner im Winter erforderlich sein, die Mineralöle in beheizten Tanks zu lagern um ihre Fließfähigkeit zu gewährleisten. Bei Mineralöldestillaten kommt es als Folge der Kristallisation gegebenenfalls zu Verstopfungen der Filter in Dieselmotoren und Feuerungsanlagen, wodurch eine sichere Dosierung der Brennst29offe verhindert wird und unter Umständen eine völlige Unterbrechung der Kraftstoff- bzw. Heizmittelzufuhr eintritt.Depending on the origin of the crude oils, crude oils and middle distillates obtained by distillation of crude oils, such as gas oil, diesel oil or fuel oil, contain different amounts of n-paraffins, which crystallize out as platelet-shaped crystals when the temperature is lowered and partly agglomerate with the inclusion of oil. As a result of this crystallization and agglomeration, the flow properties of the oils or distillates deteriorate, which can lead to disruptions in the extraction, transport, storage and / or use of the mineral oils and mineral oil distillates. When transporting mineral oils through pipelines, the phenomenon of crystallization, especially in winter, can lead to deposits on the pipe walls and in individual cases, e.g. at standstill of a pipeline, even lead to their complete blockage. During storage and further processing of the mineral oils, it may also be necessary in winter to store the mineral oils in heated tanks to ensure their flowability. With mineral oil distillates, as a result of the crystallization, clogging of the filters in diesel engines and furnaces may occur, as a result of which reliable metering of the fuel is prevented and, under certain circumstances, a complete interruption of the fuel or heating medium supply occurs.

Neben den klassischen Methoden zur Beseitigung der auskristallisierten Paraffine (thermisch, mechanisch oder mit Lösungsmitteln), die sich lediglich auf die Entfernung der bereits gebildeten Ausfällungen beziehen, wurden in den letzten Jahren chemische Additive (so genannte Fließverbesserer) entwickelt. Die Additive wirken dabei als zusätzliche Kristallkeime und kristallisieren teilweise mit den Paraffinen aus, wodurch eine größere Anzahl kleinerer Paraffinkristalle mit veränderter Kristallform entsteht. Die modifizierten Paraffinkristalle neigen weniger zur Agglomeration, so dass sich die mit diesen Additiven versetzten Öle noch bei Temperaturen pumpen bzw. verarbeiten lassen, die oft mehr als 20°C tiefer liegen als bei nicht additivierten Ölen.In addition to the classical methods for the removal of crystallized paraffins (thermal, mechanical or with solvents), which relate only to the removal of already formed precipitates, chemical additives (so-called flow improvers) have been developed in recent years. The additives act as additional nuclei and partially crystallize out with the paraffins, creating a larger number of smaller paraffin crystals with changed crystal form arises. The modified paraffin crystals are less prone to agglomeration, so that the oils added with these additives can still be pumped or processed at temperatures which are often more than 20 ° C. lower than for non-additized oils.

Eine weitere Aufgabe von Fließverbesserern ist die Dispergierung der Paraffinkristalle, d.h. die Verzögerung bzw. Verhinderung der Sedimentation der Paraffinkristalle und damit der Bildung einer paraffinreichen Schicht am Boden von Lagerbehältern.Another object of flow improvers is to disperse the wax crystals, i. the delay or prevention of the sedimentation of paraffin crystals and thus the formation of a paraffin-rich layer at the bottom of storage containers.

Eine bekannte und vielfach für die Verbesserung der Kälteeigenschaften von Mineralölen und daraus hergestellten Mitteldestillaten eingesetzte Additivklasse sind Copolymere aus Ethylen und Vinylestern, insbesondere Ethylen und Vinylacetat ("EVA"). Dabei handelt es sich um teilkristalline Polymere, deren Wirkungsweise über eine Cokristallisation ihrer Poly(ethylen)sequenzen mit den bei Abkühlung aus den Mitteldestillaten ausfallenden n-Paraffinen erklärt wird. Durch dieses physikalische Zusammenwirken werden Form, Größe und Adhäsionseigenschaften der ausfallenden Paraffinkristalle dahingehend modifiziert, dass viele kleine Kristalle entstehen, die den Kraftstoffilter passieren und dem Brennraum zugeführt werden können. Auf Grund ihrer Kristallinität müssen diese Ethylen-Vinylester-Copolymere bei erhöhter Temperatur gehandhabt und dosiert werden oder alternativ über eine hohe Verdünnung mit Lösemitteln handhabbar gemacht werden.One known additive class widely used for improving the low temperature properties of mineral oils and middle distillates made therefrom are copolymers of ethylene and vinyl esters, especially ethylene and vinyl acetate ("EVA"). These are partially crystalline polymers whose mode of action is explained by a cocrystallization of their poly (ethylene) sequences with the precipitated on cooling from the middle distillates n-paraffins. Through this physical interaction, the shape, size and adhesion properties of the precipitated wax crystals are modified to produce many small crystals that pass through the fuel filter and can be supplied to the combustion chamber. Due to their crystallinity, these ethylene-vinyl ester copolymers must be handled and metered at elevated temperature or, alternatively, made manageable via a high dilution with solvents.

Es gibt nun jedoch auch Einsatzgebiete wie z.B. Lagertanks in Terminals oder abgelegen Gebieten, in denen diese unter Umgebungsbedingungen gelagerten Additive mangels Möglichkeiten zur Vorwärmung von Öl und/oder Additiv direkt den zu additivierenden Ölen und insbesondere kalten Ölen zugesetzt werden müssen. Dabei besteht die Gefahr, dass die Additive ungelöst bleiben, wodurch sie ihre Wirksamkeit nicht entfalten können und zudem selbst Anlass für Filterbelegungen und Filterverstopfungen geben können.However, there are also applications such as e.g. Storage tanks in terminals or remote areas where these stored under ambient conditions additives for lack of opportunities for preheating of oil and / or additive must be added directly to the oils to be added and especially cold oils. There is a risk that the additives remain unsolved, so they can not develop their effectiveness and also can give rise to filter occupancy and filter blockages.

Es ist auch bekannt, die Eigenfließfähigkeit von Ethylen-Vinylester-Copolymeren sowie deren Dispersionen durch einen hohen Anteil an so genannten Kurzkettenverzweigungen, wie er beispielsweise durch Polymerisation bei hohen Temperaturen und/oder niedrigen Drücken eingestellt werden kann, zu verbessern. Diese Kurzkettenverzweigungen entstehen durch intramolekulare Kettenübertragungsreaktionen ("back-biting mechanism") während der Radikalkettenpolymerisation und bestehen im Wesentlichen aus Butyl- und Ethylresten (siehe z.B. Macromolecules 1997, 30, 246-256 ). Allerdings vermindern diese Kurzkettenverzweigungen die Wirksamkeit dieser Polymere als Kälteadditive deutlich.It is also known that the self-flowability of ethylene-vinyl ester copolymers and their dispersions by a high proportion of so-called short chain branching, such as, for example, by polymerization at high Temperatures and / or low pressures can be adjusted to improve. These short-chain branches are formed by intramolecular chain transfer reactions ("back-biting mechanism") during radical polymerization and essentially consist of butyl and ethyl radicals (see, for example, US Pat Macromolecules 1997, 30, 246-256 ). However, these short chain branches significantly reduce the effectiveness of these polymers as cold additives.

Den Kurzkettenverzweigungen vergleichbare Strukturen und damit verbundene Effekte werden durch den Einbau verzweigter Comonomere wie Isobutylen ( EP-A-0 099 646 ), 4-Methylpenten ( EP-A-0 807 642 ) oder Diisobutylen ( EP-A-0 203 554 ) in EVA-Copolymere erhalten. Mit zunehmendem Einbau dieser Monomere wird zwar eine Verbesserung der Fließfähigkeit und der Löslichkeit der Polymere beobachtet, doch sinkt gleichzeitig auch ihre Wirksamkeit als Kälteadditiv.Structures comparable to short chain branches and related effects are obtained by the incorporation of branched comonomers such as isobutylene ( EP-A-0 099 646 ), 4-methylpentene ( EP-A-0 807 642 ) or diisobutylene ( EP-A-0 203 554 ) in EVA copolymers. While the incorporation of these monomers improves the flowability and solubility of the polymers, it also reduces their effectiveness as a cold additive.

Brennstoffölzusammensetzung, enthaltend ein Brennstofföl tierischen oderpflanzlichen Ursprungs und ein Additiv, enthaltend

  1. A) mindestens ein Copolymer aus Ethylen und 8-21 Mol-% mindestens eines Acryl- oder Vinylesters mit einem C1-C18-Alkylrest und
  2. B) mindestens ein Kammpolymer
, worin in Bestandteil A außer Ethylen 3,5 bis 20 Mol-% Vinylacetat und 0,1 bis 12 Mol-% Neononansäurevinylester, 2-Ethylhexansäurevinylester und/oder Neodecansäurevinylester enthalten sind, wobei der gesamte Comonomergehalt zwischen 8 und 21 Mol-% liegt,
worin in Bestandteil A neben Ethylen und 8 bis 18 Mol-% Vinylestern noch 0,5 bis 10 Mol-% Olefine, ausgewählt aus Propen, Buten, Isobutylen, Hexen, 4-Methylpenten, Octen, Diisobutylen oder Norbornen enthalten sind, und
worin die Copolymere, die Bestandteil A ausmachen, Verzweigungsgrade zwischen 1 und 9 CH3/100 CH2-Gruppen, die nicht aus den Comonomeren stammen, aufweisen.A fuel oil composition containing a fuel oil of animal or vegetable origin and an additive containing
  1. A) at least one copolymer of ethylene and 8-21 mol% of at least one acrylic or vinyl ester having a C 1 -C 18 alkyl radical and
  2. B) at least one comb polymer
in which component A contains, in addition to ethylene, 3.5 to 20 mol% of vinyl acetate and 0.1 to 12 mol% of vinyl neononanoate, vinyl 2-ethylhexanoate and / or vinyl neodecanoate, the total comonomer content being between 8 and 21 mol%,
wherein in component A in addition to ethylene and 8 to 18 mol% of vinyl esters are still 0.5 to 10 mol% of olefins selected from propene, butene, isobutylene, hexene, 4-methylpentene, octene, diisobutylene or norbornene, and
wherein the copolymers that constitute Component A, degrees of branching 1-9 CH 3/100 CH 2 groups, which do not stem from the comonomers have.

EP-A-0 190 553 offenbart Terpolymere aus Ethylen, 20-40 Gew.-% Vinylacetat und Propen, die einen Verzweigungsgrad von 8 bis 25 CH3/100 CH2-Gruppen aufweisen. In den Beispielen werden Polymere mit 25,7 bis 29,1 Gew.-% Vinylacetat und Verzweigungsgraden von 14 bis 20 CH3/100 CH2-Gruppen offenbart, deren Molekulargewicht einzig durch die moderierende Wirkung von Propen eingestellt wurde. Alleine zeigen sie kaum Wirksamkeit als Kaltfließverbesserer und werden zur Verbesserung der Löslichkeit herkömmlicher EVA-Copolymere eingesetzt. EP-A-0 190 553 discloses terpolymers of ethylene, 20-40 wt .-% of vinyl acetate and propene having a degree of branching 8-25 CH 3/100 CH 2 groups. In the Examples polymers having 25.7 to 29.1 wt .-% of vinyl acetate and branching degrees of 14 to 20 CH 3/100 CH are disclosed 2 groups, whose molecular weight was only set by the moderating effect of propene. Alone, they show little effectiveness as cold flow improvers and are used to improve the solubility of conventional EVA copolymers.

EP-A-0 406 684 offenbart Polymermischungen, die Ethylen-Vinylacetat-Co- und Terpolymere mit einem Vinylacetatgehalt von 25 - 35 Gew.-% und einem Verzweigungsgrad von 3 bis 15 CH3-Gruppen enthalten können. Die Terpolymere können 5 bis 15 Gew.-% Olefine wie beispielsweise Propen enthalten. Die Beispiele zeigen ein EVA-Terpolymer mit Diisobutylen. EP-A-0 406 684 discloses polymer blends which may contain ethylene-vinyl acetate co- and terpolymers having a vinyl acetate content of 25-35 weight percent and a degree of branching of 3 to 15 CH 3 groups. The terpolymers may contain 5 to 15% by weight of olefins such as propene. The examples show an EVA terpolymer with diisobutylene.

DD-A-161 128 offenbart ein Verfahren zur Herstellung eines Fließverbesserers für Mitteldestillate im Hochdruckmasseverfahren, bei dem Ethylen mit 10-50 Masse-% Vinylacetat und 0,1 bis 10 mol-% eines n-Alkens mit 3 bis 8 C-Atomen in Gegenwart von Wasserstoff als Moderator polymerisiert wird. Die in den Beispielen gezeigte hohe Polymerisationstemperatur von 265°C bedingt jedoch einen hohen Anteil an Kurzkettenverzweigungen bei einem nur sehr geringen Gehalt an Propen von weniger als 1 mol-%. DD-A-161 128 discloses a process for producing a high distillate middle distillate flow improver in which ethylene polymerizes with 10-50% by weight of vinyl acetate and 0.1-10% by mole of an N-alkene of 3 to 8 carbon atoms in the presence of hydrogen as a moderator becomes. However, the high polymerization temperature of 265 ° C shown in the examples requires a high proportion of Short chain branches with only a very low content of propene of less than 1 mol%.

Durch Kurzkettenverzweigungen wie auch durch längerkettige und insbesondere verzweigte olefinische Comonomere lässt sich die Eigenfließfähigkeit der Polymere zwar verbessern, doch geht dies oftmals mit einem Verlust an Wirksamkeit einher, da der für die Cokristallisation mit Paraffinen optimale Bereich der Poly(ethylen)-Sequenzlängen verlassen wird bzw. selbst bereits kleinere Mengen der Comonomere eine so starke Störung der Polyethylensequenzen bewirken, dass eine effektive Cokristallisation mit den Paraffinen des Öls nicht mehr möglich ist.Although the self-flowability of the polymers can be improved by short-chain branching as well as by longer-chain and especially branched olefinic comonomers, this is often accompanied by a loss of effectiveness, since the optimum range for the cocrystallization with paraffins range of poly (ethylene) sequence lengths is left or Even small amounts of the comonomers cause so much disruption of the polyethylene sequences that effective cocrystallization with the paraffins of the oil is no longer possible.

Der Einbau größerer Mengen der bekannten verzweigten Olefine wie Isobutylen, 4-Methylpenten oder Diisobutylen in Polymere aus Ethylen und ungesättigten Estern wird zudem dadurch begrenzt, dass diese Olefine eine dermaßen stark moderierende Wirkung auf die Polymerisation haben, so dass der Bedarf an Initiatoren ein für kommerzielle Anwendungen prohibitives Niveau erreicht und/oder kein kommerziell interessanter Umsatz bei der Polymerisation zu erzielen ist. Darüber hinaus zeigen die daraus resultierenden, stark kurzkettenverzweigten Produkte keine ausreichende Wirksamkeit als Fließverbesserer.The incorporation of larger amounts of the known branched olefins such as isobutylene, 4-methylpentene or diisobutylene in polymers of ethylene and unsaturated esters is also limited by the fact that these olefins have such a strong moderating effect on the polymerization, so that the need for initiators for commercial Applications prohibitive level achieved and / or no commercially interesting turnover in the polymerization can be achieved. In addition, the resulting, strongly short-chain-branched products do not show sufficient effectiveness as flow improvers.

Es war folglich Aufgabe der vorliegenden Erfindung, Additive bereitzustellen, die bei Temperaturen von beispielsweise unter -10°C wie beispielsweise unter -15°C, insbesondere unter -20 °C und in speziellen Fällen auch unter -25 °C in möglichst konzentrierter Form, das heißt in Formulierungen mit mindestens 20 Gew.-%, bevorzugt mindestens 25 Gew.-% und speziell mindestens 30 Gew.-% wie beispielsweise mindestens 35 Gew.-% Polymer in einem Lösemittel fließfähig und problemlos pumpbar sind, sich bei diesen Temperaturen rückstandsfrei in Brennstoffölen lösen und eine gegenüber den Additiven des Standes der Technik gleiche oder verbesserte Wirksamkeit zeigen.It was therefore an object of the present invention to provide additives which are at temperatures of for example below -10 ° C such as below -15 ° C, especially below -20 ° C and in special cases below -25 ° C in the most concentrated form, that is, in formulations with at least 20 wt .-%, preferably at least 25 wt .-% and especially at least 30 wt .-% such as at least 35 wt .-% polymer in a solvent flowable and easily pumped, at these temperatures residue dissolve in fuel oils and show a comparison with the additives of the prior art equal or improved effectiveness.

