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EP1485609A1 - Device for injecting fuel to stationary internal combustion engines - Google Patents

Device for injecting fuel to stationary internal combustion engines

Info

Publication number
EP1485609A1
EP1485609A1 EP03704234A EP03704234A EP1485609A1 EP 1485609 A1 EP1485609 A1 EP 1485609A1 EP 03704234 A EP03704234 A EP 03704234A EP 03704234 A EP03704234 A EP 03704234A EP 1485609 A1 EP1485609 A1 EP 1485609A1
Authority
EP
European Patent Office
Prior art keywords
fuel
injector
pressure
storage space
injection system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP03704234A
Other languages
German (de)
French (fr)
Other versions
EP1485609B1 (en
Inventor
Jaroslaw Hlousek
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP1485609A1 publication Critical patent/EP1485609A1/en
Application granted granted Critical
Publication of EP1485609B1 publication Critical patent/EP1485609B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0205Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively for cutting-out pumps or injectors in case of abnormal operation of the engine or the injection apparatus, e.g. over-speed, break-down of fuel pumps or injectors ; for cutting-out pumps for stopping the engine
    • F02M63/0215Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively for cutting-out pumps or injectors in case of abnormal operation of the engine or the injection apparatus, e.g. over-speed, break-down of fuel pumps or injectors ; for cutting-out pumps for stopping the engine by draining or closing fuel conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M47/00Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
    • F02M47/02Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
    • F02M47/027Electrically actuated valves draining the chamber to release the closing pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/02Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
    • F02M55/025Common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/04Means for damping vibrations or pressure fluctuations in injection pump inlets or outlets
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B3/00Engines characterised by air compression and subsequent fuel addition
    • F02B3/06Engines characterised by air compression and subsequent fuel addition with compression ignition
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases
    • F02F2007/0097Casings, e.g. crankcases for large diesel engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/40Fuel-injection apparatus with fuel accumulators, e.g. a fuel injector having an integrated fuel accumulator

