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EP1206631B1 - Exhaust gas manifold - Google Patents

Exhaust gas manifold Download PDF

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Publication number
EP1206631B1
EP1206631B1 EP00945872A EP00945872A EP1206631B1 EP 1206631 B1 EP1206631 B1 EP 1206631B1 EP 00945872 A EP00945872 A EP 00945872A EP 00945872 A EP00945872 A EP 00945872A EP 1206631 B1 EP1206631 B1 EP 1206631B1
Authority
EP
European Patent Office
Prior art keywords
exhaust
gas
cylinder head
collector housing
flange
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP00945872A
Other languages
German (de)
French (fr)
Other versions
EP1206631A1 (en
Inventor
Hans A. Haerle
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE10001287A external-priority patent/DE10001287A1/en
Application filed by Individual filed Critical Individual
Publication of EP1206631A1 publication Critical patent/EP1206631A1/en
Application granted granted Critical
Publication of EP1206631B1 publication Critical patent/EP1206631B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • F01N13/105Other arrangements or adaptations of exhaust conduits of exhaust manifolds having the form of a chamber directly connected to the cylinder head, e.g. without having tubes connected between cylinder head and chamber
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/08Other arrangements or adaptations of exhaust conduits
    • F01N13/10Other arrangements or adaptations of exhaust conduits of exhaust manifolds
    • F01N13/102Other arrangements or adaptations of exhaust conduits of exhaust manifolds having thermal insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N13/00Exhaust or silencing apparatus characterised by constructional features
    • F01N13/18Construction facilitating manufacture, assembly, or disassembly
    • F01N13/1805Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body
    • F01N13/1811Fixing exhaust manifolds, exhaust pipes or pipe sections to each other, to engine or to vehicle body with means permitting relative movement, e.g. compensation of thermal expansion or vibration
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N3/00Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
    • F01N3/08Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
    • F01N3/10Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
    • F01N3/24Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by constructional aspects of converting apparatus
    • F01N3/28Construction of catalytic reactors
    • F01N3/2839Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration
    • F01N3/2842Arrangements for mounting catalyst support in housing, e.g. with means for compensating thermal expansion or vibration specially adapted for monolithic supports, e.g. of honeycomb type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
    • F01N2450/00Methods or apparatus for fitting, inserting or repairing different elements
    • F01N2450/24Methods or apparatus for fitting, inserting or repairing different elements by bolts, screws, rivets or the like

Definitions

  • the invention relates to an exhaust manifold for attachment to a cylinder head of an internal combustion engine.
  • EP 0 671 551 A1 an exhaust manifold known in which a gas guide channel disposed within a housing is.
  • the leaks Tilting weld between the outer shell the exhaust manifold and one connected to the cylinder head Flange part as well as the direct contact of the inner tube.
  • the cylinder head disadvantageous.
  • EP 0 765 994 A1 describes an exhaust manifold for a Internal combustion engine, arranged in the housing baffles are to the exhaust gas flowing into the housing in the direction to lead an outflow channel.
  • the entire housing should thereby only one board by punching and bending are produced, wherein the baffles welded into the housing are.
  • US-PS 4,214,444 shows the attachment of an exhaust manifold on a cylinder head, between which a flange an exhaust manifold housing and the cylinder head a seal is arranged.
  • a relative movement of the exhaust manifold be possible to the cylinder head.
  • an exhaust manifold for attachment to a cylinder head of an internal combustion engine to create which easily and inexpensively is, has a low mass and in easier Way attached to the cylinder head of the internal combustion engine can be.
  • the exhaust manifold according to the invention can directly with the cylinder head by suitable fastening means, e.g. screws get connected.
  • suitable fastening means e.g. screws get connected.
  • To a seal between the exhaust manifold and to reach the cylinder head is merely a sealing device between the exhaust gas collecting housing and the cylinder head necessary and it can be elaborate Welding work can be dispensed with.
  • the exhaust manifold may advantageously be opposite expand the cylinder head and a corresponding movement Run, making elaborate constructions with sliding flanges or the like can be avoided.
  • a particular advantage of the exhaust manifold according to the invention is the low degree of deformation required, which makes very thin Sheets can be used with a correspondingly low mass can. This leads to very low material and manufacturing costs and that the exhaust gas is extremely low Amount of heat is withdrawn. Furthermore, the inventive Exhaust manifold has the advantage of a relative small footprint in the engine compartment of a motor vehicle on.
  • a gas duct may be disposed in the exhaust manifold be.
  • a flange between the Be arranged exhaust manifold and the cylinder head, the a better sliding movement of the exhaust gas header opposite the cylinder head allowed.
  • Fig. 1 shows an exhaust manifold 1, which on a cylinder head 2 of an internal combustion engine 3 is mounted.
  • an internal combustion engine 3 in series construction, in which the cylinder head 2 only one cylinder bank 4 with four in this case Cylinders 5 has.
  • Cylinders 5 For internal combustion engines 3 in V-construction could of course several cylinder banks 4th be provided, in which then each of the exhaust manifold. 1 would be appropriate.
  • In the cylinder head 2 are several, from the cylinders 5 outgoing exhaust bores 6, which in the exhaust manifold 1 open, whereby the exhaust gas in the exhaust manifold 1 arrives.
  • the exhaust manifold 1 is at its the Internal combustion engine 3 side facing away with an opening. 7 provided, which are located at any point can and in which in known manner, an exhaust pipe. 8 is used. In the exhaust pipe 8 can not are shown catalyst used to clean the Exhaust gases used.
  • FIGS. 2 to 6 the exhaust manifold 1 is in each case in various embodiments by exploded views shown.
  • the exhaust manifold 1 consists of an exhaust gas collecting housing 9, which the exhaust gases from all exhaust bores 6 a cylinder bank 4 receives, and a sealing device 10.
  • the exhaust manifold 9 is surrounded at its entire circumference by a collar 11, in which recesses 12 for the implementation of in Fig. 2 fastening means, not shown, e.g. screws are located. With the fasteners is the exhaust manifold 9 attached to the cylinder head 2.
  • the sealing device 10 corresponds in shape to the Cylinder head 2 facing side of the exhaust manifold 9, runs over the entire area between the exhaust manifold 9 and the cylinder head 2 and has accordingly also a collar 13 with recesses 14, whose positions with the positions of the recesses 12 in the collar 11th of the exhaust manifold 9 at least approximately match.
  • the sealing device 10 has a plurality of bores 15, their number and their positions with the positions the exhaust bores 6 in the cylinder head 2 at least approximately agree to the flow of the exhaust gas from the exhaust gas holes 6 in the exhaust manifold 9 to ensure.
  • the sealing device 10 At its the exhaust manifold 9 facing Side is the sealing device 10 with beads or stampings 16 provided which a gap between generate the cylinder head 2 and the sealing device 10.
  • the sealing device 10 may for example consist of a be formed metallic material.
  • Fig. 2 can be removed that the exhaust manifold 9 has on its outside a bead 17.
  • This bead 17 limits the collar 11 of the exhaust manifold 9 outwardly and increases the strength of the exhaust manifold housing 9.
  • the exhaust manifold 9 of a high temperature resistant Material and is capable of facing the sealing device 10 and thus with respect to the cylinder head 2 to perform minor movements, which by the heat input the exhaust gas and the associated expansion the exhaust manifold 9 are caused.
  • the exhaust manifold 9 made of multilayer To produce sheets in sandwich construction, whereby the Sound radiation could be reduced.
  • Sandwich construction could for example be a layer of Steel and the other layer of aluminum, where also the production of high-temperature resistant exhaust gas collection housings 9 would be possible.
  • each catalyst element 39 is assigned to an exhaust gas bore 6 or a cylinder 5, so that in all embodiments four catalyst elements 39 are provided.
  • existing catalyst elements 39 are cylindrical and can be upright or be arranged horizontally.
  • Drahtgestrickiata held in the exhaust manifold 9 .
  • FIG. 4 shows a further embodiment of the exhaust manifold 1, in which in turn the exhaust manifold 9 and the Sealing device 10, but in addition a flange 20th and a further sealing device 10a are provided, to form the exhaust manifold 1.
  • the flange 20 is provided with holes 21, the number and positions with the positions of the exhaust holes 6 in the cylinder head 2 at least approximately match.
  • the holes 21 are formed in this case round.
  • the flange 20 has a circumferential collar 22 and a flange 23, wherein in the collar 22 recesses 24 are introduced whose positions with the positions of Recesses 12 in the exhaust manifold 9 match.
  • the sealing device 10a has no in this case Exhaust bores 6 corresponding holes 15, but a over almost the entire length and almost the entire Width of the sealing device 10a extending recess 25. As in FIG. 2, the sealing device 10a but again provided with a collar 13a and recesses 14a. Due to the large recess 25, the seal is done only through the collar 13a of the sealing device 10a.
  • Fig. 5 is the attachment of the exhaust manifold 1 in section shown on the cylinder head 2.
  • the sealing device 10a between the flange 20 and the Exhaust manifold 9 is arranged.
  • the other Sealing device 10 between the cylinder head 2 and the exhaust manifold 9 is the other Sealing device 10, however, in contrast to FIG. 2 and FIG. 3 without stampings 16 and without flanges 17 is executed.
  • the Inner contour of the bead 23 of the flange 20 with the outer contour of the exhaust manifold 9 surrounding federal 11th coincides, so that the exhaust gas collecting 9 within the Beading 23 of the flange 20 takes place.
  • the exhaust manifold 9, however, has no flanging in this case 17 on. By stamping or spot welding For example, the exhaust gas collecting housing 9 can be preassembled with the flange 20 become.
  • Fig. 6 shows a further embodiment of the exhaust manifold 1, which in turn the exhaust manifold 9 and the sealing device 10 has.
  • a gas guide channel 26 is arranged, which is in two parts formed with a bottom part 27 and a cover part 28 is.
  • the exhaust manifold 9 is as previously with the Covenant 11 and the recesses 12 therein the collar 11 surrounding bead 17 provided.
  • the Sealing device 10 also has as described above the collar 13, the recesses 14 and the holes 15.
  • the bottom part 27 of a high-temperature resistant Material produced gas guide channel 26 is provided with holes 29 provided whose positions at least approximately the positions of the exhaust bores 6 of the cylinder head. 2 to match. In this way, the exhaust gas in enter the gas guide channel 26.
  • baffles 30 are arranged, which the gas flow from the holes 29 to one to the exhaust pipe. 8 leading opening 31, which is in the lid part 28 of the gas guide channel 26 is located.
  • the baffles 30 can either with the exhaust manifold 9 or the gas guide channel 26 welded, or from the material of the Bottom part 27 and / or the cover part 28 of the gas guide channel 26 be embossed.
  • headband 33 When mounting the exhaust manifold 1 are mounted on on the outside of the lid part 28 Notches 32 headband 33 is placed, which for a Attachment of the gas guide channel 26 provide.
  • the headband 33 are arranged such that at Attachment of the exhaust gas collecting housing 9 to the cylinder head 2 by means of the fastening means 18, the headband 33, the gas guide channel 26 hold.
  • the tightness of the gas guide channel 26 is ensured by the fact that the bottom part of the 27th very precisely matches with the cover part 28 and this two parts applied by means of the headband 33 Close the force tightly together.
  • the bottom part 27 embossed with the cover part 28 or Spot-welded so that a complete pre-assembly possible is.
  • the formed as a resilient or damping elements headband 33 may be made of a high temperature resistant material, for example, from a high temperature resistant Knitted wire. Through this type of assembly can dispensed with elaborate welding.
  • gas guide channel 26 can also the above-mentioned Arranged catalyst elements 39 for exhaust gas purification and with wire knitting elements, not shown be held in the same.
  • the gas guide channel 26 also from one for fluids, in this case for Exhaust gases, permeable material exist.
  • This can be, for example solved by a fabric or by a perforated plate be.
  • the mass of the gas guide channel 26 is still further reduced and this can so the exhaust less heat revoke.
  • the exhaust gas nevertheless strive to flow in the direction of the opening 31 and only a very small part is through the gas guide channel 26 to reach the exhaust manifold 9.
  • the air gap 34 can in all versions, in which It also occurs with sound insulating materials, such as e.g. Rock wool, ceramic wool, knitted wire or individual, be filled with each other pressed wire pieces to to achieve a corresponding sound insulation.
  • sound insulating materials such as e.g. Rock wool, ceramic wool, knitted wire or individual
  • Fig. 8 shows an embodiment of the exhaust manifold 1, which with the embodiment of FIG. 6 approximately coincident.
  • the bottom part 27 of the gas guide channel 26 of the flange 20 is provided, which is very similar to the flange 20 of FIG. 4 is trained.
  • the holes 21 are in the same oval shaped, i. the diameter of the holes 21st in the longitudinal direction of the flange 20 is larger than the diameter the holes 21 in the transverse direction of the flange 20. This allows a displacement or expansion movement the gas guide channel 26 within the holes 21 due of thermal expansion caused by the exhaust gas temperatures.
  • the exhaust gas collection housing 9 Due to the placement of the exhaust manifold 9 in the flange 20 analogous to FIG. 4, the exhaust gas collection housing 9 not provided with the bead 17, but has only the covenant 11 on.
  • Fig. 9 it can be seen that between the flange 20 and the Exhaust manifold 9, in turn, the sealing device 10a and between the exhaust gas collecting housing 9 and the cylinder head 2 the sealing device 10 is used.
  • the headband 33 and the baffles 30 as in accordance with Fig. 6 and Fig. 7 are provided.
  • a further exhaust manifold 1 is shown, the very similar to the exhaust manifold 1 shown in FIG is trained.
  • the gas guide channel 26 is provided which, however, consists of several individual channels 35 exists, which in each case with connections 36 to the holes 21 formed in the flange 20 also provided here are.
  • the holes 21 have a round cross-section and the terminals 36 are inserted into these holes 21 and optionally welded. Alternatively, there would be others Shapes of the holes 21 are possible, e.g. oval or rectangular, then the connections 36 to these forms of holes 21 would be adapted and in addition a corresponding Sealing would be done.
  • the individual channels 35 are interconnected through at each one of the ends of the individual channels 35 intended widenings in which the next single channel 35 inserted and optionally welded, connected.
  • retaining rings 37 which bear against the same and the gas guide channel 26th surround.
  • an output 38 passes through the Opening 7 in the exhaust gas collecting 9 to the exhaust pipe 8, which is also attached to the exhaust manifold 9 here.
  • this gas duct 26 may be one for exhaust gases permeable and high temperature resistant material.
  • Fig. 12 shows another exhaust manifold 1, which also has a gas guide channel 26 in its interior. Of the Gas guide channel 26 is facing at its the cylinder head 2 Side provided with a circumferential collar 40, which between the sealing device 10 on its underside and an additional clamping element 41 on its upper side is arranged. The clamping element 41 overlaps the collar 40 partially and covers the same on its entire circumference. In order to achieve a tightness of the exhaust manifold 1, is the clamping element 41 at its the exhaust gas collecting 9th facing side provided with a circumferential sealing pad 42.
  • the fastening means 18 are also here provided and clamp with the help of the clamping element 41 the Gas guide channel 26 with the desired force between the Exhaust manifold 9 and the sealing device 10 and the cylinder head 2.
  • the gas guide channel 26 perpendicular to the cylinder head plane 2 prevents, with appropriate tightening the
  • screws 18 are still one due to heat triggered movement of the gas guide channel 26 in the Level of the cylinder head 2 possible.
  • the gas guide channel 26 provided with a circumferential collar 40. This is however, directly between the exhaust manifold 9 and the in This case also provided flange 20 again by means the fastener or screws 18 pinched.
  • a circumferential sealing device 43 at the periphery of the collar 40 is a circumferential sealing device 43, and also between the exhaust manifold 9 and the flange 20.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Exhaust Silencers (AREA)
  • Exhaust-Gas Circulating Devices (AREA)

