EP1150082A1 - Method and apparatus for heat exchange - Google Patents
Method and apparatus for heat exchange Download PDFInfo
- Publication number
- EP1150082A1 EP1150082A1 EP00115776A EP00115776A EP1150082A1 EP 1150082 A1 EP1150082 A1 EP 1150082A1 EP 00115776 A EP00115776 A EP 00115776A EP 00115776 A EP00115776 A EP 00115776A EP 1150082 A1 EP1150082 A1 EP 1150082A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchanger
- exchanger block
- heat exchange
- gas streams
- blocks
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 45
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000000926 separation method Methods 0.000 claims description 11
- 239000002826 coolant Substances 0.000 claims description 5
- 238000000354 decomposition reaction Methods 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 54
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 48
- 229910052757 nitrogen Inorganic materials 0.000 description 24
- 239000000047 product Substances 0.000 description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 11
- 239000001301 oxygen Substances 0.000 description 11
- 229910052760 oxygen Inorganic materials 0.000 description 11
- 238000007906 compression Methods 0.000 description 9
- 230000006835 compression Effects 0.000 description 8
- 230000009467 reduction Effects 0.000 description 6
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 230000008859 change Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- QJGQUHMNIGDVPM-OUBTZVSYSA-N nitrogen-15 Chemical compound [15N] QJGQUHMNIGDVPM-OUBTZVSYSA-N 0.000 description 4
- QGZKDVFQNNGYKY-NJFSPNSNSA-N nitrogen-16 Chemical compound [16NH3] QGZKDVFQNNGYKY-NJFSPNSNSA-N 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000004172 nitrogen cycle Methods 0.000 description 3
- 241000446313 Lamella Species 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/04218—Parallel arrangement of the main heat exchange line in cores having different functions, e.g. in low pressure and high pressure cores
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/04084—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04006—Providing pressurised feed air or process streams within or from the air fractionation unit
- F25J3/04078—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
- F25J3/0409—Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/04193—Division of the main heat exchange line in consecutive sections having different functions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04151—Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
- F25J3/04187—Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
- F25J3/04218—Parallel arrangement of the main heat exchange line in cores having different functions, e.g. in low pressure and high pressure cores
- F25J3/04224—Cores associated with a liquefaction or refrigeration cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04284—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/0429—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
- F25J3/04303—Lachmann expansion, i.e. expanded into oxygen producing or low pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04333—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/04351—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04333—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/04351—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
- F25J3/04357—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen and comprising a gas work expansion loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04375—Details relating to the work expansion, e.g. process parameter etc.
- F25J3/04393—Details relating to the work expansion, e.g. process parameter etc. using multiple or multistage gas work expansion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04406—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
- F25J3/04412—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system in a classical double column flowsheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04642—Recovering noble gases from air
- F25J3/04648—Recovering noble gases from air argon
- F25J3/04654—Producing crude argon in a crude argon column
- F25J3/04666—Producing crude argon in a crude argon column as a parallel working rectification column of the low pressure column in a dual pressure main column system
- F25J3/04672—Producing crude argon in a crude argon column as a parallel working rectification column of the low pressure column in a dual pressure main column system having a top condenser
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04769—Operation, control and regulation of the process; Instrumentation within the process
- F25J3/04787—Heat exchange, e.g. main heat exchange line; Subcooler, external reboiler-condenser
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- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J5/00—Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants
- F25J5/002—Arrangements of cold exchangers or cold accumulators in separation or liquefaction plants for continuously recuperating cold, i.e. in a so-called recuperative heat exchanger
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/50—Oxygen or special cases, e.g. isotope-mixtures or low purity O2
- F25J2215/54—Oxygen production with multiple pressure O2
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2290/00—Other details not covered by groups F25J2200/00 - F25J2280/00
- F25J2290/32—Details on header or distribution passages of heat exchangers, e.g. of reboiler-condenser or plate heat exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2290/00—Other details not covered by groups F25J2200/00 - F25J2280/00
- F25J2290/42—Modularity, pre-fabrication of modules, assembling and erection, horizontal layout, i.e. plot plan, and vertical arrangement of parts of the cryogenic unit, e.g. of the cold box
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2290/00—Other details not covered by groups F25J2200/00 - F25J2280/00
- F25J2290/50—Arrangement of multiple equipments fulfilling the same process step in parallel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S62/00—Refrigeration
- Y10S62/902—Apparatus
- Y10S62/903—Heat exchange structure
Definitions
- the invention relates to a method for indirect heat exchange of several Gas flows with a heat / coolant in heat exchanger blocks, in which the Gas flows are passed through a variety of heat exchange passages only one of the gas streams is passed through at least one heat exchanger block. Furthermore, the invention relates to a heat exchange device for indirect Heat exchange of at least two gas flows with a heat / coolant in Heat exchanger blocks, which have a variety of heat exchange passages have.
- the main heat exchanger is usually designed as a plate heat exchanger which has a large number of heat exchange passages for the streams to be treated. In air separation plants in which large amounts of air are processed, several such heat exchanger blocks are necessary to process the air and product quantities.
- the main heat exchanger is usually divided into two blocks from about 20,000 to 30,000 Nm 3 / h of air.
- collectors / distributors necessary to the gas flows from the respective inlet nozzle on the to distribute assigned heat exchange passages or from the Heat exchange passages emerging gas flows into the corresponding Merge outlet connection.
- the collectors / distributors have so far been integrated into the heat exchanger block Distribution zones realized. In these distribution zones there are at least some of the slats that delimit the individual heat exchange passages from one another, arranged obliquely, so that the gas flowing in through the inlet connection into the Heat exchange passages is performed or that from the Heat exchange passages exiting gas flow to the outlet port is redirected.
- the object of the present invention is to provide a method and an apparatus for to develop indirect heating or cooling of multiple gas flows which the pressure loss in the heat exchanger is as low as possible.
- the heat exchange device for indirect heat exchange of at least two gas streams with a heat / coolant in Heat exchanger blocks, which have a variety of heat exchange passages own, is characterized in that the heat exchange passages one Heat exchanger blocks intended for one of the gas flows on two opposite end faces of the heat exchanger block and end with are in flow communication with a collector / distributor, the Collector / distributor over the entire end face of the heat exchanger block extend.
- At least one gas flow is as low as possible Should experience pressure loss, passed through a heat exchanger block through which otherwise no further of the gas flows are carried. Stream of course through this heat exchanger block one or more heat or cold carriers with where the gas flow exchanges its heat.