Es wurde nun gefunden, dass Konzentrate von Terpolymeren aus Ethylen, Propen und Vinyl-, Acryl- und/oder Methacrylsäureestern mit einem bestimmten Anteil an Comonomeren, Kurzkettenverzweigungen und von Propen abgeleiteten Methylgruppen eine sehr gute Handhabbarkeit in der Kälte bei gleichzeitig überlegener Wirksamkeit als Kälteadditiv zeigen. Es ist dabei von besonderer Bedeutung, dass das Propylen als Comonomer in die Polymerkette eingebaut wird und nicht nur im Sinne eines Moderators an das Kettenende gebunden ist. Zudem lassen sich diese Polymere in herkömmlichen Anlagen mit kommerziell interessanten Umsätzen herstellen.It has now been found that concentrates of terpolymers of ethylene, propene and vinyl, acrylic and / or methacrylic acid esters with a certain proportion of comonomers, short-chain branches and propene-derived methyl groups are very easy to handle in the cold at the same time show superior effectiveness as a cold additive. It is of particular importance that the propylene is incorporated as a comonomer in the polymer chain and is bound not only in terms of a moderator to the chain end. In addition, these polymers can be prepared in conventional systems with commercially interesting sales.

Gegenstand der Erfindung sind somit Terpolymere aus Ethylen, mindestens einem ethylenisch ungesättigten Ester und Propen, welche

  1. a) 12,0 bis 16,0 mol-% von mindestens einem ethylenisch ungesättigten Ester abgeleitete Struktureinheiten enthalten,
  2. b) 1,0 bis 4,0 vom Propen abgeleitete Methylgruppen pro 100 aliphatische C-Atome enthalten, und
  3. c) weniger als 6,5 von Kettenenden stammende Methylgruppen pro 100 CH2-Gruppen aufweisen.
The invention thus relates to terpolymers of ethylene, at least one ethylenically unsaturated ester and propene, which
  1. a) contain from 12.0 to 16.0 mol% of structural units derived from at least one ethylenically unsaturated ester,
  2. b) contain 1.0 to 4.0 propene-derived methyl groups per 100 aliphatic C atoms, and
  3. c) have less than 6.5 chain ends methyl groups per 100 CH 2 groups.

Ein weiterer Gegenstand der Erfindung sind fließfähige Additivkonzentrate mit einem Eigenstockpunkt von -15°C und darunter, enthaltend mindestens 20 Gew.-% mindestens eines wie oben definierten Terpolymers aus Ethylen, mindestens einem ungesättigten Ester und Propen, in organischem Lösemittel.Another object of the invention are flowable additive concentrates with an own-floor point of -15 ° C and below, containing at least 20 wt .-% of at least one as defined above terpolymer of ethylene, at least one unsaturated ester and propene, in organic solvent.

Ein weiterer Gegenstand ist die Verwendung eines wie oben definierten Terpolymers aus Ethylen, mindestens einem ungesättigten Ester und Propen zur Verbesserung der Kältefließfähigkeit von Mitteldestillaten.A further subject matter is the use of a terpolymer of ethylene, at least one unsaturated ester and propene as defined above for improving the cold flowability of middle distillates.

Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Verbesserung der Kältefließfähigkeit von Mitteldestillaten, indem dem Mitteldestillat bei Temperaturen unterhalb 0°C ein Additivkonzentrat, enthaltend mindestens 20 Gew.-% mindestens eines wie oben definierten Terpolymers aus Ethylen, mindestens einem ungesättigten Ester und Propen mit einer Temperatur von 0°C oder darunter, zugesetzt wird.Another object of the invention is a method for improving the cold flowability of middle distillates by the middle distillate at temperatures below 0 ° C an additive concentrate containing at least 20 wt .-% of at least one as defined above terpolymer of ethylene, at least one unsaturated ester and propene a temperature of 0 ° C or below, is added.

Erfindungsgemäß geeignete ungesättigte Ester sind insbesondere Vinylester von Carbonsäuren mit 2 bis 12 C-Atomen sowie Ester der Acryl- und Methacrylsäure mit Fettalkoholen mit 1 bis 12 C-Atomen.Particularly suitable unsaturated esters according to the invention are vinyl esters of carboxylic acids having 2 to 12 carbon atoms and esters of acrylic and methacrylic acid with fatty alcohols having 1 to 12 carbon atoms.

Besonders bevorzugt als ethylenisch ungesättigte Ester sind Vinylester von Carbonsäuren mit 2 bis 12 C-Atomen. Dabei handelt es sich vorzugsweise um solche der Formel 1

         CH2=CH-OCOR1     (1)

worin R1 C1 bis C11-Alkyl, vorzugsweise C1 bis C8-Alkyl und speziell C1- bis C4-Alkyl bedeutet. Die Alkylreste können linear oder verzweigt sein. Bevorzugte verzweigte Alkylreste tragen eine Verzweigung in 1- oder 2-Stellung zur Carbonylgruppe. Beispiele für geeignete Vinylester sind Vinylacetat, Vinylpropionat, Vinylbutyrat, Vinylisobutyrat, Vinylpentanoat, Vinylpivalat, Vinyl-n-hexanoat, Vinyl-2-ethylhexanoat, Vinylneononanoat Vinylneodecanoat und Vinylneoundecanoat. Besonders bevorzugt sind Vinylester kurzkettiger Fettsäuren mit 1 bis 4 C-Atomen. Insbesondere bevorzugt ist Vinylacetat.
Particularly preferred ethylenically unsaturated esters are vinyl esters of carboxylic acids having 2 to 12 carbon atoms. These are preferably those of the formula 1

CH 2 = CH-OCOR 1 (1)

wherein R 1 is C 1 to C 11 alkyl, preferably C 1 to C 8 alkyl and especially C 1 - to C 4 alkyl. The alkyl radicals can be linear or branched. Preferred branched alkyl radicals carry a branch in the 1- or 2-position to the carbonyl group. Examples of suitable vinyl esters are vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl pentanoate, vinyl pivalate, vinyl n-hexanoate, vinyl 2-ethylhexanoate, vinyl neononanoate, vinyl neo-decanoate and vinyl neo-decanoate. Particularly preferred are vinyl esters of short-chain fatty acids having 1 to 4 carbon atoms. Especially preferred is vinyl acetate.

Weiterhin bevorzugt als ethylenisch ungesättigte Ester sind Ester der Acryl- und Methacrylsäure mit Fettalkoholen mit 1 bis 12 C-Atomen. Dabei handelt es sich vorzugsweise um solche der Formel 2

         CH2=CR2-COOR3     (2)

worin R2 Wasserstoff oder Methyl und R3 C1- bis C12-Alkyl, vorzugsweise C1- bis C8-Alkyl, speziell C1- bis C6-Alkyl wie beispielsweise C1- bis C4-Alkyl bedeutet. Geeignete Acrylester umfassen z.B. Methyl(meth)acrylat, Ethyl(meth)acrylat, Propyl(meth)acrylat, n- und iso-Butyl(meth)acrylat, Hexyl-, Octyl-, 2-Ethylhexyl-(meth)acrylat sowie Mischungen dieser Comonomere. Methylacrylat und Ethylacrylat sind besonders bevorzugt.
Also preferred as ethylenically unsaturated esters are esters of acrylic and methacrylic acid with fatty alcohols having 1 to 12 carbon atoms. These are preferably those of the formula 2

CH 2 = CR 2 -COOR 3 (2)

wherein R 2 is hydrogen or methyl and R 3 is C 1 - to C 12 -alkyl, preferably C 1 - to C 8 -alkyl, especially C 1 - to C 6 -alkyl, such as, for example, C 1 - to C 4 -alkyl. Suitable acrylic esters include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n- and iso-butyl (meth) acrylate, hexyl, octyl, 2-ethylhexyl (meth) acrylate and mixtures thereof comonomers. Methyl acrylate and ethyl acrylate are particularly preferred.

Der Gehalt der Terpolymere an ungesättigtem Ester liegt bevorzugt zwischen 12,0 und 15,5 mol-% wie beispielsweise zwischen 12,5 und 15,0 mol-%. Im Falle des als ethylenisch ungesättigten Ester besonders bevorzugten Vinylacetats liegt der Gehalt bevorzugt zwischen 28,0 und 36,0 Gew.-%, insbesondere zwischen 29,5 und 35,0 Gew.-% wie beispielsweise zwischen 31,0 und 34,0 Gew.-%. Die Bestimmung des Vinylestergehalts erfolgt mittels Pyrolyse des Polymers und anschließender Titration der abgespaltenen Carbonsäure.The content of the terpolymers of unsaturated ester is preferably between 12.0 and 15.5 mol%, for example between 12.5 and 15.0 mol%. In the case of vinyl acetate, which is particularly preferred as the ethylenically unsaturated ester, the content is preferably between 28.0 and 36.0 wt .-%, in particular between 29.5 and 35.0 wt .-%, such as between 31.0 and 34.0 wt .-%. The determination of the vinyl ester content is carried out by pyrolysis of the polymer and subsequent titration of the eliminated carboxylic acid.

Der Gehalt des Polymers an Methylgruppen, die sich vom Propen ableiten liegt bevorzugt zwischen 1,5 und 3,8 und insbesondere zwischen 1,8 und 3,5 Methylgruppen pro 100 aliphatischen C-Atomen.The content of the polymer in methyl groups derived from the propene is preferably between 1.5 and 3.8 and in particular between 1.8 and 3.5 methyl groups per 100 aliphatic carbon atoms.

Der Gehalt der erfindungsgemäßen Polymere an vom Propen abgeleiteten Methylgruppen (Propen-CH3) wird mittels 13C-NMR-Spektroskopie bestimmt. So zeigen Terpolymere aus Ethylen, Vinylester und Propen charakteristische Signale von an das Polymerrückgrat gebundenen Methylgruppen zwischen etwa 19,3 und 20,2 ppm, die im DEPT-Experiment ein positives Vorzeichen haben. Das Integral dieses Signals der von Propen abgeleiteten Methylseitengruppen des Polymerrückgrats wird zu demjenigen aller übrigen aliphatischen C-Atome des Polymerrückgrats zwischen etwa 22,0 und 44 ppm ins Verhältnis gesetzt. Gegebenenfalls von den Alkylresten der ungesättigten Ester stammende und mit den Signalen des Polymerrückgrats überlagernde Signale werden auf Basis des Signals der der Carbonylgruppe des ungesättigten Esters benachbarten Methingruppe vom Gesamtintegral der aliphatischen C-Atome subtrahiert. Derartige Messungen lassen sich zum Beispiel mit NMR-Spektrometern bei einer Messfrequenz von 125 MHz bei 30°C in Lösemitteln wie CDCl3 oder C2D2Cl4 durchführen.The content of propene-derived methyl groups in the polymers of the invention (propene-CH 3 ) is determined by means of 13 C-NMR spectroscopy. Thus, terpolymers of ethylene, vinyl ester and propene show characteristic signals of methyl groups attached to the polymer backbone of between about 19.3 and 20.2 ppm, which have a positive sign in the DEPT experiment. The integral of this signal of the propene-derived methyl side groups of the polymer backbone is related to that of all other aliphatic C atoms of the polymer backbone between about 22.0 and 44 ppm. Optionally derived from the alkyl radicals of the unsaturated ester and superimposed with the signals of the polymer backbone signals are subtracted based on the signal of the carbonyl group of the unsaturated ester adjacent methine group of the total integral of the aliphatic C-atoms. Such measurements can be performed, for example, with NMR spectrometers at a measurement frequency of 125 MHz at 30 ° C in solvents such as CDCl 3 or C 2 D 2 Cl 4 .

Die Anzahl der von Kettenenden stammenden Methylgruppen in den Polymeren liegt bevorzugt zwischen 2,0 und 6,0 CH3/100 CH2-Gruppen und insbesondere zwischen 3,0 und 5,5 CH3/100 CH2-Gruppen.The number of chain ends originating from the methyl groups in the polymer is preferably from 2.0 to 6.0 CH 3/100 CH 2 groups and in particular from 3.0 to 5.5 CH 3/100 CH 2 groups.

Unter der Anzahl der aus Kettenenden stammenden Methylgruppen werden alle diejenigen Methylgruppen des Polymers verstanden, die nicht aus den als Comonomere eingesetzten ungesättigten Estern stammen. Es werden hierunter folglich sowohl die an den Hauptkettenenden befindlichen Methylgruppen inklusive der aus Struktureinheiten des Moderators abgeleiteten Methylgruppen wie auch die aus Kurzkettenverzweigungen stammenden Methylgruppen verstanden.The number of methyl groups derived from chain ends is understood to mean all those methyl groups of the polymer which do not originate from the unsaturated esters used as comonomers. This is understood to mean both the methyl groups located at the main chain ends, including the methyl groups derived from structural units of the moderator, and the methyl groups derived from short chain branches.

Die Anzahl der von Kettenenden stammenden Methylgruppen wird mittels 1H-NMR- Spektroskopie bestimmt, indem das Integral der im 1H-NMR-Spektrum üblicherweise bei einer chemischen Verschiebung zwischen etwa 0,7 und 0,9 ppm (gegenüber TMS) erscheinenden Signale der Methylprotonen mit dem Integral der bei 0,9 bis 1,9 ppm erscheinenden Signalen der Methylenprotonen ins Verhältnis gesetzt wird. Die von Alkylresten der Comonomere stammenden Methyl- und Methylengruppen wie beispielsweise die Acetylgruppe des Vinylacetats werden nicht mit einbezogen bzw. herausgerechnet. Die von Struktureinheiten des Moderators verursachten Signale sind entsprechend den Methyl- bzw. Methylenprotonen zuzuordnen. Von dem dabei resultierenden Wert wird die mittels 13C-NMR-Spektroskopie bestimmte Anzahl der vom Propen abstammenden Methylgruppen subtrahiert um die Anzahl der von Kettenenden stammenden Methylgruppen zu erhalten. Geeignete 1H-NMR- Spektren können beispielsweise bei einer Messfrequenz von 500 MHz bei 30°C in Lösemitteln wie CDCl3 oder C2D2Cl4 aufgenommen werden.The number of methyl groups derived from chain ends is determined by means of 1 H-NMR spectroscopy, in which the integral of the signals usually appearing in the 1 H-NMR spectrum with a chemical shift of between about 0.7 and 0.9 ppm (versus TMS) Methyl protons is compared with the integral of appearing at 0.9 to 1.9 ppm signals of the methylene protons. The methyl and methylene groups derived from alkyl radicals of the comonomers, for example the acetyl group of the vinyl acetate, are not included or excluded. The signals generated by the structural units of the moderator are assigned according to the methyl or methylene protons. From the resulting value, the number of propene-derived methyl groups, as determined by 13 C-NMR spectroscopy, is subtracted to obtain the number of methyl groups derived from chain ends. Suitable 1 H NMR spectra, for example, at a measurement frequency of 500 MHz at 30 ° C in solvents such as CDCl 3 or C 2 D 2 Cl 4 are recorded.

Bevorzugt liegt die Summe G aus molarem Gehalt an ungesättigtem Ester a) und der Anzahl der vom Propen abgeleiteten Methylgruppen pro 100 aliphatischen C-Atomen des Polymers b) G = mol - % ungesättigter Estter + Propen - CH 3

Figure imgb0001
zwischen 14,5 und 18,0, bevorzugt zwischen 15,0 und 17,8 wie beispielsweise zwischen 15,5 und 17,5. Die beiden Summanden sind als dimensionslose Zahlen zu addieren.The sum G of molar content of unsaturated ester a) and the number of propylene-derived methyl groups per 100 aliphatic C atoms of the polymer is preferably b) G = mol - % unsaturated ester + propene - CH 3
Figure imgb0001
between 14.5 and 18.0, preferably between 15.0 and 17.8 such as between 15.5 and 17.5. The two summands are to be added as dimensionless numbers.