Abstract

An exhaust gas manifold for mounting on a cylinder head of an internal combustion engine, composed of at least one cylinder support having bores for evacuating the exhaust gas. The exhaust gas manifold comprises an exhaust gas manifold collector housing (9) for collecting exhaust gas from the cylinder head, and a sealing device (10) placed between the exhaust gas collector housing (9) and the cylinder head (2). The exhaust gas manifold collector housing (9) is provided with recesses (12) so that it can be directly connected to the cylinder head (2) via a fixation mechanism (18), whereby the effect of heat enables movements between the exhaust gas manifold collector housing (9) and the cylinder head (2).

Description

Die Erfindung betrifft einen Abgaskrümmer zur Anbringung an einem Zylinderkopf einer Brennkraftmaschine.The invention relates to an exhaust manifold for attachment to a cylinder head of an internal combustion engine.

In der EP 0 709 557 A1 ist ein Abgasrohrkrümmer in einer Ausführung beschrieben, wie sie an sehr vielen Brennkraftmaschinen verwendet wird. Jedes Abgasrohr ist mit einem Flansch verschweißt, der dann an den Zylinderkopf der Brennkraftmaschine angeschraubt wird. Die Abgasrohre münden in bekannter Weise in ein Sammelrohr, welches sich in einer Abgasleitung fortsetzt.In EP 0 709 557 A1 an exhaust manifold is in one Execution described, as on very many internal combustion engines is used. Each exhaust pipe is with a Flange welded, which then to the cylinder head of the internal combustion engine is screwed on. The exhaust pipes open into known manner in a manifold, which is in a Exhaust pipe continues.

Nachteiligerweise sind solche bekannten Abgaskrümmer sehr schwer und teuer und weisen den weiteren Nachteil auf, dass sie durch ihre große Masse dem eingeleiteten Abgas sehr viel Wärme entziehen. Hierdurch verringert sich die Temperatur des Abgases, was dazu führt, dass der in der Abgasleitung angeordnete Katalysator insbesondere beim Starten der Brennkraftmaschine einen sehr schlechten Wirkungsgrad hat.Disadvantageously, such known exhaust manifolds are very heavy and expensive and have the further disadvantage that they greatly affect the exhaust gas introduced by their large mass Remove heat. This reduces the temperature of the exhaust gas, which causes that in the exhaust pipe arranged catalyst in particular when starting the internal combustion engine has a very poor efficiency.

Um den Wirkungsgrad und das Anspringverhalten des Katalysators zu verbessern, wurden gemäß einem aus der Praxis bekannten Stand der Technik sogenannte luftspaltisolierte Abgaskrümmer entwickelt, bei welchen ein Gehäuse und eine in dem Gehäuse angeordnete Gasführungsleitung vorgesehen sind.To the efficiency and the light-off behavior of the catalyst were improved according to one known from practice Prior art so-called air gap insulated exhaust manifold developed, in which a housing and an in the housing arranged gas guide line are provided.

