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EP1120801B1 - Method for monitoring wear of contacts of a step switch - Google Patents

Method for monitoring wear of contacts of a step switch Download PDF

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Publication number
EP1120801B1
EP1120801B1 EP00127394A EP00127394A EP1120801B1 EP 1120801 B1 EP1120801 B1 EP 1120801B1 EP 00127394 A EP00127394 A EP 00127394A EP 00127394 A EP00127394 A EP 00127394A EP 1120801 B1 EP1120801 B1 EP 1120801B1
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EP
European Patent Office
Prior art keywords
contact
burning
contacts
switching
resistance
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EP00127394A
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German (de)
French (fr)
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EP1120801A2 (en
EP1120801A3 (en
Inventor
Dieter Dr.-Ing. Dohnal
Rainer Dipl.-Ing. Frotscher (Tu)
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Maschinenfabrik Reinhausen GmbH
Scheubeck GmbH and Co
Original Assignee
Maschinenfabrik Reinhausen GmbH
Maschinenfabrik Reinhausen Gebrueder Scheubeck GmbH and Co KG
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Publication of EP1120801A3 publication Critical patent/EP1120801A3/en
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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00Contacts
    • H01H1/0015Means for testing or for inspecting contacts, e.g. wear indicator
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/0005Tap change devices
    • H01H2009/0061Monitoring tap change switching devices

Definitions

  • the invention relates to a method for monitoring the contact erosion in tap changers, especially the Maisabbrandes of arc-switching contacts, in which these contacts are designed as mechanical switching contacts.
  • Tap changers have been in use worldwide for many years for uninterrupted switching between different winding taps of step transformers in large numbers.
  • Such tap changer usually consist of a selector for powerless selection of the respective winding tap of the tapped transformer to be switched to, and a diverter switch for the actual switching from the previous to the new, preselected winding tap.
  • the diverter switch usually has switching contacts and resistance contacts. The switch contacts are used for direct connection of the respective winding tap with the load dissipation, the resistor contacts for short-term wiring, d. H. Bridging by means of one or more switching resistors.
  • diverter switch with thyristors or vacuum switching cells have become known as switching elements, nevertheless, the vast majority of all in-use diverter switch today and probably in the near future still mechanical contacts.
  • the switching and resistance contacts such tap changer usually consist of an arc-resistant copper-tungsten alloy. When switching these contacts are regularly arcs that melt or burn small amounts of the contact material and thus lead to a contact erosion.
  • the contact erosion of switching and resistance contacts is thus an important criterion for assessing the state of a tap changer and for predicting necessary inspections. All switch-disconnector systems of tap-changers are somewhat dependent on the breakdown of the switching and resistance contacts in terms of their kinematics. If the contacts burn to different extents, the switching and overlapping times of the individual switching steps within the sequence can change during a load changeover in such a way that safe functioning is no longer guaranteed.
  • the inspection instructions for tap-changers usually specify the permissible burn-up differences or burn-up limits. If these limits are exceeded, the contacts must either be replaced by new ones or switching and resistance contacts must be interchanged. If a contact is completely burned down, it must be replaced anyway.
  • a method for monitoring a diverter switch for a tap changer is also known, occurring during the load switching arcs are recorded in time and by comparing the times between the individual arcs and possibly an additional comparison of the length of the individual arcs each setpoint values, which are stored non-volatile as characteristic variables of the respective tap changer, a function monitoring takes place.
  • this method it is possible to detect indirectly by comparing the actual times between the individual arcs with the corresponding setpoints if the life of contacts has been exceeded, ie. H. whose contact erosion has progressed beyond the permissible level. A direct detection and monitoring of contact erosion is not possible.
  • DE-OS 27 27 378 a device for controlling the operability of switching devices is generally known, wherein the burn-off takes place here from load current measurements by means of a current transformer. For the special conditions on tap changers this device is not suitable.
  • the object of the invention is to provide a method for monitoring the contact erosion in tap changers, which allows reliable and simple as possible and yet exactly the burning of the contacts without requiring visual inspection or required measurements on each contact and corresponding to deviations from a predetermined amount addition Error messages generated.
  • the contact erosion of each contact is determined on the basis of a burnup rate A.
  • the individual process steps can be carried out in a computer in which the characteristic parameters of the respective tap changer type whose contacts the contact erosion is to be monitored in advance, as well as Abbrandgrenzhong, when exceeding a warning or other message to be generated, are not stored volatile.
  • the contact erosion of the respective switching or resistance contact in volume units of the burnable contact material is determined on the basis of a specific burn rate A.
  • This burn rate A with the physical unit mm 3 / circuit, ie volume unit / circuit, is a material and current-dependent characteristic.
  • J is the current to be disconnected from the contact of the tap changer to be monitored. It results arithmetically in a known manner from the current load current of the transformer which is measured, the current step voltage between two adjacent winding taps, between which is switched, and the respective embodiment of the tap changer.
  • the variables a and b are step-switch-specific parameters, which are not stored in advance - as already explained above - not volatile.
  • the factor a is in the range of 10 -5 ... 10 -2 .
  • a is preferably 8.5 ⁇ 10 -5 .
  • the value for b is in the range of 0.8 ... 2.2.
  • b is preferably 1.16.
  • the described determination of the burn rate A is surrounded by a tolerance band, which must be taken into account for reliable statements.
  • a safety margin is therefore no longer flat rate, but determined iteratively becomes.
  • the actual contact erosion is measured according to a representative number of contacts. This can happen, for example, in the context of an already required routine inspection.
  • the actual volume burnup for each contact is determined from the measured values and compared with the volume burnup determined according to the invention.
  • the computationally determined burning rate A is integrated into a method for monitoring the contact erosion.
  • the method according to the invention as a whole includes both the determination of the burn rate A and the subsequent determination of the cumulative contact burnup at the respective switching contact, as well as the subsequent generation of situation-related warning or other messages.
  • the particular advantage of the method according to the invention lies in the fact that a monitoring possibility of contact erosion of the contacts in the tap changer results in a simple manner, without these contacts themselves having to be accessible for visual inspections, measurements on them or in any other way.
  • a further advantage of the invention is that the method according to the invention can be readily implemented in a complex tap-changer and / or transformer monitoring system.
  • an input and non-volatile storage of specific tap changer parameters or characteristic data, the respective permissible burnup limit values of the individual contacts and the rated step voltages of each possible circuit, ie operating position of the tap changer takes place.
  • an initialization ie the adaptation to the respective tap changer whose contacts are to be monitored.
  • An index n is set to zero; the system is ready for use.
  • the current step switch position is determined by a position reporting device. If the step switch is now actuated by a switching pulse, a corresponding motor drive moves the tap changer in the direction "higher” or “lower” depending on the direction of rotation. In this and each further operation, the index n is increased by 1.
  • the load current J L is measured.
  • the corresponding nominal step voltage for the current circuit is read from the non-volatile memory. At the same time it is detected in which direction the circuit was made, and it will both the new Step switch position as well as the respective switching off diverter switch side whose contacts are each switching arc determined.
  • ParSek means the number of parallel sectors of the diverter switch, ie, the parallel circuits of individual switch contacts, U S is the respective rated step voltage, and S res is the resulting current division.
  • R ü is the size of the switching resistance.
  • the burn rates are calculated.
  • a and b are the specific factors already explained, s is the safety margin also explained, which is set out here on a flat-rate basis.
  • the cumulative Volumenabbrand is determined, ie it is added for switching and resistance contact at each circuit in this circuit computationally determined burn to Automatabbrand, which has resulted from all previous circuits, and stored as a new Volumenabbrand.
  • variable n designates the already explained index, which is increased by 1 each time the tap changer is actuated. Subsequently, the burnup in mm contact thickness is calculated from this cumulative volume burnup in mm 3 .
  • GAd SK n GA SK n F ⁇ k
  • GAd WK n GA WK n F ⁇ k
  • F is the respective contact surface of the corresponding contact
  • k is a switch-specific correction factor.
  • the burnup values calculated in this way thus represent the total, cumulative burnup of the respective contact in mm, d. H. the deviation from the contact thickness when new.
  • FIG. 2 shows a correspondingly further developed further method according to the invention.
  • further method steps are added to the method already explained with reference to FIG. 1, which make the entire method adaptive. So far it has been described that the contact erosion is subject to certain fluctuations, which is taken into account by the security surcharge s flat rate. If now the accuracy of the burn-up calculation is to be increased, this can be done by adjusting the burn-up rate according to these further method steps. For this purpose, after a representative number of switches of the tap changer, z. B. after 10,000 circuits per contact, the actual contact erosion, usually in mm contact thickness measured. This can be done as part of a routine inspection.
  • the volume burnup for each contact is determined from the measured values and compared with the respective calculated volume burnup of this contact according to the method according to the invention.
  • the index i indicates the number of inspections carried out, ie. H. Measurements of the actual volume burnup.