Das mittels Gelpermeationschromatographie gegen Poly(styrol)-Standards bestimmte gewichtsmittlere Molekulargewicht Mw der erfindungsgemäßen Terpolymere liegt bevorzugt zwischen 1.000 und 25.000 g/mol, bevorzugt zwischen 2.000 und 20.000 g/mol wie beispielsweise zwischen 2.500 und 15.000 g/mol. Die Polydispersität der Polymere beträgt vorzugsweise weniger als 8 wie beispielsweise 2 bis 6. Die bei 140°C bestimmte Schmelzviskosität der erfindungsgemäßen Polymere liegt zwischen 50 und 5.000 mPas, bevorzugt zwischen 80 und 2.500 mPas und insbesondere zwischen 100 und 1.000 mPas.The weight-average molecular weight M w of the terpolymers of the invention determined by gel permeation chromatography against poly (styrene) standards is preferably between 1,000 and 25,000 g / mol, preferably between 2,000 and 20,000 g / mol, for example between 2,500 and 15,000 g / mol. The polydispersity of the polymers is preferably less than 8, for example 2 to 6. The melt viscosity, determined at 140 ° C., of the polymers according to the invention is between 50 and 5,000 mPas, preferably between 80 and 2,500 mPas and in particular between 100 and 1,000 mPas.

Für sämtliche Analysen wird das zu untersuchende Polymer vorab zwei Stunden bei 140°C im Vakuum (100 mbar) von Restmonomeren und eventuellen Lösemittelanteilen befreit.For all analyzes, the polymer to be examined is previously freed for two hours at 140 ° C. in vacuo (100 mbar) of residual monomers and any solvent fractions.

Die erfindungsgemäßen Copolymere sind durch Suspensionspolymerisation, Lösungsmittelpolymerisation, Gasphasenpolymerisation oder Hochdruckmassepolymerisation herstellbar. Bevorzugt wird die Hochdruckmassepolymerisation bei Drucken oberhalb 100 MPa, bevorzugt zwischen 100 und 300 MPa wie beispielsweise zwischen 150 bis 275 MPa und Temperaturen von 100 bis 260°C, bevorzugt 150 bis 240°C wie beispielsweise zwischen 180 und 220°C durchgeführt. Durch geeignete Wahl der Reaktionsbedingungen sowie der eingesetzten Mengen an Monomeren lassen sich der Propengehalt wie auch das Ausmaß der Kurzkettenverzweigungen einstellen. So führen insbesondere niedrige Reaktionstemperaturen und/oder hohe Drücke zu niedrigen Anteilen an Kurzkettenverzweigungen und damit zu einer niedrigen Anzahl an Kettenenden.The copolymers according to the invention can be prepared by suspension polymerization, solvent polymerization, gas-phase polymerization or high-pressure bulk polymerization. The high-pressure mass polymerization is preferably carried out at pressures above 100 MPa, preferably between 100 and 300 MPa, for example between 150 to 275 MPa and temperatures of 100 to 260 ° C, preferably 150 to 240 ° C, for example between 180 and 220 ° C. By suitable choice of the reaction conditions and the amounts of monomers used, the propene content as well as the extent of short chain branching can be adjusted. In particular, low reaction temperatures and / or high pressures lead to low fractions of short chain branches and thus to a low number of chain ends.

Die Reaktion der Monomeren wird durch Radikale bildende Initiatoren (Radikalkettenstarter) eingeleitet. Zu dieser Substanzklasse gehören z.B. Sauerstoff, Hydroperoxide, Peroxide und Azoverbindungen wie Cumolhydroperoxid, t-Butylhydroperoxid, Dilauroylperoxid, Dibenzoylperoxid, Bis(2-ethylhexyl)peroxidcarbonat, t-Butylperpivalat, t-Butylpermaleinat, t-Butylperbenzoat, Dicumylperoxid, t-Butylcumylperoxid, Di-(t-butyl)peroxid, 2,2'-Azo-bis(2-methylpropanonitril), 2,2'-Azo-bis(2-methylbutyronitril). Die Initiatoren werden einzeln oder als Gemisch aus zwei oder mehr Substanzen in Mengen von 0,01 bis 10 Gew.-%, vorzugsweise 0,05 bis 5 Gew.-%, bezogen auf das Monomerengemisch, eingesetzt.The reaction of the monomers is initiated by free radical initiators (free radical initiators). This class of substance includes e.g. Oxygen, hydroperoxides, peroxides and azo compounds such as cumene hydroperoxide, t-butyl hydroperoxide, dilauroyl peroxide, dibenzoyl peroxide, bis (2-ethylhexyl) peroxide carbonate, t-butyl perpivalate, t-butyl permalate, t-butyl perbenzoate, dicumyl peroxide, t-butylcumyl peroxide, di- (t-butyl ) peroxide, 2,2'-azobis (2-methylpropanonitrile), 2,2'-azobis (2-methylbutyronitrile). The initiators are used individually or as a mixture of two or more substances in amounts of 0.01 to 10 wt .-%, preferably 0.05 to 5 wt .-%, based on the monomer mixture.

Die Hochdruckmassepolymerisation wird in bekannten Hochdruckreaktoren, z.B. Autoklaven oder Rohrreaktoren, diskontinuierlich oder kontinuierlich durchgeführt, besonders bewährt haben sich kontinuierlich betriebene Rohrreaktoren. Lösungsmittel wie aliphatische und/oder aromatische Kohlenwasserstoffe oder Kohlenwasserstoffgemische, Benzol oder Toluol, können im Reaktionsgemisch enthalten sein. Bevorzugt ist die im wesentlichen lösungsmittelfreie Arbeitsweise. In einer bevorzugten Ausführungsform der Polymerisation wird das Gemisch aus den Monomeren, dem Initiator und, sofern eingesetzt, dem Moderator, einem Rohrreaktor über den Reaktoreingang sowie über einen oder mehrere Seitenäste zugeführt. Die Comonomeren wie auch die Moderatoren können dabei sowohl gemeinsam mit Ethylen als auch getrennt über Seitenströme in den Reaktor dosiert werden. Hierbei können die Monomerenströme unterschiedlich zusammengesetzt sein ( EP-A-0 271 738 und EP-A-0 922 716 ).The high-pressure mass polymerization is carried out batchwise or continuously in known high-pressure reactors, for example autoclaves or tubular reactors, and continuously operated tubular reactors have proven particularly suitable. Solvents such as aliphatic and / or aromatic hydrocarbons or hydrocarbon mixtures, benzene or toluene may be present in the reaction mixture. Preferred is the substantially solvent-free operation. In a preferred embodiment of the polymerization, the mixture of the monomers, the initiator and, if used, the moderator, a tubular reactor supplied via the reactor inlet and one or more branches. The comonomers as well as the moderators can be metered into the reactor both together with ethylene and separately via side streams. In this case, the monomer streams can be composed differently ( EP-A-0 271 738 and EP-A-0 922 716 ).

Es hat sich als vorteilhaft erwiesen, das Molekulargewicht der Polymere nicht allein über die moderierende Wirkung des Propens einzustellen sondern zusätzlich solche Moderatoren einzusetzen, die im wesentlichen nur eine Kettenübertragung bewirken und nicht in Art von Comonomeren in die Polymerketten eingebaut werden. Somit können durch den Einsatz von Propen selektiv Methylgruppen als Störstellen in das Polymerrückgrat eingebaut werden und es werden Polymere mit verbesserter Wirksamkeit als Kaltfließverbesserer erhalten. Bevorzugte Moderatoren sind beispielsweise gesättigte und ungesättigte Kohlenwasserstoffe wie beispielsweise Propan, Hexan, Heptan und Cyclohexan sowie Alkohole wie beispielsweise Butanol sowie insbesondere Aldehyde wie beispielsweise Acetaldehyd, Propionaldehyd, n-Butyraldehyd und iso-Butyraldehyd sowie Ketone wie beispielsweise Aceton, Methylethylketon, Methylpropylketon, Methylisopropylketon, Methylbutylketon, Methylisobutylketon und Cyclohexanon. Auch Wasserstoff ist als Moderator geeignet.It has proved to be advantageous not only to adjust the molecular weight of the polymers via the moderating effect of the propene but additionally to use such moderators which essentially only effect chain transfer and are not incorporated in the form of comonomers into the polymer chains. Thus, by use of propene, methyl groups can be selectively incorporated as impurities in the polymer backbone, and polymers with improved effectiveness as cold flow improvers are obtained. Preferred moderators are, for example, saturated and unsaturated hydrocarbons such as propane, hexane, heptane and cyclohexane and alcohols such as butanol and in particular aldehydes such as acetaldehyde, propionaldehyde, n-butyraldehyde and isobutyraldehyde and ketones such as acetone, methyl ethyl ketone, methyl propyl ketone, methyl isopropyl ketone, Methyl butyl ketone, methyl isobutyl ketone and cyclohexanone. Hydrogen is also suitable as a moderator.

In einer besonders bevorzugten Ausführungsform enthalten die erfindungsgemäßen Polymere zusätzlich zu Vinylester und Propen 0,5 bis 7,0 Gew.-%, bevorzugt 1,0 bis 5,0 Gew.-% an Struktureinheiten, die sich von mindestens einem Carbonylgruppen enthaltenden Moderator ableiten. Die Konzentration dieser vom Moderator abgeleiteten Strukturelemente im Polymer kann ebenfalls mittels 1H-NMR- Spektroskopie bestimmt werden. Dies kann zum Beispiel durch Korrelation der Intensität der vom Vinylester stammenden Signale, dessen Anteil im Polymer bekannt ist, mit den bei etwa 2,4 bis 2,5 ppm erscheinenden Signalen der zur Carbonylgruppe der Moderatoren benachbarten Methylen- bzw. Methingruppe erfolgen.In a particularly preferred embodiment, the polymers according to the invention contain, in addition to vinyl esters and propene, from 0.5 to 7.0% by weight, preferably from 1.0 to 5.0% by weight, of structural units derived from at least one carbonyl-containing moderator , The concentration of these structural elements derived from the moderator in the polymer can also be determined by means of 1 H-NMR spectroscopy. This can be done, for example, by correlating the intensity of the vinyl ester-derived signals, the proportion of which in the polymer is known, with the signals appearing at about 2.4 to 2.5 ppm of the methylene or methine group adjacent to the carbonyl group of the moderators.

Die erfindungsgemäßen Polymere werden zwecks besserer Handhabbarkeit üblicherweise als Konzentrate in organischen Lösemitteln eingesetzt. Geeignete Lösemittel bzw. Dispergiermittel sind beispielsweise höhersiedende aliphatische Kohlenwasserstoffe, aromatische Kohlenwasserstoffe, Alkohole, Ester, Ether und deren Gemische. Bevorzugt enthalten die erfindungsgemäßen Additive 10 bis 90 Gew.-%, insbesondere 20 bis 80 Gew.-% und speziell 50 bis 75 Gew.-% wie beispielsweise 60 bis 70 Gew.-% Lösemittel.The polymers according to the invention are usually used as concentrates in organic solvents for better handling. suitable Solvents or dispersants are, for example, higher-boiling aliphatic hydrocarbons, aromatic hydrocarbons, alcohols, esters, ethers and mixtures thereof. The additives according to the invention preferably contain from 10 to 90% by weight, in particular from 20 to 80% by weight and especially from 50 to 75% by weight, for example from 60 to 70% by weight, of solvent.

Überraschenderweise wurde gefunden, dass der Eigenstockpunkt der erfindungsgemäßen Terpolymere bei Verdünnung auf einen Wirkstoffgehalt von unter 40 Gew.-%, bevorzugt 20 bis 40 Gew.-%, insbesondere auf 25 bis 40 Gew.-% wie beispielsweise auf 30 bis 35 Gew.-% Wirkstoff deutlich stärker absinkt als bei Polymeren des Standes der Technik. Dieser Effekt ist in vorwiegend aromatischen Lösemitteln und Lösemittelgemischen besonders ausgeprägt. So werden Konzentrate mit Eigenstockpunkten von -30°C und darunter erhalten. Gleichzeitig ist die Wirksamkeit der erfindungsgemäßen Polymere denen des Standes der Technik bei gleicher Additivkonzentration im additivierten Öl überlegen. Überraschenderweise lassen sich derartige Konzentrate der erfindungsgemäßen Terpolymere auch problemlos in Brennstofföle mit Temperaturen von unter 0°C wie beispielsweise unter -10°C und teilweise unter -25°C einmischen, ohne dass es zu einer von herkömmlichen Additiven bekannten Beeinträchtigung der Filtrierbarkeit der additivierten Brennstofföle durch ungelöste Anteile des Additivs kommt. So ist es mit den erfindungsgemäßen Additiven möglich, die Kaltfließeigenschaften von Brennstoffölen auch ohne vorheriges Erwärmen von Öl und/oder Additiv zu verbessern.Surprisingly, it has been found that the self-stick point of the terpolymers of the invention when diluted to an active ingredient content of less than 40 wt .-%, preferably 20 to 40 wt .-%, in particular 25 to 40 wt .-%, such as 30 to 35 parts by weight. % Active ingredient drops significantly more than in polymers of the prior art. This effect is particularly pronounced in predominantly aromatic solvents and solvent mixtures. Thus, concentrates are obtained with eigenstock points of -30 ° C and below. At the same time, the effectiveness of the polymers according to the invention is superior to those of the prior art at the same additive concentration in the additized oil. Surprisingly, such concentrates of the terpolymers of the invention can also be mixed into fuel oils having temperatures below 0 ° C., for example below -10 ° C. and partially below -25 ° C., without resulting in a deterioration in the filterability of the additive-fuel oils known from conventional additives comes through undissolved portions of the additive. Thus, it is possible with the additives according to the invention to improve the cold flow properties of fuel oils without prior heating of oil and / or additive.

Die erfindungsgemäßen Polymere finden allein oder in Mischung mit anderen Bestandteilen als Additive für Mineralöldestillate Verwendung, im folgenden werden sie daher auch als erfindungsgemäße Additive bezeichnet.The polymers according to the invention are used alone or in a mixture with other constituents as additives for mineral oil distillates, in the following they are therefore also referred to as additives according to the invention.

Die erfindungsgemäßen Additive können Mitteldestillaten zur Verbesserung der Kaltfließfähigkeit auch in Kombination mit weiteren Additiven wie beispielsweise weiteren Ethylen-Copolymeren, polaren Stickstoffverbindungen, Alkylphenol-Aldehydharzen, Kammpolymeren, Polyoxyalkylenverbindungen und/oder Olefincopolymeren zugesetzt werden.The additives according to the invention can also be added to middle distillates for improving cold flowability in combination with further additives such as, for example, further ethylene copolymers, polar nitrogen compounds, alkylphenol-aldehyde resins, comb polymers, polyoxyalkylene compounds and / or olefin copolymers.

Werden die erfindungsgemäßen Additive für Mitteldestillate verwendet, so enthalten sie in einer bevorzugten Ausführungsform neben den erfindungsgemäßen Terpolymeren noch ein oder mehrere der Bestandteile II bis VII.If the additives according to the invention are used for middle distillates, they also contain, in a preferred embodiment, one or more of the constituents II to VII in addition to the terpolymers according to the invention.

So enthalten sie bevorzugt ein oder mehrere weitere Copolymere aus Ethylen und olefinisch ungesättigten Verbindungen, insbesondere ungesättigten Estern, als Bestandteil II. Als Ethylen-Copolymere eignen sich insbesondere solche, die neben Ethylen 6 bis 21 mol-%, insbesondere 10 bis 18 mol-% Comonomere enthalten.Thus, they preferably contain one or more further copolymers of ethylene and olefinically unsaturated compounds, in particular unsaturated esters, as constituent II. Particularly suitable ethylene copolymers are those which in addition to ethylene have 6 to 21 mol%, in particular 10 to 18 mol% Comonomers included.

Bei den olefinisch ungesättigten Verbindungen handelt es sich vorzugsweise um Vinylester, Acrylester, Methacrylester, Alkylvinylether und/oder Alkene, wobei die genannten Verbindungen mit Hydroxylgruppen substituiert sein können. Es können ein oder mehrere Comonomere im Polymer enthalten sein.The olefinically unsaturated compounds are preferably vinyl esters, acrylic esters, methacrylic esters, alkyl vinyl ethers and / or alkenes, it being possible for the abovementioned compounds to be substituted by hydroxyl groups. One or more comonomers may be included in the polymer.