- Heat exchange passages of this heat exchanger block extend from one Face of the block to the opposite face and run essentially parallel. On the two end faces where the heat exchange passages end a collector / distributor attached to the outside of the heat exchanger block, which the covers the entire end face and a connecting piece for the supply and discharge having.
- the heat exchange passages thus go in without a cross-sectional taper the supply and discharge via and the flow deflection in the collector / distributor takes place slowly.
- the pressure loss in the heat exchanger block and the associated one This minimizes collectors / distributors.
- the invention is particularly suitable in processes in which gas streams, one Have pressure of less than 3.5 bar, preferably between 1.1 and 1.8 bar, in hereinafter referred to as low pressure flows, in indirect heat exchange with a Heat or cold carriers are to be brought. According to the invention, this is done by one heat exchanger block only one of these low-pressure gas flows, i.e. for each of the gas streams that have a pressure of less than 3.5 bar its own heat exchanger block used.
- the method according to the invention is preferably used in low-temperature decomposition of application air application.
- the product of a low pressure column Gas streams withdrawn from the double column rectifier have only a small amount Overpressure of about 0.1 to 0.8 bar above atmospheric pressure, so that a reduction the pressure drop is of great importance. This applies analogously to gaseous Argon product, since the crude argon column also operated under relatively low pressure becomes.
- the gas flows with the feed air in indirect are particularly preferred Heat exchange brought.
- the feed air can be divided into several flows through the heat exchanger blocks at different pressure levels be performed.
- the air supply can be below Pressure column pressure passed through the heat exchanger block and then into the Pressure column can be fed, on the other hand, the feed air can before Heat exchanger block recompressed and after cooling for cooling be relaxed while working.
- the gas stream is passed through the heat exchanger blocks so that it suffers a pressure drop of 120 to 300 mbar, preferably 120 to 200 mbar.
- a pressure drop of 120 to 300 mbar, preferably 120 to 200 mbar.
- Figure 1 shows a process scheme known from the prior art of a large air separation plant for processing about 100,000 Nm 3 / h of air, in which it is necessary to implement the main heat exchanger by means of several separate heat exchanger blocks 3.
- Compressed and cleaned feed air 1 becomes part 2 directly several in parallel mutually arranged heat exchanger blocks 3a - 3e supplied, in part 4 by means of of a compressor 5 post-compressed, cooled in an after-cooler 6 and then into the Heat exchanger blocks 3a - 3e directed.
- This in the following as turbine air flow 7 designated compressed air is at an intermediate point the heat exchanger blocks 3a - 3e removed, relaxed in a turbine 8 and one in the low pressure column 10 Rectification unit 11, which has a pressure column 9 and a low pressure column 10 includes, initiated.
- the heat exchanger blocks 3a - 3e form the main heat exchanger of the Air separation plant.
- the supply air 2 cooled in blocks 3a - 3e becomes the Pressure column 9 of the rectification unit 11 supplied.
- the low pressure column 10 will gaseous oxygen 14, gaseous nitrogen 15 and gaseous impure nitrogen 16 taken as regeneration gas at a pressure of about 1.3 bar. Further it is possible to use oxygen and nitrogen as liquid in the rectification unit 11 Products 12, 13 to win.
- the gas streams 14, 15, 16 are in each of the Heat exchanger blocks 3a - 3e guided and against the feed air flow 2 and Turbine airflow 7 warmed by indirect heat exchange.
- FIG. 1 A method diagram corresponding to FIG. 1 is shown in FIG. in contrast to the known method shown in Figure 1, the Heat exchanger blocks 3 are divided according to the invention according to products.
- the Air flow 2 and the turbine air 7 are the same as in the method according to FIG 1 supplied to all heat exchanger blocks 23a - 23e.
- the gaseous Gas flows 14, 15, 16 no longer in all heat exchanger blocks 23, but in in each case specifically heated to the gas streams 14, 15, 16 blocks 23.
- the Heat exchanger blocks 23 are dimensioned so that the gaseous Oxygen stream 14 and the impure nitrogen stream 16 each have blocks 23a, 23e Result in maximum dimensions, i.e. blocks 23a and 23e are exactly on that expected oxygen or nitrogen amounts. From manufacturing technology For this reason, all blocks 23a-23e are executed with the same size, so that for the pure nitrogen flow 15, three heat exchanger blocks 23b-23d are required.
- the heat exchanger block 23a thus only oxygen 14 against the Air flows 2 and 7 guided through the blocks 23b to 23d pure nitrogen 15 against air 2, 7 and by the heat exchanger block 23e impure nitrogen 16 against air 2, 7. Die
- the number of heat exchanger blocks 23 thus remains in relation to the method Figure 1 the same, since the same product quantities with the same in both methods Air volumes have to exchange their heat.
- Every heat exchanger block 23 are only three streams, two air streams 2, 7 and a gas stream 14, 15 or 16, supplied, whereby each block 23 only six collectors / distributors with the appropriate connection piece required.
- the heat exchanger blocks 23 are in accordance with the figures 7 and 8 executed.
- the structure of a Heat exchanger blocks 3 shown the usual way.
- Figure 3 shows the Lamella arrangement in the distribution zones 31 for the oxygen passages 34, Figure 4 for the pure nitrogen passages 35 and Figure 5 accordingly for the Impure nitrogen passages 36.
- Figure 6 the arrangement of all inputs and Outlet nozzle to see.
- the distribution zones 31, 32, 33 both lead to a change in the direction of flow as well as cross-sectional changes, which in turn changes the Cause flow velocity. Both have a negative impact on the Block flow and creates an undesirable pressure drop across the Heat exchanger block 3.
- the pressure drop affects in particular the gas flows, which have a relatively low pressure between 1.1 and 1.8 bar.
- FIGS. 7 and 8 show the new block configuration.
- a key feature of the The inventive method is that in each heat exchanger block 23 only one of the gas streams 14, 15, 16 is guided in countercurrent with air 2, 7. With the End faces of the heat exchanger block 23 become collectors / distributors 43, also as Dome headers are referred to as inlets and outlets for the respective gas stream 14, 15, 16 connected.
- the collectors / distributors 43 are semi-cylindrical and have a connecting piece for the product feed or discharge.
- the one in the new Heat exchanger block 23 introduced gas flow does not experience anything Cross-sectional change and no significant change in current direction.
- the Pressure drop across the heat exchanger block 23 is greater than the pressure drop a usual block 3, as it was explained with reference to FIGS. 3 to 6, by approximately 30% reduced. Furthermore, the costs for the heat exchanger blocks 23 are reduced, since on the elaborate lamella cuts for the distribution zones 32 in Figures 3 to 5 can be dispensed with.