Landscapes

  • Keying Circuit Devices (AREA)
  • Testing Electric Properties And Detecting Electric Faults (AREA)
  • Housings And Mounting Of Transformers (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
  • Water Treatment By Sorption (AREA)
  • Treatment Of Water By Oxidation Or Reduction (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Measurement Of Resistance Or Impedance (AREA)
  • Protection Of Transformers (AREA)

Abstract

A method of monitoring contact burnoff in tap changers operating under load in which the load current is measured and for nominal variation of the voltage of the particular tap parameters are stored which are used to calculate the burnoff rate per contact per switching operation. From these values the cumulative burnoff rate of both the switching contact and resistance contact are determined and compared with limits or threshold values.

Description

Die Erfindung betrifft ein Verfahren zur Überwachung des Kontaktabbrandes bei Stufenschaltern, speziell des Kontaktabbrandes von Lichtbogen schaltenden Kontakten, bei denen diese Kontakte als mechanische Schaltkontakte ausgebildet sind.The invention relates to a method for monitoring the contact erosion in tap changers, especially the Kontaktabbrandes of arc-switching contacts, in which these contacts are designed as mechanical switching contacts.

Stufenschalter sind seit vielen Jahren zur unterbrechungslosen Umschaltung zwischen verschiedenen Wicklungsanzapfungen von Stufentransformatoren in großen Zahlen weltweit im Einsatz. Solche Stufenschalter bestehen üblicherweise aus einem Wähler zur leistungslosen Anwahl der jeweiligen Wicklungsanzapfung des Stufentransformators, auf die umgeschaltet werden soll, und einem Lastumschalter zur eigentlichen Umschaltung von der bisherigen auf die neue, vorgewählte Wicklungsanzapfung. Der Lastumschalter weist dazu üblicherweise Schaltkontakte und Widerstandskontakte auf. Die Schaltkontakte dienen dabei zur direkten Verbindung der jeweiligen Wicklungsanzapfung mit der Lastableitung, die Widerstandskontakte zur kurzzeitigen Beschaltung, d. h. Überbrückung mittels eines oder mehrerer Überschaltwiderstände. Zwar sind in den letzten Jahren auch bereits Lastumschalter mit Thyristoren oder auch Vakuumschaltzellen als Schaltelementen bekannt geworden, dennoch weist die überwiegende Zahl aller in Betrieb befindlichen Lastumschalter heute und wohl auch in nächster Zeit noch mechanische Kontakte auf.Tap changers have been in use worldwide for many years for uninterrupted switching between different winding taps of step transformers in large numbers. Such tap changer usually consist of a selector for powerless selection of the respective winding tap of the tapped transformer to be switched to, and a diverter switch for the actual switching from the previous to the new, preselected winding tap. The diverter switch usually has switching contacts and resistance contacts. The switch contacts are used for direct connection of the respective winding tap with the load dissipation, the resistor contacts for short-term wiring, d. H. Bridging by means of one or more switching resistors. Although in recent years also diverter switch with thyristors or vacuum switching cells have become known as switching elements, nevertheless, the vast majority of all in-use diverter switch today and probably in the near future still mechanical contacts.

