EP1333105B1 - Procédé pour le traitement thermique d'articles métalliques et article traité thermiquement - Google Patents
Procédé pour le traitement thermique d'articles métalliques et article traité thermiquement Download PDFInfo
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- EP1333105B1 EP1333105B1 EP02002530A EP02002530A EP1333105B1 EP 1333105 B1 EP1333105 B1 EP 1333105B1 EP 02002530 A EP02002530 A EP 02002530A EP 02002530 A EP02002530 A EP 02002530A EP 1333105 B1 EP1333105 B1 EP 1333105B1
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- 238000000034 method Methods 0.000 title claims abstract description 63
- 238000001816 cooling Methods 0.000 claims abstract description 56
- 238000010438 heat treatment Methods 0.000 claims abstract description 50
- 238000010791 quenching Methods 0.000 claims abstract description 42
- 230000000171 quenching effect Effects 0.000 claims abstract description 37
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910015900 BF3 Inorganic materials 0.000 claims abstract description 9
- 230000007935 neutral effect Effects 0.000 claims abstract description 7
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 5
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 5
- FAQYAMRNWDIXMY-UHFFFAOYSA-N trichloroborane Chemical compound ClB(Cl)Cl FAQYAMRNWDIXMY-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims description 29
- 229910052799 carbon Inorganic materials 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 14
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 11
- 229910052796 boron Inorganic materials 0.000 claims description 10
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- ZDVYABSQRRRIOJ-UHFFFAOYSA-N boron;iron Chemical compound [Fe]#B ZDVYABSQRRRIOJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 2
- 238000005255 carburizing Methods 0.000 abstract description 13
- 239000004215 Carbon black (E152) Substances 0.000 abstract description 4
- ZOCHARZZJNPSEU-UHFFFAOYSA-N diboron Chemical compound B#B ZOCHARZZJNPSEU-UHFFFAOYSA-N 0.000 abstract description 2
- 238000005885 boration reaction Methods 0.000 description 22
- 239000010410 layer Substances 0.000 description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 239000002344 surface layer Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 5
- 238000009792 diffusion process Methods 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 238000005229 chemical vapour deposition Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000005256 carbonitriding Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 238000007725 thermal activation Methods 0.000 description 2
- 229910001149 41xx steel Inorganic materials 0.000 description 1
- 101100165186 Caenorhabditis elegans bath-34 gene Proteins 0.000 description 1
- 101100493710 Caenorhabditis elegans bath-40 gene Proteins 0.000 description 1
- 229910015202 MoCr Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 238000010587 phase diagram Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000005019 vapor deposition process Methods 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/34—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases more than one element being applied in more than one step
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B5/00—Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
- F27B5/04—Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated adapted for treating the charge in vacuum or special atmosphere
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B5/00—Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
- F27B5/06—Details, accessories or equipment specially adapted for furnaces of these types
- F27B5/12—Arrangement of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B5/00—Muffle furnaces; Retort furnaces; Other furnaces in which the charge is held completely isolated
- F27B5/06—Details, accessories or equipment specially adapted for furnaces of these types
- F27B5/13—Arrangement of devices for discharging
Definitions
- the invention relates to a method for heat treatment of metallic workpieces, in particular for the combined carburizing, boriding and hardening of ferrous materials. It also relates to a workpiece heat-treated by the method.
- thermochemical heat treatment For producing defined workpiece properties, such as high hardness or wear resistance, metallic workpieces are usually subjected to a thermochemical heat treatment.
- the purpose of this heat treatment is to first carburize the surface layer of the workpieces, that is to enrich them with carbon, in order to give the workpieces a comparatively high degree of hardness by subsequent hardening due to the resulting changed material composition.
- Heat treatment methods are also known in which the surface of the workpieces are coated with a layer which produces the required mechanical properties. For example, when boriding by in-diffusion of boron, a hard boride layer is produced on the surface of the workpieces, which leads to a high resistance to wear and corrosion of the workpieces.
- the invention has for its object to provide a method for heat treatment of metallic workpieces, by means of which can be achieved in an efficient manner comparatively high strength, in particular time and fatigue strength, at the same time high wear resistance of the workpieces.
- Such a method is based on the finding that the boration phase can be used to diffuse the enriched in the peripheral layer of the workpieces during the enrichment phase carbon in the interior of the workpieces.