Definitions

  • Nerbrennerl ⁇ aftmaschinen which are used as vehicle engines, stationary engines (generator engines) or for driving ships, usually have between 2 and 20 cylinders. In the case of these internal combustion engines, the bore diameter of the respective cylinders is within a broad spectrum, in some cases up to 500 mm in the case of large diesel engines. Depending on the number of cylinders, individually tailored fuel injection systems are used, which must be individually matched to the number of cylinders.
  • the DE 198 37 332 AI relates to a control unit for controlling the pressure build-up in a pump unit.
  • the control unit has a control valve and a valve actuation unit connected to it.
  • the control valve is designed as an I-valve opening inwards in the direction of flow, which has a valve body which is axially displaceably mounted in a housing of the control unit and which, when the control valve is closed, is seated on the inside of a valve seat of the control valve.
  • a throttle arrangement is provided, by means of which the flow through the control valve is throttled when the control valve is opened by one stroke h.
  • valve seat When the control valve is opened by this stroke, the valve seat is still open, but a further valve seat formed on the control valve is closed, so that the pumped medium flows through the control valve via the throttle bores. Due to such a throttled flow through the control valve, a lower pressure is initially built up in a high-pressure area of the system.
  • both the first valve seat and the further valve seat are closed, as a result of which the bypass connection is interrupted becomes. This leads to build up a high pressure between the pump unit and the low pressure area of system compared to the 'high-pressure region.
  • the solenoid valve serves to control the passage of a connection between a high-pressure chamber, at least temporarily brought to high fluid pressure, in particular a pump work chamber of a fuel injection pump and a low-pressure chamber.
  • a valve body inserted into a valve housing and a bore arranged therein are provided, in which a valve closing member in the form of a piston can be displaced by an electromagnet against the force of a return spring.
  • the piston tapers, starting from a circular cylindrical outer surface via a conical surface to a reduced diameter, the conical surface interacting with a conical high pressure space surrounding the circular cylindrical outer surface of the piston with a connecting valve seat surrounding the reduced diameter of the piston on the valve body.
  • This throttle point is formed by a throttle section in the overlap area between the angular surface of the piston and a valve seat surface, the angle of the conical surface of the piston being slightly, preferably 0.5 ° to 1 °, larger than the angle of the valve seat surface, so that the passage cross section between the conical surface of the piston and the valve seat surface over the entire circumference in the overflow direction to the low-pressure chamber at the beginning of the opening stroke steadily decreases. Due to the high flow velocities of the fuel between the injection phases - be it pre-, main or post-injection phases - cavitation damage cannot be completely ruled out with this solution.
  • the modularity principle is equally implemented in the construction of the fuel injector used.
  • Injection nozzles, intermediate plates with the inlet and outlet throttle designed in them, valve units and injector bodies are used on the respective injectors.
  • the intermediate plate for example, the pressure relief or pressurization of the control chamber of the injector can be influenced by the dimensioning of the throttle cross-sections and can be adapted to the most varied application conditions of the injector.
  • the injector body used on the modular injector can be designed in different lengths and can thus be optimally adapted to the available space.
  • the injector body comprises a storage space, the storage volume of which is approximately less than 80 times the maximum amount of fuel injected. This reservoir is acted upon by a supply throttle formed in the head region of the fuel injector with fuel under high pressure.
  • the memory integrated in the injector body is followed by a flow limiter which limits the flow rate of the fuel to the nozzle chamber.
  • the inlet throttle to the accumulator in the head region of the injector is preferably designed such that multiple injection is possible without pressure pulsations occurring in the high-pressure line sections which are connected to the head region of the fuel injector. This also does not disturb the stable pressure level in the stores of the other injectors for injecting fuel.
  • the pressure level in the storage space integrated in the injector body can be kept at a pressure level by its inlet throttle which corresponds to the pressure level prevailing in a pressure accumulator integrated in one of the delivery units.
  • the pressure pulsations in this accumulator and between the accumulator and the nozzle are significantly smaller compared to conventional injection systems thanks to the small distance between the accumulator and the nozzle.
  • the respective injection processes become independent of the engine configuration of the internal combustion engine, the length of the high-pressure line sections and the number of cylinders of the internal combustion engine via the storage spaces integrated in the injector body, their inlet throttle and on a storage space integrated or accommodated in the vicinity of the delivery units.
  • the injection system can be based on the central storage arrangement for damping the pump pulsation on a large number of differently configured internal combustion engines and thus considerably reduces the number of variants with regard to the required structural components.
  • the storage space assigned to the delivery units and the injector-side pressure accumulator are connected to one another by simple, modularly constructed and therefore easily interchangeable high-pressure expansion sections, which significantly simplifies the adaptability of the injection system to a wide variety of combustion-power-crime-gas configurations and the quality of the injection processes, regardless of the length of the line connecting the storage spaces Line sections will.
  • FIG. 2 shows the construction principle of a fuel injector of the injection system according to FIG. 1,
  • Figure 2a shows the enlarged view of the throttle geometry of the inlet throttle to the storage space
  • FIG. 3 shows the longitudinal section through an embodiment of an injector according to Figure 2 and
  • FIG. 4 shows the top view of the embodiment variant of the injector according to FIG. 3.
  • FIG. 5 shows a top view of an embodiment variant of the fuel injector with transverse storage space
  • FIG. 6 shows the embodiment variant according to FIG. 5 in section
  • FIG. 7 shows the schematic representation of a further embodiment variant with a high-pressure connection piece as part of the injector
  • FIG. 8 is a schematic diagram of the high pressure connector and FIG. 9 shows the representation of further installation components in a fuel injector below the storage space 36 integrated therein
  • FIG. 1 shows the components of an injection system.
  • the injection system shown in FIG. 1 for supplying an internal combustion engine with fuel comprises a fuel reservoir 1.
  • a feed pump 2 delivers fuel from the fuel reservoir 1.
  • the pump umpe 2 is followed by a high-pressure pump unit 3, which is preceded by a throttle point 4.
  • the throttle point 4 is a variable throttle point that can be controlled via a control unit 12.
  • the Förde ⁇ umpe 2 is a pressure control valve 8 downstream, which controls the inlet pressure to the high pressure pump unit 3 and is in communication with the fuel reservoir 1.
  • the high-pressure pump unit 3 comprises an integrated pressure accumulator 5.
  • the pressure accumulator 5 is secured by a pressure relief valve 7, the outlet of which opens into the fuel reservoir 1.
  • the integrated pressure accumulator 5 comprises a pressure sensor 6, which is connected to the control unit 12 and via which the pressure prevailing in the integrated pressure accumulator 5 is reported back to the control unit 12.
  • a first high-pressure line 9 branches off from the integrated pressure accumulator 5
  • High-pressure line 9 can be used, for example, to supply the injectors 11 of the cylinders of a first cylinder bank of an internal combustion engine with fuel under high pressure. This configuration of an injection system is selected, for example, when supplying cylinders to an internal combustion engine designed in series.
  • a further high-pressure line 10 for supplying the injectors 11 of cylinders of a further engine bank of an internal combustion machine is indicated schematically, with di e cylinders of such a combustion lcraft machine can be arranged in a V design.
  • a third high-pressure feed line, not shown in FIG. 1 can branch off to a third cylinder bank, for example in the case of internal combustion engines, the cylinders of which are arranged in a W design and consequently three or more cylinder banks are formed.
  • the first high-pressure feed line 9 leading away from the integrated pressure accumulator 5 merges into a first line section 17.
  • the line section 17 is connected in the head region 15 of the injector 11.
  • a first line section 17.1 branches off from the head region 15 of the injector 11, at the end of which an injector nozzle 16 is arranged on the combustion chamber side, and is connected to the head region 15 of a further injector 11.
  • a further line section 17.2 branches off from its head region 15 to the head region 15 of the next injector 11.
  • the sequence of line sections 17, 17.1, 17.2 can be continued to further injectors 11, not shown here, for injecting fuel into the cylinders of the internal combustion engine.
  • the individual injectors 11 for supplying the combustion chambers of an internal combustion engine with fuel are each electronically controlled via the control unit 12 via controls 14.
  • the individual injectors 11 are connected via low-pressure line sections 13 to a collecting line via which the leakage quantity or control quantities of the injectors are fed to the fuel reservoir 1 on the low-pressure side.
  • the injectors 11 of a second and a third cylinder bank - which are not shown in FIG. 1 - are connected on the low pressure side via low pressure ducts 13 to the fuel reservoir 1, into which the leakage or discharge quantities of the injectors 11 are reclaimed.
  • FIG. 2 shows the construction principle of an injector which is used on injection systems as shown in FIG. 1.
  • the illustration according to FIG. 2 shows that the injector 11 shown there comprises an injector body 20, a control part 21, an intermediate plate 22 and an injector nozzle 16 at the end on the combustion chamber side.
  • the injector nozzle 16 comprises a nozzle needle 23 which is arranged to be movable in the vertical direction.
  • the nozzle needle 23 comprises a needle guide 24, on which individual flow free areas are arranged, offset in the circumferential direction with respect to the nozzle needle 23, via which fuel flows from a nozzle needle space 40 to the nozzle needle tip, is present there and when the nozzle needle 23 moves vertically upward is injected into the combustion chamber of the internal combustion engine via one or more injection openings 38.
  • the nozzle needle 23 comprises a collar on which a spring 26 is supported.
  • the spring 26 acts on an upper collar of a sleeve-shaped component 25, which is pressed against the underside of the intermediate plate 22 by the spring 26 supported on the collar of the nozzle needle 23.
  • the nozzle chamber 27 is acted upon on the one hand by an inlet throttle 28 implemented in the intermediate plate via a fuel high pressure line 29 with fuel under high pressure.
  • the control chamber 27 is relieved of pressure via an outlet throttle element 30 likewise formed in the intermediate plate 22.
  • a valve 31 is provided in the control part 21, which valve is actuated via an actuator 34 formed in the injector body 20.
  • the actuator 34 is formed in the schematic diagram as shown in Figure 2 as a ring magnet and is controlled by the control unit 14 by means of the control unit 12.
  • the valve 31 is provided with an anchor-type valve plate 32, which is pressed into its seat 42 formed in the control part 21 via a spring element 33 enclosed by the electromagnet 34.
  • an outlet channel 41 which is connected downstream of the outlet throttle 30 of the control chamber 27, is closed.
  • a drain channel configured in a meandering manner, which is connected to a drain channel 43 which is formed in the injector body 20. Controlled fuel volume flows via the outlet channel 43 into the lines 13 provided on the low pressure side (cf. illustration according to FIG. 1).
  • the injector body 20 of the fuel injector 11 comprises a storage space 36.
  • the storage volume in the storage space 36 is less than 80 times the maximum injection quantity, which is injected via the injection openings 38 on the injector nozzle 16 into a combustion chamber of a combustion air machine, not shown in FIG.
  • the storage volume of the storage space 36 is preferably 60 to 80 times the injection quantity.
  • the storage space 36 in the head region 15 of the injector body 20 is acted upon by fuel under high pressure via an inlet throttle 37.
  • the inlet throttle 37 in turn branches off from a channel 44 also formed in the head region of the injector body 20.
  • the channel 44 is acted on the one hand via the line section 17 of the high-pressure feed line 9 with fuel under high pressure; on the other hand, the channel 44 in the head region 15 of the injector body 20 is connected to a further head region 15, not shown here, of a further fuel injector 11 via the first leverage section 17.1.
  • the channel cross section of the channel 44 in the head region 15 of the injector 20 is identified by reference numeral 45. Accordingly, via the line section 17 of the high-pressure line 9, the pressure accumulator 5 integrated in the high-pressure pump unit 3 and — with the interposition of the inlet throttle 37 — the pressure accumulator 36 within the injector body 20 are connected.
  • the dimensioning of the inlet throttle 37 between the channel 44 in the head region 15 of the injector body 20 and the soapy storage space 36 ensures the independence of the individual Injection events independent of the number of cylinders of Verbrennungskra: ftrnaschi- ne, regardless of the engine configuration, be it in 'series construction, in V-arrangement or in the arrangement and W independent of the length of the individual connecting lines with each other. Furthermore, a suitable design of the inlet throttle 37 to the storage space 36 in the injector body 20 ensures that injection processes which are connected several times in succession are possible without pressure pulsations building up in the storage space 36 and in the line sections 17 and 17.1 and thereby also influencing other fuel injection injectors 11.
  • the inlet throttle 37 to the storage space 36 allows almost identical pressure levels to be maintained in the storage space 36 before the injection process and in the integrated pressure reservoir 5 of the high-pressure pump unit 3.
  • the throttle geometry of the inlet throttle 37 to the storage space is advantageously carried out with different flow coefficients, as shown in FIG. 2a. see. Reference number 37.1 can be removed.
  • a flow limiter 35 is connected downstream of the storage space 36 in the injector body 20 of the fuel injector 11.
  • the body of the flow restrictor 35 contains a transverse bore with throttling action 54 and is prestressed by a spring element 46.
  • the flow limiter 35 is downstream of the storage space 36 and upstream of the high-pressure fuel line 29 of the injector body 20.
  • the transverse bore 54 is formed such that it extends perpendicular to the axis of symmetry of the body of the flow restrictor 35, the bottom region of the body of the flow restrictor being closed, so that fuel flows away only through the openings of the cross bore 54 in the Wall of the body of the flow restrictor 35 adjusts.
  • the high-pressure fuel line 29 adjoining the flow limiter 35 in the injector body 20 extends through the control part 21 before the high-pressure fuel line 29 opens into a two-armed channel in the intermediate plate 22.
  • One arm of the channel in the intermediate plate 22 runs out in the inlet throttle 28 for pressurizing the control chamber 27, while the further arm of the channel opens into a nozzle needle chamber 40.
  • the modular design advantageously favors the replacement of the intermediate plate 22, in which the inlet throttle 28 and the outlet throttle 30 are formed, with another intermediate plate 22 of the same height, in which the inlet throttle 28 or the outlet throttle 30, which relieves the control chamber 27, in larger sizes or smaller diameter geometries are designed to be exchanged.
  • the modular intermediate plate 22 By simply replacing the modular intermediate plate 22, a different pressure build-up or pressure relief behavior in the control chamber 27 and a different stroke characteristic of the nozzle needle 23 resulting therefrom can be set.
  • the modular structure of the fuel injector 11 in accordance with the basic illustration in FIG. 2 also offers the advantage that the space available in the cylinder head area of an internal combustion engine can be advantageously used by different designs of the injector body 20 in different heights.
  • Figure 2a shows an enlarged view of the throttle geometry of an inlet throttle point to the storage space.
  • the inlet throttle 37 advantageously has a rounded inlet on the side facing the line sections 17, 17.1, which promotes an inflow of fuel into the storage space 36.
  • the throttle bore of the inlet throttle 37 narrows continuously towards its mouth in the storage space 36.
  • the angle at which the cross-sectional narrowing in the direction towards the storage space 36 zulau- conically formed fend, is preferably 'in the range between 10 ° and 20 ° with respect to the axis of symmetry of the throttle bore of the inlet throttle 37.
  • the throttle bore is formed with sharp edges, which counteracts a backflow of fuel via the inlet throttle 37 into the channel 44 between the line sections 17, 17.1.
  • FIG. 3 shows the longitudinal section through an embodiment variant of the fuel injector according to FIG. 2.
  • an insert 51 is screwed to the injector body 20 in the head region 15 of the injector by means of a clamping nut.
  • the channel 44 which is connected to the storage space 36 via an inlet bore throttle 37, runs perpendicular to the plane of the drawing.
  • -10- piece 51 protrudes with its lower region into a cavity 52 formed in the injector body 20 and acts on it via two openings formed in the wall of the insert 51.
  • the flow limiter 35 (see the basic illustration according to FIG. 2) adjoins the insert piece 51, which is connected downstream of the storage space 36 and upstream of the high-pressure fuel line 29.
  • the screw connection between the clamping nut 50 and the stop of the injector body 20 is identified by reference number 53.
  • the high-pressure fuel line 29 extends slightly inclined through the injector body 20 and merges into a corresponding bore section on the control part 21, passes through the intermediate plate 22 before the high-pressure fuel line 29 opens at the nozzle needle chamber 40 of the injector nozzle 16.
  • the nozzle needle 23 is mounted in a needle guide 24 so as to be movable in the vertical direction.
  • the nozzle needle 23 is pressurized via a spring element 26.
  • the valve 31 is accommodated in the control part 21 of the injector configuration according to FIG. 3, the valve disc 32 of which can be moved in the vertical direction via an actuator 34 designed as a ring magnet.
  • the ring magnet 34 encloses the valve 31 in its closing position closing spring 33; the electromagnet 34 of the actuator 31 actuating the actuator is controlled via connecting lines 14 which extend substantially in the vertical direction through the injector body 20, the corresponding connection 55 is formed on the side of the injector body 20 and is designed as a plug contact.
  • the nozzle clamping nut 39 enclosing the injector nozzle 16 also receives the intermediate plate 22 and the control part 21 which receives the actuatable valve 31.
  • the nozzle clamping nut 39 and the lower end of the injector body 20 are screwed together.
  • both the inlet throttle 28 which pressurizes a control chamber 27 and the outlet throttle 30 which relieves pressure from the control chamber 27 are formed in the intermediate plate 22, but are not shown in the representation according to FIG. 3, cf. basic illustration according to FIG. 2.
  • FIG. 4 shows the top view of the variant of the injector according to FIG. 3.
  • the insert 51 is shown partly in section.
  • the line sections 17 and 17.1 of the first high-pressure line 9 shown in FIGS. 1 and 2 are connected to the chamfering of the channel 44 which ends at an angle.
  • the inlet throttle 37 branches off from the channel 44 in the insert 51 and is used to apply fuel under high pressure to the storage space 36 formed in the insert 51.
  • the insert 51 and the injector body 20 of the fuel injector 11 are screwed together via a clamping nut 50.
  • the plug connections 55 can be seen, with which one is configured, for example, as an electromagnet Actuator, which can be accommodated within the injector body 20, is controlled.
  • Reference numeral designates the nozzle clamping nut 39, in which both the injector nozzle 16 and the intermediate plate 22 lying above it and the control part 21 are received, and with the internal thread formed at the upper region these structural components are mounted with the end of the injector body 20 on the combustion chamber side. From the injection openings designated by reference numeral 38, the fuel is injected into the combustion chambers of the internal combustion engine, whether their cylinders are arranged in a row, in a V arrangement or in a W arrangement.
  • Figure 5 shows a variant of the fuel injector with transverse storage space in plan view.
  • the channel 44 which is formed in the channel cross section 45, extends through the housing of the storage space 36 between the line section 17 and the first line section 17.1.
  • the channels separated from each other by a cavity in the housing of the storage space 36 open into the latter, in which an inlet throttle body 37 is embedded.
  • the body of the inlet throttle 37 has a flow-optimized throttle geometry 37.1 at the end opposite the cavity mentioned and can be rounded at the entry point.
  • the throttle channel can have a cross-section that continuously narrows to its point of discharge into the storage space 36, the wall of the throttle bore within the throttle body 37 at an angle between 10 ° and 20 ° with respect to the center line the throttle bore runs obliquely.
  • the storage space taken up in the transverse orientation 48 in the head region 15 of the fuel injector 11 in the embodiment variant according to FIG. 5 is closed in a pressure-tight manner by a closure 47, which can be designed, for example, as a screw-in element.
  • the flow limiter 35 is connected to the interior of the storage space 36 in the transverse direction 48 via a channel 49. Fuel flows through the channel 49 from the interior of the storage space 36 to the flow limiter, which regulates the flow of fuel in the direction through the high-pressure fuel line 29 to the injection nozzle of the fuel injector 11.
  • FIG. 6 shows the embodiment of the fuel injector according to FIG. 5 with the storage space installed in the transverse direction on average.
  • the channel 49 which connects the storage space 36 to the flow limiter 35, branches off tangentially from the circumference of the storage space 36, in order to avoid material-draining stresses on the material.
  • rials of the injector body 20 Above the flow limiter 35, the injector body 20 is closed in a pressure-tight manner by a screw-in closure 47.
  • the screw-in closure 47 favors the simple assembly of the spring 46 acting on the flow limiter 35, which is let into the interior of the injector body 20 above the high-pressure fuel line 29.
  • the flow limiter 35 shown in FIG. 6 likewise comprises a transverse bore 54 and is preloaded analogously to the representation of the flow limiter 35 in the embodiment variant of the solution proposed according to the invention by a spring element 46 designed as a spiral spring.
  • Figure 7 shows the schematic representation of an embodiment with a high pressure connector as part of an injector body.
  • the fuel injectors 11 according to the diagram shown in FIG. 7 are not directly through the inlet throttle through the channels 44 between the line sections 17, 17.1 and 1.2 in the head region 15 of the injector 37 acted upon.
  • a high-pressure line connecting piece 100 extends between the inlet throttles 37, which are preferably designed in a geometry according to the geometry shown on an enlarged scale in FIG. 2a.
  • This high-pressure line connecting piece 100 essentially designed as a tubular body with a thickened wall, acts on the fuel injector 11 with under high pressure fuel.
  • the throttle point 4, the high-pressure pump unit 3, the pressure sensor 6, the pressure relief valve 7 and the high-pressure line 9 or 10 to the cylinder banks of the internal combustion engine essentially correspond to the components of the injection system already shown in FIG.
  • Figure 8 shows a schematic diagram of the high-pressure connector, which extends between the channel 44 and the injector body 20 of the fuel injector 11.
  • the inlet throttle 37 is acted upon by a channel 44 which is formed in a channel cross section 45.
  • the high-pressure line sections 17.2 and 17.1 - here indicated by dashed arrows - are fastened to this via the connection points shown in FIG.
  • the inlet throttle 37 which preferably has a throttle geometry 37.1 shown in FIG. is formed, the high-pressure connector 100 is acted upon, which comprises a further storage space 36.1, which is essentially symmetrical to the axis 103 of the high-pressure connector 100.
  • the high-pressure connector 100 extends in a length 101 between the head region 15 and the injector body 20 of the fuel injector 11. Via the inlet throttle 37, fuel enters from the channel 44 into the further storage space 36.1 within the high-pressure connector 100, flows through an L- shaped line connection 104 into the interior of the storage space 36 in the upper region of the injector body 20 of the fuel injector 11.
  • the fuel injector 11 comprises a union nut 39, shown schematically here, via which the injection nozzle part 16 is connected to the injector body 20 by a screw connection.
  • the high-pressure connection piece 100 comprising a further storage space 36.1, which is essentially tubular, is connected to the injector body 20 of the fuel injector 11 at a connection point 102 designed as a sealing.
  • the embodiment shown in FIG. 8 can on the one hand improve the flexibility when installing the fuel injectors 11 and with regard to the line connection between the line sections 17.1, 17.2 and the injector body 20.
  • the volume of the storage space 36 can be increased by integrating the additional storage space 36.1 into the interior of the high-pressure line connection 100.
  • FIG. 9 shows the representation of further installation components in a fuel injector below the storage space integrated in the injector body.
  • the further storage space 36.1 which is pressurized with fuel under high pressure via the inlet throttle 37 (not shown in FIG. 9) and which is formed in the high-pressure line connection 100, extends essentially coaxially with the axis of symmetry 103 of the high-pressure line connection piece. This is preferably screwed laterally into the injector body 20 of the fuel injector 11 by means of a screw thread 102. In the area of a transition bore 106, the fuel volume overflows from the further storage space 36.1 into the storage space 36 inside the injector body 20 of the fuel injector 11. The storage space 36 within the injector body 20 is closed in a pressure-tight manner via a screw-in closure 47 on the upper side of the fuel injector 11.
  • the flow limiter 35 which is biased via a spring element 46 analogously to the flow restrictors 35 shown in FIGS. 5 and 2.
  • the high-pressure line 29 extends below the flow limiter 35, which - cf. Representation according to FIG. 2 - by means of a control part 21, an intermediate plate 22, a nozzle needle space 40 within the fuel injector 11, are subjected to fuel under high pressure.
  • With reference numeral 33 is one Denoted closing spring, which acts on an electromagnet 34 (not shown in Figure 9).
  • the control part 21 is connected via the nozzle clamping nut 39 on a screw connection 105 to the lower region of the injector body 20 of the fuel injector 11 in a pressure-tight and centered manner.
  • the leakage oil channel is designated by reference numeral 43, while the actuation of the electromagnetic valve 34, not shown in FIG. 9, of which the closing spring 33 is only shown schematically, is designated by reference numeral 14.
  • the height of the injector which is generally in the cylinder head area, can be compared to the embodiment variant according to FIG must be accommodated by auto-ignition internal combustion engines, which improves its installation options in the cylinder head area.
  • control unit 22 intermediate plate
  • valve 32 valve plate (armature)

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Combustion Methods Of Internal-Combustion Engines (AREA)

Abstract

The invention relates to a fuel injection system for use in internal combustion engines having delivery units for delivering fuel from a fuel reservoir in order to supply at least one high-pressure line to the cylinders of the engine. The at least one high-pressure line supplies a number of fuel injectors, which each include an injector nozzle that supplies fuel to a combustion chamber of the engine and includes line segments that connect the individual fuel injectors to one another. The injector bodies of the fuel injectors each have an accumulator chamber integrated into them.

