EP1664391A1 - Electropolishing method - Google Patents
Electropolishing methodInfo
- Publication number
- EP1664391A1 EP1664391A1 EP04764662A EP04764662A EP1664391A1 EP 1664391 A1 EP1664391 A1 EP 1664391A1 EP 04764662 A EP04764662 A EP 04764662A EP 04764662 A EP04764662 A EP 04764662A EP 1664391 A1 EP1664391 A1 EP 1664391A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- electrolyte
- weight
- electropolishing
- phosphoric acid
- iii
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25F—PROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
- C25F3/00—Electrolytic etching or polishing
- C25F3/16—Polishing
- C25F3/18—Polishing of light metals
Definitions
- a variety of methods for electropolishing aluminum and aluminum-magnesium alloys are known. These are usually alloys that are formed by rolling, pressing or forging. A good gloss is achieved on the surfaces of these alloys by electropolishing if the silicon content is below approximately 3%. If the silicon content is higher, this is present as a separate phase in the structure of the alloy. Since silicon is not attacked by conventional electropolishing processes, the aluminum is selectively removed during electropolishing and the silicon remains on the surface. As a result, the surfaces do not become smooth and shiny during electropolishing, but rough and dark gray, whereby the silicon can be partially wiped off as a black coating.
- Chromic acid is just like other compounds of hexavalent chromium classified as very toxic, carcinogenic and fruit-damaging.
- EP 1 270 761 discloses a method for cleaning light metal alloy surfaces, in which a solution is used which contains phosphoric acid and an alcohol.
- a solution which contains phosphoric acid and an alcohol.
- this document also describes a cleaning process in which a solution is used which additionally contains fluoride ions.
- the fluoride ions serve the purpose of passivating the surface with a fluoride layer in the proposed anodic cleaning.
- no electropolishing is achieved, since work is carried out in the presence of considerable amounts of alcohol and on the other hand at considerably lower current densities (10 to 500 A / m 2 ). The result is a rough surface (probably through the passivation layer). Substantial material removal as in the case of electropolishing is neither sought nor observed with this process.
- the present invention has therefore set itself the goal of specifying an electropolishing process which makes it possible to electrochemically polish and deburr light metal alloys, in particular aluminum and aluminum-magnesium alloys with a silicon content of greater than 3%, with good results.
- the silicon content of such alloys is usually between 6 and 20%.
- the inventors have observed that the electrochemical dissolution behavior of aluminum and magnesium on the one hand and silicon on the other is very different. Based on this observation, they have set themselves the goal of developing an electrolyte in which the rate of removal of both components is adjusted so that a homogeneous and smooth surface can ultimately be obtained. In addition, it was desirable to obtain an electrolyte in which one can do without environmentally harmful chemicals such as chromic acid or nitric acid (due to the NO x development).
- the present invention solves the aforementioned problems by providing an electrolyte which essentially contains iron (III) ions in addition to phosphoric acid and a fluoride compound.
- the fluoride compound can be an alkali fluoride, ammonium fluoride or hydrogen fluoride. Ammonium hydrogen bifluoride has proven to be particularly suitable.
- the iron (III) ions surprisingly act at least as well as an inhibitor as chromic acid or other chromates and are not harmful to health or the environment.
- the iron (III) ion content of 0.1 to 8% by weight therefore enables the surface of aluminum and aluminum-silicon compounds to be added in an electrolyte based on phosphoric acid or phosphoric acid-sulfuric acid without the addition of chromic acid or nitric acid. Polishing mixtures to a glossy finish without the electrolyte temporarily attacking and etching the electrolyte chemically.
- a preferred electrolyte comprises phosphoric acid, sulfuric acid, iron (III) ions, ammonium hydrogen bifluoride (NH 4 HF 2 ) in addition to conventional inhibitors and brighteners.
- the phosphoric acid (85%) is used in an amount of 20 to 90% by weight, preferably 40 to 60% by weight.
- the sulfuric acid (86%) is used in an amount of 0 to 80% by weight, preferably between 30 to 50% by weight.
- the fluoride compound is used in an amount of 0.5 to 6% by weight, preferably between 2 to 4% by weight.
- the iron (III) ions are used in an amount of 0.1 to 8% by weight, preferably 2 to 3.5% by weight.