Die Schalt- und Widerstandskontakte solcher Stufenschalter bestehen üblicherweise aus einer lichtbogenresistenten Kupfer-Wolfram-Legierung. Beim Schalten dieser Kontakte entstehen regelmäßig Lichtbögen, die geringe Mengen des Kontaktmaterials abschmelzen bzw. verbrennen und so zu einem Kontaktabbrand führen. Der Kontaktabbrand von Schalt- und Widerstandskontakten ist somit ein wichtiges Kriterium zur Beurteilung des Zustandes eines Stufenschalters sowie zur Vorhersage notwendig werdender Inspektionen. Alle Lastumschalter-Systeme von Stufenschaltern sind in ihrer Kinematik in gewisser Weise abhängig vom Abbrand der Schalt- und Widerstandskontakte. Brennen die Kontakte unterschiedlich stark ab, so können sich die Schalt- und Überlappungszeiten der einzelnen Schaltschritte innerhalb der Sequenz bei einer Lastumschaltung derart verändern, dass ein sicheres Funktionieren nicht mehr gewährleistet ist. Daher sind in den Inspektionsanleitungen von Stufenschaltern üblicherweise die zulässigen Abbrandunterschiede bzw. Abbrandgrenzwerte angegeben. Werden diese Grenzen überschritten, müssen die Kontakte entweder durch neue ersetzt werden oder es müssen Schalt- und Widerstandskontakte gegeneinander getauscht werden. Ist ein Kontakt vollständig abgebrannt, muss er ohnehin ersetzt werden.The switching and resistance contacts such tap changer usually consist of an arc-resistant copper-tungsten alloy. When switching these contacts are regularly arcs that melt or burn small amounts of the contact material and thus lead to a contact erosion. The contact erosion of switching and resistance contacts is thus an important criterion for assessing the state of a tap changer and for predicting necessary inspections. All switch-disconnector systems of tap-changers are somewhat dependent on the breakdown of the switching and resistance contacts in terms of their kinematics. If the contacts burn to different extents, the switching and overlapping times of the individual switching steps within the sequence can change during a load changeover in such a way that safe functioning is no longer guaranteed. For this reason, the inspection instructions for tap-changers usually specify the permissible burn-up differences or burn-up limits. If these limits are exceeded, the contacts must either be replaced by new ones or switching and resistance contacts must be interchanged. If a contact is completely burned down, it must be replaced anyway.

Es sind bereits zahlreiche Verfahren bekannt geworden, mit denen eine solche Kontaktverschleißüberwachung bzw. - daraus abgeleitet - eine Restlebensdauerermittlung an Stufenschaltern oder an anderen Hochspannungsschaltkontakten erfolgen soll. Die bekannten Verfahren lassen sich in verschiedene Gruppen einteilen:

  • Aus der DE-GM 296 19 365 und EP 0 948 006 sind rein optische Verfahren zur Restlebensdaueranzeige bzw. zur Abbrandanzeige bekannt.
  • Aus den DE-OS 35 15 027 und DE-PS 40 28 721 sind Verfahren bekannt, bei denen der Bogenstrom zwischen den Kontakten ermittelt und als Kriterium verwendet wird.
  • Aus der DE-PS 195 44 926 ist ein Verfahren unter Verwendung der Lichtbogenspannung bekannt.
  • Die DE-OS 44 27 006 beschreibt ein Verfahren, bei dem der Kontaktdurchdruck der Schaltstücke als Ersatzkriterium für den Kontaktabbrand verwendet wird.
  • Die WO97/28549 beschreibt eine entsprechende zugrundeliegende Überwachung der jeweiligen Schaltbewegung, d. h. der zeitlichen Sequenz bei der Schalthandlung.
  • In der WO96/13732 ist ein Verfahren mit einer zusätzlichen Signalleitung beschrieben, deren Isolationszerstörung Kriterium für einen abgenutzten Schaltkontakt sein soll.
  • Die japanische Offenlegung Hei-4-64206 beschreibt ein Verfahren, bei dem eine Berechnung in Abhängigkeit von der Zahl der von einem Stufenschalter durchgeführten Schaltungen erfolgt.
Numerous methods have already become known with which such contact wear monitoring or, derived therefrom, a remaining service life determination at tap changers or at other high-voltage switch contacts should take place. The known methods can be divided into different groups:
  • From DE-GM 296 19 365 and EP 0 948 006 purely optical method for remaining life display or burn-up display are known.
  • From DE-OS 35 15 027 and DE-PS 40 28 721 methods are known in which the arc current between the contacts is determined and used as a criterion.
  • From DE-PS 195 44 926 a method using the arc voltage is known.
  • DE-OS 44 27 006 describes a method in which the contact pressure of the switching pieces is used as a substitute criterion for the contact erosion.
  • WO97 / 28549 describes a corresponding underlying monitoring of the respective switching movement, ie the temporal sequence in the switching operation.
  • In WO96 / 13732 a method with an additional signal line is described, the insulation destruction is to be criterion for a worn switch contact.
  • Japanese Laid-Open Publication Hei-4-64206 describes a method in which calculation is made according to the number of circuits made by a tap changer.

Aus der DE 195 30 776 C1 ist weiterhin ein Verfahren zur Überwachung eines Lastumschalters für einen Stufenschalter bekannt, wobei während der Lastumschaltung auftretende Lichtbögen zeitlich erfasst werden und durch Vergleich der Zeiten zwischen den einzelnen Lichtbögen sowie ggf. einen zusätzlichen Vergleich der Länge der einzelnen Lichtbögen mit jeweils vorgegebenen Sollwerten, die als charakteristische Größen des jeweiligen Stufenschalters nicht flüchtig gespeichert sind, eine Funktionsüberwachung erfolgt. Mit diesem Verfahren lässt sich durch den Vergleich der jeweiligen tatsächlichen Zeiten zwischen den einzelnen Lichtbögen mit den entsprechenden Sollwerten indirekt erkennen, wenn die Lebensdauer von Kontakten überschritten, d. h. deren Kontaktabbrand über das zulässige Maß hinaus fortgeschritten ist. Eine direkte Erfassung und Überwachung des Kontaktabbrandes ist jedoch nicht möglich.From DE 195 30 776 C1 a method for monitoring a diverter switch for a tap changer is also known, occurring during the load switching arcs are recorded in time and by comparing the times between the individual arcs and possibly an additional comparison of the length of the individual arcs each setpoint values, which are stored non-volatile as characteristic variables of the respective tap changer, a function monitoring takes place. With this method, it is possible to detect indirectly by comparing the actual times between the individual arcs with the corresponding setpoints if the life of contacts has been exceeded, ie. H. whose contact erosion has progressed beyond the permissible level. A direct detection and monitoring of contact erosion is not possible.