- the new Heat exchanger blocks preferably only have a narrow distribution zone 42 at the inlet and exit area of the heat exchange passages are provided.
- the slats in the narrow distribution zone 42 are parallel to the slats below or above the heat exchange passages are arranged, but have a smaller distance from each other.
- the gas entering the collector 41 easily builds up in front of the Distribution zone 42, which ensures an even distribution of the gas over all passages the distribution zone 42 and thus is reached on all heat exchange passages.
- FIGS Procedure Another advantage of the invention is shown in FIGS Procedure clearly.
- the piping in the new process much easier.
- the number of block sockets from ten to six per heat exchanger block are also fewer manifolds and Pipe bends necessary to block the gas flows 14, 15, 16 feed.
- the method according to the invention is not restricted to such processes only where all products are obtained in gaseous form, but also, for example Internal compression processes in which liquid products from the rectification unit subtracted from.
- Figure 9 shows the scheme of an air separation process in which in addition gaseous pure nitrogen 15 and gaseous impure nitrogen 16 liquid nitrogen 51 removed from the main capacitor of the rectification unit 11 and by means of an internal compression pump 52 is brought to increased pressure.
- the liquid and Nitrogen 51 brought to increased pressure is then in the heat exchanger block 56 against air 7 and compressed by the compressor 59 high pressure air evaporates and warmed up.
- the oxygen 12 is also in liquid form from the Low pressure column 10 is withdrawn and using the two pumps 54 and 55 internally compressed.
- the pure nitrogen stream 15 and the impure nitrogen stream 16 are in the heat exchanger blocks 23b, c, d and block 23e, respectively, respectively 7 and 8 are constructed, heated.
- internally compressed streams 57, 58 find a high-pressure heat exchanger block 56 Application.
- the high-pressure heat exchanger block 56 corresponds at first glance the heat exchanger block explained with reference to Figures 3 to 6, but has one significantly higher strength to withstand the high pressures of internal compression flows to be able to withstand. Those occurring in the heat exchanger block 56 Pressure losses have a far less effect on the internal compression flows 57, 58 negative than in the gaseous gas streams 15, 16 from the low pressure column 10.
- FIG. 10 A method similar to that in FIG. 9 is shown in FIG. 10, in which likewise liquid oxygen 12 is internally compressed 54, 55, but not against high pressure air, but is vaporized and heated against high pressure nitrogen.
- the Pressure column 9 removed gaseous nitrogen at 61 through which Heat exchanger block 62 out, compressed by means of the compressor 63 and in Countercurrent passed through the heat exchanger block 62 back into the pressure column 9.
- the construction of the heat exchanger block 62 corresponds essentially to that Heat exchanger block 56 in FIG. 9. There is no internal compression of nitrogen this variant, since 63 high-pressure nitrogen 64 are drawn off after the compressor can.
- FIG. 11 shows a further application of the method according to the invention.
- liquid oxygen is removed from the rectification column 11 at 12 and by means of the two pumps 54, 55 internally compressed.
- the evaporation of liquid oxygen takes place in this embodiment against circulating nitrogen, which at 61 from the Pressure column 9 removed, warmed in the heat exchanger block 77, with the compressors 71, 72, 73 compressed and in the heat exchanger block 77 against the Internal compression products cooled and passed into the pressure column 9 76.
- a part of the nitrogen is expanded after the compressor 71 (74) and into the Nitrogen cycle returned.
- Another part of the nitrogen is released Compression in compressors 71, 72, 73 and subsequent cooling in Heat exchanger block 77 at an intermediate point from the heat exchanger block 77 deducted, relaxed at 75 and returned to the nitrogen cycle.
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Abstract
Description
Die Erfindung betrifft ein Verfahren zum indirekten Wärmeaustausch von mehreren Gasströmen mit einem Wärme-/Kälteträger in Wärmetauscherblöcken, in denen die Gasströme durch eine Vielzahl von Wärmeaustauschpassagen geleitet werden, wobei durch mindestens einen Wärmetauscherblock nur einer der Gasströme geleitet wird. Ferner bezieht sich die Erfindung auf eine Wärmeaustauschvorrichtung zum indirekten Wärmeaustausch von mindestens zwei Gasströmen mit einem Wärme-/Kälteträger in Wärmetauscherblöcken, welche eine Vielzahl von Wärmeaustauschpassagen besitzen.The invention relates to a method for indirect heat exchange of several Gas flows with a heat / coolant in heat exchanger blocks, in which the Gas flows are passed through a variety of heat exchange passages only one of the gas streams is passed through at least one heat exchanger block. Furthermore, the invention relates to a heat exchange device for indirect Heat exchange of at least two gas flows with a heat / coolant in Heat exchanger blocks, which have a variety of heat exchange passages have.
Bei der Tieftemperaturzerlegung von Luft muß die zu zerlegende Einsatzluft auf die Verfahrenstemperatur abgekühlt werden. Dies erfolgt üblicherweise im Hauptwärmetauscher durch indirekten Wärmeaustausch der Einsatzluft mit den gewonnenen Gasströmen. Der Hauptwärmetauscher ist in der Regel als Plattenwärmetauscher ausgebildet, der eine Vielzahl von Wärmeaustauschpassagen für die zu behandelnden Ströme besitzt. Bei Luftzerlegungsanlagen, in denen große Luftmengen verarbeitet werden, sind mehrere solcher Wärmetauscherblöcke notwendig, um die Luft- und Produktmengen zu verarbeiten. Üblicherweise wird der Hauptwärmetauscher ab etwa 20000 bis 30000 Nm3/h Luft in zwei Blöcke aufgeteilt.When air is decomposed at low temperatures, the feed air to be separated must be cooled to the process temperature. This is usually done in the main heat exchanger by indirect heat exchange of the feed air with the gas flows obtained. The main heat exchanger is usually designed as a plate heat exchanger which has a large number of heat exchange passages for the streams to be treated. In air separation plants in which large amounts of air are processed, several such heat exchanger blocks are necessary to process the air and product quantities. The main heat exchanger is usually divided into two blocks from about 20,000 to 30,000 Nm 3 / h of air.