- Under carburization in the above-mentioned meaning is also a carbonitriding to understand, if in addition nitrogen is added to the gas atmosphere.
- an efficient process procedure contributes to the fact that the temperature difference to be bridged during the first cooling phase immediately following the enrichment phase is generally low.
- the second temperature required for boriding is not or only slightly lower than the first temperature necessary for the enrichment phase for most low-carbon iron materials, such as case steel C 15.
- the second temperature may also be greater than the first temperature, so that the workpieces are not cool in this case but to heat.
- the wear-resistant boride layer formed on the surface of the workpieces during the boration phase becomes more resilient by the final quenching of the workpieces. This is because the carburized and hardened structure of the workpieces present below the boride layer has a sufficiently high hardness of usually approximately 800 HV, which in this way forms a load-bearing substructure for the boride layer, which as a rule has a Vickers hardness of approximately 2,000. In contrast to, for example, a CVD method or PVD (Physical Vapor Deposition) method, the risk of the hard Boride layer peeling off under high dynamic loading is thus ruled out.
- the process parameters dependent on the material properties of the workpieces to be treated can be taken from generally accessible databases, such as Calphad (Calculation of Phase Diagrams), for a specific material. Depending on the application, it may then be necessary to heat the workpieces to the second or third temperature during the first and / or second cooling phase
- the workpieces during the heating phase it is advantageous to heat the workpieces during the heating phase to a suitable for carburizing or carbonitriding common iron materials suitable first temperature between 800 ° C and 1100 ° C. It is also advantageous to cool the workpieces during the first cooling phase to a second temperature between 800 ° C. and 950 ° C. in order to obtain a temperature which can be used for boriding the workpieces. It is also advantageous to cool the workpieces during the second cooling phase to a third temperature between 800 ° C. and 900 ° C. in order to achieve a hardening temperature corresponding to the respective material. Preferably, the workpieces are cooled to room temperature during the quenching phase so that they can be further processed immediately afterwards.
- a particularly advantageous method procedure also results if the first time duration is between 60 minutes and 360 minutes and the second time duration is between 30 minutes and 360 minutes.
- the first and second time periods are suitably chosen depending on the respective prevailing temperatures so that a boride layer with a thickness of 10 .mu.m to 100 .mu.m is formed and the marginal carbon content directly below the boride layer is between 0.6% by weight and 0.9% by weight of an insert depth between 0.2 mm and 2.0 mm.
- a plasma ie a high-current glow discharge.
- a plasma-activated process is associated with boriding, for example from H.-J. Hunger et al. in the article "Plasma-activated gas boronation with boron trifluoride", HTM 52 (1997) 1 , describe.
- the support of a plasma usually takes place at reduced pressure and offers the advantage of a lower consumption of carbon or boron-donating agents compared to a purely thermal activation.
- the gas atmosphere expediently contains boron trichloride (BCl 3 ) and / or boron trifluoride (BF 3 ) and / or diborane (B 2 H 6 ) during the boration phase.
- boron trifluoride as boron donating agent has been found to be advantageous for plasma activated boriding.
- boron with boron trifluoride does not undergo thermal activation, so that the boriding process is restricted to the workpieces located in the region of the cathode case, and boriding, for example, of the inner walls of a boriding chamber is avoided.
- boron trifluoride is already gaseous at room temperature, so that an evaporator can be dispensed with in an economical manner.
- the workpieces are quenched during the quenching phase at a third pressure, preferably a high pressure of more than 1013.25 mbar, in a reducing or neutral gas atmosphere or in a liquid quenching medium in order to ensure a sufficient cooling rate.
- a third pressure preferably a high pressure of more than 1013.25 mbar
- workpieces can then - as known from case hardening - be tempered at a temperature between 150 ° C and 200 ° C in a separate oven.
- a particularly advantageous process control is also given when the workpieces of a low-carbon iron material, preferably a case hardening steel according to DIN 17 210, exist.
- the inventive method is not limited to iron materials that already have a relatively high content of carbon initially, such as conventional tempering steels Ck 45, Ck 60 or 42 CrMo 4. Rather, it is possible in the process according to the invention, low-carbon ferrous materials, such as common Case steels Ck 10, C 15 or 20 MoCr 4 boron.