Auch hier ist jedoch noch immer die verhältnismäßig hohe Masse und insbesondere der hohe Aufwand an Schweißarbeiten beim Zusammenbau des die innere Gasführungsleitung umgebenden Gehäuses und bei der Anbringung dieses Gehäuses an einem Zylinderkopfflansch nachteilig, da beides zur Verteuerung derartiger Abgaskrümmer beiträgt. Aufgrund der notwendigen Dichtheit des Abgaskrümmers kann bei den bekannten Konstruktionen auf solche Schweißarbeiten jedoch nicht verzichtet werden.Again, however, is still the relatively high Mass and in particular the high cost of welding during assembly of the inner gas guide line surrounding Housing and when attaching this housing to a Zylinderkopfflansch disadvantageous because both to increase the price contributes to such exhaust manifold. Due to the necessary Tightness of the exhaust manifold can in the known constructions However, such welding work is not waived become.

Um diesem Problem entgegenzutreten, ist beispielsweise aus der EP 0 671 551 A1 ein Abgaskrümmer bekannt, bei welchem ein Gasführungskanal innerhalb eines Gehäuses angeordnet ist. Bei dieser bekannten Lösung ist jedoch die zu Undichtigkeiten neigende Schweißverbindung zwischen der Außenhülle des Abgaskrümmers und einem mit dem Zylinderkopf verbundenen Flanschteil sowie der direkte Kontakt des Innenrohres. mit dem Zylinderkopf nachteilig.To counter this problem is, for example EP 0 671 551 A1 an exhaust manifold known in which a gas guide channel disposed within a housing is. In this known solution, however, the leaks Tilting weld between the outer shell the exhaust manifold and one connected to the cylinder head Flange part as well as the direct contact of the inner tube. With the cylinder head disadvantageous.

Die EP 0 765 994 A1 beschreibt einen Abgaskrümmer für eine Brennkraftmaschine, in dessen Gehäuse Leitbleche angeordnet sind, um das in das Gehäuse einströmende Abgas in Richtung eines Ausströmkanals zu leiten. Das gesamte Gehäuse soll dabei aus lediglich einer Platine durch Stanzen und Biegen hergestellt werden, wobei die Leitbleche in das Gehäuse eingeschweißt sind. EP 0 765 994 A1 describes an exhaust manifold for a Internal combustion engine, arranged in the housing baffles are to the exhaust gas flowing into the housing in the direction to lead an outflow channel. The entire housing should thereby only one board by punching and bending are produced, wherein the baffles welded into the housing are.

Die US-PS 4,537,027 beschreibt einen Abgaskrümmer, bei dem ebenfalls die Abgase sämtlicher Abgasbohrungen in ein gemeinsames Gehäuse eingeleitet werden.US Pat. No. 4,537,027 describes an exhaust manifold in which also the exhaust gases of all exhaust bores in a common Housing be initiated.

Bei den beiden letztgenannten Abgaskrümmern ist jedoch nachteilig, dass aufgrund des fehlenden Gasführungskanals Dichtheitsprobleme auftauchen, so dass eine Übernahme dieser ideenhaften Lösungen in die Serienfertigung nicht zu erwarten ist.However, in the latter two exhaust manifolds disadvantageous that due to the lack of gas duct Leakage problems emerge, making a takeover of this not to expect imaginative solutions in mass production is.

Die US-PS 4,214,444 zeigt die Anbringung eines Abgaskrümmers an einem Zylinderkopf, bei welcher zwischen einen Flansch eines Abgassammelgehäuses und dem Zylinderkopf eine Dichtung angeordnet ist. Hierbei soll eine Relativbewegung des Abgassammelgehäuses zu dem Zylinderkopf möglich sein.US-PS 4,214,444 shows the attachment of an exhaust manifold on a cylinder head, between which a flange an exhaust manifold housing and the cylinder head a seal is arranged. Here is a relative movement of the exhaust manifold be possible to the cylinder head.

Es ist Aufgabe der vorliegenden Erfindung, einen Abgaskrümmer zur Anbringung an einem Zylinderkopf einer Brennkraftmaschine zu schaffen, welcher einfach und kostengünstig herzustellen ist, eine geringe Masse aufweist und in einfacher Weise an dem Zylinderkopf der Brennkraftmaschine angebracht werden kann.It is an object of the present invention, an exhaust manifold for attachment to a cylinder head of an internal combustion engine to create which easily and inexpensively is, has a low mass and in easier Way attached to the cylinder head of the internal combustion engine can be.

Erfindungsgemäß wird diese Aufgabe durch die in Anspruch 1 genannten Merkmale gelöst.According to the invention this object is achieved by the in claim 1 solved mentioned features.

Der erfindungsgemäße Abgaskrümmer kann direkt mit dem Zylinderkopf durch geeignete Befestigungsmittel, wie z.B. Schrauben, verbunden werden. Um eine Abdichtung zwischen dem Abgassammelgehäuse und dem Zylinderkopf zu erreichen, ist lediglich eine Dichtungseinrichtung zwischen dem Abgassammelgehäuse und dem Zylinderkopf notwendig und es kann auf aufwendige Schweißarbeiten verzichtet werden.The exhaust manifold according to the invention can directly with the cylinder head by suitable fastening means, e.g. screws get connected. To a seal between the exhaust manifold and to reach the cylinder head is merely a sealing device between the exhaust gas collecting housing and the cylinder head necessary and it can be elaborate Welding work can be dispensed with.

Das Abgassammelgehäuse kann sich vorteilhafterweise gegenüber dem Zylinderkopf ausdehnen und eine entsprechende Bewegung ausführen, so dass aufwendige Konstruktionen mit Gleitflanschen oder ähnlichem vermieden werden können.The exhaust manifold may advantageously be opposite expand the cylinder head and a corresponding movement Run, making elaborate constructions with sliding flanges or the like can be avoided.

Ein besonderer Vorteil des erfindungsgemäßen Abgaskrümmers ist der geringe erforderliche Umformgrad, wodurch sehr dünne Bleche mit einer entsprechend geringen Masse verwendet werden können. Dies führt zu sehr geringen Material- und Herstellungskosten sowie dazu, dass dem Abgas eine äußerst geringe Wärmemenge entzogen wird. Des weiteren weist der erfindungsgemäße Abgaskrümmer den Vorteil eines verhältnismäßig geringen Platzbedarfs im Motorraum eines Kraftfahrzeugs auf.A particular advantage of the exhaust manifold according to the invention is the low degree of deformation required, which makes very thin Sheets can be used with a correspondingly low mass can. This leads to very low material and manufacturing costs and that the exhaust gas is extremely low Amount of heat is withdrawn. Furthermore, the inventive Exhaust manifold has the advantage of a relative small footprint in the engine compartment of a motor vehicle on.

Dadurch, dass der Gasführungskanal an seiner dem Zylinderkopf zugewandten Seite mit einem umlaufenden Bund versehen ist, welcher im zusammengebauten Zustand zumindest mittelbar zwischen dem Abgassammelgehäuse und der Dichtungseinrichtung eingeklemmt ist, ergibt sich eine sehr einfache Befestigung des Gasführungskanals, wobei jedoch eine Verschiebung desselben in der Ebene des Zylinderkopfs möglich bleibt und gleichzeitig Bewegungen desselben senkrecht zu dieser Ebene und eventuell hierdurch hervorgerufenes Klappern verhindert werden.Because of the gas duct at its the cylinder head facing side provided with a circumferential collar is, which in the assembled state, at least indirectly between the exhaust collector housing and the sealing device is trapped, results in a very simple attachment the gas duct, but a shift of the same remains possible in the plane of the cylinder head and at the same time movements of the same perpendicular to this plane and possibly caused thereby rattling prevented become.

Wenn in einer vorteilhaften Weiterbildung der Erfindung zwischen dem Abgassammelgehäuse und dem Zylinderkopf ein Flansch angeordnet ist, so ist eine noch bessere Gleitbewegung des Abgassammelgehäuses aufgrund eventuell auftretender Wärmedehnung desselben gegenüber dem Zylinderkopf möglich. Außerdem wird hierdurch vorteilhafterweise der Zylinderkopf von dem Abgassammelgehäuse abgekoppelt.If in an advantageous embodiment of the invention between the exhaust manifold housing and the cylinder head Flange is arranged, so is an even better sliding movement the exhaust manifold due to possibly occurring Thermal expansion of the same relative to the cylinder head possible. In addition, this advantageously the cylinder head decoupled from the exhaust manifold.

In einer weiteren vorteilhaften Ausgestaltung der Erfindung kann ein Gasführungskanal in dem Abgassammelgehäuse angeordnet sein. Dadurch ergibt sich ein luftspaltisolierter Abgaskrümmer, welcher dem Abgas aufgrund der dünnen Wandungen des Gasführungskanals und des Luftspaltes zwischen dem Abgassammelgehäuse und dem Gasführungskanal verhältnismäßig wenig Wärme entzieht. Dies verhindert ein Sinken der Abgastemperatur und führt zu einem besseren Anspringverhalten und Wirkungsgrad eines in der sich an den Abgaskrümmer anschließenden Abgasleitung angeordneten Katalysators.In a further advantageous embodiment of the invention For example, a gas duct may be disposed in the exhaust manifold be. This results in an air gap insulated exhaust manifold, which due to the thin walls of the exhaust gas Gas guide channel and the air gap between the exhaust manifold and the gas guide channel relatively little Heat escapes. This prevents a sinking of the exhaust gas temperature and leads to a better starting behavior and efficiency one in the subsequent to the exhaust manifold Exhaust pipe arranged catalyst.

Des weiteren kann bei der Verwendung eines Gasführungskanals vorteilhafterweise ein aus kostengünstigem und leicht umzuformendem Baustahl bestehendes Abgassammelgehäuse eingesetzt werden, da dieses thermisch weniger stark belastet wird.Furthermore, when using a gas guide channel advantageously a cost-effective and easily reshaping Structural steel used existing exhaust manifold be, since this is thermally less stressed.