Üblicherweise werden bisher durch jeden der einzelnen Wärmetauscherblöcke alle Gasströme sowie der Einsatzluftstrom und gegebenenfalls weitere Ströme geleitet. Werden einer Luftzerlegungsanlage beispielsweise zwei Luftströme unterschiedlichen Drucks zugeführt und als gasförmige Produkte Sauerstoff, Reinstickstoff und unreiner Stickstoff gewonnen, müssen durch jeden Wärmetauscherblock fünf Ströme geleitet werden. Jeder Wärmetauscherblock muß daher zehn Anschlußstutzen für diese Ströme, je fünf für den Gasein- und fünf für den Gasaustritt, aufweisen.Up to now, all of the individual heat exchanger blocks have usually been used for all Gas streams as well as the feed air flow and possibly further streams are passed. For example, an air separation plant will have two different air flows Pressure supplied and as gaseous products oxygen, pure nitrogen and impure Nitrogen recovered, five flows have to be passed through each heat exchanger block become. Each heat exchanger block must therefore have ten connecting pieces for this Currents, five for the gas inlet and five for the gas outlet.
Dementsprechend sind zehn Vorrichtungen, im folgenden als Sammler/Verteiler bezeichnet, notwendig, um die Gasströme von dem jeweiligen Eintrittsstutzen auf die zugeordneten Wärmeaustauschpassagen zu verteilen beziehungsweise die aus den Wärmeaustauschpassagen austretenden Gasströme in die entsprechenden Austrittsstutzen zusammenzuführen.Accordingly, there are ten devices, hereinafter referred to as collectors / distributors referred to, necessary to the gas flows from the respective inlet nozzle on the to distribute assigned heat exchange passages or from the Heat exchange passages emerging gas flows into the corresponding Merge outlet connection.
Die Sammler/Verteiler werden bisher durch in den Wärmetauscherblock integrierte Verteilzonen realisiert. In diesen Verteilzonen sind zumindest ein Teil der Lamellen, die die einzelnen Wärmeaustauschpassagen voneinander abgrenzen, schräg angeordnet, so daß das über den Eintrittsstutzen einströmende Gas in die Wärmeaustauschpassagen geführt wird bzw. daß die aus den Wärmeaustauschpassagen austretende Gasströmung zu dem Austrittsstutzen umgelenkt wird.The collectors / distributors have so far been integrated into the heat exchanger block Distribution zones realized. In these distribution zones there are at least some of the slats that delimit the individual heat exchange passages from one another, arranged obliquely, so that the gas flowing in through the inlet connection into the Heat exchange passages is performed or that from the Heat exchange passages exiting gas flow to the outlet port is redirected.
Die Strömungsbedingungen werden allerdings in den Verteilzonen derartiger Sammler/Verteiler stark geändert. Zum einen tritt durch die schräge Ausrichtung der Lamellen eine Änderung der Stromrichtung auf, zum anderen sind die Querschnitte der Wärmeaustauschpassagen in dem Verteilbereich deutlich verringert, wodurch Geschwindigkeitswechsel des durchströmenden Gases verursacht werden. Beide Effekte erzeugen einen unerwünschten Druckabfall in den Wärmetauscherblöcken.However, the flow conditions in the distribution zones become more such Collectors / distributors changed significantly. Firstly, due to the oblique orientation of the Slats change the current direction on the other are the cross sections of the Heat exchange passages in the distribution area significantly reduced, which Changes in speed of the gas flowing through are caused. Both Effects create an undesirable pressure drop in the heat exchanger blocks.
Aus der DE-A-42 04 172 ist bekannt, den Hauptwärmetauscher einer Luftzerlegungsanlage verfahrensseitig in mehrere Blöcke aufzuteilen, wobei jeder in der Luftzerlegungsanlage gewonnene Produktstrom über einen eigenen Wärmetauscherblock gegen Einsatzluft geführt wird. Das Verfahren zielt darauf ab, den Regelaufwand für die einzelnen Wärmetauscherblöcke zu verringern. Die Schrift befaßt sich dagegen nicht mit dem durch die Verteilzonen der Blöcke hervorgerufenen Druckverlust und beinhaltet dementsprechend auch keine Maßnahmen, die geeignet wären, diesen Druckverlust zu verringern.From DE-A-42 04 172 it is known that the main heat exchanger On the process side, the air separation plant is divided into several blocks, each in the air separation plant won product stream over its own Heat exchanger block is guided against feed air. The process aims to Reduce the control effort for the individual heat exchanger blocks. The Scriptures are concerned on the other hand, not with that caused by the distribution zones of the blocks Pressure loss and accordingly does not include any measures that are suitable would be to reduce this pressure drop.
Aufgabe vorliegender Erfindung ist es, ein Verfahren und eine Vorrichtung zur indirekten Erwärmung oder Abkühlung von mehreren Gasströmen zu entwickeln, bei dem der Druckverlust in dem Wärmetauscher möglichst gering ist.The object of the present invention is to provide a method and an apparatus for to develop indirect heating or cooling of multiple gas flows which the pressure loss in the heat exchanger is as low as possible.
Diese Aufgabe wird erfindungsgemäß durch ein Verfahren der eingangs genannten Art gelöst, wobei die Wärmeaustauschpassagen für den einen Gasstrom des mindestens einen Wärmetauscherblocks an zwei Stirnflächen des Wärmetauscherblocks enden und der eine Gasstrom den Wärmeaustauschpassagen des mindestens einen Wärmetauscherblocks über jeweils einen mit dem Wärmetauscherblock verbundenen Sammler/Verteiler zugeführt und entnommen wird, welcher sich jeweils über die gesamte Stirnfläche des Wärmetauscherblocks erstreckt.This object is achieved by a method of the type mentioned solved, the heat exchange passages for the one gas stream of the at least a heat exchanger block end on two end faces of the heat exchanger block and the one gas flow the heat exchange passages of the at least one Heat exchanger blocks each connected to the heat exchanger block Collector / distributor is supplied and removed, which is in each case on the entire end face of the heat exchanger block extends.
Die erfindungsgemäße Wärmeaustauschvorrichtung zum indirekten Wärmeaustausch von mindestens zwei Gasströmen mit einem Wärme-/Kälteträger in Wärmetauscherblöcken, welche eine Vielzahl von Wärmeaustauschpassagen besitzen, zeichnet sich dadurch aus, daß die Wärmeaustauschpassagen eines Wärmetauscherblocks, die für einen der Gasströme vorgesehen sind, an zwei gegenüberliegenden Stirnflächen des Wärmetauscherblocks enden und jeweils mit einem Sammler/Verteiler in Strömungsverbindung stehen, wobei sich die Sammler/Verteiler jeweils über die gesamte Stirnfläche des Wärmetauscherblocks erstrecken.The heat exchange device according to the invention for indirect heat exchange of at least two gas streams with a heat / coolant in Heat exchanger blocks, which have a variety of heat exchange passages own, is characterized in that the heat exchange passages one Heat exchanger blocks intended for one of the gas flows on two opposite end faces of the heat exchanger block and end with are in flow communication with a collector / distributor, the Collector / distributor over the entire end face of the heat exchanger block extend.