Description

Vorrichtung zum Einspritzen von Kraftstoff an stationären Verbrennungskraftma- schinenDevice for injecting fuel into stationary internal combustion engines
Technisches GebietTechnical field
Nerbrennungslαaftmaschinen, die als Fahrzeugmotoren, stationäre Motoren (Generator- motoren) oder zum Antrieb von Schiffen eingesetzt werden, weisen in der Regel Zylinderzahlen zwischen 2 und 20 Zylindern auf. Bei diesen Nerbrennungskraftmaschinen liegt der Bohrungsdurchmesser der jeweiligen Zylinder innerhalb eines breiten Spektrums, zum Teil bis 500 mm bei Großdieselmotoren. Je nach Zylinderzahl kommen individuell zugeschnittene Kraftstoffeinspritzsysteme zum Einsatz, die individuell auf die Zylinderzahl abge- stimmt sein müssen.Nerbrennerlαaftmaschinen, which are used as vehicle engines, stationary engines (generator engines) or for driving ships, usually have between 2 and 20 cylinders. In the case of these internal combustion engines, the bore diameter of the respective cylinders is within a broad spectrum, in some cases up to 500 mm in the case of large diesel engines. Depending on the number of cylinders, individually tailored fuel injection systems are used, which must be individually matched to the number of cylinders.
Stand der TechnikState of the art
DE 198 37 332 AI bezieht sich auf eine Steuereinheit zur Steuerung des Druckaufbaus in einer Pumpeneinheit. Die Steuereinheit weist ein Steuerventil und eine mit diesem verbundene Nentilbetätigungseinheit auf. Das Steuerventil ist als in Strömungsrichtung nach innen öffnenden I-Nentil ausgebildet, welches einen in einem Gehäuse der Steuereinheit axial verschiebbar gelagerten Ventilkörper aufweist, der bei geschlossenem Steuerventil von innen auf einem Nentilsitz des Steuerventils aufsitzt. Es ist eine Drosselanordnung vorgesehen, durch die der Durchfluß durch das Steuerventil bei um einen ldeinen Hub h geöffnetem Steuerventil gedrosselt wird. Bei um diesen Hubweg geöffnetem Steuerventil ist der Ventilsitz nach wie vor geöffnet, ein weiterer am Steuerventil ausgebildeter Ventilsitz jedoch geschlossen, so daß das geförderte Medium über die Drosselbohrungen durch das Steuerventil fließt. Aufgrund eines derart gedrosselten Durchflusses durch das Steuerventil wird in einem Hochdruckbereich des Systems zunächst ein niedrigerer Druck aufgebaut. Bei vollständig geschlossenem Steuerventil hingegen, ist sowohl der erste Ventilsitz als auch der weitere Ventilsitz geschlossen, wodurch die Bypass- Verbindung unterbrochen wird. Dies f hrt zum Aufbau eines hohen Druckes zwischen der Pumpeneinheit und dem Niederdruckbereichsystem, verglichen mit dem'Hochdruckbereich.DE 198 37 332 AI relates to a control unit for controlling the pressure build-up in a pump unit. The control unit has a control valve and a valve actuation unit connected to it. The control valve is designed as an I-valve opening inwards in the direction of flow, which has a valve body which is axially displaceably mounted in a housing of the control unit and which, when the control valve is closed, is seated on the inside of a valve seat of the control valve. A throttle arrangement is provided, by means of which the flow through the control valve is throttled when the control valve is opened by one stroke h. When the control valve is opened by this stroke, the valve seat is still open, but a further valve seat formed on the control valve is closed, so that the pumped medium flows through the control valve via the throttle bores. Due to such a throttled flow through the control valve, a lower pressure is initially built up in a high-pressure area of the system. When the control valve is completely closed, however, both the first valve seat and the further valve seat are closed, as a result of which the bypass connection is interrupted becomes. This leads to build up a high pressure between the pump unit and the low pressure area of system compared to the 'high-pressure region.
DE 42 38 727 AI betrifft ein Magnetventil. Das Magnetventil dient zur Steuerung des Durchganges einer Verbindung zwischen einem zumindest zeitweise auf Fluidhochdruck gebrachten Hochdruckraum, insbesondere eines Pumpenarbeitsraumes einer Kraftstoffeinspritzpumpe und einem Niederdruckraum. Es ist ein in ein Ventilgehäuse eingesetzter Ventilkörper und eine darin angeordnete Bohrung vorgesehen, in der ein Ventilschließglied in Form eines Kolbens von einem Elektromagneten entgegen der Kraft einer Rückstellfeder verschiebbar ist. Der Kolben verjüngt sich, ausgehend von einer kreiszylindrischen Mantelfläche über eine Kegelfläche zu einem verringerten Durchmesser, wobei die Kegelfläche mit einem kegelförmigen, einen die kreiszylindrische Mantelfläche des Kolbens umgebenden Hochdruckraum mit einem den verringerten Durchmesser des Kolbens umgebenden verbindenden Ventilsitz am Ventilkörper zusammenwirkt. Dessen Kegelwinkel ist kleiner ausgebildet als der Kegel winkel der Kegelfläche des Kolbens, so daß der Kolben über eine am Übergang zwischen seiner zylinderförmigen Mantelfläche und der Kegelfläche entstandenen Dichtkante mit dem diesem zugeordneten Ventilsitz zusammenwirkt. Der Dichtkante ist in Überströmrichtung vom Hochdruckraum zum Niederdruckraum eine mit Beginn des Öffhungshubes wirksam werdende Drosselstelle nachgeschaltet. Diese Drossel- stelle wird durch eine Drosselstrecke im Uberdeclcungsbereich zwischen eckiger Fläche des Kolbens und einer Ventilsitzfläche gebildet, wobei der Winkel der Kegelfläche des Kolbens geringfügig, vorzugsweise 0,5° bis 1° größer ist, als der Winkel der Ventilsitzfläche, so daß der Durchtrittsquerschnitt zwischen der Kegelfläche des Kolbens und der Ventilsitzfläche über den gesamten Umfang in Überströmrichtung zum Niederdruckraum zu Beginn des Öffnungshubes stetig abnimmt. Aufgrund der hohen sich einstellenden Strömungsgeschwindigkeiten des Kraftstoffs zwischen den Einspritzphasen - seien es Vor-, Haupt- oder Nacheinspritzphasen - können mit dieser Lösung Kavitationsschäden nicht vollständig ausgeschlossen werden.DE 42 38 727 AI relates to a solenoid valve. The solenoid valve serves to control the passage of a connection between a high-pressure chamber, at least temporarily brought to high fluid pressure, in particular a pump work chamber of a fuel injection pump and a low-pressure chamber. A valve body inserted into a valve housing and a bore arranged therein are provided, in which a valve closing member in the form of a piston can be displaced by an electromagnet against the force of a return spring. The piston tapers, starting from a circular cylindrical outer surface via a conical surface to a reduced diameter, the conical surface interacting with a conical high pressure space surrounding the circular cylindrical outer surface of the piston with a connecting valve seat surrounding the reduced diameter of the piston on the valve body. Whose cone angle is formed smaller than the cone angle of the conical surface of the piston, so that the piston cooperates with the associated valve seat via a sealing edge formed at the transition between its cylindrical outer surface and the conical surface. In the overflow direction from the high-pressure chamber to the low-pressure chamber, the sealing edge is followed by a throttle point which becomes effective at the start of the opening stroke. This throttle point is formed by a throttle section in the overlap area between the angular surface of the piston and a valve seat surface, the angle of the conical surface of the piston being slightly, preferably 0.5 ° to 1 °, larger than the angle of the valve seat surface, so that the passage cross section between the conical surface of the piston and the valve seat surface over the entire circumference in the overflow direction to the low-pressure chamber at the beginning of the opening stroke steadily decreases. Due to the high flow velocities of the fuel between the injection phases - be it pre-, main or post-injection phases - cavitation damage cannot be completely ruled out with this solution.
Darstellung der ErfindungPresentation of the invention
Die Vorteile der erfindungsgemäßen Lösung liegen vor. allem darin, daß ein Injektorbauprinzip unabhängig von der Zylinderzahl der VerbreimungslCTaftmaschine, von der Motor- konfiguration (V- Anordnung, W- Anordnung, Reihenanordnung) eingesetzt werden kann, indem anstelle eines Rail-Bauteiles die Hochdruckzuleitungsabschnitte zur Verbindung von dezentral angeordneten Speichern eingesetzt werden. Die Hochdruclczuleitungsab- ' schnitte ihrerseits verbinden die einzelnen Injektoren miteinander; sie sind austauschbar und können an unterschiedliche Zylinderabstände der Zylinder auf den einzelnen Zylinderbänken der Verbrennungskraftmaschine angepaßt werden. Die vorgeschlagene Lösung bietet eine erhöhte Flexibilität beim Aufbau eines Einspritzsystemes und dessen einfacher Anpaßbarkeit an unterschiedliche Motorkonfigurationen, seien es Zylinderanordnungen in V-, W- oder in Reihenbauweise.The advantages of the solution according to the invention are present. All this in that an injector construction principle can be used regardless of the number of cylinders in the crimping juice machine, the engine configuration (V-arrangement, W-arrangement, row arrangement) by using the high-pressure supply line sections instead of a rail component to connect decentrally arranged accumulators. The Hochdruclczuleitungsab- 'sections in turn connect the individual injectors to each other; they are interchangeable and can be adapted to different cylinder distances between the cylinders on the individual cylinder banks of the internal combustion engine. The proposed solution offers increased flexibility in the construction of an injection system and its simple adaptability to different engine configurations, be it cylinder arrangements in V, W or in series construction.
Das Modularitätsprinzip ist gleichermaßen beim Aufbau des eingesetzten KraftstofFrnjek- tors verwirklicht. Es kommen an den jeweiligen Injektoren Einspritzdüsen, Zwischenplatten mit in diesen ausgebildeten Zulauf- und Ablaufdrossel, Ventileinheiten und Injektor- körper zum Einsatz. Durch Auswechseln der Zwischenplatte beispielsweise kann die Druk- kentlastung bzw. Druckbeaufschlagung des Steuerraums des Injektors durch die Dimensionierung der Drosselquerschnitte beeinflußt und an die unterschiedlichsten Einsatzgegebenheiten des Injektors angepaßt werden. Der am modular aufgebauten Injektor eingesetzte Injektorkörper kann in unterschiedlichen Baulängen ausgebildet werden und somit optimal an den zur Verfügung stehenden Bauraum angepaßt werden. Der Injektorkörper umfaßt einen Speicherraum, dessen Speichervolumen etwa kleiner als dem 80-fachen der maximal eingespritzten Kraftstoffmenge entspricht. Dieser Speicher wird durch eine im Kopfbereich des Kraftstoffinjektors ausgebildete Zulaufdrossel mit unter hohem Druck stehenden Kraftstoffbeaufschlagt. Dem im Injektorkörper integrierten Speicher ist ein die Durchflußmenge des Kraftstoffs zum Düsenraum begrenzender Durchflußbegrenzer nachgeschaltet. Die Zulaufdrossel zum Speicher im Kopfbereich des Injektors wird bevorzugt derart ausgelegt, daß eine mehrfache Einspritzung möglich ist, ohne daß Druckpulsationen in den Hochdruckleitungsabschnitten, die am Kopfbereich des Kraftstoffinjektors angeschlossen sind, auftreten. Damit wird auch das stabile Druckniveau in Speichern der anderen Injektoren zum Einspritzen von Kraftstoff nicht gestört. Vorteilhafterweise läßt sich das Druckniveau im in den Injektorkörper integrierten Speicherraum durch dessen Zulaufdrossel auf einem Druckniveau halten, welches dem Druckniveau entspricht, das in einem in eines der Förderaggregate integrierten Druckspeicher herrscht.The modularity principle is equally implemented in the construction of the fuel injector used. Injection nozzles, intermediate plates with the inlet and outlet throttle designed in them, valve units and injector bodies are used on the respective injectors. By changing the intermediate plate, for example, the pressure relief or pressurization of the control chamber of the injector can be influenced by the dimensioning of the throttle cross-sections and can be adapted to the most varied application conditions of the injector. The injector body used on the modular injector can be designed in different lengths and can thus be optimally adapted to the available space. The injector body comprises a storage space, the storage volume of which is approximately less than 80 times the maximum amount of fuel injected. This reservoir is acted upon by a supply throttle formed in the head region of the fuel injector with fuel under high pressure. The memory integrated in the injector body is followed by a flow limiter which limits the flow rate of the fuel to the nozzle chamber. The inlet throttle to the accumulator in the head region of the injector is preferably designed such that multiple injection is possible without pressure pulsations occurring in the high-pressure line sections which are connected to the head region of the fuel injector. This also does not disturb the stable pressure level in the stores of the other injectors for injecting fuel. Advantageously, the pressure level in the storage space integrated in the injector body can be kept at a pressure level by its inlet throttle which corresponds to the pressure level prevailing in a pressure accumulator integrated in one of the delivery units.
Die Druckpulsationen in diesem Speicher und zwischen dem Speicher und der Düse sind dank des kleinen Abstandes zwischen dem Speicher und der Düse deutlich kleiner im Vergleich zu konventionellen Einspritzsystemen.The pressure pulsations in this accumulator and between the accumulator and the nozzle are significantly smaller compared to conventional injection systems thanks to the small distance between the accumulator and the nozzle.