Aus der DE-OS 27 27 378 schließlich ist eine Einrichtung zur Kontrolle der Betriebsfähigkeit von Schaltgeräten ganz allgemein bekannt, wobei der Abbrand hierbei aus Laststrommessungen mittels eines Stromwandlers erfolgt. Für die speziellen Verhältnisse an Stufenschaltern ist diese Einrichtung nicht geeignet.Finally, from DE-OS 27 27 378 a device for controlling the operability of switching devices is generally known, wherein the burn-off takes place here from load current measurements by means of a current transformer. For the special conditions on tap changers this device is not suitable.

Die beschriebenen Verfahren haben sich bei Stufenschaltern aus den unterschiedlichsten Gründen bisher nicht durchsetzen können. Direkte optische und mechanische Verfahren sind wegen der Lage der zu überwachenden Kontakte im Inneren des - üblicherweise ölgefüllten - Stufenschalters nicht praktikabel, Verfahren, die zusätzliche Messleitungen oder ähnliches erfordern, die vom Inneren des Stufenschalters nach außen geführt werden müssen, sind aus Gründen der Spannungsfestigkeit ungeeignet. Verfahren, die den Bogenstrom, die Bogenspannung oder die Zahl der absolvierten Schaltungen zugrunde legen, führen nicht zu zuverlässigen Ergebnissen.The methods described have not been able to prevail in tap changers for a variety of reasons. Direct optical and mechanical processes are impractical because of the location of the contacts to be monitored inside the - usually oil-filled - tap changer, processes which require additional measuring leads or the like, which must be led from the interior of the tap changer to the outside, are unsuitable for reasons of dielectric strength , Methods based on the arc current, the arc voltage or the number of completed circuits do not lead to reliable results.

Aufgabe der Erfindung ist es, ein Verfahren zur Überwachung des Kontaktabbrandes bei Stufenschaltern anzugeben, das auf zuverlässige und möglichst einfache Weise und dennoch exakt den Abbrand der Kontakte ohne erforderliche Sichtprüfung oder erforderliche Messungen am jeweiligen Kontakt gestattet und bei Abweichungen über ein vorab festgelegtes Maß hinaus entsprechende Fehlermeldungen generiert.The object of the invention is to provide a method for monitoring the contact erosion in tap changers, which allows reliable and simple as possible and yet exactly the burning of the contacts without requiring visual inspection or required measurements on each contact and corresponding to deviations from a predetermined amount addition Error messages generated.

Diese Aufgabe wird erfindungsgemäß durch ein Verfahren gemäß Patentanspruch 1 gelöst. Die Unteransprüche betreffen besonders vorteilhafte Weiterbildungen der Erfindung.This object is achieved by a method according to claim 1. The subclaims relate to particularly advantageous developments of the invention.

Auf besonders vorteilhafte Weise wird beim erfindungsgemäßen Verfahren der Kontaktabbrand jedes Kontaktes an Hand einer Abbrandrate A ermittelt. Die einzelnen Verfahrensschritte können in einem Rechner durchgeführt werden, in dem vorab die charakteristischen Parameter des jeweiligen Stufenschaltertyps, an dessen Kontakten der Kontaktabbrand überwacht werden soll, sowie Abbrandgrenzwerte, bei deren Überschreitung eine Warnung oder sonstige Meldung generiert werden soll, nicht flüchtig gespeichert werden.In a particularly advantageous manner, in the method according to the invention, the contact erosion of each contact is determined on the basis of a burnup rate A. The individual process steps can be carried out in a computer in which the characteristic parameters of the respective tap changer type whose contacts the contact erosion is to be monitored in advance, as well as Abbrandgrenzwerte, when exceeding a warning or other message to be generated, are not stored volatile.

Wie bereits ausgeführt, wird beim erfindungsgemäßen Verfahren der Kontaktabbrand des jeweiligen Schalt- oder Widerstandskontaktes in Volumeneinheiten des abbrennbaren Kontaktmaterials, etwa in mm3, an Hand einer spezifischen Abbrandrate A ermittelt. Diese Abbrandrate A mit der physikalischen Einheit mm3/Schaltung, d. h. Volumeneinheit/Schaltung, ist dabei eine material- und stromabhängige Kenngröße.
Die Abbrandrate A ergibt sich dabei besonders vorteilhaft folgendermaßen: A mm 3 Schaltung = a J b