Erfindungsgemäß wird zumindest ein Gasstrom, der einen möglichst geringen Druckverlust erfahren soll, durch einen Wärmetauscherblock geleitet, durch den ansonsten keine weiteren der Gasströme geführt werden. Selbstverständlich strömen durch diesen Wärmetauscherblock ein oder mehrere Wärme- oder Kälteträger, mit denen der Gasstrom seine Wärme austauscht. Die für diesen Gasstrom vorgesehenen Wärmeaustauschpassagen dieses Wärmetauscherblocks erstrecken sich von einer Stirnseite des Blocks zur gegenüberliegenden Stirnseite und verlaufen im wesentlichen parallel. An den beiden Stirnseiten, an denen die Wärmeaustauschpassagen enden, ist jeweils außen an dem Wärmetauscherblock ein Sammler/Verteiler angebracht, der die gesamte Stirnfläche abdeckt und einen Anschlußstutzen für die Zu- bzw. Ableitung aufweist. Die Wärmeaustauschpassagen gehen somit ohne Querschnittsverjüngung in die Zu- bzw. Ableitung über und die Strömungsumlenkung in dem Sammler/Verteiler erfolgt langsam. Der Druckverlust in dem Wärmetauscherblock und den zugehörigen Sammler/Verteilern wird dadurch minimiert.According to the invention, at least one gas flow is as low as possible Should experience pressure loss, passed through a heat exchanger block through which otherwise no further of the gas flows are carried. Stream of course through this heat exchanger block one or more heat or cold carriers with where the gas flow exchanges its heat. The intended for this gas stream Heat exchange passages of this heat exchanger block extend from one Face of the block to the opposite face and run essentially parallel. On the two end faces where the heat exchange passages end a collector / distributor attached to the outside of the heat exchanger block, which the covers the entire end face and a connecting piece for the supply and discharge having. The heat exchange passages thus go in without a cross-sectional taper the supply and discharge via and the flow deflection in the collector / distributor takes place slowly. The pressure loss in the heat exchanger block and the associated one This minimizes collectors / distributors.
Mit dem erfindungsgemäßen Verfahren und der entsprechenden Vorrichtung lassen sich Druckabfälle in den Wärmetauscherblöcken, gemessen vom Eintrittsstutzen bis zum Austrittsstutzen, von etwa 70 mbar erzielen. Demgegenüber tritt bei den herkömmlichen Wärmetauschern, bei denen die Verteilung und Zusammenführung der Gasströme zwischen dem Ein- bzw. Austrittsstutzen und den Wärmeaustauschpassagen durch eine in den Wärmetauscherblock integrierte Verteilzone mit schräg angeordneten Lamellen ein Druckabfall von etwa 100 mbar auf, wenn die Gasströme mit einem Druck zwischen 1,2 und 1,8 bar aus der Niederdrucksäule entnommen wurden. Auf der drucklosen Seite erreicht man durch die Erfindung eine Verringerung des Druckabfalls von etwa 30 mbar. Das bedeutet, daß die Niederdruckströme mit einem um 30 mbar niedrigeren Druck als sonst gewonnen werden können. Zur Aufrechterhaltung der Wärmeaustauschverhältnisse am Hauptkondensator reicht es dann aus, wenn die Luft nach dem Luftverdichter auf einen etwa 90 mbar niedrigeren Druck verdichtet wird.Leave with the inventive method and the appropriate device pressure drops in the heat exchanger blocks, measured from the inlet connection to to the outlet nozzle, of about 70 mbar. In contrast, the conventional heat exchangers in which the distribution and merging of Gas flows between the inlet and outlet nozzle and the Heat exchange passages through an integrated in the heat exchanger block Distribution zone with slanted slats a pressure drop of about 100 mbar, if the gas flows with a pressure between 1.2 and 1.8 bar from the Low pressure column were removed. On the unpressurized side you can reach through the Invention a reduction in pressure drop of about 30 mbar. It means that the low pressure flows are obtained at a pressure 30 mbar lower than usual can be. To maintain the heat exchange conditions on Main condenser, it is sufficient if the air after the air compressor on one about 90 mbar lower pressure is compressed.
Vorzugsweise ist für jeden Gasstrom jeweils ein separater Wärmetauscherblock vorgesehen. Dies hat einerseits den oben beschriebenen Vorteil des geringen Druckverlustes, andererseits wird der Verrohrungsaufwand verringert. Hinzu kommt noch die Kostenreduzierung der Wärmeaustauschblöcke, da die Verteilzonen wesentlich einfacher gestaltet sind. Bei dem üblichen Verfahren, bei dem durch jeden Wärmetauscherblock alle Gasströme fließen, sind für jeden Gasstrom sowohl auf der kalten als auch auf der warmen Seite des Hauptwärmetauschers je eine Sammelleitung als Zu- bzw. Ableitung mit mehreren Abzweigungen zu jedem Wärmetauscherblock notwendig. Wird dagegen jeder Gasstrom durch einen eigenen Wärmetauscherblock geführt, so können die Abzweigungen entfallen und die Verrohrung wird wesentlich vereinfacht.There is preferably a separate heat exchanger block for each gas stream intended. On the one hand, this has the small advantage described above Pressure loss, on the other hand, the piping effort is reduced. Come in addition nor the cost reduction of the heat exchange blocks because of the distribution zones are much simpler. In the usual procedure, in which everyone Heat exchanger block all gas flows are flowing for each gas flow on both cold as well as on the warm side of the main heat exchanger Bus line as feed or discharge with several branches to each Heat exchanger block necessary. In contrast, each gas stream is replaced by its own Out heat exchanger block, the branches can be omitted and the Piping is significantly simplified.
Sofern die Gasmenge, die über einen separaten Wärmetauscherblock geführt werden soll, so groß ist, daß diese in einem Block nicht verarbeitet werden kann, so werden zwei oder mehr Wärmetauscherblöcke vorgesehen, durch die jeweils Teilströme dieses Gases geleitet werden.If the amount of gas that is passed through a separate heat exchanger block should be so large that it cannot be processed in a block two or more heat exchanger blocks are provided, through the respective partial flows of this Gases are routed.