Über die in den Injektorkörper integrierten Speicherräume, deren Zulaufdrossel und an einem der Förderaggregate integrierten oder in der Nähe von diesem untergebrachten Speicherraum, werden die jeweiligen Einspritzvorgänge unabhängig von der Motorkonfϊgurati- on der Verbrennungskraftmaschine, der Länge der Hochdruckleitungsabschnitte und der Zylinderanzahl der Verbrermungskrafbnaschine. Das Einspritzsystem läßt sich aufgrund der zentralen Speicheranordnung zur Dämpfung der Pumpenpulsation an einer Vielzahl unterschiedlich konfigurierter Verbrennungskraftmaschinen einsetzen und vermindert somit die Variantenvielzahl hinsichtlich der erforderlichen Baukomponenten erheblich. Der den Förderaggregaten zugeordnete Speicherraum sowie der injektorseitige Druckspeicher werden durch einfache, modular aufgebaute und deshalb einfach austauschbare Hoch- dracWeitungsabschnitte miteinander verbunden, wodurch die Anpaßbarkeit des Einspritzsystems an unterschiedlichste Verbrermungskrafimascrimenkonfigurationen maßgeblich vereinfacht wird und die Qualität der Einspritzvorgänge unabhängig von der Leitungslänge der die Speicherräume miteinander verbindenden Leitungsabschnitte wird.The respective injection processes become independent of the engine configuration of the internal combustion engine, the length of the high-pressure line sections and the number of cylinders of the internal combustion engine via the storage spaces integrated in the injector body, their inlet throttle and on a storage space integrated or accommodated in the vicinity of the delivery units. The injection system can be based on the central storage arrangement for damping the pump pulsation on a large number of differently configured internal combustion engines and thus considerably reduces the number of variants with regard to the required structural components. The storage space assigned to the delivery units and the injector-side pressure accumulator are connected to one another by simple, modularly constructed and therefore easily interchangeable high-pressure expansion sections, which significantly simplifies the adaptability of the injection system to a wide variety of combustion-power-crime-gas configurations and the quality of the injection processes, regardless of the length of the line connecting the storage spaces Line sections will.
Zeichnungdrawing
Anhand der Zeichnung wird die Erfindung nachstehend näher beschrieben.The invention is described in more detail below with the aid of the drawing.
Es zeigt:It shows:
Figur 1 die Komponenten eines Einspritzsystems,1 shows the components of an injection system,
Figur 2 das Aufbauprinzip eines Kraftstoffinjektors des Einspritzsystems nach Figur 1,FIG. 2 shows the construction principle of a fuel injector of the injection system according to FIG. 1,
Figur 2a die vergrößerte Darstellung der Drosselgeometrie der Zulaufdrossel zum SpeicherraumFigure 2a shows the enlarged view of the throttle geometry of the inlet throttle to the storage space
Figur 3 den Längsschnitt durch eine Ausführungsvariante eines Injektors nach Figur 2 und3 shows the longitudinal section through an embodiment of an injector according to Figure 2 and
Figur 4 die Draufsicht auf die Ausführungsvariante des Injektors nach Figur 3.FIG. 4 shows the top view of the embodiment variant of the injector according to FIG. 3.
Figur 5 eine Ausf hrurigsvariante des Kraftstoffinjektors mit querbauendem Speicherraum in der Draufsicht,FIG. 5 shows a top view of an embodiment variant of the fuel injector with transverse storage space,
Figur 6 die Ausfuhrungsvariante gemäß Figur 5 im Schnitt,FIG. 6 shows the embodiment variant according to FIG. 5 in section,
Figur 7 die schematische Wiedergabe einer weiteren Ausführungsvariante mit einem Hochdruckanschlußstück als Teil des Injektors,FIG. 7 shows the schematic representation of a further embodiment variant with a high-pressure connection piece as part of the injector,
Figur 8 eine Prinzipskizze des Hochdruckanschlußstückes und Figur 9 die Darstellung weiterer Einbaukomponenten in einen Kraftstoffiηjektor unterhalb des in diesen integrierten Speicherraums 36Figure 8 is a schematic diagram of the high pressure connector and FIG. 9 shows the representation of further installation components in a fuel injector below the storage space 36 integrated therein
Ausfuhrungsvariantendesign variants
Figur 1 sind die Komponenten eines Einspritzsystems zu entnehmen.FIG. 1 shows the components of an injection system.
Das in Figur 1 dargestellte Einspritzsystem zur Versorgung einer Verbrennungskraftmaschine mit Kraftstoff umfaßt ein Kraftstoffreservoir 1. Eine Förderpumpe 2 fördert aus dem Kraftstόffreservoir 1 Kraftstoff. Druckseitig ist der Förde umpe 2 eine Hochdruckpumpeneinheit 3 nachgeschaltet, der eine Drosselstelle 4 vorgeschaltet ist. Die Drosselstelle 4 ist eine variabel ausgestaltete Drosselstelle, die über eine Steuereinheit 12 angesteuert wer- den kann. Der Fördeφumpe 2 ist ein Drucksteuerventil 8 nachgeschaltet, welches den Zulaufdruck zur Hochdruckpumpeneinheit 3 steuert und mit dem Kraftstoffreservoir 1 in Verbindung steht.The injection system shown in FIG. 1 for supplying an internal combustion engine with fuel comprises a fuel reservoir 1. A feed pump 2 delivers fuel from the fuel reservoir 1. On the pressure side, the pump umpe 2 is followed by a high-pressure pump unit 3, which is preceded by a throttle point 4. The throttle point 4 is a variable throttle point that can be controlled via a control unit 12. The Fördeφumpe 2 is a pressure control valve 8 downstream, which controls the inlet pressure to the high pressure pump unit 3 and is in communication with the fuel reservoir 1.
Die Hochdruckpumpeneinheit 3 umfaßt einen integrierten Druckspeicher 5. Der Druck- Speicher 5 ist über ein Überdruckventil 7 gesichert, dessen Ablauf in das Kraftstoffreser- voir 1 mündet. Ferner umfaßt der integrierte Druckspeicher 5 einen Drucksensor 6, der mit der" Steuereinheit 12 in Verbindung steht und über den der im integrierten Druckspeicher 5 herrschende Druck an die Steuereinheit 12 zurückgemeldet wird. Vom integrierten Druckspeicher 5 zweigt eine erste Hochdruckleitung 9 ab. Über die erste Hochdruckleitung 9 lassen sich beispielsweise die Injelctoren 11 der Zylinder einer ersten Zylinderbank einer Verbrennungskraftmaschine mit unter hohem Druck stehenden Kraftstoff versorgen. Diese Konfiguration eines Einspritzsystems wird beispielsweise bei der RraftstoffVersorgung von Zylindern einer in Reihenbauweise gestalteten Verbrennungskraftmaschine gewählt. Daneben können vom integrierten Druckspeicher 5 auch weitere Hochdruclczuleitungen abzwei- gen. In der Darstellung gemäß Figur 1 ist eine weitere Hochdruckleitung 10 zur Versorgung der Injektoren 11 von Zylindern einer weiteren Motorenbank einer Verbrennungs- Icraftmaschine schematisch angedeutet, wobei die Zylinder einer derartigen Verbrennungs- lcraftmaschine in V-Bauweise angeordnet werden können. Daneben kann eine in Figur 1 nicht dargestellte dritte Hochdruckzuleitung zu einer dritten Zylinderbank abzweigen, bei- spielsweise bei Verbrennungskraftmaschinen, deren Zylinder in W-Bauweise angeordnet sind und demzufolge drei oder mehr Zylinderbänke ausgebildet sind. Die erste vom integrierten Druckspeicher 5 abführende Hochdruckzuleitung 9 geht in einen ersten Leitungsabschnitt 17 über. Der Leitungsabschnitt 17 ist im Kopfbereich 15 des Injektors 11 angeschlossen. Vom Kopfbereich 15 des Injektors 11, an dessen brennraumsei- tigem Ende eine Injektordüse 16 angeordnet ist, zweigt ein erster Leitungsabschnitt 17.1 ab, der am Kopfbereich 15 eines weiteren Injektors 11 angeschlossen ist. Von dessen Kopfbereich 15 zweigt ein weiterer Leitungsabschnitt 17.2 zum Kopfbereich 15 des nächsten Injektors 11 ab. Je nach Anzahl der Zylinder an einer Zylinderbank einer Verbrennungskraftmaschine läßt sich die Abfolge der Leitungsabschnitte 17, 17.1, 17.2 an weitere, hier nicht dargestellte Injektoren 11 zum Einspritzen von Kraftstoff in die Zylinder der Verbrennungskraftmaschine fortsetzen. Die einzelnen Injektoren 11 zur Versorgung der Brennräume einer Verbrennungskraftmaschine mit Kraftstoff werden über die Steuereinheit 12 über Ansteuerungen 14 jeweils elektronisch angesteuert. Die einzelnen Injektoren 11 stehen über NiederdracMeitungsabschnitte 13 mit einer Sammelleitung in Verbindung, über welche die Leckagemenge bzw. Steuermengen der Injektoren niederdruckseitig dem Kraftstoffreservoir 1 zugeführt werden. Auch die Injektoren 11 einer zweiten sowie einer dritten Zylinderbank - die in Figur 1 nicht dargestellt sind - stehen niederdruckseitig über Niederdrucldeiτungen 13 mit dem Kraftstoffreservoir 1 in Verbindung, in welches die Leckage- bzw. Absteuermengen der Injektoren 11 zurückgefordert werden.The high-pressure pump unit 3 comprises an integrated pressure accumulator 5. The pressure accumulator 5 is secured by a pressure relief valve 7, the outlet of which opens into the fuel reservoir 1. Furthermore, the integrated pressure accumulator 5 comprises a pressure sensor 6, which is connected to the control unit 12 and via which the pressure prevailing in the integrated pressure accumulator 5 is reported back to the control unit 12. A first high-pressure line 9 branches off from the integrated pressure accumulator 5 High-pressure line 9 can be used, for example, to supply the injectors 11 of the cylinders of a first cylinder bank of an internal combustion engine with fuel under high pressure. This configuration of an injection system is selected, for example, when supplying cylinders to an internal combustion engine designed in series. In addition, other high-pressure supply lines can also be provided by the integrated pressure accumulator 5 1, a further high-pressure line 10 for supplying the injectors 11 of cylinders of a further engine bank of an internal combustion machine is indicated schematically, with di e cylinders of such a combustion lcraft machine can be arranged in a V design. In addition, a third high-pressure feed line, not shown in FIG. 1, can branch off to a third cylinder bank, for example in the case of internal combustion engines, the cylinders of which are arranged in a W design and consequently three or more cylinder banks are formed. The first high-pressure feed line 9 leading away from the integrated pressure accumulator 5 merges into a first line section 17. The line section 17 is connected in the head region 15 of the injector 11. A first line section 17.1 branches off from the head region 15 of the injector 11, at the end of which an injector nozzle 16 is arranged on the combustion chamber side, and is connected to the head region 15 of a further injector 11. A further line section 17.2 branches off from its head region 15 to the head region 15 of the next injector 11. Depending on the number of cylinders on a cylinder bank of an internal combustion engine, the sequence of line sections 17, 17.1, 17.2 can be continued to further injectors 11, not shown here, for injecting fuel into the cylinders of the internal combustion engine. The individual injectors 11 for supplying the combustion chambers of an internal combustion engine with fuel are each electronically controlled via the control unit 12 via controls 14. The individual injectors 11 are connected via low-pressure line sections 13 to a collecting line via which the leakage quantity or control quantities of the injectors are fed to the fuel reservoir 1 on the low-pressure side. The injectors 11 of a second and a third cylinder bank - which are not shown in FIG. 1 - are connected on the low pressure side via low pressure ducts 13 to the fuel reservoir 1, into which the leakage or discharge quantities of the injectors 11 are reclaimed.
Figur 2 zeigt das Aufbauprinzip eines Injektors, welcher an Einspritzsystemen gemäß der Darstellung nach Figur 1 zum Einsatz.kommt.FIG. 2 shows the construction principle of an injector which is used on injection systems as shown in FIG. 1.
Der Darstellung gemäß Figur 2 ist zu entnehmen, daß der dort dargestellte Injektor 11 einen Injektorköφer 20, ein Steuerteil 21, eine Zwischenplatte 22 sowie am brennraumseiti- gen Ende eine Injektordüse 16 umfaßt.The illustration according to FIG. 2 shows that the injector 11 shown there comprises an injector body 20, a control part 21, an intermediate plate 22 and an injector nozzle 16 at the end on the combustion chamber side.
Die Injektordüse 16 umfaßt eine Düsennadel 23, welche in vertikale Richtung beweglich angeordnet ist. Die Düsennadel 23 umfaßt eine Nadelführung 24, an welcher in Umfangs- richtung in Bezug auf die Düsennadel 23 versetzt, einzelne Strömungsfreiflächen angeord- net sind, über welche von einem Düsennadelraurn 40 aus Kraftstoff zur Düsennadelspitze strömt, dort ansteht und bei vertikaler Auffahrbewegung der Düsennadel 23 über ein oder mehrere Einspritzöffnungen 38 in den Brennraum der Verbrennungskraftmaschine eingespritzt wird.The injector nozzle 16 comprises a nozzle needle 23 which is arranged to be movable in the vertical direction. The nozzle needle 23 comprises a needle guide 24, on which individual flow free areas are arranged, offset in the circumferential direction with respect to the nozzle needle 23, via which fuel flows from a nozzle needle space 40 to the nozzle needle tip, is present there and when the nozzle needle 23 moves vertically upward is injected into the combustion chamber of the internal combustion engine via one or more injection openings 38.
Die Düsennadel 23 umfaßt einen Bund, an welchem sich eine Feder 26 abstützt. Die Feder 26 beaufschlagt einen oberen Bund eines hülsenförmigen Bauelementes 25, welches durch die sich am Bund der Düsennadel 23 abstützende Feder 26 gegen die Unterseite der Zwischenplatte 22 gedrückt wird. Das hülsenförmige Bauelement 25 sowie, die obere Stirnseite der Düsennadel .23 begrenzen einen Steuerraum 27, dessen Druckbeaufschlagung bzw. Druckentlastung die vertikale Bewegung der Düsennadel 23 innerhalb des Düsenköφers bewirkt. Der Düsenraum 27 wird einerseits durch eine in der Zwischenplatte ausgeführte Zulaufdrossel 28 über eine Kraftstof ochdruckleitung 29 mit unter hohem Druck stehen- den Kraftstoff beaufschlagt. Andererseits wird der Steuerraum 27 über ein ebenfalls in der Zwischenplatte 22 ausgebildetes Ablaufdrosselelement 30 druckentlastet. Zur Druckentlastung des Steuerraumes 27 ist im Steuerteil 21 ein Ventil 31 vorgesehen, welches über einen im Injektorköφer 20 ausgebildeten Steller 34 betätigt wird. Der Steller 34 ist in der Prinzipskizze gemäß der Darstellung in Figur 2 als Ringmagnet ausgebildet und wird über die Ansteuerung 14 mittels der Steuereinheit 12 angesteuert. Das Ventil 31 ist mit einem ankerartigen Ventilteller 32 versehen, der über ein vom Elektromagneten 34 umschlossenes Federelement 33 in seinen im Steuerteil 21 ausgebildeten Sitz 42 gedrückt wird. Bei geschlossenem Sitz 42, d.h. nicht aktiviertem Steller 34, ist ein Ablaufkanal 41, welcher der Ablaufdrossel 30 des Steuerraums 27 nachgeschaltet ist, verschlossen. Unterhalb des Ven- tilsitzes 42 des Ventils 31 im Steuerteil 21 erstreckt sich mäanderförmig konfigurierter Ablaufkanal, der mit einem Ablaufkanal 43, der im Injektorköφer 20 ausgebildet ist, in Verbindung steht. Über den Ablaufkanal 43 strömt abgesteuertes Kraftstoffvolumen in die niederdruckseitig vorgesehenen Leitungen 13 (vgl. Darstellung gemäß Figur 1).The nozzle needle 23 comprises a collar on which a spring 26 is supported. The spring 26 acts on an upper collar of a sleeve-shaped component 25, which is pressed against the underside of the intermediate plate 22 by the spring 26 supported on the collar of the nozzle needle 23. The sleeve-shaped component 25 and the upper end face the nozzle needle .23 delimit a control chamber 27, the pressurization or pressure relief of which causes the vertical movement of the nozzle needle 23 within the nozzle body. The nozzle chamber 27 is acted upon on the one hand by an inlet throttle 28 implemented in the intermediate plate via a fuel high pressure line 29 with fuel under high pressure. On the other hand, the control chamber 27 is relieved of pressure via an outlet throttle element 30 likewise formed in the intermediate plate 22. To relieve pressure in the control chamber 27, a valve 31 is provided in the control part 21, which valve is actuated via an actuator 34 formed in the injector body 20. The actuator 34 is formed in the schematic diagram as shown in Figure 2 as a ring magnet and is controlled by the control unit 14 by means of the control unit 12. The valve 31 is provided with an anchor-type valve plate 32, which is pressed into its seat 42 formed in the control part 21 via a spring element 33 enclosed by the electromagnet 34. When the seat 42 is closed, ie the actuator 34 is not activated, an outlet channel 41, which is connected downstream of the outlet throttle 30 of the control chamber 27, is closed. Below the valve seat 42 of the valve 31 in the control part 21 there extends a drain channel configured in a meandering manner, which is connected to a drain channel 43 which is formed in the injector body 20. Controlled fuel volume flows via the outlet channel 43 into the lines 13 provided on the low pressure side (cf. illustration according to FIG. 1).