Figure imgb0001
Dabei ist J der von dem zu überwachenden Kontakt des Stufenschalters abzuschaltende Strom. Er ergibt sich rechnerisch auf bekannte Weise aus dem aktuellen Laststrom des Transformators, der gemessen wird, der aktuellen Stufenspannung zwischen zwei benachbarten Wicklungsanzapfungen, zwischen denen umgeschaltet wird, und der jeweiligen Ausführung des Stufenschalters.
Die Größen a und b sind stufenschalterspezifische Kenngrößen, die vorab - wie weiter oben bereits erläutert wurde - nicht flüchtig gespeichert werden. Der Faktor a liegt dabei im Bereich von 10-5 ...10-2. Für den bekannten Stufenschalter Typ M der Anmelderin etwa beträgt a vorzugsweise 8,5 · 10-5.
Der Wert für b liegt im Bereich von 0,8...2,2. Für den bereits erwähnten Stufenschalter Typ M beträgt b vorzugsweise 1,16.As already stated, in the method according to the invention the contact erosion of the respective switching or resistance contact in volume units of the burnable contact material, approximately in mm 3 , is determined on the basis of a specific burn rate A. This burn rate A with the physical unit mm 3 / circuit, ie volume unit / circuit, is a material and current-dependent characteristic.
The rate of burn A results particularly advantageous as follows: A mm 3 circuit = a J b
Figure imgb0001
In this case, J is the current to be disconnected from the contact of the tap changer to be monitored. It results arithmetically in a known manner from the current load current of the transformer which is measured, the current step voltage between two adjacent winding taps, between which is switched, and the respective embodiment of the tap changer.
The variables a and b are step-switch-specific parameters, which are not stored in advance - as already explained above - not volatile. The factor a is in the range of 10 -5 ... 10 -2 . For example, for the known tap-changer type M of the Applicant, a is preferably 8.5 · 10 -5 .
The value for b is in the range of 0.8 ... 2.2. For the already mentioned tap-changer type M, b is preferably 1.16.

Nach einer besonders vorteilhaften Weiterbildung der Erfindung wird die beschriebene Ermittlung der Abbrandrate A von einem Toleranzband umrahmt, das für zuverlässige Aussagen berücksichtigt werden muss.According to a particularly advantageous embodiment of the invention, the described determination of the burn rate A is surrounded by a tolerance band, which must be taken into account for reliable statements.

Es hat sich nämlich gezeigt, dass der Kontaktabbrand vielfältigen, nicht vorhersehbaren und schwer rechnerisch beschreibbaren Einflüssen unterliegt, die zu gewissen Schwankungen führen können. Somit wird ein Sicherheitszuschlag s in der Größenordnung von etwa 10...12 % eingeführt. Damit sind alle üblichen in der Praxis vorkommenden Schwankungen abgedeckt. Nach dieser Weiterbildung der Erfindung ergibt sich dann die Abbrandrate A wie folgt: A mm 3 Schaltung = a J b s

Figure imgb0002
Bei dieser Ermittlung der Abbrandrate wird, wie erläutert, gewissen Schwankungen durch den Sicherheitszuschlag s pauschal Rechnung getragen.It has been shown that the contact erosion is subject to diverse, unpredictable and difficult computationally described influences that can lead to certain fluctuations. Thus, a safety margin s in the order of about 10 ... 12% is introduced. This covers all the usual fluctuations that occur in practice. After this development of the invention, the burn rate A then results as follows: A mm 3 circuit = a J b s
Figure imgb0002
In this determination of the burning rate, as explained, certain fluctuations due to the security surcharge are generally taken into account.

Nach einer weiteren vorteilhaften Weiterbildung der Erfindung ist es auch möglich, die Genauigkeit der Ermittlung der Abbrandrate noch weiter zu erhöhen, beispielsweise zur Lebensdauer-Vorhersage der Kontakte, indem eine Anpassung der Abbrandrate vorgenommen wird, ein Sicherheitszuschlag also nicht mehr pauschal angesetzt, sondern iterativ ermittelt wird. Dazu werden die tatsächlichen Kontaktabbrände nach einer repräsentativen Schaltzahl gemessen. Dies kann etwa im Rahmen einer ohnehin erforderlich werdenden Routineinspektion geschehen. Aus den Messwerten wird der tatsächliche Volumenabbrand für jeden Kontakt ermittelt und mit dem erfindungsgemäß ermittelten Volumenabbrand verglichen. Ein Korrekturfaktor f = Volumenabbrand gemessen kumulierter Volumenabbrand errechnet

Figure imgb0003
lässt sich dann zur Ermittlung der Abbrandrate wie folgt einsetzen: Abbrand mm 3 Schaltung = f a J b s
Figure imgb0004
According to a further advantageous embodiment of the invention, it is also possible to increase the accuracy of the determination of the burn rate even further, for example for life-prediction of the contacts by an adjustment of the burn rate is made, a safety margin is therefore no longer flat rate, but determined iteratively becomes. For this purpose, the actual contact erosion is measured according to a representative number of contacts. This can happen, for example, in the context of an already required routine inspection. The actual volume burnup for each contact is determined from the measured values and compared with the volume burnup determined according to the invention. A correction factor f = volume burnoff measured accumulated volume burnoff calculated
Figure imgb0003
can then be used to determine the burning rate as follows: combustion mm 3 circuit = f a J b s
Figure imgb0004

Beim erfindungsgemäßen Verfahren wird die rechnerisch ermittelte Abbrandrate A in ein Verfahren zur Überwachung des Kontaktabbrandes integriert. Das erfindungsgemäße Verfahren insgesamt beinhaltet also sowohl die Ermittlung der Abbrandrate A als auch die nachfolgende Ermittlung des kumulierten Kontaktabbrandes am jeweiligen Schaltkontakt sowie die wiederum nachfolgende Generierung von situationsbezogenen Warn- oder sonstige Meldungen.In the method according to the invention, the computationally determined burning rate A is integrated into a method for monitoring the contact erosion. Thus, the method according to the invention as a whole includes both the determination of the burn rate A and the subsequent determination of the cumulative contact burnup at the respective switching contact, as well as the subsequent generation of situation-related warning or other messages.

Der besondere Vorteil des erfindungsgemäßen Verfahrens liegt dabei darin, dass sich auf einfache Weise eine Überwachungsmöglichkeit des Kontaktabbrandes der Kontakte im Stufenschalter ergibt, ohne dass diese Kontakte selbst für Sichtprüfungen, Messungen an ihnen oder auf andere Weise zugänglich sein müssen.The particular advantage of the method according to the invention lies in the fact that a monitoring possibility of contact erosion of the contacts in the tap changer results in a simple manner, without these contacts themselves having to be accessible for visual inspections, measurements on them or in any other way.