Bei den Vinylestern handelt es sich vorzugsweise um solche der Formel 3

         CH2=CH-OCOR11     (3)

worin R11 C1 bis C30-Alkyl, vorzugsweise C4 bis C16-Alkyl, speziell C6- bis C12-Alkyl bedeutet. In einer weiteren Ausführungsform können die genannten Alkylgruppen mit einer oder mehreren Hydroxylgruppen substituiert sein.
The vinyl esters are preferably those of the formula 3

CH 2 = CH-OCOR 11 (3)

wherein R 11 is C 1 to C 30 alkyl, preferably C 4 to C 16 alkyl, especially C 6 to C 12 alkyl. In a further embodiment, said alkyl groups may be substituted with one or more hydroxyl groups.

In einer weiteren bevorzugten Ausführungsform steht R11 für einen verzweigten Alkylrest oder einen Neoalkylrest mit 7 bis 11 Kohlenstoffatomen, insbesondere mit 8, 9 oder 10 Kohlenstoffatomen. Besonders bevorzugte Vinylester leiten sich von sekundären und insbesondere tertiären Carbonsäuren ab, deren Verzweigung sich in alpha-Position zur Carbonylgruppe befindet. Geeignete Vinylester umfassen Vinylacetat, Vinylpropionat, Vinylbutyrat, Vinylisobutyrat, Vinylhexanoat, Vinylheptanoat, Vinyloctanoat, Pivalinsäurevinylester, 2-Ethylhexansäurevinylester, Vinyllaurat, Vinylstearat sowie Versaticsäureester wie Neononansäurevinylester, Neodecansäurevinylester, Neoundecansäurevinylester.In a further preferred embodiment, R 11 is a branched alkyl radical or a neoalkyl radical having 7 to 11 carbon atoms, in particular having 8, 9 or 10 carbon atoms. Particularly preferred vinyl esters are derived from secondary and especially tertiary carboxylic acids whose branching is in the alpha position to the carbonyl group. Suitable vinyl esters include vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl hexanoate, vinyl heptanoate, vinyl octanoate, vinyl pivalate, vinyl 2-ethylhexanoate, vinyl laurate, vinyl stearate and versatic acid esters such as vinyl neononanoate, vinyl neodecanoate, vinyl neoundecanoate.

In einer weiteren bevorzugten Ausführungsform enthalten diese Ethylen-Copolymere Vinylacetat und mindestens einen weiteren Vinylester der Formel 3 worin R11 für C4 bis C30-Alkyl, vorzugsweise C4 bis C16-Alkyl, speziell C6- bis C12-Alkyl steht.In a further preferred embodiment, these ethylene copolymers contain vinyl acetate and at least one further vinyl ester of the formula 3 in which R 11 is C 4 to C 30 -alkyl, preferably C 4 to C 16 -alkyl, especially C 6 - to C 12 -alkyl ,

Bei den Acrylestern handelt es sich vorzugsweise um solche der Formel 4

         CH2=CR2-COOR4     (4)

worin R2 Wasserstoff oder Methyl und R4 C1- bis C30-Alkyl, vorzugsweise C4- bis C16-Alkyl, speziell C6- bis C12-Alkyl bedeutet. Geeignete Acrylester umfassen z.B. Methyl(meth)acrylat, Ethyl(meth)acrylat, Propyl(meth)acrylat, n- und isoButyl(meth)acrylat, Hexyl-, Octyl-, 2-Ethylhexyl-, Decyl-, Dodecyl-, Tetradecyl-, Hexadecyl-, Octadecyl(meth)acrylat sowie Mischungen dieser Comonomere. In einer weiteren Ausführungsform können die genannten Alkylgruppen mit einer oder mehreren Hydroxylgruppen substituiert sein. Ein Beispiel für einen solchen Acrylester ist Hydroxyethylmethacrylat.
The acrylic esters are preferably those of the formula 4

CH 2 = CR 2 -COOR 4 (4)

wherein R 2 is hydrogen or methyl and R 4 is C 1 - to C 30 -alkyl, preferably C 4 - to C 16 -alkyl, especially C 6 - to C 12 -alkyl. Suitable acrylic esters include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n- and isobutyl (meth) acrylate, hexyl, octyl, 2-ethylhexyl, decyl, dodecyl, tetradecyl , Hexadecyl, octadecyl (meth) acrylate and mixtures of these comonomers. In a further embodiment, said alkyl groups may be substituted with one or more hydroxyl groups. An example of such an acrylic ester is hydroxyethyl methacrylate.

Bei den Alkylvinylethern handelt es sich vorzugsweise um Verbindungen der Formel 5

         CH2=CH-OR5     (5)

worin R5 C1- bis C30-Alkyl, vorzugsweise C4- bis C16-Alkyl, speziell C6- bis C12-Alkyl bedeutet. Beispielsweise seien genannt Methylvinylether, Ethylvinylether, isoButylvinylether. In einer weiteren Ausführungsform können die genannten Alkylgruppen mit einer oder mehreren Hydroxylgruppen substituiert sein.
The alkyl vinyl ethers are preferably compounds of the formula 5

CH 2 = CH-OR 5 (5)

wherein R 5 is C 1 - to C 30 -alkyl, preferably C 4 - to C 16 -alkyl, especially C 6 - to C 12 -alkyl. Examples which may be mentioned are methyl vinyl ether, ethyl vinyl ether, isobutyl vinyl ether. In a further embodiment, said alkyl groups may be substituted with one or more hydroxyl groups.

Bei den Alkenen handelt es sich vorzugsweise um einfache ungesättigte Kohlenwasserstoffe mit 3 bis 30 Kohlenstoffatomen, insbesondere 4 bis 16 Kohlenstoffatomen und speziell 5 bis 12 Kohlenstoffatomen. Geeignete Alkene umfassen Propen, Buten, Isobutylen, Penten, Hexen, 4-Methylpenten, Octen, Diisobutylen sowie Norbornen und seine Derivate wie Methylnorbornen und Vinylnorbornen. In einer weiteren Ausführungsform können die genannten Alkylgruppen mit einer oder mehreren Hydroxylgruppen substituiert sein.The alkenes are preferably simple unsaturated hydrocarbons having 3 to 30 carbon atoms, especially 4 to 16 carbon atoms and especially 5 to 12 carbon atoms. Suitable alkenes include propene, butene, isobutylene, pentene, hexene, 4-methylpentene, octene, diisobutylene and norbornene and its derivatives such as methylnorbornene and vinylnorbornene. In a further embodiment, said alkyl groups may be substituted with one or more hydroxyl groups.

Besonders bevorzugte Terpolymerisate des 2-Ethylhexansäurevinylesters, des Neononansäurevinylesters bzw. des Neodecansäurevinylesters enthalten außer Ethylen bevorzugt 3,5 bis 20 mol-%, insbesondere 8 bis 15 mol-% Vinylacetat und 0,1 bis 12 mol-%, insbesondere 0,2 bis 5 mol-% des jeweiligen langkettigen Vinylesters, wobei der gesamte Comonomergehalt zwischen 8 und 21 mol-%, bevorzugt zwischen 12 und 18 mol-% liegt. Weitere besonders bevorzugte Copolymere enthalten neben Ethylen und 8 bis 18 mol-% Vinylestern noch 0,5 bis 10 mol-% Olefine wie Propen, Buten, Isobutylen, Hexen, 4-Methylpenten, Octen, Diisobutylen und/oder Norbornen.Particularly preferred terpolymers of 2-ethylhexanoic acid vinyl ester, vinyl neononanoate or vinyl neodecanoate contain, in addition to ethylene, preferably 3.5 to 20 mol%, in particular 8 to 15 mol% vinyl acetate and 0.1 to 12 mol%, in particular 0.2 to 5 mol% of the respective long-chain vinyl ester, wherein the total comonomer content is between 8 and 21 mol%, preferably between 12 and 18 mol%. Further particularly preferred copolymers contain, in addition to ethylene and 8 to 18 mol% of vinyl esters, 0.5 to 10 mol% of olefins such as propene, butene, isobutylene, hexene, 4-methylpentene, octene, diisobutylene and / or norbornene.

Vorzugsweise haben diese Ethylen-Co- und Terpolymere Schmelzviskositäten bei 140°C von 20 bis 10.000 mPas, insbesondere von 30 bis 5.000 mPas, speziell von 50 bis 2.000 mPas. Die Mittels 1H-NMR-Spektroskopie bestimmten Verzweigungsgrade liegen bevorzugt zwischen 1 und 9 CH3/100 CH2-Gruppen, insbesondere zwischen 2 und 6 CH3/100 CH2-Gruppen, die nicht aus den Comonomeren stammen.These ethylene copolymers and terpolymers preferably have melt viscosities at 140 ° C. of from 20 to 10,000 mPas, in particular from 30 to 5,000 mPas, especially from 50 to 2,000 mPas. The means of 1 H-NMR spectroscopy, certain degrees of branching are preferably between 1 and 9 CH 3/100 CH 2 groups, especially between 2 and 6 CH 3/100 CH 2 groups, which do not stem from the comonomers.

Bei Mischungen der erfindungsgemäßen Additive mit Ethylen-Copolymeren (Bestandteil II) unterscheiden sich die den Mischungen zu Grunde liegenden Polymere in mindestens einem Charakteristikum. Beispielsweise können sie unterschiedliche Comonomere enthalten, unterschiedliche Comonomergehalte, Molekulargewichte und/oder Verzweigungsgrade aufweisen. So haben sich beispielsweise Mischungen besonders bewährt, in denen der Gesamtcomonomergehalt (der Gehalt an Monomeren außer Ethylen) des weiteren Ethylen-Copolymers mindestens zwei, insbesondere mindestens drei mol-% niedriger ist als der des erfindungsgemäßen Additivs. Weiterhin haben sich Mischungen besonders bewährt, in denen das mittlere Molekulargewicht Mw des weiteren Ethylen-Copolymers um mindestens 500 und insbesondere um mindestens 1.000 g/mol höher ist als das des erfindungsgemäßen Additivs. Das Mischungsverhältnis zwischen den erfindungsgemäßen Additiven und Ethylencopolymeren als Bestandteil II kann je nach Anwendungsfall in weiten Grenzen variieren, wobei die erfindungsgemäßen Additive oftmals den größeren Anteil darstellen. Bevorzugt enthalten derartige Additivmischungen 30 bis 98 Gew.-%, bevorzugt 50 bis 97 Gew.-% und speziell 70 bis 95 Gew.-% der erfindungsgemäßen Additive sowie 2 bis 70 Gew.-%, bevorzugt 3 bis 50 Gew.-% und speziell 5 bis 20 Gew.-% Ethylencopolymere (Bestandteil II).In the case of mixtures of the additives according to the invention with ethylene copolymers (constituent II), the polymers underlying the mixtures differ in at least one characteristic. For example, they may contain different comonomers, have different comonomer contents, molecular weights and / or degrees of branching. Thus, for example, mixtures have proven particularly useful in which the Gesamtcomonomergehalt (the content of monomers other than ethylene) of the other ethylene copolymer at least two, in particular at least three mol% lower than that of the additive according to the invention. Furthermore, mixtures have proved particularly useful in which the average molecular weight Mw of the further ethylene copolymer is higher by at least 500 and in particular by at least 1000 g / mol than that of the additive according to the invention. The mixing ratio between the additives according to the invention and ethylene copolymers as constituent II can vary within wide limits, depending on the application, with the additives according to the invention often representing the greater proportion. Such additive mixtures preferably contain from 30 to 98% by weight, preferably from 50 to 97% by weight and especially from 70 to 95% by weight of the inventive additives and 2 to 70 wt .-%, preferably 3 to 50 wt .-% and especially 5 to 20 wt .-% ethylene copolymers (component II).

Bei den geeigneten öllöslichen polaren Stickstoffverbindungen (Bestandteil III) handelt es sich vorzugsweise um Umsetzungsprodukte von Fettaminen mit Verbindungen, die eine Acylgruppe enthalten. Bei den bevorzugten Aminen handelt es sich um Verbindungen der Formel NR6R7R8, worin R6, R7 und R8 gleich oder verschieden sein können, und wenigstens eine dieser Gruppen für C8-C36-Alkyl, C6-C36-Cycloalkyl, C8-C36-Alkenyl, insbesondere C12-C24-Alkyl, C12-C24-Alkenyl oder Cyclohexyl steht, und die übrigen Gruppen entweder Wasserstoff, C1-C36-Alkyl, C2-C36-Alkenyl, Cyclohexyl, oder eine Gruppe der Formeln -(A-O)x-E oder -(CH2)n-NYZ bedeuten, worin A für eine Ethyl- oder Propylgruppe steht, x eine Zahl von 1 bis 50, E = H, C1-C30-Alkyl, C5-C12-Cycloalkyl oder C6-C30-Aryl, und n = 2, 3 oder 4 bedeuten, und Y und Z unabhängig voneinander H, C1-C30-Alkyl oder -(A-O)x bedeuten. Die Alkyl- und Alkenylreste können linear oder verzweigt sein und bis zu zwei Doppelbindungen enthalten. Bevorzugt sind sie linear und weitgehend gesättigt, das heißt sie haben Jodzahlen von weniger als 75 gl2/g, bevorzugt weniger als 60 gl2/g und insbesondere zwischen 1 und 10 gl2/g. Besonders bevorzugt sind sekundäre Fettamine, in denen zwei der Gruppen R6, R7 und R8 für C8-C36-Alkyl, C6-C36-Cycloalkyl, C8-C36-Alkenyl, insbesondere für C12-C24-Alkyl, C12-C24-Alkenyl oder Cyclohexyl stehen. Geeignete Fettamine sind beispielsweise Octylamin, Decylamin, Dodecylamin, Tetradecylamin, Hexadecylamin, Octadecylamin, Eicosylamin, Behenylamin, Didecylamin, Didodecylamin, Ditetradecylamin, Dihexadecylamin, Dioctadecylamin, Dieicosylamin, Dibehenylamin sowie deren Mischungen. Speziell enthalten die Amine Kettenschnitte auf Basis natürlicher Rohstoffe wie z.B. Cocosfettamin, Talgfettamin, hydriertes Talgfettamin, Dicocosfettamin, Ditalgfettamin und Di(hydriertes Talgfettamin). Besonders bevorzugte Aminderivate sind Aminsalze, Imide und/oder Amide wie beispielsweise Amid-Ammoniumsalze sekundärer Fettamine, insbesondere von Dicocosfettamin, Ditalgfettamin und Distearylamin.
Unter Acylgruppe wird hier eine funktionelle Gruppe folgender Formel verstanden:

         >C=O

The suitable oil-soluble polar nitrogen compounds (ingredient III) are preferably reaction products of fatty amines with compounds containing an acyl group. The preferred amines are compounds of the formula NR 6 R 7 R 8 , in which R 6 , R 7 and R 8 may be identical or different, and at least one of these groups is C 8 -C 36 -alkyl, C 6 - C 36 -cycloalkyl, C 8 -C 36 -alkenyl, in particular C 12 -C 24 -alkyl, C 12 -C 24 -alkenyl or cyclohexyl, and the other groups are either hydrogen, C 1 -C 36 -alkyl, C 2 -C 36 alkenyl, cyclohexyl, or a group of the formulas - (AO) x -E or - (CH 2 ) n -NYZ, where A is an ethyl or propyl group, x is a number from 1 to 50, E = H, C 1 -C 30 -alkyl, C 5 -C 12 -cycloalkyl or C 6 -C 30 -aryl, and n = 2, 3 or 4, and Y and Z independently of one another are H, C 1 -C 30 Alkyl or - (AO) x . The alkyl and alkenyl radicals can be linear or branched and contain up to two double bonds. They are preferably linear and substantially saturated, ie they have iodine numbers of less than 75 gl 2 / g, preferably less than 60 gl 2 / g and in particular between 1 and 10 gl 2 / g. Particularly preferred are secondary fatty amines in which two of the groups R 6 , R 7 and R 8 are C 8 -C 36 -alkyl, C 6 -C 36 -cycloalkyl, C 8 -C 36 -alkenyl, in particular C 12 -C 24 alkyl, C 12 -C 24 alkenyl or cyclohexyl. Suitable fatty amines are, for example, octylamine, decylamine, dodecylamine, tetradecylamine, hexadecylamine, octadecylamine, eicosylamine, behenylamine, didecylamine, didodecylamine, ditetradecylamine, dihexadecylamine, dioctadecylamine, dieicosylamine, dibehenylamine and mixtures thereof. Specifically, the amines contain chain cuts based on natural raw materials such as coco fatty amine, tallow fatty amine, hydrogenated tallow fatty amine, dicocosfettamine, ditallow fatty amine and di (hydrogenated tallow fatty amine). Particularly preferred amine derivatives are amine salts, imides and / or amides such as, for example, amide ammonium salts of secondary fatty amines, in particular dicocosfettamine, ditallow fatty amine and distearylamine.
By acyl group is meant here a functional group of the following formula:

> C = O

Für die Umsetzung mit Aminen geeignete Carbonylverbindungen sind sowohl monomere wie auch polymere Verbindungen mit einer oder mehreren Carboxylgruppen. Bei den monomeren Carbonylverbindungen werden solche mit 2, 3 oder 4 Carbonylgruppen bevorzugt. Sie können auch Heteroatome wie Sauerstoff, Schwefel und Stickstoff enthalten. Geeignete Carbonsäuren sind beispielsweise Malein-, Fumar-, Croton-, Itacon-, Bernsteinsäure, C1-C40-Alkenylbernsteinsäure, Adipin-, Glutar-, Sebacin-, und Malonsäure sowie Benzoe-, Phthal-, Trimellit- und Pyromellitsäure, Nitrilotriessigsäure, Ethylendiamintetraessigsäure und deren reaktive Derivate wie beispielsweise Ester, Anhydride und Säurehalogenide. Als polymere Carbonylverbindungen haben sich insbesondere Copolymere ethylenisch ungesättigter Säuren wie beispielsweise Acrylsäure, Methacrylsäure, Maleinsäure, Fumarsäure und Itaconsäure erwiesen, besonders bevorzugt sind Copolymere des Maleinsäureanhydrids. Als Comonomere sind solche geeignet, die dem Copolymer Öllöslichkeit verleihen. Unter öllöslich wird hier verstanden, dass sich das Copolymer nach Umsetzung mit dem Fettamin in praxisrelevanten Dosierraten rückstandsfrei im zu additivierenden Mitteldestillat löst. Geeignete Comonomere sind beispielsweise Olefine, Alkylester der Acrylsäure und Methacrylsäure, Alkylvinylester und Alkylvinylether mit 2 bis 75, bevorzugt 4 bis 40 und insbesondere 8 bis 20 Kohlenstoffatomen im Alkylrest. Bei Olefinen bezieht sich die Kohlenstoffzahl auf den an die Doppelbindung gebundenen Alkylrest. Die Molekulargewichte der polymeren Carbonylverbindungen liegen bevorzugt zwischen 400 und 20.000, besonders bevorzugt zwischen 500 und 10.000 wie beispielsweise zwischen 1.000 und 5.000.Suitable carbonyl compounds for the reaction with amines are both monomeric and polymeric compounds having one or more carboxyl groups. In the case of the monomeric carbonyl compounds, preference is given to those having 2, 3 or 4 carbonyl groups. They can also contain heteroatoms such as oxygen, sulfur and nitrogen. Examples of suitable carboxylic acids are maleic, fumaric, crotonic, itaconic, succinic, C 1 -C 40 -alkenylsuccinic, adipic, glutaric, sebacic, and malonic acids and benzoic, phthalic, trimellitic and pyromellitic acid, nitrilotriacetic acid , Ethylenediaminetetraacetic acid and their reactive derivatives such as esters, anhydrides and acid halides. Copolymers of ethylenically unsaturated acids, such as, for example, acrylic acid, methacrylic acid, maleic acid, fumaric acid and itaconic acid, have proven particularly suitable as polymeric carbonyl compounds, particular preference is given to copolymers of maleic anhydride. Suitable comonomers are those which impart oil solubility to the copolymer. Oil-soluble means here that the copolymer dissolves without residue in the middle distillate to be additive after reaction with the fatty amine in practice-relevant metering rates. Suitable comonomers are, for example, olefins, alkyl esters of acrylic acid and methacrylic acid, alkyl vinyl esters and alkyl vinyl ethers having 2 to 75, preferably 4 to 40 and in particular 8 to 20 carbon atoms in the alkyl radical. In the case of olefins, the carbon number refers to the alkyl radical attached to the double bond. The molecular weights of the polymeric carbonyl compounds are preferably between 400 and 20,000, more preferably between 500 and 10,000, for example between 1,000 and 5,000.

Besonders bewährt haben sich öllösliche polare Stickstoffverbindungen, die durch Reaktion aliphatischer oder aromatischer Amine, vorzugsweise langkettiger aliphatischer Amine, mit aliphatischen oder aromatischen Mono-, Di-, Tri- oder Tetracarbonsäuren oder deren Anhydriden erhalten werden (vgl. US 4 211 534 ). Des gleichen sind Amide und Ammoniumsalze von Aminoalkylenpolycarbonsäuren wie Nitrilotriessigsäure oder Ethylendiamintetraessigsäure mit sekundären Aminen als öllösliche polare Stickstoffverbindungen geeignet (vgl. EP 0 398 101 ). Andere öllösliche polare Stickstoffverbindungen sind Copolymere des Maleinsäureanhydrids mit α,β-ungesättigten Verbindungen, die gegebenenfalls mit primären Monoalkylaminen und/oder aliphatischen Alkoholen umgesetzt werden können (vgl. EP-A-0 154 177 , EP 0 777 712 ), die Umsetzungsprodukte von Alkenylspirobislactonen mit Aminen (vgl. EP-A-0 413 279 B1 ) und nach EP-A-0 606 055 A2 Umsetzungsprodukte von Terpolymeren auf Basis α,β-ungesättigter Dicarbonsäureanhydride, α,β-ungesättigter Verbindungen und Polyoxyalkylenethern niederer ungesättigter Alkohole.Oil-soluble polar nitrogen compounds which have been obtained by reaction of aliphatic or aromatic amines, preferably long-chain aliphatic amines, with aliphatic or aromatic mono-, di-, tri- or tetracarboxylic acids or their anhydrides have proven particularly suitable (cf. US 4 211 534 ). Similarly, amides and ammonium salts of aminoalkylene polycarboxylic acids such as nitrilotriacetic acid or ethylenediaminetetraacetic acid with secondary amines are suitable as oil-soluble polar nitrogen compounds (cf. EP 0 398 101 ). Other oil-soluble polar nitrogen compounds are copolymers of maleic anhydride with α, β-unsaturated compounds, which can optionally be reacted with primary monoalkylamines and / or aliphatic alcohols (cf. EP-A-0 154 177 . EP 0 777 712 ), the reaction products of Alkenylspirobislactonen with amines (see. EP-A-0 413 279 B1 ) and after EP-A-0 606 055 A2 Reaction products of terpolymers based on α, β-unsaturated dicarboxylic acid anhydrides, α, β-unsaturated compounds and polyoxyalkylene ethers of lower unsaturated alcohols.

Das Mischungsverhältnis zwischen den erfindungsgemäßen Additiven und öllöslichen polaren Stickstoffverbindungen als Bestandteil III kann je nach Anwendungsfall variieren. Bevorzugt enthalten derartige Additivmischungen bezogen auf die Wirkstoffe 0,1 bis 10 Gewichtsteile, bevorzugt 0,2 bis 5 Gewichtsteile mindestens einer öllöslichen polaren Stickstoffverbindung pro Gewichtsanteil des erfindungsgemäßen Additivs.The mixing ratio between the additives according to the invention and oil-soluble polar nitrogen compounds as constituent III can vary depending on the application. Preferably, such additive mixtures contain 0.1 to 10 parts by weight, preferably 0.2 to 5 parts by weight, based on the active compounds, of at least one oil-soluble polar nitrogen compound per part by weight of the additive according to the invention.

Geeignete Alkylphenol-Aldehydharze als Bestandteil IV sind insbesondere solche Alkylphenol-Aldehydharze, die sich von Alkylphenolen mit ein oder zwei Alkylresten in ortho- und/oder para-Position zur OH-Gruppe ableiten. Besonders bevorzugt als Ausgangsmaterialien sind Alkylphenole, die am Aromaten mindestens zwei zur Kondensation mit Aldehyden befähigte Wasserstoffatome tragen und insbesondere monoalkylierte Phenole. Besonders bevorzugt befindet sich der Alkylrest in der paraStellung zur phenolischen OH-Gruppe. Die Alkylreste (darunter werden für den Bestandteil IV generell Kohlenwasserstoffreste gemäß nachstehender Definition verstanden) können bei den mit den erfindungsgemäßen Additiven einsetzbaren Alkylphenol-Aldehyd-Harzen gleich oder verschieden sein. Die Alkylreste können gesättigt oder ungesättigt sein. Sie können linear oder verzweigt sein, bevorzugt sind sie linear. Sie besitzen 1 bis 200, vorzugsweise 1 bis 24, insbesondere 4 bis 16 wie beispielsweise 6 bis 12 Kohlenstoffatome. Bevorzugt handelt es sich um n-, iso- und tert.-Butyl-, n- und iso-Pentyl-, n- und iso-Hexyl-, n- und iso-Octyl-, n- und iso-Nonyl-, n- und iso-Decyl-, n- und iso-Dodecyl-, Tetradecyl-, Hexadecyl-, Octadecyl-, Tripropenyl-, Tetrapropenyl-, Poly(propenyl)- und Poly(isobutenyl)reste. Besonders geeignete Alkylphenol-Aldehydharze leiten sich von linearen Alkylresten mit 8 und 9 C-Atomen ab. In einer bevorzugten Ausführungsform werden zur Herstellung der Alkylphenolharze Mischungen von Alkylphenolen mit unterschiedlichen Alkylresten eingesetzt. So haben sich beispielsweise Harze auf Basis von Butylphenol einerseits und Octyl-, Nonyl- und/oder Dodecylphenol im molaren Verhältnis von 1:10 bis 10:1 andererseits besonders bewährt.Suitable alkylphenol-aldehyde resins as constituent IV are, in particular, those alkylphenol-aldehyde resins which are derived from alkylphenols having one or two alkyl radicals in ortho and / or para position to the OH group. Particularly preferred as starting materials are alkylphenols which carry at least two hydrogen atoms capable of condensation with aldehydes on the aromatic and in particular monoalkylated phenols. Particularly preferably, the alkyl radical is in the para position to the phenolic OH group. The alkyl radicals (which are understood as meaning in general hydrocarbon radicals as defined below for component IV) may be identical or different in the alkylphenol-aldehyde resins which can be used with the additives according to the invention. The alkyl radicals can be saturated or unsaturated. They can be linear or branched, preferably they are linear. They have 1 to 200, preferably 1 to 24, especially 4 to 16 such as 6 to 12 carbon atoms. It is preferably n-, iso- and tert-butyl, n- and iso-pentyl, n- and iso-hexyl, n- and iso-octyl, n- and iso-nonyl-, n - and iso-decyl, n- and iso-dodecyl, tetradecyl, hexadecyl, octadecyl, tripropenyl, tetrapropenyl, poly (propenyl) - and poly (isobutenyl) radicals. Particularly suitable alkylphenol-aldehyde resins are derived from linear alkyl radicals having 8 and 9 C atoms. In a preferred embodiment, mixtures of alkylphenols having different alkyl radicals are used for the preparation of the alkylphenol resins. For example, resins based on butylphenol have on the one hand and octyl, nonyl and / or dodecylphenol in the molar ratio of 1:10 to 10: 1 on the other hand, particularly useful.

Geeignete Alkylphenolharze können auch Struktureinheiten weiterer Phenolanaloga wie Salicylsäure, Hydroxybenzoesäure sowie deren Derivate wie Ester, Amide und Salze enthalten oder aus ihnen bestehen.Suitable alkylphenol resins may also contain or consist of structural units of other phenol analogs such as salicylic acid, hydroxybenzoic acid and derivatives thereof such as esters, amides and salts.

Geeignete Aldehyde für die Alkylphenol-Aldehydharze sind solche mit 1 bis 12 Kohlenstoffatomen und vorzugsweise solche mit 1 bis 4 Kohlenstoffatomen wie beispielsweise Formaldehyd, Acetaldehyd, Propionaldehyd, Butyraldehyd, 2-Ethylhexanal, Benzaldehyd, Glyoxalsäure sowie deren reaktive Equivalente wie Paraformaldehyd und Trioxan. Besonders bevorzugt ist Formaldehyd in Form von Paraformaldehyd, und insbesondere Formalin.Suitable aldehydes for the alkylphenol-aldehyde resins are those having 1 to 12 carbon atoms and preferably those having 1 to 4 carbon atoms such as formaldehyde, acetaldehyde, propionaldehyde, butyraldehyde, 2-ethylhexanal, benzaldehyde, glyoxalic acid and their reactive equivalents such as paraformaldehyde and trioxane. Particularly preferred is formaldehyde in the form of paraformaldehyde, and especially formalin.

Das mittels Gelpermeationschromatographie gegen Poly(styrol)-Standards in THF gemessene Molekulargewicht der Alkylphenol-Aldehyd-Harze beträgt bevorzugt 500 - 25.000 g/mol, besonders bevorzugt 800- 10.000 g/mol und speziell 1.000 -5.000 g/mol wie beispielsweise 1500 - 3.000 g/mol. Voraussetzung ist hierbei, dass die Alkylphenol-Aldehydharze zumindest in anwendungsrelevanten Konzentrationen von 0,001 bis 1 Gew.-% öllöslich sind.The molecular weight of the alkylphenol-aldehyde resins measured by gel permeation chromatography against poly (styrene) standards in THF is preferably 500-25,000 g / mol, more preferably 800-10,000 g / mol and especially 1,000-5,000 g / mol such as 1500-3,000 g / mol. The prerequisite here is that the alkylphenol-aldehyde resins, at least in application-relevant concentrations of 0.001 to 1 wt .-% are oil-soluble.

In einer bevorzugten Ausführungsform der Erfindung handelt es sich dabei um Alkylphenol-Formaldehydharze, die Oligo- oder Polymere mit einer repetitiven Struktureinheit der Formel

Figure imgb0002
sind, worin R9 für C1-C200-Alkyl oder -Alkenyl, O-R10 oder O-C(O)-R10, R10 für C1-C200-Alkyl oder -Alkenyl und n für eine Zahl von 2 bis 100 stehen. R10 steht bevorzugt für C1-C24-Alkyl oder -Alkenyl und insbesondere für C4-C16-Alkyl oder -Alkenyl wie beispielsweise für C6-C12-Alkyl oder-Alkenyl. Besonders bevorzugt steht R9 für C1-C24-Alkyl oder -Alkenyl und insbesondere für C4-C16-Alkyl oder -Alkenyl wie beispielsweise für C6-C12-Alkyl oder -Alkenyl. Bevorzugt steht n für eine Zahl von 2 bis 50 und speziell für eine Zahl von 3 bis 25 wie beispielsweise eine Zahl von 5 bis 15.In a preferred embodiment of the invention, these are alkylphenol-formaldehyde resins, the oligo- or polymers having a repetitive structural unit of the formula
Figure imgb0002
in which R 9 is C 1 -C 200 -alkyl or -alkenyl, OR 10 or OC (O) -R 10 , R 10 is C 1 -C 200 -alkyl or -alkenyl and n is a number from 2 to 100 stand. R 10 stands preferably C 1 -C 24 -alkyl or -alkenyl and in particular C 4 -C 16 -alkyl or -alkenyl such as, for example, C 6 -C 12 -alkyl or -alkenyl. With particular preference R 9 is C 1 -C 24 -alkyl or -alkenyl and in particular C 4 -C 16 -alkyl or -alkenyl, for example C 6 -C 12 -alkyl or -alkenyl. Preferably, n is a number from 2 to 50 and especially a number from 3 to 25, such as a number from 5 to 15.