Der Injektorköφer 20 des Kraftstoffinjelctors 11 umfaßt einen Speicherraum 36. Das Speichervolumen im Speicherraum 36 ist kleiner als das 80-fache der maximalen Einspritzmenge, welche über die Einspritzöffhungen 38 an der Injektordüse 16 in einen in Figur 2 nicht dargestellten Brennraum einer Verbremiungsl aftmaschine eingespritzt wird. Bevorzugt beträgt das Speichervolumen des Speicherraumes 36 das 60 bis 80-fache der Ein- spritzmenge. Der Speicherraum 36 im Kopfbereich 15 des Injektorköφers 20 wird über eine Zulaufdrossel 37 mit unter hohem Druck stehenden Kraftstoff beaufschlagt. Die Zulaufdrossel 37 zweigt ihrerseits von einem ebenfalls im Kopfbereich des Injektorköφers 20 ausgebildeten Kanal 44 ab. Der Kanal 44 wird einerseits über den Leitungsabschnitt 17 der Hochdruckzuleitung 9 mit unter hohem Druck stehenden Kraftstoff beaufschlagt; anderer- seits steht der Kanal 44 im Kopfbereich 15 des Injektorköφers 20 über den ersten Lei- Ixingsabschnitt 17.1 mit einem hier nicht dargestellten weiteren Kopfbereich 15 eines weiteren Kraftstofrinjektors 11 in Verbindung. Der Kanalquerschnitt des Kanals 44 im Kopfbereich 15 des Injektors 20 ist mit Bezugszeichen 45 gekennzeichnet. Über den Leitungsabschnitt 17 der Hochdruckleitung 9 stehen demnach der in die Hochdruckpumpeneinheit 3 integrierte Druckspeicher 5 sowie - unter Zwischenschaltung der Zulaufdrossel 37 - der Druckspeicher 36 innerhalb des Injektorköφers 20 in Verbindung. Die Dimensionierung der Zulaufdrossel 37 zwischen dem Kanal 44 im Kopfbereich 15 des Injektorköφers 20 und dem injektor seifigen Speicherraum 36 gewährleistet die Unabhängigkeit der einzelnen Einspritzvorgänge unabhängig von der Anzahl der Zylinder der Verbrennungskra:ftrnaschi- ne, unabhängig von deren Motorenkonfiguration, sei es in ' Reihenbauweise, in V- Anordnung oder in W- Anordnung sowie unabhängig von der Länge der einzelnen Verbindungsleitungen untereinander. Ferner ist durch geeignete Auslegung der Zulaufdrossel 37 zum Speicherraum 36 im Injektorköφer 20 sichergestellt, daß mehrfach hintereinander geschaltete Einspritzvorgänge möglich sind, ohne daß sich im Speicherraum 36 und in den Leitungsabschnitten 17 bzw. 17.1 Druckpulsationen aufbauen und dadurch auch andere Kraftstoffeinspritzinjektoren 11 beeinflußt werden. Damit lassen sich Vor-, Haupt- sowie Νacheinspritzphasen druckpulsationsfrei ermöglichen. Die Zulaufdrossel 37 zum Speicher- räum 36 erlaubt das Beibehalten nahezu identischer Druckniveaus im Speicherraum 36 vor dem Einspritzvorgang und im integrierten Druckspeicher 5 der Hochdruckpumpeneinheit 3. Vorteilhaft wird die Drosselgeometrie der Zulaufdrossel 37 zum Speicherraum mit unterschiedlichem Durchflußbeiwerten ausgeführt, wie der Darstellung gemäß Figur 2a, vgl. Bezugszeichen 37.1, entnehmbar ist. .The injector body 20 of the fuel injector 11 comprises a storage space 36. The storage volume in the storage space 36 is less than 80 times the maximum injection quantity, which is injected via the injection openings 38 on the injector nozzle 16 into a combustion chamber of a combustion air machine, not shown in FIG. The storage volume of the storage space 36 is preferably 60 to 80 times the injection quantity. The storage space 36 in the head region 15 of the injector body 20 is acted upon by fuel under high pressure via an inlet throttle 37. The inlet throttle 37 in turn branches off from a channel 44 also formed in the head region of the injector body 20. The channel 44 is acted on the one hand via the line section 17 of the high-pressure feed line 9 with fuel under high pressure; on the other hand, the channel 44 in the head region 15 of the injector body 20 is connected to a further head region 15, not shown here, of a further fuel injector 11 via the first leverage section 17.1. The channel cross section of the channel 44 in the head region 15 of the injector 20 is identified by reference numeral 45. Accordingly, via the line section 17 of the high-pressure line 9, the pressure accumulator 5 integrated in the high-pressure pump unit 3 and — with the interposition of the inlet throttle 37 — the pressure accumulator 36 within the injector body 20 are connected. The dimensioning of the inlet throttle 37 between the channel 44 in the head region 15 of the injector body 20 and the soapy storage space 36 ensures the independence of the individual Injection events independent of the number of cylinders of Verbrennungskra: ftrnaschi- ne, regardless of the engine configuration, be it in 'series construction, in V-arrangement or in the arrangement and W independent of the length of the individual connecting lines with each other. Furthermore, a suitable design of the inlet throttle 37 to the storage space 36 in the injector body 20 ensures that injection processes which are connected several times in succession are possible without pressure pulsations building up in the storage space 36 and in the line sections 17 and 17.1 and thereby also influencing other fuel injection injectors 11. This enables pre-injection, main injection and post-injection phases to be carried out without pressure pulsation. The inlet throttle 37 to the storage space 36 allows almost identical pressure levels to be maintained in the storage space 36 before the injection process and in the integrated pressure reservoir 5 of the high-pressure pump unit 3. The throttle geometry of the inlet throttle 37 to the storage space is advantageously carried out with different flow coefficients, as shown in FIG. 2a. see. Reference number 37.1 can be removed. ,
Dem Speicherraum 36 im Iηjektorköφer 20 des Kraftstofrinjektors 11 ist ein Durchflußbegrenzer 35 nachgeschaltet. Der Köφer des Durchflußbegrenzers 35 enthält eine Querbohrung mit Drosselwirkung 54 und ist über ein Federelement 46 vorgespannt. Der Durchflußbegrenzer 35 ist dem Speicherraum 36 nach- und der Kraftstoffhochdruckleitung 29 des Injelctorköφers 20 vorgeschaltet. Über den Durchflußbegrenzer 35 wird eine unerwünschte Übermenge bei einer Fehlfunktion, die zum Beispiel bei undichter Düse verhindert bzw. derart beschränkt, daß das Eintreten einer unerwünschten Übermenge nur bei einem Einspritzvorgang möglich ist. Am Köφer des Durchflußbegrenzers ist die Querbohrung 54 derart ausgebildet, daß diese sich senkrecht zur Symmetrieachse des Köφers des Durchflußbegrenzers 35 erstreckt, wobei der Bodenbereich des Köφers des Durchflußbegrenzers verschlossen ist, so daß sich ein Abströmen von Kraftstoff lediglich über die Öffnungen der Querbohrung 54 in der Wandung des Köφers des Durchflußbegrenzers 35 einstellt. Die sich an den Durchflußbegrenzer 35 im Injektorköφer 20 anschließende Kraft- stoffhochdruckleitung 29 erstreckt sich durch das Steuerteil 21, bevor die Kraftstoffhoch- druckleitung 29 in der Zwischenplatte 22 in einen zweiarmigen Kanal mündet. Ein Arm des Kanals in der Zwischenplatte 22 läuft in der Zulaufdrossel 28 zur Druckbeaufschlagung des Steuerraums 27 aus, während der weitere Arm des Kanals in einen Düsennadel- raum 40 mündet. Über den Düsennadelraum 40 und die an der Νadelfülirung 24 ausgebildeten Strömungsfreiflächen tritt Kraftstoff in den die Düsennadel 23 unterhalb der Νadel- führung 24 umgebenden Ringraum ein und wird - eine entsprechende vertikale Hubbewegung der Düsennadel 23 vorausgesetzt - über die Einspritzöffnungen 38 in den hier nicht dargestellten Brennraum einer Verbrennungskraftmaschine eingespritzt. Der modular aufgebaute Kraftstoffinjektor 11, einen Injektorköφer 20, ein Steuerteil 21, die Zwischenplatte 22 sowie eine Injektordüse 16 umfassend, wird mit Hilfe einer als Überwurfmutter ausgebildeten Düsenspannmutter 39 montiert. Die modulare Bauweise begünstigt es in vorteilhafter Weise, die Zwischenplatte 22, in der die Zulaufdrossel 28 sowie die Ablaufdrossel 30 ausgebildet sind, gegen eine andere Zwischenplatte 22 gleicher Bauhöhe auszutauschen, in welcher die Zulaufdrossel 28 bzw. die den Steuerraum 27 entlastende Ablaufdrossel 30 in größeren bzw. kleineren Durchmessergeometrien ausgebildet sind, auszutauschen. Somit kann durch einfaches Auswechseln der modular ausgebildeten Zwischenplatte 22 ein anderes Druckaufbau- bzw. Druckentlastungsverhalten bei Ansteu- erraum 27 und eine sich daraus ergebende unterschiedliche Hubcharakteristik der Düsennadel 23 eingestellt werden. Der modulare Aufbau des Kraftstoffinjektors 11 gemäß der Prinzipdarstellung in Figur 2 bietet außerdem den Vorteil, durch eine unterschiedliche Ausführbarkeit des Injelctorköφers 20 in unterschiedlichen Bauhöhen den sich im Zylinder- kopfbereich einer Verbrennungskraftmaschine ergebenden Bauraum in vorteilhafter Weise auszunutzen.A flow limiter 35 is connected downstream of the storage space 36 in the injector body 20 of the fuel injector 11. The body of the flow restrictor 35 contains a transverse bore with throttling action 54 and is prestressed by a spring element 46. The flow limiter 35 is downstream of the storage space 36 and upstream of the high-pressure fuel line 29 of the injector body 20. An undesired excess in the event of a malfunction, which, for example in the case of a leaky nozzle, prevents or is restricted in such a way that the occurrence of an undesirable excess is only possible during an injection process, via the flow limiter 35. At the body of the flow restrictor, the transverse bore 54 is formed such that it extends perpendicular to the axis of symmetry of the body of the flow restrictor 35, the bottom region of the body of the flow restrictor being closed, so that fuel flows away only through the openings of the cross bore 54 in the Wall of the body of the flow restrictor 35 adjusts. The high-pressure fuel line 29 adjoining the flow limiter 35 in the injector body 20 extends through the control part 21 before the high-pressure fuel line 29 opens into a two-armed channel in the intermediate plate 22. One arm of the channel in the intermediate plate 22 runs out in the inlet throttle 28 for pressurizing the control chamber 27, while the further arm of the channel opens into a nozzle needle chamber 40. Fuel enters the annular space surrounding the nozzle needle 23 below the needle guide 24 via the nozzle needle chamber 40 and the flow-free areas formed on the needle filling 24 and - assuming a corresponding vertical stroke movement of the nozzle needle 23 - is injected into the combustion chamber (not shown here) via the injection openings 38 an internal combustion engine injected. The modular fuel injector 11, comprising an injector body 20, a control part 21, the intermediate plate 22 and an injector nozzle 16, is mounted with the aid of a nozzle lock nut 39 designed as a union nut. The modular design advantageously favors the replacement of the intermediate plate 22, in which the inlet throttle 28 and the outlet throttle 30 are formed, with another intermediate plate 22 of the same height, in which the inlet throttle 28 or the outlet throttle 30, which relieves the control chamber 27, in larger sizes or smaller diameter geometries are designed to be exchanged. Thus, by simply replacing the modular intermediate plate 22, a different pressure build-up or pressure relief behavior in the control chamber 27 and a different stroke characteristic of the nozzle needle 23 resulting therefrom can be set. The modular structure of the fuel injector 11 in accordance with the basic illustration in FIG. 2 also offers the advantage that the space available in the cylinder head area of an internal combustion engine can be advantageously used by different designs of the injector body 20 in different heights.
Figur 2a zeigt in vergrößerter Darstellung die Drosselgeometrie einer Zulaufdrosselstelle zum Speicherraum.Figure 2a shows an enlarged view of the throttle geometry of an inlet throttle point to the storage space.
Die Zulaufdrossel 37 weist in vorteilhafterweise auf der den Leitungsabschnitten 17, 17.1 zuweisenden Seite einen gerundeten Einlauf aus, der ein Zuströmen von Kraftstoff in den Speicherraum 36 begünstigt. Die Drosselbohrung der Zulaufdrossel 37 verengt sich in Richtung auf ihre Mündungsstelle in den Speicherraum 36 kontinuierlich. Der Winkel, in welchem die Querschnittsverengung in Richtung auf den Speicherraum 36 konisch zulau- fend ausgebildet ist, liegt bevorzugt' im Bereich zwischen 10° und 20°, bezogen auf die Symmetrieachse der Drosselbohrung der Zulaufdrossel 37. An der Mündung der Zulaufdrossel 37 in den Speicherraum 36 ist die Drosselbohrung scharfkantig ausgebildet, was einem Zurückströmen von Kraftstoff über die Zulaufdrossel 37 in den Kanal 44 zwischen den Leitungsabschnitten 17, 17.1 entgegenwirkt.The inlet throttle 37 advantageously has a rounded inlet on the side facing the line sections 17, 17.1, which promotes an inflow of fuel into the storage space 36. The throttle bore of the inlet throttle 37 narrows continuously towards its mouth in the storage space 36. The angle at which the cross-sectional narrowing in the direction towards the storage space 36 zulau- conically formed fend, is preferably 'in the range between 10 ° and 20 ° with respect to the axis of symmetry of the throttle bore of the inlet throttle 37. At the mouth of the inlet throttle 37 in the Storage space 36, the throttle bore is formed with sharp edges, which counteracts a backflow of fuel via the inlet throttle 37 into the channel 44 between the line sections 17, 17.1.