- the enrichment phase upstream of the boration phase makes it possible to enrich the boundary layer of the workpieces with carbon which, after completion of the boration phase and thus the diffusion phase, leaves a carbon content in the boundary layer which is sufficient with respect to the required carburization.
- both the first pressure and the second pressure are between 0.1 mbar and 30 mbar.
- the pressure depends primarily on the prevailing temperature and the respective composition of the gas atmosphere.
- the first pressure should be adjusted so that, on the one hand, a comparatively rapid carburizing of the surface layer of the workpieces is achieved and, on the other hand, a generally undesirable carbide or soot formation on the surface of the workpieces is avoided.
- the first pressure and the second pressure need not be the same during the enrichment phase and the boration phase, nor necessarily constant. Instead, they can be selectively varied, for example pulsed, according to the desired treatment result.
- a device which has at least one treatment chamber in which the heating phase, the enrichment phase, the first cooling phase, the boration phase, the second cooling phase and the quenching phase can be carried out one after the other.
- such a device may be a single-chamber vacuum oven in which the above-described process steps are carried out successively and without transporting the batch.
- a first preferred embodiment of such a device provides for two treatment chambers, the heating phase, the enrichment phase, the first cooling phase, the boration phase and the second cooling phase being carried out in the first treatment chamber and the quenching phase being carried out in the second treatment chamber.
- a second preferred embodiment of such a device provides three treatment chambers, wherein in the first treatment chamber, the heating phase and the enrichment phase are carried out, wherein in the second treatment chamber, the first cooling phase, the boration phase and the second cooling phase are performed and in the third treatment chamber, the quenching phase is performed.
- a third preferred embodiment of such a device provides four successive or parallel treatment chambers, wherein in the first treatment chamber, the heating phase is performed, wherein in the second chamber, the enrichment phase or the enrichment phase and the first cooling phase are performed, wherein in the third treatment chamber, the first Cooling phase, the boration phase and the second cooling phase or the boration phase and the second cooling phase are performed and wherein in the fourth treatment chamber, the quenching phase is performed.
- a fourth preferred embodiment of such a device provides six treatment chambers arranged sequentially or in parallel, the first treatment chamber serving as a heating chamber for performing the heating phase, the second treatment chamber as an enrichment chamber for performing the enrichment phase, the third treatment chamber as a cooling chamber for performing the first cooling phase , the fourth treatment chamber as a boration chamber for performing the boration phase, the fifth treatment chamber as a cooling chamber for Performing the second cooling phase and the sixth treatment chamber are formed as a quenching chamber for performing the quenching phase.
- the first treatment chamber serving as a heating chamber for performing the heating phase
- the second treatment chamber as an enrichment chamber for performing the enrichment phase
- the third treatment chamber as a cooling chamber for performing the first cooling phase
- the fourth treatment chamber as a boration chamber for performing the boration phase
- the fifth treatment chamber as a cooling chamber for Performing the second cooling phase and the sixth treatment chamber are formed as a quenching chamber for performing the quenching phase.
- a workpiece which is made of a metallic material and heat-treated by the method according to the invention, the workpiece having an outer iron boride layer of 10 .mu.m to 100 .mu.m thickness and a case hardening layer underlying the iron boride layer having a hardness according to Vickers between 600 and 900 and a case depth between 0.2 mm and 2.0 mm, is provided.
- Fig. 1 the diagram shown are on the abscissa the time t and on the ordinate the temperature ⁇ and the pressure p removed.
- the basis of Fig. 1 illustrated heat treatment method is a duplex method in the aforementioned sense and is used for the combined carburizing, boriding and hardening of workpieces, which consist of a low-carbon iron material, such as C 15 insert steel, (material number 1.0401). The entire procedure can be subdivided into six phases A to F.
- the heating phase A the workpieces to be treated are heated to a first temperature ⁇ 1 of about 1000 ° C.
- the apparatus used for this purpose such as a heat treatment plant according to Fig. 5 is first evacuated after introduction of the workpieces and then heated to the temperature ⁇ 1 .
- the workpieces may also be heated to the temperature ⁇ 1 in an inert or reducing gas atmosphere, such as nitrogen (N 2 ).
- the workpieces After heating to the temperature ⁇ 1 , the workpieces are transported to a second treatment chamber, where they during the second phase immediately following the first phase, the enrichment phase B, for a first time period .DELTA.t 1 , depending on the required carburizing depth between 60 min and 360 min, are exposed to a hydrocarbon-containing gas atmosphere.