Ein weiterer Vorteil der Erfindung besteht darin, dass sich das erfindungsgemäße Verfahren ohne weiteres in ein komplexes Stufenschalter- und/oder Transformatoren-Monitoringsystem implementieren lässt.A further advantage of the invention is that the method according to the invention can be readily implemented in a complex tap-changer and / or transformer monitoring system.

Insgesamt lässt sich durch das erfindungsgemäße Verfahren zuverlässig angeben, wann ein Austausch der Kontakte im jeweiligen Stufenschalter tatsächlich erforderlich ist. Damit wird einerseits vermieden, dass etwa aus vermeintlichen Sicherheitsgründen vorschnell Kontakte getauscht werden, was unnötig und kostenaufwendig ist, andererseits wird jedoch auch vermieden, dass ein tatsächlich notwendiger Kontakttausch nicht erkannt oder unzulässig hinausgezögert wird, was zu Funktionsstörungen und schweren Schäden führen kann.Overall, it can be reliably indicated by the method according to the invention when an exchange of the contacts in the respective tap changer is actually required. This avoids, on the one hand, that for alleged safety reasons premature contacts are exchanged, which is unnecessary and expensive, but on the other hand it is also avoided that an actual necessary contact exchange is not recognized or delayed inadmissible, which can lead to malfunctions and serious damage.

Die Erfindung soll nachfolgend beispielhaft noch näher erläutert werden.

Figur 1
zeigt den Ablaufplan eines ersten erfindungsgemäßen Verfahrens
Figur 2
zeigt den Ablaufplan eines weiter entwickelten zweiten erfindungsgemäßen Verfahrens.
The invention will be explained in more detail by way of example below.
FIG. 1
shows the flowchart of a first method according to the invention
FIG. 2
shows the flowchart of a further developed second inventive method.

Zunächst soll das in Figur 1 dargestellte Verfahren näher erläutert werden.First, the method shown in Figure 1 will be explained in more detail.

Zu Beginn erfolgt eine Eingabe und nicht flüchtige Speicherung spezifischer Stufenschalterparameter bzw. -kenndaten, der jeweiligen zulässigen Abbrandgrenzwerte der einzelnen Kontakte sowie der Nenn-Stufenspannungen jeder möglichen Schaltung, d. h. Betriebsstellung des Stufenschalters. Durch diesen ersten Verfahrensschritt erfolgt eine Initialisierung, d. h. die Anpassung an den jeweiligen Stufenschalter, dessen Kontakte überwacht werden sollen. Ein Index n wird auf Null gesetzt; das System ist damit betriebsbereit. Weiterhin wird durch eine Stellungsmeldeeinrichtung die aktuelle Stufenschalterstellung ermittelt. Erfolgt jetzt eine Betätigung des Stufenschalters durch einen Schaltimpuls, so bewegt ein entsprechender Motorantrieb den Stufenschalter je nach Drehrichtung in Richtung "höher" oder "tiefer". Bei dieser und jeder weiteren Betätigung wird der Index n um 1 erhöht. Gleichzeitig wird der Laststrom JL gemessen. Weiterhin wird die entsprechende Nenn-Stufenspannung für die aktuelle Schaltung aus dem nicht flüchtigen Speicher ausgelesen. Gleichzeitig wird erfasst, in welche Richtung die Schaltung erfolgte, und es wird sowohl die neue Stufenschalterstellung als auch die jeweils abschaltende Lastumschalter-Seite, deren Kontakte jeweils Lichtbogen schaltend sind, ermittelt.At the beginning, an input and non-volatile storage of specific tap changer parameters or characteristic data, the respective permissible burnup limit values of the individual contacts and the rated step voltages of each possible circuit, ie operating position of the tap changer, takes place. By this first step, an initialization, ie the adaptation to the respective tap changer whose contacts are to be monitored. An index n is set to zero; the system is ready for use. Furthermore, the current step switch position is determined by a position reporting device. If the step switch is now actuated by a switching pulse, a corresponding motor drive moves the tap changer in the direction "higher" or "lower" depending on the direction of rotation. In this and each further operation, the index n is increased by 1. At the same time, the load current J L is measured. Furthermore, the corresponding nominal step voltage for the current circuit is read from the non-volatile memory. At the same time it is detected in which direction the circuit was made, and it will both the new Step switch position as well as the respective switching off diverter switch side whose contacts are each switching arc determined.

Nachfolgend werden, getrennt für den Schaltkontakt und den Widerstandskontakt, die entsprechenden Schaltströme berechnet. Der Schaltstrom des Schaltkontaktes JSK ergibt sich dabei nach: J SK = J L ParSek

Figure imgb0005
Subsequently, the corresponding switching currents are calculated separately for the switching contact and the resistance contact. The switching current of the switching contact J SK is given by: J SK = J L parsec
Figure imgb0005

Der Schaltstrom des Widerstandskontakte JWK ergibt sich nach: J wk = U S + J L R u S res 2 R u

Figure imgb0006
The switching current of the resistance contact J WK results after: J wk = U S + J L R u ~ S res 2 R u ~
Figure imgb0006

In diesen Formeln bedeutet ParSek die Zahl der parallelen Sektoren des Lastumschalters, d. h. der Parallelschaltungen von einzelnen Schaltkontakten, US ist die jeweilige Nenn-Stufenspannung und Sres ist die resultierende Stromteilung. Rü ist die Größe des Überschaltwiderstandes.In these formulas, ParSek means the number of parallel sectors of the diverter switch, ie, the parallel circuits of individual switch contacts, U S is the respective rated step voltage, and S res is the resulting current division. R ü is the size of the switching resistance.