Figur 3 zeigt den Längsschnitt durch eine Ausfuhrungsvariante des Kraftstoffinjektors nach Figur 2.FIG. 3 shows the longitudinal section through an embodiment variant of the fuel injector according to FIG. 2.
In der Ausführungsvariante des Kraftstoffinjektors gemäß Figur 3 ist im Kopfbereich 15 des Injektors ein Einsatzstück 51 mit dem Injektorköφer 20 mittels einer Spannmutter verschraubt. Senkrecht zur Zeichenebene verläuft im Einsatzstück 51 der Kanal 44, der über eine Zulaufbohrungdrossel 37 mit dem Speicherraum 36 in Verbindung steht. Das Einsatz- 03 00139In the embodiment variant of the fuel injector according to FIG. 3, an insert 51 is screwed to the injector body 20 in the head region 15 of the injector by means of a clamping nut. The channel 44, which is connected to the storage space 36 via an inlet bore throttle 37, runs perpendicular to the plane of the drawing. The operational 03 00139
-10- stück 51 ragt mit seinem unteren Bereich in einen im Injektorköφer 20 ausgebildeten Hohlraum 52 ein und beaufschlagt diesen über zwei in der Wandung des Einsatzstückes 51 ausgebildete Öffnungen. Unterhalb des Einsatzstückes 51 schließt sich der Durchflußbe- grenzer 35 (vgl. Prinzipdarstellung gemäß Figur 2) an, der dem Speicherraum 36 nach- und der Kraftstof ochdruckleitung 29 vorgeschaltet ist. Die Schraubverbindung zwischen der Spannmutter 50 und dem Halt des Injektorköφers 20 ist durch Bezugszeichen 53 gekennzeichnet. Die Kraftstoffhochdruckleitung 29 erstreckt sich leicht geneigt durch den Injektorköφer 20 und geht in einen entsprechenden Bohrungsabschnitt am Steuerteil 21 über, durchsetzt die Zwischenplatte 22, bevor die Kraftstoffhochdruckleitung 29 am Düsennadel- räum 40 der Injektordüse 16 mündet. In der Injektordüse 16 ist die Düsennadel 23 in einer Nadelführung 24 in vertikale Richtung bewegbar gelagert. Die Düsennadel 23 ist über ein Federelement 26 druckbeaufschlagt. Im Steuerteil 21 der Injektorkonfiguration gemäß Figur 3 ist das Ventil 31 aufgenommen, dessen Ventilteller 32 über einen als Ringmagneten ausgebildeten Steller 34 in vertikale Richtung bewegbar ist. Der Ringmagnet 34 um- schließt das Ventil 31 in seine Schließstellung beaufschlagende Schließfeder 33; der Elektromagnet 34 des das Ventil 31 betätigenden Stellers wird über Anschlußleitungen 14, die sich im wesentlichen in vertikale Richtung durch den Injektorköφer 20 erstrecken, angesteuert, die entsprechende Anschlußverbindung 55 ist seitlich am Injektorköφer 20 ausgebildet und als Steckkontakt ausgeführt. Die die Injektordüse 16 umschließende Düsen- spannmutter 39 nimmt darüber hinaus die Zwischenplatte 22 und das das betätigbare Ventil 31 aufnehmende Steuerteil 21 auf. Die Düsenspannmutter 39 und das untere Ende des Injelctorköφers 20 sind miteinander verschraubt. Auch in der Ausfuhrungsvariante des Kraftstoffinjektors 11 gemäß Figur 3 sind in der Zwischenplatte 22 sowohl die einen Steuerraum 27 druckbeaufschlagende Zulaufdrossel 28 sowie die den Steuerraum 27 druckentlastende Ablaufdrossel 30 ausgebildet, jedoch in der Darstellung gemäß Figur 3 nicht dargestellt, vgl. dazu Prinzipdarstellung gemäß Figur 2.-10- piece 51 protrudes with its lower region into a cavity 52 formed in the injector body 20 and acts on it via two openings formed in the wall of the insert 51. The flow limiter 35 (see the basic illustration according to FIG. 2) adjoins the insert piece 51, which is connected downstream of the storage space 36 and upstream of the high-pressure fuel line 29. The screw connection between the clamping nut 50 and the stop of the injector body 20 is identified by reference number 53. The high-pressure fuel line 29 extends slightly inclined through the injector body 20 and merges into a corresponding bore section on the control part 21, passes through the intermediate plate 22 before the high-pressure fuel line 29 opens at the nozzle needle chamber 40 of the injector nozzle 16. In the injector nozzle 16, the nozzle needle 23 is mounted in a needle guide 24 so as to be movable in the vertical direction. The nozzle needle 23 is pressurized via a spring element 26. The valve 31 is accommodated in the control part 21 of the injector configuration according to FIG. 3, the valve disc 32 of which can be moved in the vertical direction via an actuator 34 designed as a ring magnet. The ring magnet 34 encloses the valve 31 in its closing position closing spring 33; the electromagnet 34 of the actuator 31 actuating the actuator is controlled via connecting lines 14 which extend substantially in the vertical direction through the injector body 20, the corresponding connection 55 is formed on the side of the injector body 20 and is designed as a plug contact. The nozzle clamping nut 39 enclosing the injector nozzle 16 also receives the intermediate plate 22 and the control part 21 which receives the actuatable valve 31. The nozzle clamping nut 39 and the lower end of the injector body 20 are screwed together. In the embodiment variant of the fuel injector 11 according to FIG. 3, both the inlet throttle 28 which pressurizes a control chamber 27 and the outlet throttle 30 which relieves pressure from the control chamber 27 are formed in the intermediate plate 22, but are not shown in the representation according to FIG. 3, cf. basic illustration according to FIG. 2.
Figur 4 zeigt die Draufsicht auf die Ausführungsvariante des Injektors gemäß Figur 3.FIG. 4 shows the top view of the variant of the injector according to FIG. 3.
Im Kopfbereich 15 des Kraftstoffinjektors 11 gemäß der Darstellung in Figur 4 ist das Einsatzstück 51 teilweise geschnitten dargestellt. An den in einem Winkel auslaufenden An- phasungen des Kanals 44 werden die in Figur 1 und 2 dargestellten Leitungsabschnitte 17 bzw. 17.1 der ersten Hochdruckleitung 9 angeschlossen. Von dem Kanal 44 im Einsatzstück 51 zweigt die Zulaufdrossel 37 ab, mit der im Emsatzstück 51 ausgebildete Speicher- räum 36 mit unter hohem Druck stehenden Kraftstoff beaufschlagt wird. Das Einsatzstück 51 und der Injektorköφer 20 des Kraftstoffinjektors 11 sind über eine Spannmutter 50 miteinander verschraubt. In der Darstellung der Draufsicht gemäß Figur 4 sind die Steckverbindungen 55 erkennbar, mit welchen ein beispielsweise als Elektromagnet konfigurierter Steller, der innerhalb des Injektorköφers 20 aufgenommen sein kann, angesteuert wird. Bezugszeichen bezeichnet die Düsenspannmutter 39, in der sowohl die Injektordüse 16 als auch die darüberliegende Zwischenplatte 22. und das Steuerteil 21 aufgenommen sind und mit deren am oberen Bereich ausgebildeten Innengewinde diese Baukomponenten mit dem am brennraumseitigen Ende des Injektorköφers 20 montiert werden. Aus den mit Bezugszeichen 38 bezeichneten Einspritzöff ungen wird der Kraftstoff in die Brennräume der Verbrennungskrafmiaschine, seien deren Zylinder in Reihenbauweise, in V-Anordnung oder in W- Anordnung angeordnet, eingespritzt.In the head region 15 of the fuel injector 11 as shown in FIG. 4, the insert 51 is shown partly in section. The line sections 17 and 17.1 of the first high-pressure line 9 shown in FIGS. 1 and 2 are connected to the chamfering of the channel 44 which ends at an angle. The inlet throttle 37 branches off from the channel 44 in the insert 51 and is used to apply fuel under high pressure to the storage space 36 formed in the insert 51. The insert 51 and the injector body 20 of the fuel injector 11 are screwed together via a clamping nut 50. In the representation of the top view according to FIG. 4, the plug connections 55 can be seen, with which one is configured, for example, as an electromagnet Actuator, which can be accommodated within the injector body 20, is controlled. Reference numeral designates the nozzle clamping nut 39, in which both the injector nozzle 16 and the intermediate plate 22 lying above it and the control part 21 are received, and with the internal thread formed at the upper region these structural components are mounted with the end of the injector body 20 on the combustion chamber side. From the injection openings designated by reference numeral 38, the fuel is injected into the combustion chambers of the internal combustion engine, whether their cylinders are arranged in a row, in a V arrangement or in a W arrangement.
Figur 5 zeigt eine Ausführungsvariante des Kraftstoffinjektors mit querbauendem Speicherraum in der Draufsicht.Figure 5 shows a variant of the fuel injector with transverse storage space in plan view.
Zwischen dem Leitungsabschnitt 17 und dem ersten Leitungsabschnitt 17.1 erstreckt sich durch das Gehäuse des Speicherraums 36 der Kanal 44, der im Kanalquerschnitt 45 ausge- bildet ist. Die durch einen Hohlraum im Gehäuse des Speicherraumes 36 voneinander getrennten Kanäle münden in diesen, in welchem ein Zulaufdrosselköφer 37 eingelassen ist. Der Köφer der Zulaufdrossel 37 weist an dem dem erwähnten Hohlraum gegenüberliegenden Ende eine strömungsgünstige Drosselgeometrie 37.1 auf und kann an der Einlaufstelle gerundet ausgebildet sein. Gemäß der in Figur 2a in vergrößertem Querschnitt dargestellten Drosselgeometrie kann der Drosselkanal einen sich kontinuierlich auf seine Mündungsstelle in den Speicherraum 36 verengenden Querschnitt aufweisen, wobei die Wandung der Drosselbohrung innerhalb des Drosselköφers 37 in einem Winkel zwischen 10° und 20° in Bezug auf die Mittellinie der Drosselbohrung schräg verläuft. Der in der Ausführungsvariante gemäß Figur 5 in Querorientierung 48 im Kopfbereich 15 des Kraftstoffinjektors 11 aufgenommene Speicherraum ist durch einen Verschluß 47, der beispielsweise als ein Einschraubelement ausgebildet sein kann, druckdicht verschlossen. Der hier in gestrichelter Ausführung angedeutete Durchflußbegrenzer 35 steht mit dem Inneren des Speicherraums 36 in Querrichtung 48 eingebaut über einen Kanal 49 inNerbindung. Über den Kanal 49 strömt Kraftstoff vom Inneren des Speicherraumes 36 zum Durchflußbegrenzer, der den Durchfluß von Kraftstoff in Richtung durch die Kraftstoffhochdruckleitung 29 zur Einspritzdüse des Kraftstoffinjektors 11 regelt.The channel 44, which is formed in the channel cross section 45, extends through the housing of the storage space 36 between the line section 17 and the first line section 17.1. The channels separated from each other by a cavity in the housing of the storage space 36 open into the latter, in which an inlet throttle body 37 is embedded. The body of the inlet throttle 37 has a flow-optimized throttle geometry 37.1 at the end opposite the cavity mentioned and can be rounded at the entry point. According to the throttle geometry shown in FIG. 2a in an enlarged cross-section, the throttle channel can have a cross-section that continuously narrows to its point of discharge into the storage space 36, the wall of the throttle bore within the throttle body 37 at an angle between 10 ° and 20 ° with respect to the center line the throttle bore runs obliquely. The storage space taken up in the transverse orientation 48 in the head region 15 of the fuel injector 11 in the embodiment variant according to FIG. 5 is closed in a pressure-tight manner by a closure 47, which can be designed, for example, as a screw-in element. The flow limiter 35, indicated here in dashed lines, is connected to the interior of the storage space 36 in the transverse direction 48 via a channel 49. Fuel flows through the channel 49 from the interior of the storage space 36 to the flow limiter, which regulates the flow of fuel in the direction through the high-pressure fuel line 29 to the injection nozzle of the fuel injector 11.
Figur 6 zeigt die Ausfuhrungs ariante des Kraftstoffinjektors gemäß Figur 5 mit in Querrichtung eingebautem Speicherraum im Schnitt.FIG. 6 shows the embodiment of the fuel injector according to FIG. 5 with the storage space installed in the transverse direction on average.
Aus der Darstellung gemäß Figur 6 geht hervor, daß aus Festigkeitsgründen der Kanal 49, der den Speicherraum 36 mit dem Durchflußbegrenzer 35 verbindet, tangential vom Umfang des Speicherraums 36 abzweigt, um materialermüdende Drackbelastungen des Mate- rials des Injektorköφers 20 herabzusetzen. Oberhalb des Durchflußbegrenzers 35 ist der Injektorköφer 20 durch einen Einschraubverschluß 47 druckdicht verschlossen. Der Ein- scbraubverschluß.47 begünstigt die einfache Montage der den Durchflußbegrenzer 35 beaufschlagenden Feder 46, die in das Innere des Injektorköφers 20 oberhalb der Kraftstoffhochdruckleitung 29 eingelassen ist. Analog zur Darstellung des Durchflußbegrenzers in Figur 2 umfaßt der in Figur 6 dargestellte Durchflußbegrenzer 35 ebenfalls eine Querbohrung 54 und ist analog zur Darstellung des Durchflußbegrenzers 35 in der Ausfuhrungsvariante der erfindungsgemäß vorgeschlagenen Lösung durch ein als Spiralfeder ausgebildetes Federelement 46 vorgespannt.6 shows that, for reasons of strength, the channel 49, which connects the storage space 36 to the flow limiter 35, branches off tangentially from the circumference of the storage space 36, in order to avoid material-draining stresses on the material. rials of the injector body 20. Above the flow limiter 35, the injector body 20 is closed in a pressure-tight manner by a screw-in closure 47. The screw-in closure 47 favors the simple assembly of the spring 46 acting on the flow limiter 35, which is let into the interior of the injector body 20 above the high-pressure fuel line 29. Analogously to the representation of the flow limiter in FIG. 2, the flow limiter 35 shown in FIG. 6 likewise comprises a transverse bore 54 and is preloaded analogously to the representation of the flow limiter 35 in the embodiment variant of the solution proposed according to the invention by a spring element 46 designed as a spiral spring.
Figur 7 zeigt die schematische Wiedergabe einer Ausfuhrungsvariante mit einem Hochdruckanschlußstück als Teil eines Injelctorköφers.Figure 7 shows the schematic representation of an embodiment with a high pressure connector as part of an injector body.