- the height of the pressure p 1 prevailing during the enrichment phase B basically depends on the desired treatment result and the type of hydrocarbon used and in the present case is about 10 mbar.
- the enrichment phase B may be plasma activated as needed.
- the workpieces are conveyed to a third treatment chamber, where they are cooled from the temperature ⁇ 1 to a second temperature ⁇ 2 of about 900 ° C under vacuum during a first cooling phase C directly following the enrichment phase B ,
- the workpieces in a mainly Nitrogen-containing and thus inert gas atmosphere are cooled to the temperature ⁇ 2 .
- the workpieces are transported into a fourth treatment chamber and borated at a temperature ⁇ 2 and a second pressure p 2 of approximately 0.1 mbar for a second time period ⁇ t 2 in a gas atmosphere containing boron.
- the carbon enriched in the peripheral layer of the workpieces during the enrichment phase B diffuses into the interior of the workpieces so that the boriding phase D simultaneously forms a diffusion phase for the carburization process.
- the period of time ⁇ t 2 for this directly following the cooling phase C subsequent boration phase D is depending on the required treatment result between 30 min and 360 min.
- the gas atmosphere during boronation phase D boron trichloride, boron trifluoride, diborane or more of the aforementioned substances. If necessary, the boration phase D can be plasma-activated. In this case, the use of boron trifluoride as boron donating agent is particularly suitable.
- a second cooling phase E during which the workpieces are cooled in a fifth treatment chamber of the heat treatment plant from the temperature ⁇ 2 to a third temperature ⁇ 3 of about 800 ° C under vacuum or alternatively in an inert gas atmosphere .
- the workpieces are held for about 15 minutes to 30 minutes at the third temperature ⁇ 3 , as in Fig. 1 can be seen.
- the workpieces are quenched from the quenching temperature ⁇ 3 to a temperature of less than 150 ° C, for example room temperature.
- the workpieces are transported for this purpose in a sixth treatment chamber and cooled at a high pressure p 3 of more than 1013.25 mbar in a reducing or neutral gas atmosphere.
- the workpieces may also be quenched in a liquid quench medium.
- FIG. 2 In the Fig. 2 to 6 different embodiments of a device are shown in which the method described above can be performed.
- the device according to Fig. 2 is a single-chamber vacuum furnace 10, in which all process steps A to F are performed in one and the same treatment chamber 11.
- the compiled to a batch 12 workpieces are quenched during the quenching phase F by gas.
- FIG. 3 The device shown a two-chamber vacuum oven 20, which has a first treatment chamber 21 and a second treatment chamber 22. In the first treatment chamber 21, the process steps A to E are performed, whereas the second treatment chamber designed as a gas quenching chamber serves to quench the charge 12 during the quenching phase F. From the device according to Fig. 3 is different in Fig. 4 shown two-chamber vacuum oven 30 mainly characterized in that in a second treatment chamber 32 which is separated by a door 33 from the first treatment chamber 31, an oil bath 34 is provided in which the charge 12 is quenched during the quenching phase F.
- the method steps A to E are analogous to the device according to Fig. 3 performed in the first treatment chamber 31.
- a heat treatment plant 40 which is provided with six parallel treatment chambers 41 to 46.
- the treatment chamber 41 serves as a flushing lock when the charge 12 enters the heat treatment system 40 and as a high pressure quenching chamber during the quenching phase F at the end of the treatment cycle.
- the treatment chamber 42 is designed as a heating chamber, in which the charge 12 is heated to the first temperature ⁇ 1 during the heating phase A.
- the charge 12 is carburized during the enrichment phase B.
- the cooling of the charge 12 to the second temperature ⁇ 2 during the first cooling phase C takes place in the treatment chamber 44.
- the boriding of the charge 12 during the boration phase D takes place in the treatment chamber 45, whereas for the cooling and equalization of the charge 12 to the third temperature ⁇ 3 during the second cooling phase E the treatment chamber 46 is provided.
- a three-chamber vacuum oven 50 is in Fig. 6 to recognize.
- the vacuum oven 50 has a rinsing lock 54, through which the charge 12 is introduced into the vacuum oven 50.