- Alkanolamines such as, for. B. ethanolamine, triisopropanolamine, diethanolamine in an amount of 1-10 wt .-%, preferably between 4-6 wt .-%. Mixtures of different brighteners e.g. various alkanolamines are also possible.
- the iron (III) ions used as an inhibitor can be in the form of iron (III) citrate, iron (III) sodium cyanate, iron (III) phosphate, iron (III) sulfate, iron (III) oxide in one Amount of 0.1-8 wt .-%, preferably 2-3 wt .-% (based on the ratio Fe / electrolyte) can be used.
- Mixtures of different inhibitors e.g. Mixtures to use different iron (III) salts.
- the various constituents of the electrolyte in addition to the acid or the acids and the fluoride, are adjusted overall so that a smooth surface is obtained when the process according to the invention is carried out.
- other inhibitors can also be added.
- Brighteners may also be required, such as the amines ethanolamine, diethanolamine and / or triisopylamine mentioned here.
- the removal of the aluminum and the silicon should finally take place to the same extent.
- the inventors without this explanation in any way restricting the present invention, assume that with the aid of the electrolyte according to the invention the electrochemical removal of the aluminum on the one hand and the chemical erosion of the silicon on the other hand are kept in a kind of equilibrium.
- the fluoride used may play a decisive role in controlling the chemical removal of the silicon.
- the present invention further relates to a method for electropolishing light metal alloy surfaces with a silicon content of more than 3% by weight in an electrolyte which essentially contains phosphoric acid, the surface being switched anodically and the electrolyte containing a fluoride.
- the process is usually operated at a current density of 5-20 A / dm 2 .
- the method includes degreasing the alloy parts to be machined. Any commercially available degreasing solution can be used for this.
- the workpiece to be polished is usually rinsed off with a solvent (for example water) and then immersed in the electropolishing bath and anodically connected to the circuit.
- the processing time is usually between one and 30 minutes.
- the current density used is between 5-20 A / dm 2 at a voltage between 5 and 30 volts.
- the electropolishing is carried out at a temperature of 40 to 90 ° C.
- the workpiece is removed from the electrolyte and usually rinsed with a solvent (for example water) and then dried.
- Castings made of material AIMg2Si8 were electropolished in a conventional electropolishing electrolyte (comparative example) and in an electrolyte according to the present invention (example 1).
- the parts were degreased beforehand by dipping in a commercially available degreasing solution for a period of 5 minutes, then rinsed with water, immersed in the electropolishing bath and anodically connected to the circuit.
- the processing time was a uniform 12 minutes. After electropolishing, the parts were rinsed with water and dried.
- Electrolyte consisting of 80.0% by weight phosphoric acid (85%), 8.0% by weight sulfuric acid (96%), 7.0% by weight chromic acid, the rest water. Processing parameters:
- the surface After electropolishing, the surface showed a black-gray coating that can be partially wiped off. The surface has not been smoothed and leveled.
- Electrolyte consisting of 49% by weight phosphoric acid (85%), 38% by weight sulfuric acid (96%), 2.5% by weight iron (III) ions from iron (III) citrate, 5% by weight triisopropanolamine, 3% by weight ammonium hydrogen bifluoride, the rest water.