Im Unterschied zur in Figur 1 dargestellten Ausfuhrungsvariante des Einspritzsystems für größere selbstzündende Verbrermungskraftmaschinen werden- die Kraftstoffinjektoren 11 gemäß des in Figur 7 dargestellten Schemas nicht unmittelbar über die im Kopfbereich 15 des Injektors verlaufenden Kanäle 44 zwischen den Leitungsabschnitten 17, 17.1 bzw. 1.2 durch die Zulaufdrossel 37 beaufschlagt. Zwischen den Zulaufdrosseln 37, die bevorzugt in einer Geometrie gemäß der in Figur 2a in vergrößertem Maßstab dargestellten Geometrie ausgebildet werden, erstreckt sich ein Hochdruckleitungsanschlußstück 100. Dieses Hochdruckleitungsanschlußstück 100, im wesentlichen als rohrförmiger Köφer mit einer verdickten Wandung ausgebildet, beaufschlagt den Kraftstoffinjektor 11 mit unter hohem Druck stehenden Kraftstoff.In contrast to the embodiment variant of the injection system for larger self-igniting internal combustion engines shown in FIG. 1, the fuel injectors 11 according to the diagram shown in FIG. 7 are not directly through the inlet throttle through the channels 44 between the line sections 17, 17.1 and 1.2 in the head region 15 of the injector 37 acted upon. A high-pressure line connecting piece 100 extends between the inlet throttles 37, which are preferably designed in a geometry according to the geometry shown on an enlarged scale in FIG. 2a. This high-pressure line connecting piece 100, essentially designed as a tubular body with a thickened wall, acts on the fuel injector 11 with under high pressure fuel.
Die Drosselstelle 4, die Hochdruckpumpeneinheit 3, Drucksensor 6, das Überdruckventil 7 sowie die Hochdruckleitung 9 bzw. 10 zu den Zylinderbänken der Verbrennungskraftmaschine entsprechen im wesentlichen der in Figur 1 bereits dargestellten Komponenten des Einspritzsystems.The throttle point 4, the high-pressure pump unit 3, the pressure sensor 6, the pressure relief valve 7 and the high-pressure line 9 or 10 to the cylinder banks of the internal combustion engine essentially correspond to the components of the injection system already shown in FIG.
Figur 8 zeigt eine Prinzipskizze des Hochdruckanschlußstückes, welches sich zwischen dem Kanal 44 und dem Injektorköφer 20 des Kraftstoffinjektors 11 erstreckt.Figure 8 shows a schematic diagram of the high-pressure connector, which extends between the channel 44 and the injector body 20 of the fuel injector 11.
Aus der Darstellung gemäß Figur 8 geht hervor, daß analog zur Darstellung der Ausfuhrungsvarianten gemäß Figur 2, 3, 4 und 5 die Zulaufdrossel 37 durch einen Kanal 44 be- aufschlagt wird, der in einem Kanalquerschnitt 45 ausgebildet ist. An diesem sind über die in Figur -5 beispielsweise dargestellten Verbindungsstellen .die Hochdruckleitungsabschnitte 17.2 bzw. 17.1 - hier durch gestrichelte Pfeile angedeutet - befestigt. Über die Zulaufdrossel 37, die bevorzugt in einer in Figur 2a dargestellten Drosselgeometrie 37.1 aus- gebildet ist, wird das Hochdruckanschlußstück 100 beaufschlagt, welches einen weiteren Speicherraum 36.1 umfaßt, der im wesentlichen symmetrisch zur Achse 103 des Hochdruckanschlußstückes 100 ausgebildet ist. Das Hochdruckanschlußstück- 100 erstreckt sich in einer Länge 101 zwischen dem Kopfbereich 15 und dem Injektorköφer 20 des Kraft- Stoffinjektors 11. Über die Zulauf drossel 37 tritt vom Kanal 44 Kraftstoff in den weiteren Speicherraum 36.1 innerhalb des Hochdruckanschlußstückes 100 ein, strömt durch eine L- formig ausgebildete Leitungsverbindung 104 in das Innere des Speicherraums 36 im oberen Bereich des Injektorköφers 20 des Kraftstoffinjektors 11 ein. Der Kraftstoffinjektor 11 umfaßt eine hier schematisch dargestellte Überwurfmutter 39, über welche der Einspritzdü- senteil 16 mit dem Injektorköφer 20 an einer Schraub Verbindung verbunden ist. Das Hochdruckanschlußstück 100, einen weiteren Speicherraurn 36.1 umfassend, der im wesentlichen rohrförmig ausgebildet ist, ist an einer als Versc raubung ausgestalteten Verbindungsstelle 102 mit dem Injektorköφer 20 des Kraftstoffinjektors 11 verbunden.From the illustration according to FIG. 8 it can be seen that, analogously to the illustration of the embodiment variants according to FIGS. 2, 3, 4 and 5, the inlet throttle 37 is acted upon by a channel 44 which is formed in a channel cross section 45. The high-pressure line sections 17.2 and 17.1 - here indicated by dashed arrows - are fastened to this via the connection points shown in FIG. Via the inlet throttle 37, which preferably has a throttle geometry 37.1 shown in FIG. is formed, the high-pressure connector 100 is acted upon, which comprises a further storage space 36.1, which is essentially symmetrical to the axis 103 of the high-pressure connector 100. The high-pressure connector 100 extends in a length 101 between the head region 15 and the injector body 20 of the fuel injector 11. Via the inlet throttle 37, fuel enters from the channel 44 into the further storage space 36.1 within the high-pressure connector 100, flows through an L- shaped line connection 104 into the interior of the storage space 36 in the upper region of the injector body 20 of the fuel injector 11. The fuel injector 11 comprises a union nut 39, shown schematically here, via which the injection nozzle part 16 is connected to the injector body 20 by a screw connection. The high-pressure connection piece 100, comprising a further storage space 36.1, which is essentially tubular, is connected to the injector body 20 of the fuel injector 11 at a connection point 102 designed as a sealing.
Durch die in Figur 8 dargestellte Ausführungsvariante kann einerseits die Flexibilität beim Einbau der Kraftstoffinjektoren 11 und hinsichtlich der Leitungsverbindung zwischen den Leitungsabschnitten 17.1, 17.2 und dem Injektorköφer 20 verbessert werden. Andererseits läßt sich das Volumen des Speicherraumes 36 durch die Integration des weiteren Speicherraums 36.1 in das Innere des Hochdruckleitungsanschlusses 100 vergrößern.The embodiment shown in FIG. 8 can on the one hand improve the flexibility when installing the fuel injectors 11 and with regard to the line connection between the line sections 17.1, 17.2 and the injector body 20. On the other hand, the volume of the storage space 36 can be increased by integrating the additional storage space 36.1 into the interior of the high-pressure line connection 100.
Figur 9 zeigt die Darstellung weiterer Einbaukomponenten in einen Kraftstoffinjektor unterhalb des im Injektorköφer integrierten Speicherraumes.FIG. 9 shows the representation of further installation components in a fuel injector below the storage space integrated in the injector body.
Der über die in Figur 9 nicht dargestellte Zulaufdrossel 37 mit unter hohem Druck stehen- den Kraftstoff beaufschlagte weitere Speicherraum 36.1, der im Hochdruckleitungsan- schluß 100 ausgebildet ist, erstreckt sich im wesentlichen koaxial zur Symmetrieachse 103 des Hochdruckleitungsanschlußstückes. Dieses im bevorzugt mittels eines Einschraubgewindes 102 seitlich in den Injektorköφer 20 des Kraftstoffinjektors 11 eingeschraubt. Im Bereich einer Übergangsbohrung 106 strömt das Kraftstoffvolumen aus dem weiteren Speicherraum 36.1 in. en Speicherraum 36 im Inneren des Injektorköφers 20 des Kraftstoffinjektors 11 über. Der Speicherraum 36 innerhalb des Injelctorköφers 20 ist über einen Einschraubverschluß 47 an der Oberseite des Kraftstoffinjektors 11 druckdicht verschlossen. Unterhalb des Speicherraums 36 im Injektorköφer 20 befindet sich der Durchflußbegrenzer 35, der über ein Federelement 46 analog zu den in Figur 5 und 2 dargestellten Durchflußbegrenzern 35 vorgespannt ist. Unterhalb des Durchflußbegrenzers 35 erstreckt sich die Hochdruckleitung 29, die - vgl. Darstellung gemäß Figur 2 - durch ein Steuerteil 21 eine Zwischenplatte 22, einen Düsennadelraurn 40 innerhalb des Kraftstoffinjektors 11 mit unter hohem Druck stehenden Kraftstoff beaufschlagt. Mit Bezugszeichen 33 ist eine Schließfeder bezeichnet, welche einen Elektromagneten 34 (in Figur 9 nicht dargestellt) beaufschlagt. Das Steuerteil 21 wird über die Düsenspannmutter 39 an einer Verschrau- bung 105 mit dem unteren Bereich des Injektorköφers 20 des Kraftstoffinjektors 11 druckdicht und zentriert verbunden. Mit Bezugszeichen 43 ist der Leckölkanal bezeichnet, während mit Bezugszeichen 14 die Ansteuerung des in Figur 9 nicht dargestellten Elektromagnetventils 34 bezeichnet ist, von dem die Schließfeder 33 nur schematisch dargestellt ist. Durch die in Figur 9 dargestellte Weise der Beaufschlagung des Speicherraums 36 mittelbar über einen weiteren Speicherraum 36.1, der in das Innere eines Hochdrucklei- tungsanschlusses 100 integriert ist, kann im Vergleich zur Ausfuhrungsvariante gemäß Figur 2 die Bauhöhe des Injektors, der in der Regel im Zylinderkopfbereich von selbstzündenden Verbrermungskraftmaschinen untergebracht werden muß, verringert werden, was dessen Einbaumöglichkeiten im Zylinderkopfbereich verbessert. Durch die in Figuren 5 und 6 dargestellte Ausführungsvariante der Speicheranordnung in Querrichtung 48 läßt sich ebenfalls die Einbauhöhe an einem Kraftstoffinjektor signifikant verbessern, so daß eine flexiblere Konstruktion an Injelctoren möglich ist, wobei insbesondere eine Integration der erfindungsgemäß vorgeschlagenen, einen Speicherraum 36 bzw. einen weiteren Speicherraum 36.1 in einem Hochdruckanschlußstück 100 aufweisenden Kraftstoffinjektoren 11 im Zylinderkopfbereich erheblich verbessert werden kann. The further storage space 36.1, which is pressurized with fuel under high pressure via the inlet throttle 37 (not shown in FIG. 9) and which is formed in the high-pressure line connection 100, extends essentially coaxially with the axis of symmetry 103 of the high-pressure line connection piece. This is preferably screwed laterally into the injector body 20 of the fuel injector 11 by means of a screw thread 102. In the area of a transition bore 106, the fuel volume overflows from the further storage space 36.1 into the storage space 36 inside the injector body 20 of the fuel injector 11. The storage space 36 within the injector body 20 is closed in a pressure-tight manner via a screw-in closure 47 on the upper side of the fuel injector 11. Below the storage space 36 in the injector body 20 is the flow limiter 35, which is biased via a spring element 46 analogously to the flow restrictors 35 shown in FIGS. 5 and 2. The high-pressure line 29 extends below the flow limiter 35, which - cf. Representation according to FIG. 2 - by means of a control part 21, an intermediate plate 22, a nozzle needle space 40 within the fuel injector 11, are subjected to fuel under high pressure. With reference numeral 33 is one Denoted closing spring, which acts on an electromagnet 34 (not shown in Figure 9). The control part 21 is connected via the nozzle clamping nut 39 on a screw connection 105 to the lower region of the injector body 20 of the fuel injector 11 in a pressure-tight and centered manner. The leakage oil channel is designated by reference numeral 43, while the actuation of the electromagnetic valve 34, not shown in FIG. 9, of which the closing spring 33 is only shown schematically, is designated by reference numeral 14. Due to the way in which the storage space 36 is acted on indirectly via a further storage space 36.1, which is integrated into the interior of a high-pressure line connection 100, the height of the injector, which is generally in the cylinder head area, can be compared to the embodiment variant according to FIG must be accommodated by auto-ignition internal combustion engines, which improves its installation options in the cylinder head area. The embodiment of the storage arrangement in the transverse direction 48 shown in FIGS. 5 and 6 can also significantly improve the installation height on a fuel injector, so that a more flexible construction of injectors is possible, in particular an integration of the storage space 36 or another proposed according to the invention Storage space 36.1 in a high-pressure connector 100 having fuel injectors 11 in the cylinder head area can be significantly improved.
BezugszeichenlisteLIST OF REFERENCE NUMBERS
1 Kraftstoffreservoir1 fuel reservoir
2 Fördeφumpe 3 Hochdruckpumpeneinheit2 Fördeφumpe 3 high pressure pump unit
4 Drosselstelle4 throttling point
5 integrierter Druckspeicher5 integrated pressure accumulators
6 Drucksensor6 pressure sensor
7 Überdruckventil 8 Drucksteuerventil7 Pressure relief valve 8 Pressure control valve
9 Hochdruckleitung erste Zylinderbank9 High pressure line, first cylinder bank
10 Hochdruckleitung weitere Motorenbank10 high pressure line additional engine bank
11 Kraftstoffinjektor11 fuel injector
12 Steuereinheit 13 Niederdruckleitung12 control unit 13 low pressure line
14 Ansteuerung14 control
15 Inj ektorkopfbereich15 injector head area
16 Injektorduse16 injector nozzle
17 Leitungsabschnitt 17.1 erster Leiτungsabschnitt17 line section 17.1 first line section
17.2 weiterer Leitungsabschnitt17.2 further line section
20 Injektorköφer20 injector bodies
21 Steuerteil 22 Zwischenplatte21 control unit 22 intermediate plate
23 Düsennadel23 nozzle needle
24 Nadelführung24 needle guide
25 Hülse25 sleeve
26 Federelement 27 Steuerraum26 spring element 27 control room
28 Zulaufdrossel Steuerraum28 Inlet throttle control room
29 Kraftstoffhochdruckleitung29 High pressure fuel line
30 Ablaufdrossel30 flow restrictor
31 Ventil 32 Ventilteller (Anker)31 valve 32 valve plate (armature)
33 Schließfeder33 closing spring
34 Elektromagnet34 electromagnet
35 Durchflußbegrenzer 36 Speicherraum35 flow limiter 36 storage space
36.1 weiterer Speicherraum36.1 additional storage space
37 Zulaufdrossel Speicherraum 37.1 Drosselgeometrie 38 Einspritzöffhungen37 Inlet throttle, storage space 37.1 Throttle geometry 38 Injection openings
39 Düsenspannmutter39 Nozzle clamping nut
40 Düsennadelraum40 nozzle needle chamber
41 Ablaufkanal41 drain channel
42 Ventilsitz 43 Leckölkanal42 Valve seat 43 Leakage oil duct
44 Kanal44 channel
45 Kanalquerschnitt45 channel cross-section
46 Federelement46 spring element
47 Verschluß 48 Querorientierung Speicherraum 3647 lock 48 transverse orientation storage space 36
49 Kanal49 channel
50 Spannmutter50 clamping nut
51 Injektorkopfeinsatz51 Injector head insert
52 Hohlraum 53 Gewindeverbindung52 cavity 53 threaded connection
54 Querbohrung54 cross hole
55 elektrischer Anschluß55 electrical connection
100 Hochdruckanschlußstück 101 Länge vom Hochdruclcanschlußstück100 high pressure fitting 101 length from high pressure fitting
102 Befestigung102 attachment
103 Symmetrieachse103 axis of symmetry
104 Kanalverbindung104 channel connection
105 Gewindeverbindung 106 Übergangsbohrung 105 threaded connection 106 transition hole