Besonders geeignet ist die Erfindung bei Verfahren, bei denen Gasströme, die einen Druck von weniger als 3,5 bar, bevorzugt zwischen 1,1 und 1,8 bar, aufweisen, im folgenden als Niederdruckströme bezeichnet, in indirekten Wärmeaustausch mit einem Wärme- oder Kälteträger gebracht werden sollen. Erfindungsgemäß wird hierbei durch einen Wärmertauscherblock jeweils nur einer dieser Niederdruckgasströme geführt, d.h. für jeden der Gasströme, die einen Druck von weniger als 3,5 bar aufweisen, wird ein eigener Wärmetauscherblock eingesetzt. The invention is particularly suitable in processes in which gas streams, one Have pressure of less than 3.5 bar, preferably between 1.1 and 1.8 bar, in hereinafter referred to as low pressure flows, in indirect heat exchange with a Heat or cold carriers are to be brought. According to the invention, this is done by one heat exchanger block only one of these low-pressure gas flows, i.e. for each of the gas streams that have a pressure of less than 3.5 bar its own heat exchanger block used.
Bei Gasströmen mit einem Druck von mehr als ca. 4 bar spielt der Druckverlust in dem Wärmetauscherblock nur eine untergeordnete Rolle bzw. kann vemachlässigt werden. Es ist daher manchmal vorteilhaft, durch mindestens einen der Wärmetauscherblöcke, durch den einer der Niederdruckgasströme geleitet wird, zusätzlich einen solchen Strom mit erhöhtem Druck zu führen.With gas flows with a pressure of more than approx. 4 bar, the pressure loss plays in the Heat exchanger block only a subordinate role or can be neglected. It is therefore sometimes advantageous to use at least one of the heat exchanger blocks, through which one of the low-pressure gas streams is passed, additionally one Conduct electricity with increased pressure.
Das erfindungsgemäße Verfahren findet bevorzugt bei der Tieftemperaturzerlegung von Einsatzluft Anwendung. Die als Produkt aus der Niederdrucksäule eines Doppelsäulenrektifikators abgezogenen Gasströme besitzen lediglich einen geringen Überdruck von etwa 0,1 bis 0,8 bar über Atmosphärendruck, sodaß eine Verringerung des Druckabfalls von hoher Bedeutung ist. Dies gilt in analoger Weise für gasförmiges Argonprodukt, da die Rohargonsäule ebenfalls unter relativ niedrigem Druck betrieben wird.The method according to the invention is preferably used in low-temperature decomposition of application air application. The product of a low pressure column Gas streams withdrawn from the double column rectifier have only a small amount Overpressure of about 0.1 to 0.8 bar above atmospheric pressure, so that a reduction the pressure drop is of great importance. This applies analogously to gaseous Argon product, since the crude argon column also operated under relatively low pressure becomes.
Besonders bevorzugt werden die Gasströme mit der Einsatzluft in indirekten Wärmeaustausch gebracht. Die Einsatzluft kann hierbei in mehreren auf unterschiedlichem Druckniveau liegenden Strömen durch die Wärmetauscherblöcke geführt werden. So kann die Einsatzluft beispielsweise zum einen unter Drucksäulendruck durch den Wärmetauscherblock geleitet und anschließend in die Drucksäule eingespeist werden, zum anderen kann die Einsatzluft vor dem Wärmetauscherblock nachverdichtet und nach Abkühlung zur Kälteerzeugung arbeitsleistend entspannt werden.The gas flows with the feed air in indirect are particularly preferred Heat exchange brought. The feed air can be divided into several flows through the heat exchanger blocks at different pressure levels be performed. For example, the air supply can be below Pressure column pressure passed through the heat exchanger block and then into the Pressure column can be fed, on the other hand, the feed air can before Heat exchanger block recompressed and after cooling for cooling be relaxed while working.
In Ländern mit relativ niedrigen Energiekosten bringt eine Verringerung der Druckabfälle keinen Vorteil, da die mit der Energieeinsparung verbundenen Kosten hoch sind. Bei diesen Anwendungen ist es daher günstiger, nicht die Druckverluste zu minimieren, sondern die Strömungsgeschwindigkeiten zu erhöhen, um höhere Druckabfälle zu erzielen, wodurch letztlich kleinere Wärmetauscherblöcke erforderlich sind.In countries with relatively low energy costs brings a reduction in Pressure drops are not an advantage because of the costs associated with saving energy are high. In these applications it is therefore cheaper not to lose pressure minimize, but rather increase the flow velocities to higher ones To achieve pressure drops, which ultimately requires smaller heat exchanger blocks are.
Vorzugsweise wird der Gasstrom so durch die Wärmetauscherblöcke geleitet, daß er einen Druckabfall von 120 bis 300 mbar, bevorzugt 120 bis 200 mbar, erleidet. Durch Anhebung des Druckabfalls wird eine größere Strömungsgeschwindigkeit als in den herkömmlichen Wärmetauschern erreicht, wodurch die Wärmeübergangszahlen verbessert werden, was letztlich dazu führt, daß das Blockvolumen des Wärmetauschers verringert werden kann. Bei gleichem Druckabfall im Wärmetauscherblock ermöglicht das erfindungsgemäße Verfahren gegenüber den bekannten Verfahren eine Reduktion der Blockvolumina um etwa 15%, woraus eine beträchtliche Kosteneinsparung resultiert.Preferably, the gas stream is passed through the heat exchanger blocks so that it suffers a pressure drop of 120 to 300 mbar, preferably 120 to 200 mbar. By Raising the pressure drop will result in a greater flow rate than in the conventional heat exchangers achieved, reducing the heat transfer coefficients be improved, which ultimately leads to the block volume of the Heat exchanger can be reduced. At the same pressure drop in Heat exchanger block enables the inventive method compared to the known methods a reduction in block volumes by about 15%, resulting in a considerable cost savings result.
Die Erfindung sowie weitere Einzelheiten der Erfindung werden im folgenden anhand von in den Zeichnungen dargestellten Ausführungsbeispielen näher erläutert. Hierbei zeigen:
Figur 1- die Anordnung und Ausführung der Hauptwärmetauscherblöcke einer großen Luftzerlegungsanlage mit mehreren Hauptwärmetauscherblöcken gemäß dem Stand der Technik,
Figur 2- die erfindungsgemäße Konfiguration der Hauptwärmetauscherblöcke einer großen Luftzerlegungsanlage,
- Figuren 3 bis 6
- die herkömmliche Anordnung der Lamellen im Ein- und Austrittsbereich der Wärmeaustauschpassagen,
Figuren 7 und 8- die erfindungsgemäßen Sammler/Verteiler im Ein- und Austrittsbereich der Wärmeaustauschpassagen,
- Figur 9
- ein erfindungsgemäßes Verfahren mit Sauerstoff- und Stickstoffinnenverdichtung,
Figur 10- ein erfindungsgemäßes Verfahren mit Sauerstoffinnenverdichtung und
Figur 11- ein Luftzerlegungsverfahren mit Stickstoffkreislauf.
