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EP1489927A1 - Verfahren zur herstellung eines zigarettenfilters mit oberladung - Google Patents

Verfahren zur herstellung eines zigarettenfilters mit oberladung

Info

Publication number
EP1489927A1
EP1489927A1 EP03745478A EP03745478A EP1489927A1 EP 1489927 A1 EP1489927 A1 EP 1489927A1 EP 03745478 A EP03745478 A EP 03745478A EP 03745478 A EP03745478 A EP 03745478A EP 1489927 A1 EP1489927 A1 EP 1489927A1
Authority
EP
European Patent Office
Prior art keywords
tobacco
base layer
cellulose fibres
fraction
slurry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03745478A
Other languages
English (en)
French (fr)
Other versions
EP1489927B1 (de
Inventor
Steven Dirk Wijers
Josephus Alexander Petrus Franciscus Van Tuyn
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bv Deli-Htl Tabak Mij
DELI HTL TABAK MIJ BV
Original Assignee
Bv Deli-Htl Tabak Mij
DELI HTL TABAK MIJ BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bv Deli-Htl Tabak Mij, DELI HTL TABAK MIJ BV filed Critical Bv Deli-Htl Tabak Mij
Publication of EP1489927A1 publication Critical patent/EP1489927A1/de
Application granted granted Critical
Publication of EP1489927B1 publication Critical patent/EP1489927B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/14Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B15/00Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
    • A24B15/10Chemical features of tobacco products or tobacco substitutes
    • A24B15/12Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
    • A24B15/14Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco

Definitions

  • This invention relates to a method for manufacturing a tobacco sheet with a top layer of tobacco powder, also referred to as top loaded cigarette filler, wherein a base layer on a basis of a fine fraction of tobacco and cellulose fibres is composed, which base layer is provided on one side with a fraction of course tobacco, subsequently the total is submitted to a drying treatment.
  • This invention further relates to a top loaded cigarette filler constituted of a base layer of a fraction of fine tobacco and cellulose fibres and a top load of a fraction of course tobacco.
  • the base layer is obtained from a aqueous slurry with a high solid content, which aqueous slurry contains a fortification agent composed of unrefined short cellulose fibres with an average length of less than 2.0 mm.
  • a unrefined short fibre pulp has a lower apparent viscosity than the commonly known soft wood pulp of the same fibre length allowing the use of the unrefined short fibre formulation at a higher solid content. This results in a need to evaporate less water and accordingly the process can be carried out more economically.
  • the fibres applied in such a method have an average length of less than about 2 mm, preferably varying from 0.5 to about 1.5 mm and a width of 5 to 30 ⁇ m, and they are commonly obtained from essentialy hardwood species, like oak timber and popler timber.
  • the application of such wood cellulose fibres is mainly intended to improve the tensile or tear properties of the base layer.
  • a drawback of the method described above is that the base layer ultimately used in smoking products contains cellulose having no tobacco origin. This drawback could be overcome by e.g. the use of large amounts of high quality binder during the preparation of the base layer.
  • a disadvantage of such a messure is that the end product will contain a lower tobacco content and will furthermore lead to a deteriorated taste. Both effects are undesired.
  • the application of large amounts of high quality binder results in the increase of the price of the final product, which is also commercially undesired.
  • a method for manufacturing a tobacco sheet is known from the German Offenlegungsschrift 19949983, wherein a aqueous slurry of tobacco stems is obtained by grinding uncooked stems in presence of guar as binder. Furthermore, a solution of particular chemicals is prepared, being guar as binder, humidifier, e.g. glycerol, preservative, e.g. sodium benzoate, additives, e.g. sugar syrup, said chemical solution being first mixed with tobacco powder en then the solution containing tobacco powder is admixed with the aqueous stem slurry. The resulting mixture is spread on a conveyer via a continuous process and dried to a sheet.
  • humidifier e.g. glycerol
  • preservative e.g. sodium benzoate
  • additives e.g. sugar syrup
  • the first object of this invention is to provide a method for manufacturing a base layer wherein substantially no cellulose not originated from tobacco is incorporated.
  • a second object of this invention is to provide a base layer wherein no large amounts of high quality binders are incorporated and in which the strength of the base layer is maintained and no deteriorated taste results.
  • the method as referred to in the preamble according to the present invention is characterized in that for composing of the base layer from the fine tobacco fraction at least 50% of cellulose fibres originating from tobacco are used.
  • a base layer which has a small amount of cellulose not originated from tobacco.
  • Such percentages of cellulose originating from tobacco provide a base layer which satisfies the desired mechanical properties and in which, in addition, the intended tobacco flavour is maintained.
  • large amounts of binders and additives, as used in German Offenlegungsschrift 19949983, can be omitted. It should however be understood that in particular embodiments a certain amount of cellulose fibres from another origin can be used but that the largest part of the cellulose fibres are obtained from tobacco.
  • the composing of the base layer comprises the steps: i) providing a fine fraction of tobacco, ii) subjecting tobacco leave veins to a cooking treatment for forming a slurry of cellulose fibres obtained from tobacco, iii) combining and mixing the slurry from step ii) with the fine fraction of tobacco from step i), and iv) dosing the mixture from step iii) on a drying conveyer for forming the base layer.
  • the tobacco fibres are obtained from fibre containing plant parts of the tobacco plant, especially from the middle veins of tobacco leaves which are released as residual material in the processing of tobacco leaves. Such middle veins are also called tobacco stems.
  • a part of the natural binders e.g. pectin and hemi cellulose, goes into solution and the tobacco fibres are rendered lying free.
  • step iii) the slurry subjected to a cooking treatment is admixed with a fraction of fine tobacco and then the thus resulting mixture is dosed on a drying conveyer which is essentially a endless band of steel and subsequently passes through a drying furnace whereby the top load being the fraction of course tobacco is spread over the base layer in a regular layer for obtaining the desired end product.
  • a step preceeding step ii) the tobacco leaves veins are crushed and humidified, which decreases the size of the tobacco leaf veins and which promotes the formation of the tobacco leaf veins into a slurry.
  • the cooking treatment according to step ii) is especially carried out under high pressure, particularly at a temperature in the range of 120-200 °C, especially at a temperature of about 150 °C.
  • the dry content of the slurry according to step ii) is especially between 4 and 12 %, preferably between 6 and 10 %.
  • one or more additives selected from the group of plasticizers, binders, diluting agent, fragrances, flavours, preservatives and pH-buffer agents are added to the slurry as obtained in step ii).
  • the slurry as obtained in step ii) after the cooking treatment is subjected to a grinding treatment.
  • a grinding treatment By thus grinding the cellulose fibres in a refiner under wet conditions the fibres are reduced and fibrils are formed on the fibres. Such fibrils insure the cellulose fibres to entangle whereby the desired fortifying performance is optimally imparted.
  • the cellulose fibre content in the slurry as obtained from step ii) is at least 15 %, calculated on dry material.
  • a combination of tobacco material can be mentioned.
  • Such residual materials are preferably choosen from the group of middle veins of tobacco leaves, tobacco stems, veins with parts of tobacco leaves, tobacco leaf parts and fine dust.
  • the middle veins of tobacco leaves are removed from the leaf in stripperies of tobacco companies to obtain the pure tobacco leaf. This material is often referred to as "tobacco stems".
  • tobacco stems The thus stripped tobaccos are cut in a additional treatment wherein small veins with parts of tobacco leaves are formed which are however not suitable for a direct incorporation into the cigarette.
  • Such small veins with parts of tobacco leaves are gravimetrically separated. Furthermore during the overall production process of cigarettes an amount of fine dust is formed, which material is therefore not suitable for direct incorporation into the cigarettes but is suitable however to be used in the present method.
  • the residual materials described above are grinded and screened into two separate fractions being a fine fraction and a course fraction whereby the fine fraction is admixed with a slurry of cellulose fibres obtained from tobacco, especially tobacco leaves veins, and dosed on , a drying conveyer, additionally provided with a top load of the fraction of course tobacco and subsequently dried for obtaining the desired end product.
  • the present invention further relates to a top loaded cigarette filler constituted of a base layer of a fraction of fine tobacco and cellulose fibres and a top load of a fraction of course tobacco, characterized in that the cellulose fibres in the base layer are for at least 50 %, preferably at least 75%, especially at least 90 %, originated from tobacco, especially tobacco leaf veins wherein the cellulose fibres are obtained by a slurry method, especially as described above.
  • the essence of the present invention is the preparation of a base layer wherein substantially no cellulose not originating from tobacco is incorporated as is commonly used according to the prior art.
  • the present invention especially ensures that in the base layer cellulose fibres originating from tobacco, especially from tobacco leaf veins, are used whereby a base layer is thus obtained which comprises a fine fraction of tobacco and cellulose fibres originating from tobacco.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture Of Tobacco Products (AREA)
EP03745478.2A 2002-03-29 2003-03-27 Verfahren zur herstellung eines zigarettenfüllstoffs mit oberladung Expired - Lifetime EP1489927B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
NL1020285 2002-03-29
NL1020285A NL1020285C2 (nl) 2002-03-29 2002-03-29 Werkwijze ter vervaardiging van een 'toploaded cigarette filler'. Werkwijze ter vervaardiging van een 'toploaded cigarette filler'.
PCT/NL2003/000235 WO2003082030A1 (en) 2002-03-29 2003-03-27 Method for manufacturing a top loaded cigarette filler

Publications (2)

Publication Number Publication Date
EP1489927A1 true EP1489927A1 (de) 2004-12-29
EP1489927B1 EP1489927B1 (de) 2014-04-30

Family

ID=28673124

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03745478.2A Expired - Lifetime EP1489927B1 (de) 2002-03-29 2003-03-27 Verfahren zur herstellung eines zigarettenfüllstoffs mit oberladung

Country Status (4)