Diese Alkylphenol-Aldehydharze sind nach bekannten Verfahren zugänglich, z.B. durch Kondensation der entsprechenden Alkylphenole mit Formaldehyd, d.h. mit 0,5 bis 1,5 Mol, bevorzugt 0,8 bis 1,2 Mol Formaldehyd pro Mol Alkylphenol. Die Kondensation kann lösemittelfrei erfolgen, bevorzugt erfolgt sie jedoch in Gegenwart eines nicht oder nur teilweise wassermischbaren inerten organischen Lösemittels wie Mineralöle, Alkohole, Ether und ähnliches. Besonders bevorzugt sind Lösemittel, die mit Wasser Azeotrope bilden können. Als derartige Lösemittel werden insbesondere Aromaten wie Toluol, Xylol Diethylbenzol und höher siedende kommerzielle Lösemittelgemische wie ®Shellsol AB, und Solvent Naphtha eingesetzt. Auch Fettsäuren und deren Derivate wie beispielsweise Ester mit niederen Alkoholen mit 1 bis 5 C-Atomen wie beispielsweise Ethanol und insbesondere Methanol sind als Lösemittel geeignet. Die Kondensation erfolgt bevorzugt zwischen 70 und 200 °C wie beispielsweise zwischen 90 und 160°C. Sie wird üblicherweise durch 0,05 bis 5 Gew.-% Basen oder vorzugsweise durch 0,05 bis 5 Gew.-% Säuren katalysiert. Als saure Katalysatoren sind neben Carbonsäuren wie Essigsäure und Oxalsäure insbesondere starke Mineralsäuren wie Salzsäure, Phosphorsäure und Schwefelsäure sowie Sulfonsäuren gebräuchliche Katalysatoren. Besonders geeignete Katalysatoren sind Sulfonsäuren, die mindestens eine Sulfonsäuregruppe und mindestens einen gesättigten oder ungesättigten, linearen, verzweigten und/oder cyclischen Kohlenwasserstoffrest mit 1 bis 40 C-Atomen und bevorzugt mit 3 bis 24 C-Atomen enthalten. Besonders bevorzugt sind aromatische Sulfonsäuren, speziell alkylaromatische Mono-Sulfonsäuren mit einem oder mehreren C1-C28-Alkylresten und insbesondere solche mit C3-C22-Alkylresten. Geeignete Beispiele sind Methansulfonsäure, Butansulfonsäure, Benzolsulfonsäure, p-Toluolsulfonsäure, Xylolsulfonsäure, 2-Mesitylensulfonsäure, 4-Ethylbenzolsulfonsäure, Isopropylbenzolsulfonsäure, 4-Butylbenzolsulfonsäure, 4-Octylbenzolsulfonsäure; Dodecylbenzolsulfonsäure, Didodecylbenzolsulfonsäure, Naphthalinsulfonsäure.These alkylphenol-aldehyde resins are accessible by known methods, for example by condensation of the corresponding alkylphenols with formaldehyde, ie with 0.5 to 1.5 moles, preferably 0.8 to 1.2 moles of formaldehyde per mole of alkylphenol. The condensation can be carried out solvent-free, but preferably it is carried out in the presence of an inert or only partially water-miscible inert organic solvent such as mineral oils, alcohols, ethers and the like. Particularly preferred are solvents which can form azeotropes with water. As such solvents in particular aromatics such as toluene, xylene diethylbenzene and higher-boiling commercial solvent mixtures such as ® Shellsol AB, and solvent naphtha are used. Also, fatty acids and their derivatives such as esters with lower alcohols having 1 to 5 carbon atoms such as ethanol and especially methanol are suitable as solvents. The condensation is preferably carried out between 70 and 200 ° C such as between 90 and 160 ° C. It is usually catalysed by 0.05 to 5 wt .-% bases or preferably by 0.05 to 5 wt .-% acids. As acidic catalysts in addition to carboxylic acids such as acetic acid and oxalic acid in particular strong mineral acids such as hydrochloric acid, phosphoric acid and sulfuric acid and sulfonic acids are common catalysts. Particularly suitable catalysts are sulfonic acids which contain at least one sulfonic acid group and at least one saturated or unsaturated, linear, branched and / or cyclic hydrocarbon radical having 1 to 40 C atoms and preferably having 3 to 24 C atoms. Particularly preferred are aromatic sulfonic acids, especially alkylaromatic mono-sulfonic acids having one or more C 1 -C 28 -alkyl radicals and in particular those having C 3 -C 22 -alkyl radicals. Suitable examples are methanesulfonic acid, butanesulfonic acid, benzenesulfonic acid, p-toluenesulfonic acid, xylenesulfonic acid, 2-mesitylenesulfonic acid, 4-ethylbenzenesulfonic acid, isopropylbenzenesulfonic acid, 4-butylbenzenesulfonic acid, 4-octylbenzenesulfonic acid; Dodecylbenzenesulfonic acid, didodecylbenzenesulfonic acid, naphthalenesulfonic acid.

Auch Mischungen dieser Sulfonsäuren sind geeignet. Üblicherweise verbleiben diese nach Beendigung der Reaktion als solche oder in neutralisierter Form im Produkt. Bevorzugt werden zur Neutralisation Amine und/oder aromatische Basen eingesetzt, da sie im Produkt verbleiben können; Metallionen enthaltende und damit Asche bildende Salze werden üblicherweise abgetrennt.Mixtures of these sulfonic acids are suitable. Usually, these remain after completion of the reaction as such or in neutralized form in the product. For neutralization, amines and / or aromatic bases are preferably used, since they can remain in the product; Metal ions containing and thus ash-forming salts are usually separated.

Geeignete Kammpolymere (Bestandteil V) können beispielsweise durch die Formel

Figure imgb0003
beschrieben werden. Darin bedeuten

A
R', COOR', OCOR', R"-COOR', OR';
D
H, CH3, A oder R";
E
H, A;
G
H, R", R"-COOR', einen Arylrest oder einen heterocyclischen Rest;
M
H, COOR", OCOR", OR", COOH;
N
H, R", COOR", OCOR", einen Arylrest;
R'
eine Kohlenwasserstoffkette mit 8 bis 50 Kohlenstoffatomen;
R"
eine Kohlenwasserstoffkette mit 1 bis 10 Kohlenstoffatomen;
m
eine Zahl zwischen 0,4 und 1,0; und
n
eine Zahl zwischen 0 und 0,6.
Suitable comb polymers (constituent V) may, for example, be represented by the formula
Figure imgb0003
to be discribed. Mean in it
A
R ', COOR', OCOR ', R "-COOR', OR ';
D
H, CH 3, A or R ";
e
H, A;
G
H, R ", R" -COOR ', an aryl radical or a heterocyclic radical;
M
H, COOR ", OCOR", OR ", COOH;
N
H, R ", COOR", OCOR ", an aryl radical;
R '
a hydrocarbon chain of 8 to 50 carbon atoms;
R "
a hydrocarbon chain of 1 to 10 carbon atoms;
m
a number between 0.4 and 1.0; and
n
a number between 0 and 0.6.

Geeignete Kammpolymere sind beispielsweise Copolymere ethylenisch ungesättigter Dicarbonsäuren wie Malein- oder Fumarsäure mit anderen ethylenisch ungesättigten Monomeren wie Olefinen oder Vinylestern wie beispielsweise Vinylacetat. Besonders geeignete Olefine sind dabei α-Olefine mit 10 bis 24 C-Atomen wie beispielsweise 1-Decen, 1-Dodecen, 1-Tetradecen, 1-Hexadecen, 1-Octadecen und deren Mischungen. Auch längerkettige Olefine auf Basis oligomerisierter C2-C6-Olefine wie beispielsweise Poly(isobutylen) mit hohem Anteil endständiger Doppelbindungen sind als Comonomere geeignet. Üblicherweise werden diese Copolymere zu mindestens 50 % mit Alkoholen mit 10 bis 22 C-Atomen verestert. Geeignete Alkohole umfassen n-Decan-1-ol, n-Dodecan-1-ol, n-Tetradecan-1-ol, n-Hexadecan-1-ol, n-Octadecan-1-ol, n-Eicosan-1-ol und deren Mischungen. Besonders bevorzugt sind Mischungen aus n-Tetradecan-1-ol und n-Hexadecan-1-ol. Als Kammpolymere ebenfalls geeignet sind Poly(alkylacrylate), Poly(alkylmethacrylate) und Poly(alkylvinylether), die sich von Alkoholen mit 12 bis 20 C-Atomen ableiten sowie Poly(vinylester), die sich von Fettsäuren mit 12 bis 20 C-Atomen ableiten.Suitable comb polymers are, for example, copolymers of ethylenically unsaturated dicarboxylic acids such as maleic or fumaric acid with other ethylenically unsaturated monomers such as olefins or vinyl esters such as vinyl acetate. Particularly suitable olefins are α-olefins having 10 to 24 carbon atoms such as 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene and mixtures thereof. Even longer-chain olefins based on oligomerized C 2 -C 6 -olefins such as poly (isobutylene) with a high proportion of terminal double bonds are suitable as comonomers. Usually, these copolymers become too At least 50% esterified with alcohols having 10 to 22 carbon atoms. Suitable alcohols include n-decan-1-ol, n-dodecan-1-ol, n-tetradecan-1-ol, n-hexadecan-1-ol, n-octadecan-1-ol, n-eicosan-1-ol and their mixtures. Particular preference is given to mixtures of n-tetradecan-1-ol and n-hexadecan-1-ol. Also suitable as comb polymers are poly (alkyl acrylates), poly (alkyl methacrylates) and poly (alkyl vinyl ethers) derived from alcohols having 12 to 20 carbon atoms and poly (vinyl esters) derived from fatty acids having 12 to 20 carbon atoms ,

Geeignete Polyoxyalkylenverbindungen (Bestandteil VI) sind beispielsweise Ester, Ether und Ether/Ester von Polyolen, die mindestens einen Alkylrest mit 12 bis 30 C-Atomen tragen. Wenn die Alkylgruppen von einer Säure stammen, stammt der Rest von einem mehrwertigen Alkohol; kommen die Alkylreste von einem Fettalkohol, so stammt der Rest der Verbindung von einer Polysäure.Suitable polyoxyalkylene compounds (constituent VI) are, for example, esters, ethers and ethers / esters of polyols which carry at least one alkyl radical having 12 to 30 C atoms. When the alkyl groups are derived from an acid, the remainder is derived from a polyhydric alcohol; If the alkyl radicals come from a fatty alcohol, the remainder of the compound derives from a polyacid.

Geeignete Polyole sind Polyethylenglykole, Polypropylenglykole, Polybutylenglykole und deren Mischpolymerisate mit einem Molekulargewicht von ca. 100 bis ca. 5000, vorzugsweise 200 bis 2000 g/mol. Weiterhin geeignet sind Alkoxylate von Polyolen, wie beispielsweise von Glycerin, Trimethylolpropan, Pentaerythrit, Neopentylglykol, sowie die daraus durch Kondensation zugänglichen Oligomere mit 2 bis 10 Monomereinheiten, wie z.B. Polyglycerin. Bevorzugte Alkoxylate sind solche mit 1 bis 100, insbesondere 5 bis 50 mol Ethylenoxid, Propylenoxid und/oder Butylenoxid pro mol Polyol. Ester sind besonders bevorzugt.Suitable polyols are polyethylene glycols, polypropylene glycols, polybutylene glycols and their copolymers having a molecular weight of about 100 to about 5000, preferably 200 to 2000 g / mol. Also suitable are alkoxylates of polyols, such as, for example, glycerol, trimethylolpropane, pentaerythritol, neopentyl glycol, and the oligomers having from 2 to 10 monomer units obtainable therefrom by condensation, e.g. Polyglycerol. Preferred alkoxylates are those having from 1 to 100, in particular from 5 to 50, mol of ethylene oxide, propylene oxide and / or butylene oxide per mole of polyol. Esters are especially preferred.

Fettsäuren mit 12 bis 26 C-Atomen sind zur Umsetzung mit den Polyolen zur Bildung der Esteradditive bevorzugt, wobei besonders bevorzugt C18- bis C24-Fettsäuren verwendet werden, speziell Stearin- und Behensäure. Die Ester können auch durch Veresterung von polyoxyalkylierten Alkoholen hergestellt werden. Bevorzugt sind vollständig veresterte polyoxyalkylierte Poylole mit Molekulargewichten von 150 bis 2000, bevorzugt 200 bis 600. Besonders geeignet sind PEG-600-Dibehenat und Glycerin-Ethylenglykol-Tribehenat.Fatty acids containing 12 to 26 carbon atoms are preferred for reaction with the polyols to form the ester additives, more preferably C 18 to C 24 fatty acids, especially stearic and behenic acid. The esters can also be prepared by esterification of polyoxyalkylated alcohols. Preference is given to completely esterified polyoxyalkylated polyols having molecular weights of from 150 to 2,000, preferably from 200 to 600. Particularly suitable are PEG-600 dibehenate and glycerol-ethylene glycol tribehenate.

Geeignete Olefincopolymere (Bestandteil VII) als weiterer Bestandteil des erfindungsgemäßen Additivs können sich direkt von monoethylenisch ungesättigten Monomeren ableiten oder indirekt durch Hydrierung von Polymeren, die sich von mehrfach ungesättigten Monomeren wie Isopren oder Butadien ableiten, hergestellt werden. Bevorzugte Copolymere enthalten neben Ethylen Struktureinheiten, die sich von α-Olefinen mit 3 bis 24 C-Atomen ableiten und Molekulargewichte von bis zu 120.000 g/mol aufweisen. Bevorzugte α-Olefine sind Propylen, Buten, Isobuten, n-Hexen, Isohexen, n-Octen, Isoocten, n-Decen, Isodecen. Der Comonomergehalt an α -Olefinen mit 3 bis 24 C-Atomen liegt bevorzugt zwischen 15 und 50 mol-%, besonders bevorzugt zwischen 20 und 35 mol-% und speziell zwischen 30 und 45 mol-%. Diese Copolymeren können auch geringe Mengen, z.B. bis zu 10 mol-% weiterer Comonomere, wie z.B. nicht endständige Olefine oder nicht konjugierte Olefine, enthalten. Bevorzugt sind Ethylen-Propylen-Copolymere. Die Olefincopolymere können nach bekannten Methoden hergestellt werden, z.B. mittels Ziegler- oder Metallocen-Katatysatoren.Suitable olefin copolymers (component VII) as further constituent of the additive according to the invention can be derived directly from monoethylenically unsaturated monomers or indirectly by hydrogenation of polymers which differ from derive polyunsaturated monomers such as isoprene or butadiene produced. In addition to ethylene, preferred copolymers contain structural units which are derived from α-olefins having 3 to 24 carbon atoms and have molecular weights of up to 120,000 g / mol. Preferred α-olefins are propylene, butene, isobutene, n-hexene, isohexene, n-octene, isooctene, n-decene, isodecene. The comonomer content of α-olefins having 3 to 24 carbon atoms is preferably between 15 and 50 mol%, more preferably between 20 and 35 mol% and especially between 30 and 45 mol%. These copolymers may also contain minor amounts, eg up to 10 mol% of other comonomers, such as non-terminal olefins or non-conjugated olefins. Preferred are ethylene-propylene copolymers. The olefin copolymers can be prepared by known methods, for example by Ziegler or metallocene Katatysatoren.

Weitere geeignete Olefincopolymere sind Blockcopolymere, die Blöcke aus olefinisch ungesättigten, aromatischen Monomeren A und Blöcke aus hydrierten Polyolefinen B enthalten. Besonders geeignet sind Blockcopolymere der Struktur (AB)nA und (AB)m, wobei n eine Zahl zwischen 1 und 10 und m eine Zahl zwischen 2 und 10 ist.Other suitable olefin copolymers are block copolymers containing blocks of olefinically unsaturated aromatic monomers A and blocks of hydrogenated polyolefins B. Particularly suitable are block copolymers of the structure (AB) n A and (AB) m , where n is a number between 1 and 10 and m is a number between 2 and 10.

Das Mischungsverhältnis zwischen den erfindungsgemäßen Additiven und Alkylphenol-Aldehydharzen (Bestandteil IV), Kammpolymeren (Bestandteil V), Polyoxyalkylenverbindungen (Bestandteil VI) und Olefincopolymeren (Bestandteil VII) kann je nach Anwendungsfall variieren. Bevorzugt enthalten derartige Additivmischungen bezogen auf die Wirkstoffe jeweils 0,1 bis 10 Gewichtsteile, bevorzugt 0,2 bis 5 Gewichtsteile mindestens eines Alkylphenol-Aldehydharzes, eines Kammpolymers, einer Polyoxyalkylenverbindung und/oder eines Olefincopolymers pro Gewichtsanteil des erfindungsgemäßen Additiven.
Die erfindungsgemäßen Additive können allein oder auch zusammen mit anderen Additiven verwendet werden, z.B. mit anderen Stockpunkterniedrigern oder Entwachsungshilfsmitteln, mit Antioxidantien, Cetanzahlverbesserern, Dehazern, Demulgatoren, Detergenzien, Dispergatoren, Entschäumern, Farbstoffen, Korrosionsinhibitoren, Lubricity-Additiven, Schlamminhibitoren, Odorantien und/oder Zusätzen zur Erniedrigung des Cloud-Points.
The mixing ratio between the additives according to the invention and alkylphenol-aldehyde resins (constituent IV), comb polymers (constituent V), polyoxyalkylene compounds (constituent VI) and olefin copolymers (constituent VII) can vary depending on the application. Such additive mixtures preferably contain 0.1 to 10 parts by weight, preferably 0.2 to 5 parts by weight, of at least one alkylphenol-aldehyde resin, a comb polymer, a polyoxyalkylene compound and / or an olefin copolymer per part by weight of the additive according to the invention.
The additives according to the invention can be used alone or together with other additives, for example with other pour point depressants or dewaxing aids, with antioxidants, cetane number improvers, dehazers, demulsifiers, detergents, dispersants, defoamers, colorants, corrosion inhibitors, lubricity additives, sludge inhibitors, odorants and / or Additions to Humiliation of the Cloud Point.