Nachfolgend werden die Abbrandraten berechnet. Auf verschiedene Möglichkeiten zur Berechnung dieser Abbrandraten ist weiter oben bereits eingegangen worden. In diesem in Figur 1 dargestellten Fall errechnet sich die Abbrandrate des Schaltkontaktes ASK nach A SK = a J SK b s

Figure imgb0007
und die Abbrandrate des Widerstandskontaktes nach A WK = a J WK b s
Figure imgb0008
Subsequently, the burn rates are calculated. Various possibilities for calculating these burnup rates have already been discussed above. In this case, shown in FIG. 1, the burning rate of the switching contact A SK is calculated A SK = a J SK b s
Figure imgb0007
and the burning rate of the resistance contact after A WK = a J WK b s
Figure imgb0008

Dabei sind a und b die bereits erläuterten spezifischen Faktoren, s ist der ebenfalls erläuterte Sicherheitszuschlag, der hier pauschal angesetzt ist.Here, a and b are the specific factors already explained, s is the safety margin also explained, which is set out here on a flat-rate basis.

Nachfolgend wird der kumulierte Volumenabbrand ermittelt, d. h. es wird für Schalt- und Widerstandskontakt bei jeder Schaltung der bei dieser Schaltung rechnerisch ermittelte Abbrand zum Gesamtabbrand, der sich aus allen vorangegangenen Schaltungen ergeben hat, aufaddiert und als neuer Volumenabbrand gespeichert. Der kumulierte Volumenabbrand für den Schaltkontakt ergibt sich zu: GA SK n = GA SK n - 1 + A SK

Figure imgb0009
und für den Widerstandskontakt zu GA WK n = GA WK n - 1 + A WK
Figure imgb0010
Subsequently, the cumulative Volumenabbrand is determined, ie it is added for switching and resistance contact at each circuit in this circuit computationally determined burn to Gesamtabbrand, which has resulted from all previous circuits, and stored as a new Volumenabbrand. The cumulative volume erosion for the switching contact results in: GA SK n = GA SK n - 1 + A SK
Figure imgb0009
and for the resistance contact too GA WK n = GA WK n - 1 + A WK
Figure imgb0010

Die Variable n bezeichnet dabei den bereits erläuterten Index, der bei jeder Betätigung des Stufenschalters um 1 erhöht wird. Anschließend wird aus diesem jeweils kumulierten Volumenabbrand in mm3 der Abbrand in mm Kontaktdicke berechnet. Für den Schaltkontakt ergibt sich GAd SK n = GA SK n F k

Figure imgb0011
und für den Widerstandskontakt ergibt sich GAd WK n = GA WK n F k
Figure imgb0012
The variable n designates the already explained index, which is increased by 1 each time the tap changer is actuated. Subsequently, the burnup in mm contact thickness is calculated from this cumulative volume burnup in mm 3 . For the switching contact results GAd SK n = GA SK n F k
Figure imgb0011
and for the resistance contact results GAd WK n = GA WK n F k
Figure imgb0012

F ist dabei die jeweilige Kontaktfläche des entsprechenden Kontaktes, k ist ein schalterspezifischer Korrekturfaktor. Die auf diese Weise berechneten Abbrandwerte repräsentieren damit den gesamten, kumulierten Abbrand des jeweiligen Kontaktes in mm, d. h. die Abweichung von der Kontaktdicke im Neuzustand.F is the respective contact surface of the corresponding contact, k is a switch-specific correction factor. The burnup values calculated in this way thus represent the total, cumulative burnup of the respective contact in mm, d. H. the deviation from the contact thickness when new.

Mit diesen Werten erfolgt schließlich ein Vergleich mit den vorab nicht flüchtig gespeicherten Grenzwerten. Dabei wird geprüft, ob ein entsprechender Prozentsatz des jeweils zulässigen Kontaktabbrandes erreicht ist bzw. ob ein gewisser Prozentsatz der zulässigen Abbrandunterschiede zwischen Schaltkontakt einerseits und Widerstandskontakt andererseits erreicht ist. In beiden Fällen können entsprechende Warnmeldungen ausgegeben werden oder es kann der Stufenschalter auch auf an sich bekannte Weise stillgesetzt werden. Im ersten Fall, wenn der zulässige Kontaktabbrand eines Kontaktes erreicht ist, ist ein Austausch notwendig. Wird eine entsprechende Warnmeldung etwa schon bei 90 % dieses Grenzwertes generiert, kann eine entsprechend Inspektion vorbereitet werden. Im zweiten Fall, wenn der zulässige Abbrandunterschied zwischen Schalt- und Widerstandskontakt überschritten ist, der Kontaktabbrand selbst aber noch nicht den Grenzwert erreicht hat, müssen die Kontakte nicht notwendigerweise gegen neue ausgetauscht werden. In solchen Fällen kann es ausreichend sein, Schalt- und Widerstandskontakt zu vertauschen.With these values, a comparison is finally made with the previously non-volatile stored limit values. It is checked whether a corresponding percentage of each allowable contact erosion is reached or whether a certain percentage of permissible Abbrandunterschiede between switching contact on the one hand and resistance contact on the other hand is reached. In both cases, corresponding warning messages can be output or the tap changer can also be stopped in a manner known per se. In the first case, when the allowable contact erosion of a contact is reached, an exchange is necessary. If a corresponding warning message is generated already at 90% of this limit, a corresponding inspection can be prepared. In the second case, when the allowable burnup difference between contact and resistance contact is exceeded, but the contact wear itself has not yet reached the limit, the contacts do not necessarily have to be replaced with new ones. In such cases it may be sufficient to exchange switching and resistance contacts.