- Figure 1
- the arrangement and design of the main heat exchanger blocks of a large air separation plant with several main heat exchanger blocks according to the prior art,
- Figure 2
- the inventive configuration of the main heat exchanger blocks of a large air separation plant,
- Figures 3 to 6
- the conventional arrangement of the fins in the entry and exit area of the heat exchange passages,
- Figures 7 and 8
- the collectors / distributors according to the invention in the entry and exit area of the heat exchange passages,
- Figure 9
- a method according to the invention with internal oxygen and nitrogen compression,
- Figure 10
- an inventive method with internal oxygen compression and
- Figure 11
- an air separation process with a nitrogen cycle.
Figur 1 zeigt ein aus dem Stand der Technik bekanntes Verfahrensschema einer großen Luftzerlegungsanlage zur verarbeitung von etwa 100.000 Nm3/h Luft, bei der es notwendig ist, den Hauptwärmetauscher durch mehrere separate Wärmetauscherblöcke 3 zu realisieren.Figure 1 shows a process scheme known from the prior art of a large air separation plant for processing about 100,000 Nm 3 / h of air, in which it is necessary to implement the main heat exchanger by means of several separate heat exchanger blocks 3.
Verdichtete und gereinigte Einsatzluft 1 wird zum Teil 2 direkt mehreren parallel
zueinander angeordneten Wärmetauscherblöcken 3a - 3e zugeführt, zum Teil 4 mittels
eines Verdichters 5 nachverdichtet, in einem Nachkühler 6 gekühlt und dann in die
Wärmetauscherblöcke 3a - 3e geleitet. Diese im folgenden als Turbinenluftstrom 7
bezeichnete Druckluft wird an einer Zwischenstelle den Wärmetauscherblöcken 3a -
3e entnommen, in einer Turbine 8 entspannt und in die Niederdrucksäule 10 einer
Rektifikationseinheit 11, welche eine Drucksäule 9 und eine Niederdrucksäule 10
umfaßt, eingeleitet.Compressed and cleaned
Die Wärmetauscherblöcke 3a - 3e bilden den Hauptwärmetauscher der
Luftzerlegungsanlage. Die in den Blöcken 3a - 3 e abgekühlte Einsatzluft 2 wird der
Drucksäule 9 der Rektifikationseinheit 11 zugeführt. Der Niederdrucksäule 10 werden
gasförmiger Sauerstoff 14, gasförmiger Stickstoff 15 sowie gasförmiger UnreinStickstoff
16 als Regeneriergas mit einem Druck von etwa 1,3 bar entnommen. Ferner
ist es möglich, in der Rektifikationseinheit 11 Sauerstoff und Stickstoff als flüssige
Produkte 12, 13 zu gewinnen. Die Gasströme 14, 15, 16 werden in jeden der
Wärmetauscherblöcke 3a - 3e geführt und gegen den Einsatzluftstrom 2 und den
Turbinenluftstrom 7 durch indirekten Wärmeaustausch angewärmt.The heat exchanger blocks 3a - 3e form the main heat exchanger of the
Air separation plant. The
Da durch jeden der Wärmetauscherblöcke 3a - 3e alle gasförmigen Ströme 14, 15, 16
sowie im Gegenstrom die beiden Luftströme 2, 7, d.h. insgesamt fünf verschiedene
Ströme, geleitet werden, sind pro Wärmetauscherblock 3 zehn Sammler/Verteiler mit
den dazugehörigen Ein- bzw. Austrittsstutzen notwendig, über die jeweils die
Verbindung zwischen dem Zu- bzw. Ableitungsrohr und der entsprechenden
Wärmeaustauschpassage hergestellt wird.Since all of the
In Figur 2 ist ein Figur 1 entsprechendes Verfahrensschema dargestellt, wobei jedoch,
im Gegensatz zu dem in Figur 1 gezeigten bekannten Verfahren, die
Wärmetauscherblöcke 3 erfindungsgemäß nach Produkten aufgeteilt sind. Der
Luftstrom 2 und der Turbinenluft 7 werden ebenso wie bei dem Verfahren gemäß Figur
1 allen Wärmetauscherblöcken 23a - 23e zugeführt. Dagegen werden die gasförmigen
Gasströme 14, 15, 16 nicht mehr in allen Wärmetauscherblöcken 23, sondern in
jeweils speziell den Gasströmen 14, 15, 16 zugeordneten Blöcken 23 angewärmt.A method diagram corresponding to FIG. 1 is shown in FIG.