Country Link
EP (1) EP1489927B1 (de)
AU (1) AU2003235404A1 (de)
NL (1) NL1020285C2 (de)
WO (1) WO2003082030A1 (de)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3075267A1 (de) 2015-03-31 2016-10-05 B.V. Deli-HTL Tabak Maatschappij Ein verfahren zum herstellen eines films mit wenigstens zwei schichten
WO2020122711A1 (en) 2018-12-14 2020-06-18 B.V. Deli-Htl Tabak Maatschappij A hollow rod made from a homogenized tobacco material
US10750773B2 (en) 2014-06-24 2020-08-25 Philip Morris Products S.A. Reconstituted tobacco sheets and related methods
WO2020221815A1 (en) 2019-04-30 2020-11-05 Htl-Dht B.V. Apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas
EP4467009A1 (de) 2023-05-26 2024-11-27 Htl-Dht B.V. Verfahren zur herstellung eines gegossenen bahnmaterials.
EP4566461A1 (de) 2023-12-07 2025-06-11 Htl-Dht B.V. Verfahren zur herstellung einer gegossenen folie
NL2036626B1 (nl) 2023-12-21 2025-07-08 Htl Dht B V Inrichting voor het drogen van een slurry aangebracht op de bovenzijde van een beweegbare transportband.
NL2036702B1 (en) 2023-12-28 2025-07-11 Htl Dht B V A method for manufacturing a cast sheet

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1790240A1 (de) 2005-11-25 2007-05-30 Philip Morris Products S.A. Tabaktafel
USD595012S1 (en) 2006-02-08 2009-06-23 Philip Morris Usa Inc. Combined tobacco block and wrapper
USD594742S1 (en) 2006-02-08 2009-06-23 Philip Morris Usa Inc. Package
USD570540S1 (en) 2006-11-22 2008-06-03 Philip Morris Usa Inc. Cigarette forming machine
EP2606751A1 (de) 2011-12-21 2013-06-26 Reemtsma Cigarettenfabriken GmbH Tabakhaltiger Artikel
EP2617299A1 (de) 2012-01-18 2013-07-24 Delfortgroup AG Mit Tabakpartikeln gefülltes Papier
CN116831310B (zh) * 2023-07-26 2025-11-18 深圳烟草工业有限责任公司 一种加热不燃烧复合卷烟片及复合卷烟

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3076729A (en) * 1961-05-09 1963-02-05 Gen Cigar Co Tobacco processing and resulting product
US3416537A (en) * 1966-12-01 1968-12-17 Gen Cigar Co Tobacco sheet manufacture of high wet strength
CA1113231A (en) * 1978-03-17 1981-12-01 Amf Incorporated Tobacco sheet reinforced with hardwood pulp
US4681126A (en) * 1984-05-21 1987-07-21 Brown & Williamson Tobacco Corporation Process for manufacturing reconstituted tobacco
DE4334222C3 (de) * 1993-10-07 2001-07-26 Reemtsma H F & Ph Stabförmiges Rauchprodukt
HRP940578B1 (en) * 1993-10-07 1999-10-31 Hans Noe Rod-shaped smoking article
DE19602405A1 (de) * 1996-01-24 1997-07-31 Brinkmann Tabakfabriken Gmbh Stabförmiges Rauchprodukt

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO03082030A1 *

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10750773B2 (en) 2014-06-24 2020-08-25 Philip Morris Products S.A. Reconstituted tobacco sheets and related methods
EP3075267A1 (de) 2015-03-31 2016-10-05 B.V. Deli-HTL Tabak Maatschappij Ein verfahren zum herstellen eines films mit wenigstens zwei schichten
WO2020122711A1 (en) 2018-12-14 2020-06-18 B.V. Deli-Htl Tabak Maatschappij A hollow rod made from a homogenized tobacco material
NL2022211B1 (en) 2018-12-14 2020-07-03 B V Deli Htl Tabak Mij A hollow rod made from a homogenized tobacco material.
WO2020221815A1 (en) 2019-04-30 2020-11-05 Htl-Dht B.V. Apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas
NL2023032B1 (en) 2019-04-30 2020-11-23 Htl Dht B V Apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas
EP4467009A1 (de) 2023-05-26 2024-11-27 Htl-Dht B.V. Verfahren zur herstellung eines gegossenen bahnmaterials.
NL2034929B1 (en) 2023-05-26 2024-12-05 Htl Dht B V A method for forming a cast sheet material.
EP4566461A1 (de) 2023-12-07 2025-06-11 Htl-Dht B.V. Verfahren zur herstellung einer gegossenen folie
NL2036447B1 (en) 2023-12-07 2025-06-19 Htl Dht B V A method for manufacturing a cast sheet.
NL2036626B1 (nl) 2023-12-21 2025-07-08 Htl Dht B V Inrichting voor het drogen van een slurry aangebracht op de bovenzijde van een beweegbare transportband.
NL2036702B1 (en) 2023-12-28 2025-07-11 Htl Dht B V A method for manufacturing a cast sheet
EP4588368A1 (de) 2023-12-28 2025-07-23 Htl-Dht B.V. Verfahren zur herstellung einer gegossenen folie

Also Published As

Publication number Publication date
WO2003082030A1 (en) 2003-10-09
NL1020285C2 (nl) 2003-09-30
AU2003235404A1 (en) 2003-10-13
EP1489927B1 (de) 2014-04-30

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