Figur 2 zeigt ein entsprechend weiter entwickeltes weiteres erfindungsgemäßes Verfahren. Hierbei sind an das bereits an Hand Figur 1 erläuterte Verfahren weitere Verfahrensschritte angefügt, die das gesamte Verfahren lernfähig machen. Bisher wurde beschrieben, dass der Kontaktabbrand gewissen Schwankungen unterliegt, denen durch den Sicherheitszuschlag s pauschal Rechnung getragen wird. Soll nun die Genauigkeit der Abbrandberechnung erhöht werden, so kann dies gemäß dieser weiteren Verfahrensschritte durch eine Anpassung der Abbrandrate geschehen. Hierzu werden nach einer repräsentativen Schaltzahl des Stufenschalters, z. B. nach 10.000 Schaltungen pro Kontakt, die tatsächlichen Kontaktabbrände, üblicherweise in mm Kontaktdicke, gemessen. Dies kann im Rahmen einer Routineinspektion geschehen. Aus den Messwerten wird der Volumenabbrand für jeden Kontakt ermittelt und mit dem jeweiligen errechneten Volumenabbrand dieses Kontaktes nach dem erfindungsgemäßen Verfahren verglichen. Der Quotient f = Volumenabbrand gemessen kumulierter Volumenabbrand errechnet

Figure imgb0013
lässt sich als Korrekturfaktor in die Berechnung der Abbrandrate wie folgt einbringen: Abbrand mm 3 Schaltung = f a J b s
Figure imgb0014
oder anders: Aneu = f · Aalt. Damit ergeben sich korrigierte Abbrandraten für jeden Kontakt, die nun nicht mehr ausschließlich vom Schaltstrom abhängig sind, sondern auch durch den Korrekturfaktor f bestimmt werden.FIG. 2 shows a correspondingly further developed further method according to the invention. In this case, further method steps are added to the method already explained with reference to FIG. 1, which make the entire method adaptive. So far it has been described that the contact erosion is subject to certain fluctuations, which is taken into account by the security surcharge s flat rate. If now the accuracy of the burn-up calculation is to be increased, this can be done by adjusting the burn-up rate according to these further method steps. For this purpose, after a representative number of switches of the tap changer, z. B. after 10,000 circuits per contact, the actual contact erosion, usually in mm contact thickness measured. This can be done as part of a routine inspection. The volume burnup for each contact is determined from the measured values and compared with the respective calculated volume burnup of this contact according to the method according to the invention. The quotient f = volume burnoff measured accumulated volume burnoff calculated
Figure imgb0013
can be incorporated as a correction factor in the calculation of the burn rate as follows: combustion mm 3 circuit = f a J b s
Figure imgb0014
or otherwise: A new = f · A old . This results in corrected burn rates for each contact, which are no longer exclusively dependent on the switching current, but are also determined by the correction factor f.

Bei jeder Inspektion werden neue Korrekturfaktoren f ermittelt und wiederum berücksichtigt; es ergibt sich folgende Rekursion: A i = f i A i - 1 .

Figure imgb0015
At each inspection, new correction factors f are determined and taken into account again; the result is the following recursion: A i = f i A i - 1 ,
Figure imgb0015

Der Index i bezeichnet dabei die Zahl der vorgenommenen Inspektionen, d. h. Messungen des tatsächlichen Volumenabbrandes. Damit wird die Genauigkeit des erfindungsgemäßen Verfahrens laufend verbessert; das System ist selbstlernend.The index i indicates the number of inspections carried out, ie. H. Measurements of the actual volume burnup. Thus, the accuracy of the method according to the invention is continuously improved; the system is self-learning.

Claims (3)

  1. Method of monitoring contact burning in tap changers having switch contacts and resistance contacts, comprising the following features:
    - permanent storage of the values of the respective nominal tap voltage (Us), the limit values for the permissible contact burning of the switch contacts and the resistance contacts and the characteristic magnitudes a, b and k specific to the tap changer,
    - determination of the instantaneous setting of the tap changer, increasing an index n in the case of each switching over, i.e. actuation of the tap changer, measuring of the respective value of the load current (JL) and reading-out of the permanently stored corresponding value for the nominal tap voltage (Us),
    - calculation of the switching currents of the respective switch contact (JSK) being switched off and of the resistance contact (JWK) by means of the equations J SK = J L ParSek
    Figure imgb0033
    J wk = U S + J L R u ¨ S res 2 R u ¨
    Figure imgb0034

    wherein ParSek represents the number of parallel sectors, Rü represents the level of the switching-over resistance and Sres represents the resultant current division,
    - calculation of the respective rate of burning of the switch contact (ASK) and of the resistance contact (AWK) by means of the equations A SK = a J SK b
    Figure imgb0035
    A WK = a J WK b
    Figure imgb0036
    - summating the burning rates (ASK, AWK) for the total volume burning of the switch contact GA SK n
    Figure imgb0037
    and for the resistance contact GA WK n
    Figure imgb0038
    by means of the equations GA SK n = GA SK n - 1 + A SK
    Figure imgb0039
    GA WK n = GA WK n - 1 + A WK
    Figure imgb0040
    - calculation of the respective burning in millimetres of contact thickness for the switch contact GAd SK n
    Figure imgb0041
    and for the resistance contact GAd WK n
    Figure imgb0042
    with consideration of the respect contact area (F) according to the equations GAd WK n = GA WK n F k
    Figure imgb0043
    GAd WK n = GA WK n F k
    Figure imgb0044
    - comparison of these values GAd SK n
    Figure imgb0045
    and GAd WK n
    Figure imgb0046
    with the permanently stored limit values and generation of reports in the case of exceeding of the limit values or percentage limits thereof.
  2. Method according to claim 1, wherein the respective burning rates (ASK, AWK) are determined from the calculated switching currents (JSK, JWK) according to the equations A SK = a J SK b s
    Figure imgb0047
    A WK = a J WK b s
    Figure imgb0048
    wherein s is an additional safety margin.
  3. Method according to claim 1 or 2, wherein after a greater number of switchings the actual contact burning is measured, an actual volume burning is calculated therefrom, a factor f is ascertained therefrom according to the equation volume burning measured cumulative  volume burning calculated = f
    Figure imgb0049
    and subsequently the respective burning rate is corrected according to the equation Aneu = f · Aalt and in future the corrected values (Aneu) are used in the method.
EP00127394A 2000-01-29 2000-12-14 Method for monitoring wear of contacts of a step switch Expired - Lifetime EP1120801B1 (en)

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DE10003918 2000-01-29
DE10003918A DE10003918C1 (en) 2000-01-29 2000-01-29 Monitoring step switch contact burning involves deriving contact burning rates from switching currents, summing, converting to contact thickness, comparing with stored limit values

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ATE349761T1 (en) 2007-01-15
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US20010013784A1 (en) 2001-08-16
US6518771B2 (en) 2003-02-11

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