Auch in dieser Ausführungsform kann ein Flansch zwischen dem Abgassammelgehäuse und dem Zylinderkopf angeordnet sein, der eine bessere Gleitbewegung des Abgassammelgehäuses gegenüber dem Zylinderkopf erlaubt.Also in this embodiment, a flange between the Be arranged exhaust manifold and the cylinder head, the a better sliding movement of the exhaust gas header opposite the cylinder head allowed.

Bei sämtlichen Ausführungsformen ergibt sich ein geringer Umformgrad, was vorteilhafterweise zu dünnen Blechen und somit zu sehr geringen Massen der einzelnen Bauteile führt.In all embodiments, results in a lower Forming degree, which is advantageously to thin sheets and thus leads to very low masses of the individual components.

Weitere vorteilhafte Ausgestaltungen und Weiterbildungen der Erfindung ergeben sich aus den restlichen Unteransprüchen sowie aus dem nachfolgend anhand der Zeichnung prinzipmäßig dargestellten Ausführungsbeispiel.Further advantageous embodiments and further developments of Invention will become apparent from the remaining dependent claims and in principle from the following with reference to the drawing illustrated embodiment.

Es zeigt:

Fig. 1
eine stark schematisierte Brennkraftmaschine mit einem daran angebrachten Abgaskrümmer;
Fig. 2
den Abgaskrümmer aus Fig. 1 in einer ersten Ausführungsform in einer Explosionsdarstellung;
Fig. 3
einen Schnitt nach der Linie III-III aus Fig. 2;
Fig. 4
den Abgaskrümmer aus Fig. 1 in einer zweiten Ausführungsform in einer Explosionsdarstellung;
Fig. 5
einen Schnitt nach der Linie V-V aus Fig. 4;
Fig. 6
den Abgaskrümmer aus Fig. 1 in einer dritten Ausführungsform in einer Explosionsdarstellung;
Fig. 7
einen Schnitt nach der Linie VII-VII aus Fig. 6;
Fig. 8
den Abgaskrümmer aus Fig. 1 in einer vierten Ausführungsform in einer Explosionsdarstellung;
Fig. 9
einen Schnitt nach der Linie IX-IX aus Fig. 8;
Fig. 10
den Abgaskrümmer aus Fig. 1 in einer fünften Ausführungsform in einer Explosionsdarstellung;
Fig. 11
einen Schnitt nach der Linie XI-XI aus Fig. 10;.
Fig. 12
eine Schnittdarstellung des Abgaskrümmers aus Fig. 1 in einer sechsten Ausführungsform; und
Fig. 13
eine Schnittdarstellung des Abgaskrümmers aus Fig. 1 in einer siebten Ausführungsform.
It shows:
Fig. 1
a highly schematic internal combustion engine with an attached exhaust manifold;
Fig. 2
the exhaust manifold of Figure 1 in a first embodiment in an exploded view.
Fig. 3
a section along the line III-III of Fig. 2;
Fig. 4
the exhaust manifold of Figure 1 in a second embodiment in an exploded view.
Fig. 5
a section along the line VV of Fig. 4;
Fig. 6
the exhaust manifold of Figure 1 in a third embodiment in an exploded view.
Fig. 7
a section along the line VII-VII of Fig. 6;
Fig. 8
the exhaust manifold of Figure 1 in a fourth embodiment in an exploded view.
Fig. 9
a section along the line IX-IX of Fig. 8;
Fig. 10
the exhaust manifold of Figure 1 in a fifth embodiment in an exploded view.
Fig. 11
a section along the line XI-XI of Fig. 10 ;.
Fig. 12
a sectional view of the exhaust manifold of Figure 1 in a sixth embodiment. and
Fig. 13
a sectional view of the exhaust manifold of Fig. 1 in a seventh embodiment.

Fig. 1 zeigt einen Abgaskrümmer 1, welcher an einem Zylinderkopf 2 einer Brennkraftmaschine 3 angebracht ist. In der vorliegenden Ausführungsform handelt es sich um eine Brennkraftmaschine 3 in Reihenbauweise, bei welcher der Zylinderkopf 2 lediglich eine Zylinderbank 4 mit in diesem Fall vier Zylindern 5 aufweist. Bei Brennkraftmaschinen 3 in V-Bauweise könnten selbstverständlich mehrere Zylinderbänke 4 vorgesehen sein, an denen dann jeweils der Abgaskrümmer 1 angebracht wäre. In dem Zylinderkopf 2 befinden sich mehrere, von den Zylindern 5 ausgehende Abgasbohrungen 6, die in den Abgaskrümmer 1 münden, wodurch das Abgas in den Abgaskrümmer 1 gelangt. Der Abgaskrümmer 1 ist an seiner der Brennkraftmaschine 3 abgewandten Seite mit einer Öffnung 7 versehen, welche sich an einer beliebigen Stelle befinden kann und in welche in bekannter Weise eine Abgasleitung 8 eingesetzt ist. In der Abgasleitung 8 kann sich ein nicht dargestellter Katalysator befinden, der zur Reinigung der Abgase dient.Fig. 1 shows an exhaust manifold 1, which on a cylinder head 2 of an internal combustion engine 3 is mounted. In the present embodiment is an internal combustion engine 3 in series construction, in which the cylinder head 2 only one cylinder bank 4 with four in this case Cylinders 5 has. For internal combustion engines 3 in V-construction could of course several cylinder banks 4th be provided, in which then each of the exhaust manifold. 1 would be appropriate. In the cylinder head 2 are several, from the cylinders 5 outgoing exhaust bores 6, which in the exhaust manifold 1 open, whereby the exhaust gas in the exhaust manifold 1 arrives. The exhaust manifold 1 is at its the Internal combustion engine 3 side facing away with an opening. 7 provided, which are located at any point can and in which in known manner, an exhaust pipe. 8 is used. In the exhaust pipe 8 can not are shown catalyst used to clean the Exhaust gases used.

In den Figuren 2 bis 6 ist der Abgaskrümmer 1 jeweils in verschiedenen Ausführungsformen durch Explosionszeichnungen dargestellt.In FIGS. 2 to 6, the exhaust manifold 1 is in each case in various embodiments by exploded views shown.

Der Abgaskrümmer 1 gemäß Fig. 2 besteht aus einem Abgassammelgehäuse 9, welches die Abgase aus sämtlichen Abgasbohrungen 6 einer Zylinderbank 4 aufnimmt, und einer Dichtungseinrichtung 10. Die Abgase können das Abgassammelgehäuse 9 durch die Öffnung 7, die sich an der dem Zylinderkopf 2 abgewandten Seite desselben befindet, wieder verlassen und so in die Abgasleitung 8 gelangen. Das Abgassammelgehäuse 9 ist an seinem gesamten Umfang von einem Bund 11 umgeben, in welchem sich Ausnehmungen 12 für die Durchführung von in Fig. 2 nicht dargestellten Befestigungsmitteln, wie z.B. Schrauben, befinden. Mit den Befestigungsmitteln wird das Abgassammelgehäuse 9 an dem Zylinderkopf 2 angebracht.The exhaust manifold 1 according to FIG. 2 consists of an exhaust gas collecting housing 9, which the exhaust gases from all exhaust bores 6 a cylinder bank 4 receives, and a sealing device 10. The exhaust gases, the exhaust manifold 9 through the opening 7, which faces away from the cylinder head 2 Side of it, left again and so on get into the exhaust pipe 8. The exhaust manifold 9 is surrounded at its entire circumference by a collar 11, in which recesses 12 for the implementation of in Fig. 2 fastening means, not shown, e.g. screws are located. With the fasteners is the exhaust manifold 9 attached to the cylinder head 2.

Die Dichtungseinrichtung 10 entspricht in ihrer Form der dem Zylinderkopf 2 zugewandten Seite des Abgassammelgehäuses 9, verläuft über den gesamten Bereich zwischen dem Abgassammelgehäuse 9 und dem Zylinderkopf 2 und weist dementsprechend ebenfalls einen Bund 13 mit Ausnehmungen 14 auf, deren Positionen mit den Positionen der Ausnehmungen 12 in dem Bund 11 des Abgassammelgehäuses 9 wenigstens annähend übereinstimmen.The sealing device 10 corresponds in shape to the Cylinder head 2 facing side of the exhaust manifold 9, runs over the entire area between the exhaust manifold 9 and the cylinder head 2 and has accordingly also a collar 13 with recesses 14, whose positions with the positions of the recesses 12 in the collar 11th of the exhaust manifold 9 at least approximately match.

Des weiteren weist die Dichtungseinrichtung 10 mehrere Bohrungen 15 auf, deren Anzahl und deren Positionen mit den Positionen der Abgasbohrungen 6 in dem Zylinderkopf 2 wenigstens annähernd übereinstimmen, um das Durchströmen des Abgases aus den Abgasbohrungen 6 in das Abgassammelgehäuse 9 zu gewährleisten. An ihrer dem Abgassammelgehäuse 9 zugewandten Seite ist die Dichtungseinrichtung 10 mit Sicken bzw. Verprägungen 16 versehen, welche einen Spalt zwischen dem Zylinderkopf 2 und der Dichtungseinrichtung 10 erzeugen. Die Dichtungseinrichtung 10 kann beispielsweise aus einem metallischen Werkstoff ausgebildet sein.Furthermore, the sealing device 10 has a plurality of bores 15, their number and their positions with the positions the exhaust bores 6 in the cylinder head 2 at least approximately agree to the flow of the exhaust gas from the exhaust gas holes 6 in the exhaust manifold 9 to ensure. At its the exhaust manifold 9 facing Side is the sealing device 10 with beads or stampings 16 provided which a gap between generate the cylinder head 2 and the sealing device 10. The sealing device 10 may for example consist of a be formed metallic material.