Claims

Patentansprüche claims
Einspritzsystem für Kraftstoff zum Einsatz an Verbrennungskraftmaschinen, mit Förderaggregaten (2, 3) zur Förderung von Kraftstoff aus einem Kraftstoffreservoir (1) zur Versorgung mindestens einer Hochdruckleitung (9, 10) zu den Zylindern der Verbren- nungskraftmaschine, wobei über die mindestens eine Hochdruckleitung (9, 10) eine Anzahl von Kraftstoffinjektoren (11) versorgt werden, die eine einen Brennraum der Verbrennungskraftmaschine mit Kraftstoff versorgende Injektorduse (16) enthalten, dadurch gekennzeichnet, dass die mindestens eine Hochdruckleitung (9, 10) Leitungs- abschnitte (17, 17.1, 17.2) umfaßt, mit denen die einzelnen Kraftstoffinjektoren (11) miteinander verbunden sind, die jeweils einen in einem Injektorgehäuse (20) integrierten Speicherraum (36, 36.1) enthalten.Injection system for fuel for use on internal combustion engines, with delivery units (2, 3) for delivering fuel from a fuel reservoir (1) to supply at least one high-pressure line (9, 10) to the cylinders of the internal combustion engine, the at least one high-pressure line ( 9, 10) a number of fuel injectors (11) are supplied which contain an injector nozzle (16) which supplies a combustion chamber of the internal combustion engine with fuel, characterized in that the at least one high-pressure line (9, 10) line sections (17, 17.1, 17.2) with which the individual fuel injectors (11) are connected to one another, each of which contains a storage space (36, 36.1) integrated in an injector housing (20).
Einspritzsystem gemäß Anspruch 1, dadurch gekennzeichnet, dass der Speicherraum (36) im Kopfbereich (15) des Injelctorköφers (20) angeordnet ist.Injection system according to claim 1, characterized in that the storage space (36) is arranged in the head region (15) of the injector body (20).
Einspritzsystem gemäß Anspruch 1, dadurch gekennzeichnet, daß der Speicherraum (36) im Injektorköφer (20) in Längsrichtung angeordnet ist.Injection system according to claim 1, characterized in that the storage space (36) in the injector body (20) is arranged in the longitudinal direction.
Einspritzsystem gemäß Anspruch 2, dadurch gekennzeichnet, daß der Speicherraum (36) im Injektorköφer (20) in Querrichtung aufgenommen ist.Injection system according to claim 2, characterized in that the storage space (36) in the injector body (20) is accommodated in the transverse direction.
Einspritzsystem gemäß Anspruch 1, dadurch gekennzeichnet, daß der Speicherraum (36) im Injektorköφer (20) über ein einen weiteren Speicherraum (36.1) enthaltendes Hochdruclcanschlußstück (100) mit den Leitungsabsclinitten (17, 17.1, 17.2) verbunden ist.Injection system according to Claim 1, characterized in that the storage space (36) in the injector body (20) is connected to the line separations (17, 17.1, 17.2) via a high-pressure connector (100) containing a further storage space (36.1).
Einspritzsystem gemäß Anspruch 1, dadurch gekennzeichnet, dass im Kopfbereich (15) des Kraftstoffiηjelctors (11) ein Kanal (44) verläuft, der über Leitungsabschnitte (17, 17.1) der Hochdruckleitung (9, 10) mit Hochdruck beaufschlagt ist und im Kopfbereich (15) des Kraftstoffinjektors (11) eine Zulaufdrossel (37) zum Speicherraum (36) abzweigt. Injection system according to claim 1, characterized in that in the head region (15) of the fuel injector (11) there is a channel (44) which is subjected to high pressure via line sections (17, 17.1) of the high pressure line (9, 10) and in the head region (15 ) of the fuel injector (11) branches off an inlet throttle (37) to the storage space (36).
Einspritzsystem gemäß Anspruch 6, dadurch gekennzeichnet, dass der Kopfbereich (15) des Kraftstoffinjektors (11) als Einsatzstück (51) ausgebildet ist, welches mit demInjection system according to claim 6, characterized in that the head region (15) of the fuel injector (11) is designed as an insert (51) which is connected to the
Injektorköφer (20) dichtend verbunden ist. Injector body (20) is sealingly connected.
8. Einspritzsystem gemäß Anspruch 1, dadurch gekennzeichnet, dass dem Speicherraum (36) im Injektorköφer (20) ein federbeaufschlagter Durchflußbegrenzer (35) nachgeschaltet und einer Kraftstofπ ochdruckleitung (29) zum Düsennadelraum (40) vorgeschaltet ist.8. Injection system according to claim 1, characterized in that the storage space (36) in the injector body (20) is followed by a spring-loaded flow limiter (35) and a fuel high pressure line (29) to the nozzle needle space (40) is connected upstream.
9. Einspritzsystem gemäß Anspruch 1, dadurch gekennzeichnet, dass der Injektor (11) modular, einen Injektorköφer (20), ein Steuerteil (21), eine Zwischenplatte (22) und eine Injektordüse (16) enthaltend, aufgebaut ist.9. Injection system according to claim 1, characterized in that the injector (11) is modular, comprising an injector body (20), a control part (21), an intermediate plate (22) and an injector nozzle (16).
10. Einspritzsystem gemäß Anspruch 9, dadurch gekennzeichnet, dass in der Zwischenplatte (22) einen Steuerraum (27) druckentlastende bzw. druckbeaufschlagende Drosselelemente (28, 30) ausgebildet sind.10. Injection system according to claim 9, characterized in that in the intermediate plate (22) a control chamber (27) pressure-relieving or pressurizing throttle elements (28, 30) are formed.
11. Einspritzsystem gemäß Anspruch 6, dadurch gekennzeichnet, dass der Steuerraum (27) von einer Hülse (25), einer zu dieser relativ bewegbaren Düsennadel (23) und der Zwischenplatte (22) begrenzt ist.11. Injection system according to claim 6, characterized in that the control chamber (27) is delimited by a sleeve (25), a nozzle needle (23) which can be moved relative to the latter and the intermediate plate (22).
12. Einspritzsystem gemäß Anspruch 1, dadurch gekennzeichnet, dass das Volumen des Speicherraums (36) dem 50-fachen bis 80-fachen der maximalen Einspritzmenge ent- spricht.12. Injection system according to claim 1, characterized in that the volume of the storage space (36) corresponds to 50 times to 80 times the maximum injection quantity.
13. Einspritzsystem gemäß Anspruch 1, dadurch gekennzeichnet, dass die dem Speicherraum (36) zugeordnete Zulaufdrossel (37) derart ausgelegt ist, daß das Druckniveau im Speicherraum (36) des Kraftstoffinjektors (11) dem an einem der Förderaggregate (2, 3) integrierten Druckspeicher (5) herrschenden Druckniveau entspricht. 13. Injection system according to claim 1, characterized in that the supply space (36) assigned to the inlet throttle (37) is designed such that the pressure level in the storage space (36) of the fuel injector (11) is integrated into one of the delivery units (2, 3) Pressure accumulator (5) corresponds to the prevailing pressure level.
EP03704234A 2002-03-08 2003-01-20 Device for injecting fuel to stationary internal combustion engines Expired - Lifetime EP1485609B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10210282A DE10210282A1 (en) 2002-03-08 2002-03-08 Device for injecting fuel into stationary internal combustion engines
DE10210282 2002-03-08
PCT/DE2003/000139 WO2003076794A1 (en) 2002-03-08 2003-01-20 Device for injecting fuel to stationary internal combustion engines

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EP1485609A1 true EP1485609A1 (en) 2004-12-15
EP1485609B1 EP1485609B1 (en) 2005-11-02

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Country Status (7)

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US (1) US7025045B2 (en)
EP (1) EP1485609B1 (en)
JP (1) JP4404640B2 (en)
CN (1) CN100365269C (en)
AT (1) ATE308677T1 (en)
DE (2) DE10210282A1 (en)
WO (1) WO2003076794A1 (en)

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Publication number Publication date
ATE308677T1 (en) 2005-11-15
EP1485609B1 (en) 2005-11-02
DE10210282A1 (en) 2003-09-25
JP4404640B2 (en) 2010-01-27
WO2003076794A1 (en) 2003-09-18
US7025045B2 (en) 2006-04-11
CN1507538A (en) 2004-06-23
JP2005519233A (en) 2005-06-30
DE50301551D1 (en) 2005-12-08
US20040187848A1 (en) 2004-09-30
CN100365269C (en) 2008-01-30

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