- the treatment chamber 51 serves to heat to the first temperature ⁇ 1 during the heating phase A and to carburize the charge 12 during the enrichment phase B.
- cooling to the second temperature ⁇ 2 during the first cooling phase C barks the charge 12 during the Bor michsphase D and the cooling and balancing of the charge 12 to the third temperature ⁇ 3 during the second cooling phase E instead.
- the treatment chamber 53 is provided for a final gas quenching during the quenching phase F.
- the workpieces treated by the method described above have an outer iron boride layer of 10 .mu.m to 100 .mu.m thickness and a case hardening layer below the iron boride layer having a Vickers hardness between 600 and 900 and a case hardening depth between 0.2 mm and 2.0 mm. They are characterized by a relatively high time and fatigue strength at the same time high wear resistance.
- the reason for this is the combination of carburizing, boriding and hardening obtained by method steps A to F.
- the directly sequential method steps A to F synergy effects, which take into account an efficient process management. Because the process can be carried out in a single cycle and in a single heat treatment plant without interruption, whereby significant economic advantages compared to the hitherto usual separate carburizing, cooling, boriding and curing are achieved.
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Claims (14)
- Procédé pour le traitement thermique de pièces métalliques, en particulier pour la carburation, la boruration et la trempe combinées de matériaux ferreux, comprenant les étapes suivantes :a) chauffage des pièces à une première température (ϑ1) sous vide ou sous une atmosphère neutre ou réductrice pendant une phase de montée en température (A);b) carburation des pièces à la première température (ϑ1) atteinte à la fin de la phase de montée en température (A) et sous une première pression (p1) pendant une première durée (Δt1) dans une atmosphère gazeuse hydrocarburée pendant une phase d'enrichissement (B) suivant immédiatement la phase de montée en température (A) ;c) refroidissement des pièces d'une première température (ϑ1) à une deuxième température (ϑ2) sous vide ou dans une atmosphère contenant principalement de l'azote pendant une première phase de refroidissement (C) suivant immédiatement la phase d'enrichissement (B) ;d) boruration des pièces à la deuxième température (ϑ2) atteinte à la fin de la première phase de refroidissement (C) et sous une deuxième pression (p2) pendant une deuxième durée (Δt2) dans une atmosphère gazeuse contenant du bore pendant une phase de boruration (D) suivant immédiatement la première phase de refroidissement (C) ;e) refroidissement des pièces de la deuxième température (ϑ2) à une troisième température (ϑ3) sous vide ou dans une atmosphère contenant principalement de l'azote pendant une deuxième phase de refroidissement (E) suivant immédiatement la phase de boruration (D) ; etf) trempe des pièces de la troisième température (ϑ3) à une température inférieure à 150°C pendant une phase de trempe (F) suivant la deuxième phase de refroidissement (E).
- Procédé selon la revendication 1, caractérisé en ce que pendant la phase de montée en température (A), les pièces sont chauffées à une première température (ϑ1) comprise entre 800°C et 1100°C.
- Procédé selon la revendication 1 ou 2, caractérisé en ce que pendant la première phase de refroidissement (C), les pièces sont refroidies à une deuxième température (ϑ2) comprise entre 800°C et 950°C.
- Procédé selon l'une des revendications 1 à 3, caractérisé en ce que pendant la deuxième phase de refroidissement (D), les pièces sont refroidies à une troisième température (ϑ3) comprise entre 800°C et 900°C.
- Procédé selon l'une des revendications 1 à 4, caractérisé en ce que pendant la phase de trempe (F), les pièces sont refroidies à la température ambiante.
- Procédé selon l'une des revendications 1 à 5, caractérisé en ce que la première durée (Δt1) est comprise entre 60 minutes et 360 minutes.
- Procédé selon l'une des revendications 1 à 6, caractérisé en ce que la deuxième durée (Δt2) est comprise entre 30 minutes et 360 minutes.
- Procédé selon l'une des revendications 1 à 7, caractérisé en ce qu'il est prévu une assistance par un plasma pendant la phase d'enrichissement (B) et/ou pendant la phase de boruration (D).
- Procédé selon l'une des revendications 1 à 8, caractérisé en ce qu'il est prévu pendant la phase de boruration (D) une atmosphère contenant du trichlorure de bore et/ou du trifluorure de bore et/ou du diborane.