Die erfindungsgemäßen Additive sind geeignet, die Kaltfließeigenschaften von tierischen, pflanzlichen und/oder mineralischen Brennstoffölen zu verbessern. Gleichzeitig haben diese Additive sehr niedrige Eigenstockpunkte und ihre konzentrierten Formulierungen in Mineralöl basierten Lösemitteln führen zu niedrig viskosen, klaren Formulierungen. Dies erlaubt einen problemlosen Einsatz dieser Additive insbesondere unter Bedingungen, bei denen die Additive ohne Möglichkeit des vorherigen Erwärmens bei niedrigen Temperaturen verwendet werden müssen, wie sie zum Beispiel beim Einsatz in abgelegenen Regionen im Winter auftreten können.The additives according to the invention are suitable for improving the cold flow properties of animal, vegetable and / or mineral fuel oils. At the same time, these additives have very low properties and their concentrated formulations in mineral oil based solvents lead to low viscosity, clear formulations. This allows easy use of these additives, especially under conditions where the additives need to be used without the possibility of preheating at low temperatures, as may occur, for example, when used in remote regions in winter.

Besonders geeignet sind sie für die Verbesserung der Eigenschaften von Mineralölen und Mineralöldestillaten wie Jet-Fuel, Kerosin, Diesel und Heizöl mit niedrigen Cloud Points von unter 0°C, speziell unter -10°C wie zum Beispiel unter -15°C oder auch unter -20°C. Zwecks Absenkung des Schwefelgehalts sind sie häufig einer hydrierenden Raffination unterzogen worden und enthalten bevorzugt weniger als 350 ppm Schwefel und insbesondere weniger als 100 ppm Schwefel wie beispielsweise weniger als 50 ppm oder 10 ppm Schwefel. Des weiteren enthalten diese Öle bevorzugt weniger als 25 Gew.-%, insbesondere weniger als 22 Gew.-% wie beispielsweise weniger als 20 Gew.-% aromatische Verbindungen.They are particularly suitable for improving the properties of mineral oils and mineral oil distillates such as jet fuel, kerosene, diesel and heating oil with low cloud points below 0 ° C, especially below -10 ° C such as below -15 ° C or below -20 ° C. In order to lower the sulfur content, they have often been subjected to hydrogenation refining and preferably contain less than 350 ppm sulfur, and more preferably less than 100 ppm sulfur, such as less than 50 ppm or 10 ppm sulfur. Furthermore, these oils preferably contain less than 25% by weight, in particular less than 22% by weight, for example less than 20% by weight of aromatic compounds.

Bevorzugt enthalten die erfindungsgemäßen Brennstofföle 5 bis 5.000 ppm, besonders bevorzugt 10 bis 2.000 ppm und speziell 50 bis 1.000 ppm mindestens eines erfindungsgemäßen Terpolymers aus Ethylen, ungesättigtem Ester und Propen.The fuel oils according to the invention preferably contain 5 to 5,000 ppm, more preferably 10 to 2,000 ppm and especially 50 to 1,000 ppm of at least one terpolymer of ethylene, unsaturated ester and propene according to the invention.

Als Mitteldestillat bezeichnet man insbesondere solche Mineralöle, die durch Destillation von Rohöl gewonnen werden und im Bereich von 120 bis 450°C sieden, beispielsweise Kerosin, Jet-Fuel, Diesel und Heizöl. Besonders vorteilhaft sind die erfindungsgemäßen Zusammensetzungen in solchen Mitteldestillaten, 90 %-Destillationspunkte unter 360°C, insbesondere 350°C und in Spezialfällen unter 340°C aufweisen. Mitteldestillate umfassen weiterhin synthetische Brennstofföle, die im Temperaturbereich von etwa 120 bis 450°C sieden sowie Mischungen aus mineralischen und diesen synthetischen Mitteldestillaten. Beispiele für synthetische Mitteldestillate sind insbesondere nach dem Fischer-Tropsch-Verfahren aus Kohle, Erdgas oder auch Biomasse hergestellte Brennstoffe. Dabei wird zuerst Synthesegas hergestellt und dieses über den Fischer-Tropsch-Prozess in Normalparaffine überführt. Die so hergestellten Normalparaffine können anschließend beispielsweise durch katalytisches Cracken, Isomerisierung, Hydrocracken oder Hydrosiomerisierung modifiziert werden.The middle distillate is in particular those mineral oils which are obtained by distillation of crude oil and boil in the range of 120 to 450 ° C, for example kerosene, jet fuel, diesel and fuel oil. The compositions according to the invention are particularly advantageous in such middle distillates, having 90% distillation points below 360 ° C., in particular 350 ° C. and in special cases below 340 ° C. Middle distillates also include synthetic fuel oils boiling in the temperature range of about 120 to 450 ° C and mixtures of mineral and these synthetic middle distillates. Examples of synthetic middle distillates are in particular by the Fischer-Tropsch process from coal, Natural gas or biomass produced fuels. Synthesis gas is first produced and this is converted into normal paraffins via the Fischer-Tropsch process. The normal paraffins thus prepared can then be modified, for example, by catalytic cracking, isomerization, hydrocracking or hydrosiomerization.

Unter aromatischen Verbindungen wird die Summe aus mono-, di- und polyzyklischen aromatischen Verbindungen verstanden, wie sie mittels HPLC gemäß DIN EN 12916 (Ausgabe 2001) bestimmbar ist.By aromatic compounds is meant the sum of mono-, di- and polycyclic aromatic compounds as determinable by HPLC according to DIN EN 12916 (2001 edition).

Besonderes gut wirksam sind die erfindungsgemäßen Additivmischungen auch in Mitteldestillaten, die untergeordnete Mengen wie beispielsweise bis zu 30 Vol.-% an Ölen tierischen und/oder pflanzlichen Ursprungs enthalten. Beispiele für geeignete Öle tierischen und/oder pflanzlichen Ursprungs sind sowohl Triglyceride sowie daraus abgeleitete Ester mit niederen Alkoholen mit 1 bis 5 C-Atomen wie Ethyl- und insbesondere Methylester, die beispielsweise aus Baumwolle, Palmkernen, Raps, Soja, Sonnenblumen, Talg und ähnlichem zugänglich sind.The additive mixtures according to the invention are also particularly effective in middle distillates which contain minor amounts, for example up to 30% by volume, of oils of animal and / or vegetable origin. Examples of suitable oils of animal and / or plant origin are both triglycerides and esters derived therefrom with lower alcohols having 1 to 5 carbon atoms such as ethyl and in particular methyl esters, for example, from cotton, palm kernels, rapeseed, soy, sunflower, tallow and the like are accessible.

BeispieleExamples Wirksamkeit der Additive als KaltfließverbessererEffectiveness of the additives as cold flow improvers

Die überlegene Wirksamkeit der erfindungsgemäßen Additive für Mineralöle und Mineralöldestillate wird an Hand des CFPP-Tests (Cold Filter Plugging Test nach EN 116) beschrieben.The superior efficacy of the inventive additives for mineral oils and mineral oil distillates is described by means of the CFPP test (Cold Filter Plugging Test according to EN 116).

Folgende Additive wurden eingesetzt:The following additives were used: Charakterisierung der eingesetzten Ethylen-CopolymereCharacterization of the ethylene copolymers used

Verfahren A): In einem kontinuierlich betriebenen Rohrreaktor wurden Ethylen, Propen und Vinylacetat bei 200 MPa und einer Spitzentemperatur von 220°C unter Zusatz des in Tabelle 1 angegebenen Molekulargewichtsreglers copolymerisiert. Das entstandene Polymer wurde vom Reaktionsgemisch abgetrennt und anschließend von Restmonomeren befreit.Process A): In a continuously operated tubular reactor were ethylene, propene and vinyl acetate at 200 MPa and a peak temperature of 220 ° C under Addition of the molecular weight regulator indicated in Table 1 copolymerized. The resulting polymer was separated from the reaction mixture and then freed of residual monomers.

Verfahren B): In einem kontinuierlich betriebenen Hochdruckautoklaven wurden Ethylen, Vinylacetat und Propylen unter Zugabe einer 10 gew.-%igen Lösung von Bis(2-ethylhexyl)-peroxidicarbonat als Initiator und dem in Tabelle 1 angegebenen Molekulargewichtsregler copolymerisiert. Das entstandene Polymer wurde vom Reaktionsgemisch abgetrennt und anschließend von Restmonomeren befreit.Method B): In a continuously operated high-pressure autoclave, ethylene, vinyl acetate and propylene were copolymerized by adding a 10% by weight solution of bis (2-ethylhexyl) peroxydicarbonate as an initiator and the molecular weight regulator shown in Table 1. The resulting polymer was separated from the reaction mixture and then freed of residual monomers.

Zum Vergleich wurden ein Ethylen-Vinylacetat-Copolymer (Bsp. 24), ein Terpolymer aus Ethylen, Vinylacetat und Propen gemäß EP 0 190 553 (Bsp. 25), ein Terpolymer aus Ethylen, Vinylacetat und 4-Methylpenten-1 gemäß EP 0 807 642 (Bsp. 26) sowie ein Terpolymer aus Ethylen, Vinylacetat und Isobutylen (Bsp. 27) herangezogen.For comparison, an ethylene-vinyl acetate copolymer (Ex. 24), a terpolymer of ethylene, vinyl acetate and propene were used according to EP 0 190 553 (Ex. 25), a terpolymer of ethylene, vinyl acetate and 4-methylpentene-1 according to EP 0 807 642 (Ex. 26) and a terpolymer of ethylene, vinyl acetate and isobutylene (Ex 27).

Der Vinylacetatgehalt wird mittels Pyrolyse des bei 150°C/100 mbar von Restmonomeren befreiten Polymers bestimmt. Hierzu werden 100 mg des Polymerisats mit 200 mg reinem Polyethylen in einem Pyrolysekolben 5 Minuten bei 450°C in einem geschlossenen System unter Vakuum thermisch gespalten und die Spaltgase in einem 250 ml-Rundkolben aufgefangen. Das Spaltprodukt Essigsäure wird mit einer NaJ/KJO3-Lösung umgesetzt und mit Na2S2O3-Lösung das freiwerdende Jod titriert.The vinyl acetate content is determined by means of pyrolysis of the polymer freed from residual monomers at 150 ° C./100 mbar. For this purpose, 100 mg of the polymer are thermally split with 200 mg of pure polyethylene in a pyrolysis flask for 5 minutes at 450 ° C in a closed system under vacuum and collected the fission gases in a 250 ml round bottom flask. The cleavage product acetic acid is reacted with a NaJ / KJO 3 solution and titrated with Na 2 S 2 O 3 solution, the liberated iodine.

Die Bestimmung der Gesamtzahl der nicht von Vinylestern stammenden Methylgruppen des Polymers erfolgt mittels 1H-NMR-Spektroskopie bei einer Messfrequenz von 500 MHz an 10 bis 15 %igen Lösungen in C2D2Cl4 bei 300 K. Das Integral der Methylprotonen zwischen etwa 0,7 bis 0,9 ppm wird zu dem der Methylen- und Methinprotonen zwischen etwa 0,9 und 1,9 ppm ins Verhältnis gesetzt. Eine Korrektur der Anzahl der Methylgruppen um die vom eingesetzten Moderator abgeleiteten und mit den Signalen der Polymerhauptkette überlagernden Struktureinheiten erfolgt auf Basis des separat erscheinenden Methinprotons des Moderators (zum Beispiel zeigen Methylethylketon und Propanal Multipletts bei 2,4 und 2,5 ppm).The determination of the total number of non-vinyl ester methyl groups of the polymer by means of 1 H-NMR spectroscopy at a measurement frequency of 500 MHz at 10 to 15% solutions in C 2 D 2 Cl 4 at 300 K. The integral of the methyl protons between about 0.7 to 0.9 ppm is related to that of the methylene and methine protons between about 0.9 and 1.9 ppm. A correction of the number of methyl groups around the structural units derived from the moderator used and superposed with the signals of the polymer main chain is based on the separately appearing methine proton of the moderator (for example, methyl ethyl ketone and propanal multiplet at 2.4 and 2.5 ppm).

Die Bestimmung des Gehalts an Methylgruppen, die sich von Propen ableiten, erfolgt mittels 13C-NMR-Spektroskopie bei einer Messfrequenz von 125 MHz an ebenfalls 10 bis 15 %igen Lösungen in C2D2Cl4 bei 300 K. Das Integral der vom Propen abgeleiteten Methylgruppen zwischen 19,3 und 20,2 ppm wird zu demjenigen der aliphatischen Kohlenstoffatome des Polymerrückgrats zwischen 22 und 44 ppm ins Verhältnis gesetzt. Vorteilhafter Weise werden 1H- und 13C-NMR-Messung an derselben Probe durchgeführt.The determination of the content of methyl groups derived from propene is carried out by means of 13 C-NMR spectroscopy at a measurement frequency of 125 MHz at also 10 to 15% solutions in C 2 D 2 Cl 4 at 300 K. The integral of the Propene-derived methyl groups between 19.3 and 20.2 ppm are proportioned to that of the aliphatic carbon atoms of the polymer backbone between 22 and 44 ppm. Advantageously, 1 H and 13 C NMR measurements are carried out on the same sample.

Die Bestimmung der Anzahl der Kettenenden erfolgt durch Subtraktion der mittels 13C-NMR bestimmten Anzahl der vom Propen abgeleiteten Methylgruppen von der mittels 1H-NMR bestimmten Gesamtzahl an Methylgruppen. Beide Werte sind dabei als dimensionslose Zahlen zu behandeln.The number of chain ends is determined by subtracting the number of methyl groups derived from propene by 13 C-NMR from the total number of methyl groups determined by 1 H-NMR. Both values are to be treated as dimensionless numbers.