Des weiteren ist Fig. 2 entnehmbar, daß das Abgassammelgehäuse 9 an seiner Außenseite eine Umbördelung 17 aufweist. Diese Umbördelung 17 begrenzt den Bund 11 des Abgassammelgehäuses 9 nach außen hin und erhöht die Festigkeit des Abgassammelgehäuses 9. In der vorliegenden Ausführungsform besteht das Abgassammelgehäuse 9 aus einem hochtemperaturbeständigen Material und ist in der Lage, gegenüber der Dichtungseinrichtung 10 und somit gegenüber dem Zylinderkopf 2 geringfügige Bewegungen auszuführen, welche durch die Wärmeeinbringung des Abgases und die damit verbundene Ausdehnung des Abgassammelgehäuses 9 hervorgerufen werden.Furthermore, Fig. 2 can be removed that the exhaust manifold 9 has on its outside a bead 17. This bead 17 limits the collar 11 of the exhaust manifold 9 outwardly and increases the strength of the exhaust manifold housing 9. In the present embodiment the exhaust manifold 9 of a high temperature resistant Material and is capable of facing the sealing device 10 and thus with respect to the cylinder head 2 to perform minor movements, which by the heat input the exhaust gas and the associated expansion the exhaust manifold 9 are caused.

Es wäre auch möglich, das Abgassammelgehäuse 9 aus mehrlagigen Blechen in Sandwichbauweise herzustellen, wodurch die Schallabstrahlung verringert werden könnte. Bei einer solchen Sandwichbauweise könnte beispielsweise eine Schicht aus Stahl und die andere Schicht aus Aluminium bestehen, wobei auch das Herstellen von hochtemperaturfesten Abgassammelgehäusen 9 möglich wäre.It would also be possible, the exhaust manifold 9 made of multilayer To produce sheets in sandwich construction, whereby the Sound radiation could be reduced. In such a Sandwich construction could for example be a layer of Steel and the other layer of aluminum, where also the production of high-temperature resistant exhaust gas collection housings 9 would be possible.

Um eine Abgasreinigung in einfacher Art und Weise erreichen zu können, sind in dem Abgassammelgehäuse 9 mehrere einzelne Katalysatorelemente 39 angeordnet. Jedes Katalysatorelement 39 ist dabei einer Abgasbohrung 6 bzw. einem Zylinder 5 zugeordnet, so daß in allen Ausführungsbeispielen vier Katalysatorelemente 39 vorgesehen sind. Die beispielsweise aus an sich bekanntem Wickelblech bestehenden Katalysatorelemente 39 sind zylinderförmig ausgebildet und können stehend oder liegend angeordnet sein. In dem Abgassammelgehäuse 9 sind die Katalysatorelemente 39 durch nicht dargestellte Drahtgestrickelemente gehalten. Alternativ hierzu ist selbstverständlich auch die Verwendung eines üblichen Katalysators in der Abgasleitung 8 möglich, wie bereits oben erwähnt.To achieve exhaust gas purification in a simple manner to be in the exhaust manifold 9 several individual Catalyst elements 39 arranged. Each catalyst element 39 is assigned to an exhaust gas bore 6 or a cylinder 5, so that in all embodiments four catalyst elements 39 are provided. For example, from known winding plate existing catalyst elements 39 are cylindrical and can be upright or be arranged horizontally. In the exhaust manifold 9 the catalyst elements 39 by not shown Drahtgestrickelemente held. Alternatively, it goes without saying also the use of a usual catalyst in the exhaust pipe 8 possible, as already mentioned above.

In Fig. 3 sind die oben erwähnten, als Schrauben 18 ausgebildeten Befestigungsmittel zum Anbringen des Abgassammelgehäuses 9 an dem Zylinderkopf 2 dargestellt. Diese sind durch die Ausnehmungen 12 in dem Abgassammelgehäuse 9 und die Ausnehmungen 14 in der Dichtungseinrichtung 10 durchgeführt. Durch ein entsprechendes Anziehen der Schrauben 18 kann die oben angegebene Verschiebbarkeit des Abgassammelgehäuses 9 gegenüber dem Zylinderkopf 2 eingestellt werden. Hierbei ist jedoch in jedem Fall eine Dichtheit des Abgaskrümmers 1 gewährleistet. Des weiteren ist erkennbar, daß die Bohrungen 15 der Dichtungseinrichtung 10 mit Umbördelungen 19 versehen sind, die in die Abgasbohrungen 6 des Zylinderkopfes 2 reichen.In Fig. 3, the above-mentioned, designed as screws 18 Fastening means for attaching the exhaust collector housing 9 shown on the cylinder head 2. These are through the recesses 12 in the exhaust manifold 9 and the recesses 14 performed in the sealing device 10. By a corresponding tightening of the screws 18, the Abovementioned displaceability of the exhaust gas collecting housing 9 can be adjusted relative to the cylinder head 2. Here is However, in each case ensures a tightness of the exhaust manifold 1. Furthermore, it can be seen that the holes 15 of the sealing device 10 is provided with Umbördelungen 19 are that extend into the exhaust bores 6 of the cylinder head 2.

Fig. 4 zeigt eine weitere Ausführungsform des Abgaskrümmers 1, bei welchem wiederum das Abgassammelgehäuse 9 und die Dichtungseinrichtung 10, zusätzlich jedoch ein Flansch 20 und eine weitere Dichtungseinrichtung 10a vorgesehen sind, um den Abgaskrümmer 1 zu bilden. In der Darstellung gemäß Fig. 4 ist lediglich die Dichtungseinrichtung 10a zu erkennen. Der Flansch 20 ist mit Bohrungen 21 versehen, deren Anzahl und Positionen mit den Positionen der Abgasbohrungen 6 in dem Zylinderkopf 2 wenigstens annähernd übereinstimmen. Die Bohrungen 21 sind in diesem Fall rund ausgebildet. Des weiteren weist der Flansch 20 einen umlaufenden Bund 22 und eine Umbördelung 23 auf, wobei in dem Bund 22 Ausnehmungen 24 eingebracht sind, deren Positionen mit den Positionen der Ausnehmungen 12 in dem Abgassammelgehäuse 9 übereinstimmen.4 shows a further embodiment of the exhaust manifold 1, in which in turn the exhaust manifold 9 and the Sealing device 10, but in addition a flange 20th and a further sealing device 10a are provided, to form the exhaust manifold 1. In the illustration according to 4, only the sealing device 10a can be seen. The flange 20 is provided with holes 21, the number and positions with the positions of the exhaust holes 6 in the cylinder head 2 at least approximately match. The holes 21 are formed in this case round. Of further, the flange 20 has a circumferential collar 22 and a flange 23, wherein in the collar 22 recesses 24 are introduced whose positions with the positions of Recesses 12 in the exhaust manifold 9 match.

Die Dichtungseinrichtung 10a weist in diesem Fall keine den Abgasbohrungen 6 entsprechende Bohrungen 15 auf, sondern eine über annähernd die gesamte Länge und annähernd die gesamte Breite der Dichtungseinrichtung 10a verlaufende Ausnehmung 25. Wie gemäß Fig. 2 ist die Dichtungseinrichtung 10a jedoch wiederum mit einem Bund 13a und Ausnehmungen 14a versehen. Aufgrund der großen Ausnehmung 25 erfolgt die Abdichtung lediglich durch den Bund 13a der Dichtungseinrichtung 10a.The sealing device 10a has no in this case Exhaust bores 6 corresponding holes 15, but a over almost the entire length and almost the entire Width of the sealing device 10a extending recess 25. As in FIG. 2, the sealing device 10a but again provided with a collar 13a and recesses 14a. Due to the large recess 25, the seal is done only through the collar 13a of the sealing device 10a.

In Fig. 5 ist im Schnitt die Anbringung des Abgaskrümmers 1 an dem Zylinderkopf 2 dargestellt. Hier ist zu erkennen, daß die Dichtungseinrichtung 10a zwischen dem Flansch 20 und dem Abgassammelgehäuse 9 angeordnet ist. Zwischen dem Zylinderkopf 2 und dem Abgassammelgehäuse 9 befindet sich die weitere Dichtungseinrichtung 10, die jedoch im Gegensatz zu Fig. 2 und Fig. 3 ohne Verprägungen 16 und ohne Umbördelungen 17 ausgeführt ist. Aus dieser Figur geht auch hervor, daß die Innenkontur der Umbördelung 23 des Flansches 20 mit der Außenkontur des das Abgassammelgehäuse 9 umgebenden Bundes 11 übereinstimmt, so daß das Abgassammelgehäuse 9 innerhalb der Umbördelung 23 des Flansches 20 Platz findet. Das Abgassammelgehäuse 9 weist in diesem Fall allerdings keine Umbördelung 17 auf. Durch Verprägungen oder Punktverschweißungen kann das Abgassammelgehäuse 9 mit dem Flansch 20 vormontiert werden.In Fig. 5 is the attachment of the exhaust manifold 1 in section shown on the cylinder head 2. Here it can be seen that the sealing device 10a between the flange 20 and the Exhaust manifold 9 is arranged. Between the cylinder head 2 and the exhaust manifold 9 is the other Sealing device 10, however, in contrast to FIG. 2 and FIG. 3 without stampings 16 and without flanges 17 is executed. From this figure also shows that the Inner contour of the bead 23 of the flange 20 with the outer contour of the exhaust manifold 9 surrounding federal 11th coincides, so that the exhaust gas collecting 9 within the Beading 23 of the flange 20 takes place. The exhaust manifold 9, however, has no flanging in this case 17 on. By stamping or spot welding For example, the exhaust gas collecting housing 9 can be preassembled with the flange 20 become.