- the surface was shiny metallic after electropolishing. Due to the silicon content in the alloy, the gloss was slightly weaker and the color slightly darker compared to alloys with a silicon content of less than 2%. The surface was clean and had no wipeable residue.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- ing And Chemical Polishing (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Disintegrating Or Milling (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10341061A DE10341061B4 (en) | 2003-09-05 | 2003-09-05 | Electropolishing process for light metal alloys and electrolyte |
| PCT/EP2004/009697 WO2005024099A1 (en) | 2003-09-05 | 2004-08-31 | Electropolishing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1664391A1 true EP1664391A1 (en) | 2006-06-07 |
| EP1664391B1 EP1664391B1 (en) | 2010-05-05 |
Family
ID=34223395
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04764662A Expired - Lifetime EP1664391B1 (en) | 2003-09-05 | 2004-08-31 | Electropolishing method |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP1664391B1 (en) |
| AT (1) | ATE466976T1 (en) |
| DE (2) | DE10341061B4 (en) |
| ES (1) | ES2344143T3 (en) |
| WO (1) | WO2005024099A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104032365A (en) * | 2014-06-19 | 2014-09-10 | 南昌航空大学 | Formula and process aiming at electrolytic polishing of siliceous aluminum alloy |
| CN104032364A (en) * | 2014-06-19 | 2014-09-10 | 南昌航空大学 | Formula and process aiming at phosphoric-acid-free electrolytic polishing of siliceous aluminum alloy |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9504554B2 (en) * | 2013-01-16 | 2016-11-29 | Biotronik Ag | Microstructured absorbable implant |
| US11590261B2 (en) | 2014-04-02 | 2023-02-28 | Biotronik Ag | Method for the preparation of biological tissue for dry use in an implant |
| EP2926840B1 (en) | 2014-04-02 | 2018-05-09 | Biotronik AG | Method for the treatment of biological tissue for dry use in an implant |
| CN104032363A (en) * | 2014-06-19 | 2014-09-10 | 南昌航空大学 | Phosphoric-acid-free electrochemical polishing process for siliceous aluminum alloy |
| DE102015118789A1 (en) | 2015-11-03 | 2017-05-04 | Biotronik Ag | Method for reducing paravalvular leakage with decellularized tissue |
| US11737867B2 (en) | 2015-11-03 | 2023-08-29 | Biotronik Ag | Method for reducing paravalvular leaks with decellularized tissue |
| EP3269848B1 (en) * | 2016-07-13 | 2019-09-11 | Airbus Defence and Space GmbH | A method for the surface finishing of metals and alloys |
| CN106757298B (en) * | 2016-12-21 | 2019-08-02 | 江苏和兴汽车科技有限公司 | A kind of Chrome-free electropolishing liquid, aluminium alloy electric polishing method and automobile aluminum decoration |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29949C (en) * | B. drechsler in Ernstthal in Sachsen, Chemnitzer Strafse | Method of engaging the thumb fingers in gloves | ||
| US3776827A (en) * | 1966-12-01 | 1973-12-04 | K Inoue | Method of deburring workpieces |
| SU817104A1 (en) * | 1979-01-04 | 1981-03-30 | Физико-Технический Институт Ан Белорусскойсср | Solution for electrochemical polishing of aluminium containing materials |
| DE4237021C1 (en) * | 1992-11-02 | 1994-02-10 | Poligrat Gmbh | Means for pickling the surface of chromium-nickel steels and chrome steels and use of the agent |
| DE9214890U1 (en) * | 1992-11-02 | 1993-01-07 | Poligrat GmbH, 8000 München | Agents for pickling and/or cleaning metal surfaces |
| US5271804A (en) * | 1992-11-03 | 1993-12-21 | Elf Atochem North America, Inc. | Etchant/deoxidizer for aluminum |
| SE504733C2 (en) * | 1994-06-17 | 1997-04-14 | Ta Chemistry Ab | Pickling procedure |
| US6407047B1 (en) * | 2000-02-16 | 2002-06-18 | Atotech Deutschland Gmbh | Composition for desmutting aluminum |
-
2003
- 2003-09-05 DE DE10341061A patent/DE10341061B4/en not_active Expired - Fee Related
-
2004
- 2004-08-31 ES ES04764662T patent/ES2344143T3/en not_active Expired - Lifetime
- 2004-08-31 WO PCT/EP2004/009697 patent/WO2005024099A1/en not_active Ceased
- 2004-08-31 DE DE502004011138T patent/DE502004011138D1/en not_active Expired - Lifetime
- 2004-08-31 AT AT04764662T patent/ATE466976T1/en active
- 2004-08-31 EP EP04764662A patent/EP1664391B1/en not_active Expired - Lifetime
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2005024099A1 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104032365A (en) * | 2014-06-19 | 2014-09-10 | 南昌航空大学 | Formula and process aiming at electrolytic polishing of siliceous aluminum alloy |
| CN104032364A (en) * | 2014-06-19 | 2014-09-10 | 南昌航空大学 | Formula and process aiming at phosphoric-acid-free electrolytic polishing of siliceous aluminum alloy |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2344143T3 (en) | 2010-08-19 |
| ATE466976T1 (en) | 2010-05-15 |
| DE10341061B4 (en) | 2007-08-02 |
| DE10341061A1 (en) | 2005-03-31 |
| EP1664391B1 (en) | 2010-05-05 |
| DE502004011138D1 (en) | 2010-06-17 |
| WO2005024099A1 (en) | 2005-03-17 |
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