- Procédé selon l'une des revendications 1 à 9, caractérisé en ce que pendant la phase de trempe (F), les pièces sont trempées sous une troisième pression (p3), de préférence une haute pression dépassant 1013,25 mbar, dans une atmosphère gazeuse réductrice ou neutre ou dans un milieu de trempe liquide.
- Procédé selon l'une des revendications 1 à 10, caractérisé en ce que les pièces faites d'un matériau ferreux pauvre en carbone se composent de préférence d'un acier de cémentation selon DIN 17 210.
- Procédé selon l'une des revendications 1 à 11, caractérisé en ce que la première pression (p1) est comprise entre 0,1 mbar et 30 mbar.
- Procédé selon l'une des revendications 1 à 12, caractérisé en ce que la deuxième pression (p2) est comprise entre 0,1 mbar et 30 mbar.
- Pièce composée d'un matériau métallique et ayant subi un traitement thermique par le procédé selon l'une des revendications 1 à 13, caractérisée en ce qu'elle comporte une couche extérieure de borure de fer de 10 µm à 100 µm d'épaisseur et une couche cémentée sous-jacente à la couche de borure de fer, qui a une dureté Vickers comprise entre 600 et 900 et une profondeur de cémentation comprise entre 0,2 mm et 2,0 mm.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE50212014T DE50212014D1 (de) | 2002-02-04 | 2002-02-04 | Verfahren zur Wärmebehandlung metallischer Werkstücke sowie wärmebehandeltes Werkstück |
| EP02002530A EP1333105B1 (fr) | 2002-02-04 | 2002-02-04 | Procédé pour le traitement thermique d'articles métalliques et article traité thermiquement |
| AT02002530T ATE391193T1 (de) | 2002-02-04 | 2002-02-04 | Verfahren zur wärmebehandlung metallischer werkstücke sowie wärmebehandeltes werkstück |
| US10/328,555 US7559995B2 (en) | 2002-02-04 | 2002-12-23 | Method for heat treatment of metal workpieces as well as a heat-treated workpiece |
| US11/339,032 US20060119021A1 (en) | 2002-02-04 | 2006-01-25 | Method and device for heat treatment of metal workpieces as well as a heat-treated workpiece |
| US11/339,033 US20060118209A1 (en) | 2002-02-04 | 2006-01-25 | Method and device for heat treatment of metal workpieces as well as a heat-treated workpiece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP02002530A EP1333105B1 (fr) | 2002-02-04 | 2002-02-04 | Procédé pour le traitement thermique d'articles métalliques et article traité thermiquement |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1333105A1 EP1333105A1 (fr) | 2003-08-06 |
| EP1333105B1 true EP1333105B1 (fr) | 2008-04-02 |
Family
ID=8185420
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP02002530A Expired - Lifetime EP1333105B1 (fr) | 2002-02-04 | 2002-02-04 | Procédé pour le traitement thermique d'articles métalliques et article traité thermiquement |
Country Status (4)
| Country | Link |
|---|---|
| US (3) | US7559995B2 (fr) |
| EP (1) | EP1333105B1 (fr) |
| AT (1) | ATE391193T1 (fr) |
| DE (1) | DE50212014D1 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10488115B2 (en) | 2015-03-04 | 2019-11-26 | Ihi Corporation | Multi-chamber heat treatment device |
| US10648050B2 (en) | 2015-05-26 | 2020-05-12 | Ihi Corporation | Heat treatment apparatus |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8088328B2 (en) * | 2008-06-13 | 2012-01-03 | Jones William R | Vacuum nitriding furnace |
| DE202008010215U1 (de) * | 2008-07-31 | 2008-10-09 | Ipsen International Gmbh | Industrieofen wie Mehrkammer-Vakuumofen, insbesondere Zweikammer-Vakuumofen zur Wärmebehandlung von Chargen metallischer Werkstücke |