Auch hier sind wiederum durch Wärmeeinwirkung hervorgerufene Bewegungen zwischen dem Abgassammelgehäuse 9 und dem Flansch 20 möglich, und zwar aufgrund der zwischen denselben angebrachten Dichtungseinrichtung 10a. Wie zuvor sind durch die Ausnehmungen 12 in dem Abgassammelgehäuse 9, die Ausnehmungen 24 in dem Flansch 20 und die Ausnehmungen 14 und 14a in den Dichtungseinrichtungen 10 und 10a die Befestigungsmittel 18 zur Anbringung des Abgaskrümmers 1 an dem Zylinderkopf 2 durchgeführt.Again, caused by heat in turn Movements between the exhaust manifold 9 and the flange 20 possible, and because of the attached between the same Sealing device 10a. As before, by the Recesses 12 in the exhaust manifold 9, the recesses 24 in the flange 20 and the recesses 14 and 14a in the sealing means 10 and 10 a, the fastening means 18 for attaching the exhaust manifold 1 to the cylinder head. 2 carried out.

Fig. 6 zeigt eine weitere Ausführungsform des Abgaskrümmers 1, welcher wiederum das Abgassammelgehäuse 9 und die Dichtungseinrichtung 10 aufweist. In dem Abgassammelgehäuse 9 ist jedoch ein Gasführungskanal 26 angeordnet, welcher zweiteilig mit einem Bodenteil 27 und einem Deckelteil 28 ausgebildet ist. Das Abgassammelgehäuse 9 ist wie zuvor mit dem Bund 11 und den darin sich befindlichen Ausnehmungen 12 sowie der den Bund 11 umgebenden Umbördelung 17 versehen. Die Dichtungseinrichtung 10 weist ebenfalls wie oben beschrieben den Bund 13, die Ausnehmungen 14 und die Bohrungen 15 auf.Fig. 6 shows a further embodiment of the exhaust manifold 1, which in turn the exhaust manifold 9 and the sealing device 10 has. In the exhaust manifold 9 However, a gas guide channel 26 is arranged, which is in two parts formed with a bottom part 27 and a cover part 28 is. The exhaust manifold 9 is as previously with the Covenant 11 and the recesses 12 therein the collar 11 surrounding bead 17 provided. The Sealing device 10 also has as described above the collar 13, the recesses 14 and the holes 15.

Das Bodenteil 27 des aus einem hochtemperaturbeständigen Werkstoff hergestellten Gasführungskanals 26 ist mit Bohrungen 29 versehen, deren Positionen wenigstens annähernd mit den Positionen der Abgasbohrungen 6 des Zylinderkopfes 2 übereinstimmen. Auf diese Art und Weise kann das Abgas in den Gasführungskanal 26 gelangen. Innerhalb des Gasführungskanals 26 sind Umlenkbleche 30 angeordnet, welche den Gasstrom von den Bohrungen 29 zu einer zu der Abgasleitung 8 führenden Öffnung 31 leiten, welche sich in dem Deckelteil 28 des Gasführungskanals 26 befindet. Die Umlenkbleche 30 können entweder mit dem Abgassammelgehäuse 9 oder dem Gasführungskanal 26 verschweißt sein, oder aus dem Material des Bodenteils 27 und/oder des Deckelteils 28 des Gasführungskanals 26 geprägt sein. Bei der Montage des Abgaskrümmers 1 werden auf an der Außenseite des Deckelteils 28 angebrachten Einkerbungen 32 Haltebügel 33 aufgesetzt, welche für eine Befestigung des Gasführungskanals 26 sorgen. Mit anderen Worten, die Haltebügel 33 sind derart angeordnet, daß bei Anbringung des Abgassammelgehäuses 9 an dem Zylinderkopf 2 mittels der Befestigungsmittel 18 die Haltebügel 33 den Gasführungskanal 26 festhalten. Die Dichtheit des Gasführungskanals 26 ist dadurch gewährleistet, daß das Bodenteil 27 sehr paßgenau mit dem Deckelteil 28 übereinstimmt und diese beiden Teile durch die mittels der Haltebügel 33 aufgebrachten Kraft dicht miteinander abschließen. Zusätzlich wird noch das Bodenteil 27 mit dem Deckelteil 28 verprägt oder punktgeschweißt, so daß eine komplette Vormontage möglich ist.The bottom part 27 of a high-temperature resistant Material produced gas guide channel 26 is provided with holes 29 provided whose positions at least approximately the positions of the exhaust bores 6 of the cylinder head. 2 to match. In this way, the exhaust gas in enter the gas guide channel 26. Within the gas guide channel 26 baffles 30 are arranged, which the gas flow from the holes 29 to one to the exhaust pipe. 8 leading opening 31, which is in the lid part 28 of the gas guide channel 26 is located. The baffles 30 can either with the exhaust manifold 9 or the gas guide channel 26 welded, or from the material of the Bottom part 27 and / or the cover part 28 of the gas guide channel 26 be embossed. When mounting the exhaust manifold 1 are mounted on on the outside of the lid part 28 Notches 32 headband 33 is placed, which for a Attachment of the gas guide channel 26 provide. With others Words, the headband 33 are arranged such that at Attachment of the exhaust gas collecting housing 9 to the cylinder head 2 by means of the fastening means 18, the headband 33, the gas guide channel 26 hold. The tightness of the gas guide channel 26 is ensured by the fact that the bottom part of the 27th very precisely matches with the cover part 28 and this two parts applied by means of the headband 33 Close the force tightly together. In addition will still the bottom part 27 embossed with the cover part 28 or Spot-welded, so that a complete pre-assembly possible is.

Die als federnde bzw. dämpfende Elemente ausgebildeten Haltebügel 33 können aus einem hochtemperaturbeständigen Material, beispielsweise auch aus einem hochtemperaturbeständigen Drahtgestrick bestehen. Durch diese Art der Montage kann auf aufwendige Schweißarbeiten verzichtet werden.The formed as a resilient or damping elements headband 33 may be made of a high temperature resistant material, for example, from a high temperature resistant Knitted wire. Through this type of assembly can dispensed with elaborate welding.

In dem Gasführungskanal 26 können ebenfalls die oben erwähnten Katalysatorelemente 39 zur Abgasreinigung angeordnet und mit nicht dargestellten Drahtgestrickelementen in demselben gehalten sein.In the gas guide channel 26 can also the above-mentioned Arranged catalyst elements 39 for exhaust gas purification and with wire knitting elements, not shown be held in the same.

Alternativ zu der dargestellten Ausführung kann der Gasführungskanal 26 auch aus einem für Fluide, in diesem Fall für Abgase, durchlässigen Material bestehen. Dies kann beispielsweise durch ein Gewebe oder durch ein Lochblech gelöst sein. Dadurch wird die Masse des Gasführungskanals 26 noch weiter verringert und dieser kann so dem Abgas weniger Wärme entziehen. Auch bei dieser Ausführungsform wird das Abgas dennoch bestrebt sein, in Richtung der Öffnung 31 zu strömen und nur ein sehr geringer Teil wird durch den Gasführungskanal 26 zu dem Abgassammelgehäuse 9 gelangen.Alternatively to the illustrated embodiment, the gas guide channel 26 also from one for fluids, in this case for Exhaust gases, permeable material exist. This can be, for example solved by a fabric or by a perforated plate be. As a result, the mass of the gas guide channel 26 is still further reduced and this can so the exhaust less heat revoke. Also in this embodiment, the exhaust gas nevertheless strive to flow in the direction of the opening 31 and only a very small part is through the gas guide channel 26 to reach the exhaust manifold 9.

In Fig. 7 ist erkennbar, daß zwischen dem Gasführungskanal 26 und dem Abgassammelgehäuse 9 ein Luftspalt 34 entsteht, welcher das in den Gasführungskanal 26 einströmende Abgas von dem Abgassammelgehäuse 9 isoliert. Hierdurch wird das Abgassammelgehäuse 9 nur unwesentlich erwärmt und entzieht somit dem Abgas verhältnismäßig wenig Wärme, was dazu führt, daß der in der Abgasleitung 8 sich befindliche Katalysator aufgrund der höheren Abgastemperaturen ein besseres Anspringverhalten und einen besseren Wirkungsgrad aufweist. Des weiteren kann hierdurch das Abgassammelgehäuse 9 aus einem preisgünstigen Baustahl, gegebenenfalls auch aus einem aluminierten Stahl hergestellt werden, da es in der Regel nicht mit dem Abgas in Berührung kommt. Zwischen dem Abgassammelgehäuse 9 und dem Zylinderkopf 2 ist die Dichtungseinrichtung 10 angebracht.In Fig. 7 it can be seen that between the gas guide channel 26 and the exhaust manifold 9, an air gap 34 is formed, which the exhaust gas flowing into the gas guide channel 26 isolated from the exhaust manifold 9. This will be the Exhaust manifold 9 heats only slightly and withdraws thus the exhaust gas relatively little heat, which leads that in the exhaust pipe 8 located catalyst due to the higher exhaust gas temperatures a better light-off behavior and has a better efficiency. Furthermore, thereby the exhaust manifold 9 from a inexpensive structural steel, possibly also from one aluminized steel can be made as it usually does not come into contact with the exhaust gas. Between the exhaust manifold 9 and the cylinder head 2 is the sealing device 10 attached.