Zur Beurteilung der Kaltfließfähigkeit von Konzentraten, die erfindungsgemäße Additive enthalten, wurden die oben aufgeführten Wirkstoffe 35 %ig in höhersiedendem aromatischem Lösemittel (Solvent Naphtha) unter Rühren bei 60°C homogenisiert. Anschließend wurde der Pour Point des resultierenden Konzentrats bestimmt. Tabelle 1: Charakterisierung der Polymere Polymer Polymerisationsverfahren / Moderator Vinylacetat im Polymer [mol-%] Propen-CH3 pro 100 aliph. CH2 Anzahl der Kettenenden Summe G V140 [mPas] Pour Point [°C] P1 A/PA 13,5 3,0 6,2 16,5 155 -27 P2 B/PA 13,4 2,6 4,7 16,0 182 -33 P3 B/PA 13,6 3,0 4,9 16,6 140 -39 P4 B/PA 12,2 3,1 5,2 15,3 115 -36 P5 B/PA 13,4 1,8 4,1 15,2 143 -27 P6 B/PA 14,9 1,6 4,6 16,5 148 -30 P7 B/PA 14,0 2,2 3,8 16,2 95 -21 P8 B/PA 13,8 2,8 3,9 16,6 90 -27 P9 B/PA 14,4 3,4 3,6 17,8 88 -30 P10 B/PA 13,5 2,3 3,4 15,8 103 -18 P11 B/PA 13,3 2,6 4,2 15,9 156 -27 P12 B/PA 13,8 3,1 4,4 16,9 147 -33 P13 B/PA 14,1 3,6 4,8 17,7 99 -36 P14 A/MEK 13,5 2,9 4,3 16,4 175 -24 P15 A/MEK 13,5 2,0 5,4 15,5 155 -18 P16 A/MEK 14,4 2,8 4,8 17,2 153 -21 P17 A/MEK 14,0 2,2 5,2 16,2 157 -27 P18 B/PA 14,3 2,2 3,6 16,5 97 -21 P19 B/PA 14,0 2,9 3,2 16,9 154 -24 P20 B/MPK 14,9 1,2 5,3 16,1 104 -18 P21 (Vgl.) B/PA 13,7 4,2 5,8 17,9 138 -48 P22 (Vgl.) B/PA 16,2 2,5 5,8 18,6 138 -42 P23 (Vgl.) B/PA 13,6 2,7 6,7 17,3 133 -39 P24 (Vgl.) A/MEK 13,3 - 4,6 13,3 125 -9 P25 (Vgl.) B/- 12,8 12,0 6,9 18,9 145 -21 P26 (Vgl.) B/PA 12,5 4,6 mol-% 4-MP-1 n.a. n.a. 115 -24 P27 (Vgl.) B/PA 13,1 4,3 mol-% DIB n.a n.a 122 -27 PA = Propionaldehyd; MEK = Methylethylketon; MPK = Methylpropylketon Tabelle 2: Charakterisierung der Testöle: Als Testöle wurden aktuelle Öle aus europäischen Raffinerien herangezogen. Die Bestimmung des CFPP-Werts erfolgte gemäß EN 116 und die Bestimmung des Cloud Points gemäß ISO 3015. Testöl 1 Testöl 2 Testöl 3 Testöl 4 Destillation IBP [°C] 200 194 188 171 20% [°C] 251 249 232 218 90% [°C] 342 341 323 324 FBP [°C] 357 355 355 351 Cloud Point [°C] -4,2 -5,6 -18 -5,4 CFPP [°C] -6 -7 -20 -8 Dichte @15°C [g/cm3] 0,8433 0,840 0,852 0,831 Tabelle 3: Prüfung als Kaltfließverbesserer in Testöl 1 Beispiel Polymer Dosierrate 100 ppm 200 ppm 300 ppm 1 P1 -7 -10 -18 2 P2 -11 -14 -17 3 P3 -10 -18 -20 4 P4 -11 -19 -21 5 P7 -11 -20 -21 6 P8 -11 -16 -21 7 P9 -7 -12 -18 8 P10 -12 -22 -21 9 P11 -10 -17 -21 10 P12 -9 -17 -20 11 P13 -11 -19 -21 12 P14 -10 -19 -19 13 P15 -11 -18 -21 14 P16 -12 -20 -22 15 P17 -10 -18 -19 16 P18 -12 -19 -21 17 P19 -11 -20 -22 18 P20 -10 -17 -20 19 P21 (Vgl.) -9 -10 -10 20 P22 (Vgl.) -7 -7 -8 21 P23 (Vgl.) -7 -8 -8 22 P24 (Vgl.) -11 -17 -19 23 P25 (Vgl.) -7 -10 -11 24 P26 (Vgl.) -8 -10 -13 Tabelle 4: Prüfung als Kaltfließverbesserer in Testöl 2 Die Wirksamkeit der erfindungsgemäßen Terpolymere in Testöl 2 wurde in Kombination aus 75 Gew.-% der erfindungsgemäßen Polymere mit 25 Gew.-% eines Ethylen-Copolymers mit 24 Gew.-% Vinylacetat und einer bei 140°C gemessenen Schmelzviskosität von 280 mPas bestimmt. Beispiel Polymer Dosierrate 100 ppm 200 ppm 300 ppm 25 P1 -9 -14 -18 26 P2 -11 -19 -21 27 P4 -10 -15 -21 28 P5 -11 -19 -20 29 P6 -10 -17 -20 30 P7 -11 -19 -21 31 P8 -11 -18 -21 32 P9 -10 -16 -20 33 P16 -10 -16 -20 34 P17 -11 -17 -20 35 P20 -10 -14 -20 36 P21 (Vgl.) -10 -12 -15 37 P22 (Vgl.) -11 -12 -15 38 P23 (Vgl.) -11 -11 -13 39 P24 (Vgl.) -10 -18 -20 40 P25 (Vgl.) -10 -11 -15 41 P27 (Vgl.) -11 -13 -17 To assess the cold flowability of concentrates containing additives of the invention, the above-listed active ingredients were 35% in higher boiling aromatic solvent (solvent naphtha) homogenized with stirring at 60 ° C. Subsequently, the pour point of the resulting concentrate was determined. Table 1: Characterization of the polymers polymer Polymerization process / moderator Vinyl acetate in the polymer [mol%] Propene-CH 3 per 100 aliph. CH 2 Number of chain ends Total G V 140 [mPas] Pour point [° C] P1 A / PA 13.5 3.0 6.2 16.5 155 -27 P2 B / PA 13.4 2.6 4.7 16.0 182 -33 P3 B / PA 13.6 3.0 4.9 16.6 140 -39 P4 B / PA 12.2 3.1 5.2 15.3 115 -36 P5 B / PA 13.4 1.8 4.1 15.2 143 -27 P6 B / PA 14.9 1.6 4.6 16.5 148 -30 P7 B / PA 14.0 2.2 3.8 16.2 95 -21 P8 B / PA 13.8 2.8 3.9 16.6 90 -27 P9 B / PA 14.4 3.4 3.6 17.8 88 -30 P10 B / PA 13.5 2.3 3.4 15.8 103 -18 P11 B / PA 13.3 2.6 4.2 15.9 156 -27 P12 B / PA 13.8 3.1 4.4 16.9 147 -33 P13 B / PA 14.1 3.6 4.8 17.7 99 -36 P14 A / MEK 13.5 2.9 4.3 16.4 175 -24 P15 A / MEK 13.5 2.0 5.4 15.5 155 -18 P16 A / MEK 14.4 2.8 4.8 17.2 153 -21 P17 A / MEK 14.0 2.2 5.2 16.2 157 -27 P18 B / PA 14.3 2.2 3.6 16.5 97 -21 P19 B / PA 14.0 2.9 3.2 16.9 154 -24 P20 B / MPK 14.9 1.2 5.3 16.1 104 -18 P21 (Cf.) B / PA 13.7 4.2 5.8 17.9 138 -48 P22 (Cf.) B / PA 16.2 2.5 5.8 18.6 138 -42 P23 (Cf.) B / PA 13.6 2.7 6.7 17.3 133 -39 P24 (Cf.) A / MEK 13.3 - 4.6 13.3 125 -9 P25 (Cf.) B / - 12.8 12.0 6.9 18.9 145 -21 P26 (Cf.) B / PA 12.5 4.6 mol% 4-MP-1 n / A n / A 115 -24 P27 (Cf.) B / PA 13.1 4.3 mol% DIB n / A n / A 122 -27 PA = propionaldehyde; MEK = methyl ethyl ketone; MPK = methyl propyl ketone The test oils used were current oils from European refineries. The CFPP value was determined in accordance with EN 116 and the determination of the cloud point in accordance with ISO 3015. Test oil 1 Test oil 2 Test oil 3 Test oil 4 distillation IBP [° C] 200 194 188 171 20% [° C] 251 249 232 218 90% [° C] 342 341 323 324 FBP [° C] 357 355 355 351 Cloud Point [° C] -4.2 -5.6 -18 -5.4 CFPP [° C] -6 -7 -20 -8th Density @ 15 ° C [g / cm 3 ] .8433 0,840 0,852 0.831 example polymer metering 100 ppm 200 ppm 300 ppm 1 P1 -7 -10 -18 2 P2 -11 -14 -17 3 P3 -10 -18 -20 4 P4 -11 -19 -21 5 P7 -11 -20 -21 6 P8 -11 -16 -21 7 P9 -7 -12 -18 8th P10 -12 -22 -21 9 P11 -10 -17 -21 10 P12 -9 -17 -20 11 P13 -11 -19 -21 12 P14 -10 -19 -19 13 P15 -11 -18 -21 14 P16 -12 -20 -22 15 P17 -10 -18 -19 16 P18 -12 -19 -21 17 P19 -11 -20 -22 18 P20 -10 -17 -20 19 P21 (Cf.) -9 -10 -10 20 P22 (Cf.) -7 -7 -8th 21 P23 (Cf.) -7 -8th -8th 22 P24 (Cf.) -11 -17 -19 23 P25 (Cf.) -7 -10 -11 24 P26 (Cf.) -8th -10 -13 The effectiveness of the terpolymers according to the invention in test oil 2 was determined in combination of 75% by weight of the polymers according to the invention with 25% by weight of an ethylene copolymer with 24% by weight of vinyl acetate and a melt viscosity of 280 mPas measured at 140 ° C. example polymer metering 100 ppm 200 ppm 300 ppm 25 P1 -9 -14 -18 26 P2 -11 -19 -21 27 P4 -10 -15 -21 28 P5 -11 -19 -20 29 P6 -10 -17 -20 30 P7 -11 -19 -21 31 P8 -11 -18 -21 32 P9 -10 -16 -20 33 P16 -10 -16 -20 34 P17 -11 -17 -20 35 P20 -10 -14 -20 36 P21 (Cf.) -10 -12 -15 37 P22 (Cf.) -11 -12 -15 38 P23 (Cf.) -11 -11 -13 39 P24 (Cf.) -10 -18 -20 40 P25 (Cf.) -10 -11 -15 41 P27 (Cf.) -11 -13 -17

Die Wirksamkeit der erfindungsgemäßen Terpolymere wurde in den Testölen 3 und 4 in einer Kombination aus 85 Gew.-% der erfindungsgemäßen Polymere mit 15 Gew.-% eines Kondensats aus Alkylphenol und Formaldehyd mit einem mittleren Molekulargewicht von 12.000 g/mol bestimmt. Tabelle 5: Prüfung als Kaltfließverbesserer in Testöl 3 Beispiel Polymer Dosierrate 25 ppm 50 ppm 100 ppm 42 P2 -33 -35 -36 43 P6 -33 -34 -37 44 P7 -34 -33 -36 45 P8 -34 -35 -38 46 P14 -33 -34 -35 47 P16 -34 -34 -35 48 P17 -32 -33 -35 49 P19 -35 -38 -39 50 P25 (Vgl.) -25 -27 -28 51 P27 (Vgl.) -29 -31 -32 Tabelle 6: Prüfung als Kaltfließverbesserer in Testöl 4 Beispiel Polymer Dosierrate 300 ppm 400 ppm 500 ppm 52 P4 -12 -12 -18 53 P5 -12 -18 -19 54 P6 -12 -19 -20 55 P7 -19 -19 -19 56 P8 -17 -20 -18 57 P11 -12 -19 -19 58 P12 -12 -18 -18 59 P13 -12 -15 -18 60 P15 -12 -14 -16 61 P16 -12 -17 -19 62 P22 (Vgl.) -11 -12 -12 63 P23 (Vgl.) -11 -11 -12 64 P26 (Vgl.) -11 -13 -15 The effectiveness of the terpolymers according to the invention was determined in the test oils 3 and 4 in a combination of 85% by weight of the polymers according to the invention with 15% by weight of a condensate of alkylphenol and formaldehyde having an average molecular weight of 12,000 g / mol. Table 5: Test as cold flow improver in test oil 3 example polymer metering 25 ppm 50 ppm 100 ppm 42 P2 -33 -35 -36 43 P6 -33 -34 -37 44 P7 -34 -33 -36 45 P8 -34 -35 -38 46 P14 -33 -34 -35 47 P16 -34 -34 -35 48 P17 -32 -33 -35 49 P19 -35 -38 -39 50 P25 (Cf.) -25 -27 -28 51 P27 (Cf.) -29 -31 -32 example polymer metering 300 ppm 400 ppm 500 ppm 52 P4 -12 -12 -18 53 P5 -12 -18 -19 54 P6 -12 -19 -20 55 P7 -19 -19 -19 56 P8 -17 -20 -18 57 P11 -12 -19 -19 58 P12 -12 -18 -18 59 P13 -12 -15 -18 60 P15 -12 -14 -16 61 P16 -12 -17 -19 62 P22 (Cf.) -11 -12 -12 63 P23 (Cf.) -11 -11 -12 64 P26 (Cf.) -11 -13 -15

Die Versuche zeigen, dass die erfindungsgemäßen Additive hinsichtlich der Verbesserung der Kaltfließfähigkeit und insbesondere der CFPP-Absenkung von Mitteldestillaten den Additiven des Standes der Technik überlegen sind. Gleichzeitig sind ihre Konzentrate bei niedrigeren Temperaturen einsetzbar als entsprechende Copolymere aus Ethylen und Vinylestern.The experiments show that the additives according to the invention are superior to the additives of the prior art in terms of improving the cold flowability and in particular the CFPP reduction of middle distillates. At the same time, their concentrates can be used at lower temperatures than corresponding copolymers of ethylene and vinyl esters.

Claims (20)

  1. A terpolymer of ethylene, at least one ethylenically unsaturated ester and propene, which
    a) contains from 12.0 to 16.0 mol% of structural units derived from at least one ethylenically unsaturated ester,
    b) contains from 1.0 to 4.0 methyl groups bonded to the polymer backbone and derived from propene per 100 aliphatic carbon atoms, and
    c) has fewer than 6.5 methyl groups steaming from chain ends per 100 CH2 groups.
  2. The polymer as claimed in claim 1, in which the ethylenically unsaturated ester is the vinyl ester of a carboxylic acid having from 2 to 12 carbon atoms.
  3. The polymer as claimed in claim 1 or 2, in which the ethylenically unsaturated ester is vinyl acetate.
  4. The polymer as claimed in claim 3, in which the vinyl acetate content is between 28.0 and 36.0% by weight.
  5. The polymer as claimed in one or more of claims 1 to 4, in which the sum G of molar content of unsaturated ester a) and the number of methyl groups derived from propene per 100 aliphatic carbon atoms of the polymer b) G = mol % of unsaturated ester + propene - CH 3
    Figure imgb0005

    is between 14.5 and 18.0.
  6. The polymer as claimed in one or more of claims 1 to 5, which additionally contains structural units derived from at least one moderator comprising a carbonyl group.
  7. The polymer as claimed in claim 6, which contains from 0.5 to 7.0% by weight of at least one structural unit derived from a moderator comprising carbonyl groups.
  8. A process for preparing a polymer as claimed in one or more of claims 1 to 7, by reacting a mixture of ethylene, propene and at least one vinyl ester under elevated pressure and elevated temperature in the presence of a free radical-forming initiator, and in which the molecular weight is adjusted by a moderator comprising carbonyl groups.
  9. The process as claimed in claim 8, in which a high-pressure bulk polymerization is performed at pressures of at least 100 MPa.
  10. The process as claimed in claim 8 or 9, in which a high-pressure bulk polymerization is performed at peak temperatures below 220°C.
  11. A composition comprising at least one polymer as claimed in one or more of claims 1 to 7 and at least one different ethylene copolymer.
  12. The composition as claimed in claim 11, wherein the total comonomer content of the further ethylene copolymer is at least two mol% lower than that of the polymer as claimed in claims 1 to 7.
  13. A composition comprising at least one polymer as claimed in one or more of claims 1 to 7 or a composition as claimed in claim 11 or 12 and at least one oil-soluble polar nitrogen compound.
  14. A composition comprising at least one polymer as claimed in one or more claims 1 to 7 or a composition as claimed in claim 11, 12 or 13 and at least one alkylphenol-aldehyde resin.
  15. A composition comprising at least one polymer as claimed in one or more of claims 1 to 7 or a composition as claimed in claim 11, 12, 13 or 14 and at least one comb polymer.
  16. The composition as claimed in one or more of the preceding claims, comprising at least one polymer as claimed in one or more of claims 1 to 7 or a composition as claimed in claim 11, 12, 13, 14 or 15 and at least one polyoxyalkylene compound.
  17. The use of a terpolymer as claimed in one or more of the preceding claims 1 to 7 for improving the cold flow properties of mill distillates.
  18. A free-flowing additive concentrate having an intrinsic pour point of -10°C or lower for improving the flowability of middle distillates, containing 20-40% by weight of at least one terpolymer as claimed in one or more of claims 1 to 7 and 60-80% by weight of at least one solvent.
  19. A process for improving the cold flow properties of a fuel oil, by adding to the fuel oil a formulation containing at least 20% by weight of at least one terpolymer as claimed in one or more of claims 1 to 7 at a temperature of 0°C or lower.
  20. A fuel oil comprising a middle distillate and at least one polymer as claimed in one or more of claims 1 to 7.
EP07011540.7A 2006-07-18 2007-06-13 Additives to improve the cold properties of fuel oils Active EP1881055B1 (en)

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