| DE102009041041B4 (de) | 2009-09-10 | 2011-07-14 | ALD Vacuum Technologies GmbH, 63450 | Verfahren und Vorrichtung zum Härten von Werkstücken, sowie nach dem Verfahren gehärtete Werkstücke |
| US10196730B2 (en) | 2009-09-10 | 2019-02-05 | Ald Vacuum Technologies Gmbh | Method and device for hardening workpieces, and workpieces hardened according to the method |
| JP6206159B2 (ja) * | 2013-12-17 | 2017-10-04 | 三菱電機株式会社 | 半導体装置の製造方法 |
| JP6452340B2 (ja) * | 2014-06-30 | 2019-01-16 | 国立大学法人群馬大学 | 金属の硬化処理方法 |
| US10494687B2 (en) | 2015-02-04 | 2019-12-03 | Sikorsky Aircraft Corporation | Methods and processes of forming gears |
| US20170074589A1 (en) | 2015-09-11 | 2017-03-16 | Ipsen Inc. | System and Method for Facilitating the Maintenance of an Industrial Furnace |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4930620B1 (fr) * | 1970-09-02 | 1974-08-14 | ||
| US4012238A (en) * | 1973-08-10 | 1977-03-15 | Hughes Tool Company | Method of finishing a steel article having a boronized and carburized case |
| DE3322957C2 (de) * | 1983-06-25 | 1985-05-15 | Hauni-Werke Körber & Co KG, 2050 Hamburg | Verfahren zum Härten der Oberfläche von Gegenständen aus Eisenwerkstoff |
| JPS62127459A (ja) * | 1985-11-28 | 1987-06-09 | Kawasaki Heavy Ind Ltd | 鋼の浸炭処理方法 |
| JPH02298251A (ja) * | 1988-08-31 | 1990-12-10 | Komatsu Ltd | ホウ化処理した耐摩耗品及びその製造方法 |
| JPH0826447B2 (ja) * | 1989-07-06 | 1996-03-13 | 住友金属工業株式会社 | 曲げ疲労強度に優れた鋼製部品及びその製造法 |
| US5225144A (en) * | 1990-07-03 | 1993-07-06 | Tokyo Heat Treating Company | Gas-carburizing process and apparatus |
| JP3381812B2 (ja) * | 1994-11-21 | 2003-03-04 | 日立金属株式会社 | 耐溶損性の優れた鋳造用金型または接溶湯部材 |
| DE29505496U1 (de) * | 1995-03-31 | 1995-06-01 | Ipsen Industries International GmbH, 47533 Kleve | Vorrichtung zur Wärmebehandlung metallischer Werkstücke unter Vakuum |
| EP1078996B1 (fr) * | 1999-08-09 | 2004-02-11 | ALSTOM (Switzerland) Ltd | Procédé pour renforcer les joints de grains d'une composant en superalliage de nickel |
| EP1259772B1 (fr) * | 2000-02-02 | 2009-11-11 | BTU International, Inc. | Systeme de four modulaire |
| JP3531736B2 (ja) * | 2001-01-19 | 2004-05-31 | オリエンタルエンヂニアリング株式会社 | 浸炭方法及び浸炭装置 |
-
2002
- 2002-02-04 DE DE50212014T patent/DE50212014D1/de not_active Expired - Lifetime
- 2002-02-04 EP EP02002530A patent/EP1333105B1/fr not_active Expired - Lifetime
- 2002-02-04 AT AT02002530T patent/ATE391193T1/de active
- 2002-12-23 US US10/328,555 patent/US7559995B2/en not_active Expired - Fee Related
-
2006
- 2006-01-25 US US11/339,033 patent/US20060118209A1/en not_active Abandoned
- 2006-01-25 US US11/339,032 patent/US20060119021A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| "ASM Handbook, Heat Treating, Vol. 4,", 2001, ASM INTERNATIONAL, USA * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10488115B2 (en) | 2015-03-04 | 2019-11-26 | Ihi Corporation | Multi-chamber heat treatment device |
| DE112016000997B4 (de) * | 2015-03-04 | 2024-02-15 | Ihi Corp. | Mehrkammer-Wärmebehandlungsvorrichtung |
| US10648050B2 (en) | 2015-05-26 | 2020-05-12 | Ihi Corporation | Heat treatment apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| DE50212014D1 (de) | 2008-05-15 |
| US20060118209A1 (en) | 2006-06-08 |
| US20060119021A1 (en) | 2006-06-08 |
| US20030145907A1 (en) | 2003-08-07 |
| EP1333105A1 (fr) | 2003-08-06 |
| ATE391193T1 (de) | 2008-04-15 |
| US7559995B2 (en) | 2009-07-14 |
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