Der Luftspalt 34 kann in sämtlichen Ausführungen, in denen er auftritt, auch mit schallisolierenden Materialien, wie z.B. Steinwolle, Keramikwolle, Drahtgestrick oder einzelnen, miteinander verpreßten Drahtstücken ausgefüllt werden, um eine entsprechende Schalldämmung zu erreichen.The air gap 34 can in all versions, in which It also occurs with sound insulating materials, such as e.g. Rock wool, ceramic wool, knitted wire or individual, be filled with each other pressed wire pieces to to achieve a corresponding sound insulation.

Fig. 8 zeigt eine Ausführungsform des Abgaskrümmers 1, welche mit der Ausführungsform gemäß Fig. 6 annähernd übereinstimmt. Im Unterschied dazu ist bei Fig. 8 unterhalb des Bodenteils 27 des Gasführungskanals 26 der Flansch 20 vorgesehen, welcher sehr ähnlich zu dem Flansch 20 gemäß Fig. 4 ausgebildet ist. Allerdings sind die Bohrungen 21 in demselben oval ausgebildet, d.h. der Durchmesser der Bohrungen 21 in Längsrichtung des Flansches 20 ist größer als der Durchmesser der Bohrungen 21 in der Querrichtung des Flansches 20. Dies ermöglicht eine Verschiebe- bzw. Ausdehnbewegung des Gasführungskanals 26 innerhalb der Bohrungen 21 aufgrund von durch die Abgastemperaturen hervorgerufener Wärmeausdehnung. Aufgrund der Unterbringung des Abgassammelgehäuses 9 in dem Flansch 20 analog zu Fig. 4 ist das Abgassammelgehäuse 9 nicht mit der Umbördelung 17 versehen, sondern weist lediglich den Bund 11 auf.Fig. 8 shows an embodiment of the exhaust manifold 1, which with the embodiment of FIG. 6 approximately coincident. In contrast, in Fig. 8 below the bottom part 27 of the gas guide channel 26 of the flange 20 is provided, which is very similar to the flange 20 of FIG. 4 is trained. However, the holes 21 are in the same oval shaped, i. the diameter of the holes 21st in the longitudinal direction of the flange 20 is larger than the diameter the holes 21 in the transverse direction of the flange 20. This allows a displacement or expansion movement the gas guide channel 26 within the holes 21 due of thermal expansion caused by the exhaust gas temperatures. Due to the placement of the exhaust manifold 9 in the flange 20 analogous to FIG. 4, the exhaust gas collection housing 9 not provided with the bead 17, but has only the covenant 11 on.

In Fig. 9 ist erkennbar, daß zwischen dem Flansch 20 und dem Abgassammelgehäuse 9 wiederum die Dichtungseinrichtung 10a und zwischen dem Abgassammelgehäuse 9 und dem Zylinderkopf 2 die Dichtungseinrichtung 10 zum Einsatz kommt. Auch hier sind die Haltebügel 33 und die Umlenkbleche 30 wie gemäß Fig. 6 und Fig. 7 vorgesehen.In Fig. 9 it can be seen that between the flange 20 and the Exhaust manifold 9, in turn, the sealing device 10a and between the exhaust gas collecting housing 9 and the cylinder head 2 the sealing device 10 is used. Here too are the headband 33 and the baffles 30 as in accordance with Fig. 6 and Fig. 7 are provided.

In Fig. 10 ist ein weiterer Abgaskrümmer 1 dargestellt, der sehr ähnlich zu dem in Fig. 8 dargestellten Abgaskrümmer 1 ausgebildet ist. Auch hier ist der Gasführungskanal 26 vorgesehen, welcher allerdings aus mehreren Einzelkanälen 35 besteht, welche jeweils mit Anschlüssen 36 zu den Bohrungen 21 in dem auch hier vorgesehenen Flansch 20 ausgebildet sind. Die Bohrungen 21 weisen einen runden Querschnitt auf und die Anschlüsse 36 sind in diese Bohrungen 21 eingesteckt und gegebenenfalls eingeschweißt. Alternativ wären auch andere Formen der Bohrungen 21 möglich, z.B. oval oder rechteckig, wobei dann die Anschlüsse 36 an diese Formen der Bohrungen 21 angepaßt wären und zusätzlich eine entsprechende Abdichtung erfolgen würde. In Fig. 10, a further exhaust manifold 1 is shown, the very similar to the exhaust manifold 1 shown in FIG is trained. Again, the gas guide channel 26 is provided which, however, consists of several individual channels 35 exists, which in each case with connections 36 to the holes 21 formed in the flange 20 also provided here are. The holes 21 have a round cross-section and the terminals 36 are inserted into these holes 21 and optionally welded. Alternatively, there would be others Shapes of the holes 21 are possible, e.g. oval or rectangular, then the connections 36 to these forms of holes 21 would be adapted and in addition a corresponding Sealing would be done.

An ihren Verbindungsstellen sind die Einzelkanäle 35 miteinander durch an jeweils einem der Enden der Einzelkanäle 35 vorgesehene Aufweitungen, in denen der nächste Einzelkanal 35 eingesteckt und gegebenenfalls verschweißt ist, verbunden. In dem Abgassammelgehäuse 9 befinden sich Halteringe 37, die an demselben anliegen und den Gasführungskanal 26 umgeben. Durch die z.B. aus einem Drahtgestrick bestehenden Halteringe 37 werden Schwingungen des Gasführungskanals 26 verhindert.At their junctions, the individual channels 35 are interconnected through at each one of the ends of the individual channels 35 intended widenings in which the next single channel 35 inserted and optionally welded, connected. In the exhaust manifold 9 are retaining rings 37, which bear against the same and the gas guide channel 26th surround. By the e.g. made of a knitted wire Retaining rings 37 are vibrations of the gas guide channel 26th prevented.

Von einem der Einzelkanäle 35 geht ein Ausgang 38 durch die Öffnung 7 in dem Abgassammelgehäuse 9 zu der Abgasleitung 8, welche auch hier an dem Abgassammelgehäuse 9 angebracht ist.From one of the individual channels 35, an output 38 passes through the Opening 7 in the exhaust gas collecting 9 to the exhaust pipe 8, which is also attached to the exhaust manifold 9 here.

In dem Schnitt gemäß Fig. 11 ist erkennbar, daß auch hier die Dichtungseinrichtung 10a zwischen dem Abgassammelgehäuse 9 und dem Flansch 20 sowie die Dichtungseinrichtung 10 zwischen dem Flansch 20 und dem Zylinderkopf 2 zum Einsatz kommen. Des weiteren befindet sich wie bei den Ausführungsformen gemäß den Figuren 6, 7, 8 und 9 der Luftspalt 34 zwischen dem Gasführungskanal 26 und dem Abgassammelgehäuse 9. Auch dieser Gasführungskanal 26 kann aus einem für Abgase durchlässigen und hochtemperaturbeständigen Material bestehen.In the section of FIG. 11 it can be seen that also here the sealing device 10a between the exhaust gas collecting housing 9 and the flange 20 and the sealing device 10 between the flange 20 and the cylinder head 2 are used. Furthermore, as in the embodiments according to the figures 6, 7, 8 and 9, the air gap 34 between the gas guide channel 26 and the exhaust manifold 9. Also, this gas duct 26 may be one for exhaust gases permeable and high temperature resistant material.

Fig. 12 zeigt einen weiteren Abgaskrümmer 1, der ebenfalls in seinem Inneren einen Gasführungskanal 26 aufweist. Der Gasführungskanal 26 ist an seiner dem Zylinderkopf 2 zugewandten Seite mit einem umlaufenden Bund 40 versehen, welcher zwischen der Dichtungseinrichtung 10 an seiner Unterseite und einem zusätzlichen Klemmelement 41 an seiner Oberseite angeordnet ist. Das Klemmelement 41 überlappt den Bund 40 teilweise und bedeckt denselben an seinem gesamten Umfang. Um eine Dichtheit des Abgaskrümmers 1 zu erreichen, ist das Klemmelement 41 an seiner dem Abgassammelgehäuse 9 zugewandten Seite mit einer umlaufenden Dichtauflage 42 versehen.Fig. 12 shows another exhaust manifold 1, which also has a gas guide channel 26 in its interior. Of the Gas guide channel 26 is facing at its the cylinder head 2 Side provided with a circumferential collar 40, which between the sealing device 10 on its underside and an additional clamping element 41 on its upper side is arranged. The clamping element 41 overlaps the collar 40 partially and covers the same on its entire circumference. In order to achieve a tightness of the exhaust manifold 1, is the clamping element 41 at its the exhaust gas collecting 9th facing side provided with a circumferential sealing pad 42.

Die Befestigungsmittel 18 sind selbstverständlich auch hier vorgesehen und klemmen mit Hilfe des Klemmelements 41 den Gasführungskanal 26 mit der gewünschten Kraft zwischen das Abgassammelgehäuse 9 und die Dichtungseinrichtung 10 bzw. den Zylinderkopf 2. Durch den genannten Aufbau wird eine Bewegung des Gasführungskanals 26 senkrecht zur Ebene des Zylinderkopfes 2 verhindert, bei entsprechendem Anziehen der Schrauben 18 ist jedoch noch immer eine durch Wärmeeinwirkung ausgelöste Bewegung des Gasführungskanals 26 in der Ebene des Zylinderkopfes 2 möglich.Of course, the fastening means 18 are also here provided and clamp with the help of the clamping element 41 the Gas guide channel 26 with the desired force between the Exhaust manifold 9 and the sealing device 10 and the cylinder head 2. By the above construction is a movement the gas guide channel 26 perpendicular to the cylinder head plane 2 prevents, with appropriate tightening the However, screws 18 are still one due to heat triggered movement of the gas guide channel 26 in the Level of the cylinder head 2 possible.

Auch bei dem Abgaskrümmer gemäß Fig. 13 ist der Gasführungskanal 26 mit einem umlaufenden Bund 40 versehen. Dieser ist jedoch direkt zwischen dem Abgassammelgehäuse 9 und dem in diesem Fall ebenfalls vorgesehenen Flansch 20 wiederum mittels der Befestigungsmittel bzw. Schrauben 18 eingeklemmt. Zusätzlich ist am Umfang des Bundes 40 eine umlaufende Dichtungseinrichtung 43 vorgesehen, und zwar ebenfalls zwischen dem Abgassammelgehäuse 9 und dem Flansch 20. Durch an der Dichtungseinrichtung 43 in Richtung des Zylinderkopfes 2 vorstehende Erhebungen 44 und/oder durch eine entsprechende Auswahl der Dicke der Dichtungseinrichtung 43 und entsprechendes Anziehen der Schrauben 18 ist auch hier eine Bewegung des Gasführungskanals 26 in der Ebene des Zylinderkopfes 2 möglich, wobei gleichzeitig unerwünschte Vibrationen desselben verhindert werden können.Also in the exhaust manifold of FIG. 13, the gas guide channel 26 provided with a circumferential collar 40. This is however, directly between the exhaust manifold 9 and the in This case also provided flange 20 again by means the fastener or screws 18 pinched. In addition, at the periphery of the collar 40 is a circumferential sealing device 43, and also between the exhaust manifold 9 and the flange 20. By at the Sealing device 43 in the direction of the cylinder head. 2 above surveys 44 and / or by a corresponding Selection of the thickness of the sealing device 43 and the like Tightening the screws 18 is also a movement here the gas guide channel 26 in the plane of the cylinder head 2 possible, while at the same time unwanted vibrations can be prevented.

Claims (20)

  1. Exhaust-gas manifold (1) for mounting on a cylinder head (2) of an internal combustion engine (3), which cylinder head has at least one cylinder bank (4) provided with exhaust-gas bores (6) for the discharge of exhaust gas, said exhaust-gas manifold having an exhaust-gas collector housing (9) for receiving exhaust gas from the cylinder head (2), with a sealing device (10) arranged between the exhaust-gas collector housing (9) and the cylinder head (2); wherein said exhaust-gas collector housing (9) is provided with clearances (12) by means of which it can be connected directly to the cylinder head (2) via fastening means (18); wherein the sealing device (10) is constructed as a separate part; wherein movements brought about by the effect of heat are possible between the exhaust-gas collector housing (9) and the sealing device (10) and also between the exhaust-gas collector housing (9) and the cylinder head (2); wherein a gas-conveying duct (26) is arranged inside the exhaust-gas collector housing (9); wherein an air gap (34) is located between the exhaust-gas collector housing (9) and the gas-conveying duct (26); and wherein the gas-conveying duct (26) is provided, on its side that faces towards the cylinder head (2), with a circumferential collar (40) which, in the assembled condition, is clamped in, at least indirectly, between the exhaust-gas collector housing (9) and the sealing device (10), movements brought about by the effect of heat being possible between the gas-conveying duct (26) and the sealing device (10).
  2. Exhaust-gas manifold according to claim 1,
    characterised in that the sealing device (10) extends over the entire region between the exhaust-gas collector housing (9) and the cylinder head (2).
  3. Exhaust-gas manifold according to claim 1 or 2,
    characterised in that the sealing device (10) has clearances (14) whose positions at least approximately coincide with the positions of the clearances (12) in the exhaust-gas collector housing (9) for receiving the fastening means (18) for connecting said exhaust-gas collector housing (9) to the cylinder head (2).
  4. Exhaust-gas manifold according to one of claims 1 to 3,
    characterised in that there is arranged, between the exhaust-gas collector housing (9) and the cylinder head (2), a flange (20) which has clearances (24) whose positions at least approximately coincide with the positions of the clearances (12) in the exhaust-gas collector housing (9) for receiving the fastening means (18) for connecting said exhaust-gas collector housing (9) to the cylinder head (2).
  5. Exhaust-gas manifold according to claim 4,
    characterised in that the sealing device (10) is arranged between the flange (20) and the cylinder head (2).
  6. Exhaust-gas manifold according to one of claims 4 or 5,
    characterised in that a sealing device (10a) is arranged between the exhaust-gas collector housing (9) and the flange (20).
  7. Exhaust-gas manifold according to one of claims 4 to 6,
    characterised in that the flange (20) has, on its outer side, a bead (23) whose inner contour at least approximately coincides with the outer contour of the collar (11) surrounding the exhaust-gas collector housing (9), movements brought about by the effect of heat being possible between the exhaust-gas collector housing (9) and the flange (20).
  8. Exhaust-gas manifold according to one of claims 1 to 7,
    characterised in that the air gap (34) is filled up with sound-absorbing materials.
  9. Exhaust-gas manifold according to one of claims 1 to 8,
    characterised in that the gas-conveying duct (26) consists of a material which is permeable to fluids.
  10. Exhaust-gas manifold according to one of claims 1 to 9,
    characterised in that the gas-conveying duct (26) is of two-part construction with a bottom part (27) and a cover part (28), the bores (29) being located in said bottom part (27).
  11. Exhaust-gas manifold according to one of claims 1 to 10,
    characterised in that retaining clips (33) are arranged between the exhaust-gas collector housing (9) and the gas-conveying duct (26) in such a way that, when said exhaust-gas collector housing (9) is mounted on the cylinder head (2) by means of the fastening means (18), the retaining clips (33) secure the gas-conveying duct (26).
  12. Exhaust-gas manifold according to one of claims 1 to 9,
    characterised in that the gas-conveying duct (26) is built up from a number of individual ducts (35) which each have connections (36) to the exhaust-gas bores (6) in the cylinder head (2).
  13. Exhaust-gas manifold according to one of claims 1 to 12,
    characterised in that the circumferential collar (40) is clamped in between the sealing device (10) and a clamping element (41) which is provided with a circumferential sealing layer (42), a flange (20) being arranged between the gas-conveying duct (26) and the cylinder head (2), and the circumferential collar (40) of the gas-conveying duct (26) being arranged displaceably between the exhaust-gas collector housing (9) and the flange (20).
  14. Exhaust-gas manifold according to claim 13,
    characterised in that a sealing device (43) is arranged between the circumferential collar (40) of the gas-conveying duct (26) and the flange (20).
  15. Exhaust-gas manifold according to claims 12 and 13,
    characterised in that the individual ducts (35) are inserted in, and optionally welded into, the bores (21) in the flange (20).
  16. Exhaust-gas manifold according to one of claims 13 to 15,
    characterised in that the flange (20) consists of a material which is resistant to high temperatures.
  17. Exhaust-gas manifold according to one of claims 13 to 16,
    characterised in that the flange (20) is provided with bores (29) whose positions at least approximately coincide with the positions of the exhaust-gas bores (6) in the cylinder head (2), the diameters of the bores (29) in the flange (20) being larger, in the longitudinal direction of said flange (20), than the diameter of the bores (29) in the transverse direction of said flange (20).
  18. Exhaust-gas manifold according to one of claims 1 to 17,
    characterised in that there are arranged in the exhaust-gas collector housing (9) or in the gas-conveying duct (26) metal baffle plates (30) which are welded to said exhaust-gas collector housing (9) or to said gas-conveying duct (26).
  19. Exhaust-gas manifold according to one of claims 1 to 18,
    characterised in that a number of individual catalytic-converter elements (39) are arranged in the exhaust-gas collector housing (9).
  20. Exhaust-gas manifold according to one of claims 1 to 18,
    characterised in that a number of individual catalytic-converter elements (39) are arranged in the gas-conveying duct (26).
EP00945872A 1999-08-05 2000-07-05 Exhaust gas manifold Expired - Lifetime EP1206631B1 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
DE19936878 1999-08-05
DE19936878 1999-08-05
DE10001287A DE10001287A1 (en) 1999-08-05 2000-01-14 Exhaust gas manifold for motor vehicle internal combustion engine has collector housing attached to the head by studs and sealing gasket
DE10001287 2000-01-14
PCT/EP2000/006285 WO2001011209A1 (en) 1999-08-05 2000-07-05 Exhaust gas manifold

Publications (2)

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EP1206631A1 EP1206631A1 (en) 2002-05-22
EP1206631B1 true EP1206631B1 (en) 2005-02-02

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US (1) US6789386B1 (en)
EP (1) EP1206631B1 (en)
AT (1) ATE288539T1 (en)
AU (1) AU5981900A (en)
WO (1) WO2001011209A1 (en)

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DE102014105656B4 (en) 2014-04-22 2017-02-02 Benteler Automobiltechnik Gmbh exhaust manifold
EP3001004A1 (en) 2014-09-26 2016-03-30 Benteler Automobiltechnik GmbH Exhaust manifold
DE102014114002A1 (en) 2014-09-26 2016-03-31 Benteler Automobiltechnik Gmbh exhaust manifold
US9689302B2 (en) 2014-09-26 2017-06-27 Benteler Automobiltechnik Gmbh Exhaust manifold

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AU5981900A (en) 2001-03-05
ATE288539T1 (en) 2005-02-15
US6789386B1 (en) 2004-09-14
EP1206631A1 (en) 2002-05-22
WO2001011209A1 (en) 2001-02-15

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