in contrast to the known method shown in Figure 1, the
Heat exchanger blocks 3 are divided according to the invention according to products. The
Jeweils etwa 20% der insgesamt zugeführten Luft 1 werden in der Rektifikationseinheit
11 durch Tieftemperaturzerlegung der Luft 1 in gasförmigen Sauerstoff 14 und UnreinStickstoff
16 umgesetzt. Die verbleibenden 60 % der Luft 1 werden als gasförmiger
Reinstickstoff 15 aus der Rektifikationseinheit 11 abgezogen. Die
Wärmetauscherblöcke 23 sind so bemessen, daß sich für den gasförmigen
Sauerstoffstrom 14 und den Unreinstickstoffstrom 16 jeweils Blöcke 23a, 23e mit
Maximalabmessungen ergeben, d.h. die Blöcke 23a und 23e sind genau auf die
erwarteten Sauerstoff- bzw. Stickstoffmengen ausgelegt. Aus herstellungstechnischen
Gründen werden alle Blöcke 23a - 23e mit identischer Größe ausgeführt, sodaß für
den Reinstickstoffstrom 15 drei Wärmetauscherblöcke 23b - 23d benötigt werden.About 20% of the
Durch den Wärmetauscherblock 23a wird somit lediglich Sauerstoff 14 gegen die
Luftströme 2 und 7 geführt, durch die Blöcke 23b bis 23d Reinstickstoff 15 gegen Luft
2, 7 und durch den Wärmetauscherblock 23e Unreinstickstoff 16 gegen Luft 2, 7. Die
Anzahl der Wärmetauscherblöcke 23 bleibt somit gegenüber dem Verfahren nach
Figur 1 gleich, da bei beiden Verfahren dieselben Produktmengen mit denselben
Luftmengen ihre Wärme austauschen müssen.The
Die Blockkonfiguration vereinfacht sich jedoch wesentlich. Jedem Wärmetauscherblock
23 werden nur noch drei Ströme, zwei Luftströme 2, 7 und ein Gasstrom 14, 15 oder
16, zugeführt, wodurch jeder Block 23 lediglich sechs Sammler/Verteiler mit den
entsprechenden Anschlußstutzen benötigt.However, the block configuration is simplified considerably. Every heat exchanger block
23 are only three streams, two
Die Wärmeaustauscherblöcke 23 werden erfindungsgemäß entsprechend den Figuren
7 und 8 ausgeführt. Zum Vergleich ist in den Figuren 3 bis 6 der Aufbau eines
Wärmetauscherblocks 3 der bisher üblichen Art dargestellt. Figur 3 zeigt die
Lamellenanordnung in den Verteilzonen 31 für die Sauerstoffpassagen 34, Figur 4 für
die Reinstickstoffpassagen 35 und Figur 5 entsprechend für die
Unreinstickstoffpassagen 36. In Figur 6 ist die Anordnung aller Ein- und
Austrittsstutzen zu sehen.According to the invention, the heat exchanger blocks 23 are in accordance with the figures
7 and 8 executed. For comparison, the structure of a
Heat exchanger blocks 3 shown the usual way. Figure 3 shows the
Lamella arrangement in the
Bei dem Verfahren gemäß Figur 1 werden in dem Wärmetauscherblock 3 drei
unterschiedliche Produkte 14, 15, 16 gegen den Luftstrom 2 und den Turbinenluftstrom
7 geführt. Die Verteilung des jeweiligen gasförmigen Produktes auf die entsprechenden
Wärmeaustauschpassagen 34, 35, 36 erfolgt über Verteilzonen 31, 32, 33, die schräg
angeordnete Lamellen aufweisen, um das Gas 14, 15, 16 aus der Zufuhrleitung 37a,
38a, 39a auf die Passagen 31, 32, 33 zu verteilen beziehungsweise um das aus den
Passagen 31, 32, 33 austretende Gas in die Abzugsleitung 37b, 38b, 39b
zusammenzuführen. In the method according to FIG. 1, three are in the heat exchanger block 3
Die Verteilzonen 31, 32, 33 führen sowohl zu einer Änderung der Strömungsrichtung
als auch zu Querschnittsveränderungen, welche wiederum Änderungen der
Strömungsgeschwindigkeit verursachen. Beides wirkt sich negativ auf die
Blockdurchströmung aus und erzeugt einen unerwünschten Druckabfall über dem
Wärmetauscherblock 3. Der Druckabfall wirkt sich insbesondere bei den Gasströmen,
die einen relativ niedrigen Druck zwischen 1,1 und 1,8 bar besitzen, negativ aus. Auch
eine Vertauschung der Passagen 34, 35, 36 für die Gasströme 14, 15, 16 mit denen für
die Luft 2 oder die Turbinenluft 7, welche seitlich angeordnete Ein- und Austrittsstutzen
40a, 40b, 41a, 41b besitzen (siehe Figur 6), bringt keine Verbesserung, da die
Verteilung der Luft 2, 7 auf die zugehörigen Wärmeaustauschpassagen über ähnliche
Verteilpassagen, wie die in den Figuren 3 bis 5 dargestellten, erfolgt und damit
ähnliche Strömungsknicke und Querschnittsänderungen auftreten.The
Die Figuren 7 und 8 zeigen die neue Blockkonfiguration. Ein Hauptmerkmal des
erfindungsgemäßen Verfahrens liegt darin, daß in jedem Wärmetauscherblock 23 nur
noch einer der Gasströme 14, 15, 16 im Gegenstrom mit Luft 2, 7 geführt wird. Mit den
Stirnflächen des Wärmetauscherblocks 23 werden Sammler/Verteiler 43, auch als
Domheader bezeichnet, als Ein- und Austritte für den jeweiligen Gasstrom 14, 15, 16
verbunden. Die Sammler/Verteiler 43 sind halbzylindrisch ausgeführt und besitzen
einen Anschlußstutzen für die Produktzu- bzw. -ableitung. Der in den neuen
Wärmetauscherblock 23 eingeleitete Gasstrom erfährt keinerlei
Querschnittsveränderung und keine wesentliche Stromrichtungsänderung. Der
Druckabfall über dem Wärmetauscherblock 23 ist gegenüber dem Druckabfall über
einem üblichen Block 3, wie er anhand der Figuren 3 bis 6 erläutert wurde, um etwa
30% verringert. Ferner werden die Kosten für die Wärmetauscherblöcke 23 reduziert,
da auf die aufwendigen Lamellenzuschnitte für die Verteilzonen 32 in den Figuren 3 bis
5 verzichtet werden kann.Figures 7 and 8 show the new block configuration. A key feature of the
The inventive method is that in each heat exchanger block 23 only
one of the gas streams 14, 15, 16 is guided in countercurrent with
Anstelle der aufwendigen Verteilzonen 32 mit schrägen Lamellen in den bekannten
Wärmetauscherblöcken (siehe Figuren 3 bis 5) ist bei den neuen
Wärmetauscherblöcken bevorzugt lediglich eine schmale Verteilzone 42 am Eintritts-
und Austrittsbereich der Wärmeaustauschpassagen vorgesehen. Die Lamellen in der
schmalen Verteilzone 42 sind parallel zu den darunter bzw. darüberliegenden Lamellen
der Wärmeaustauschpassagen angeordnet, besitzen jedoch einen geringeren Abstand
voneinander. Das in den Sammler 41 eintretende Gas staut sich dadurch leicht vor der
Verteilzone 42, wodurch eine gleichmäßige Verteilung des Gases auf alle Passagen
der Verteilzone 42 und damit auf alle Wärmeaustauschpassagen erreicht wird.Instead of the
Anhand der Figuren 1 und 2 wird ein weiterer Vorteil des erfindungsgemäßen Verfahrens deutlich. Zusätzlich zu dem deutlich verringerten Druckabfall über den Wärmertauscherblöcken 23 stellt sich bei dem neuen Verfahren die Verrohrung wesentlich einfacher dar. Neben der Reduzierung der Blockstutzenzahl von zehn auf sechs pro Wärmetauscherblock sind auch weniger Sammelleitungen und Rohrverzeigungen notwendig, um die Gasströme 14, 15, 16 den Blöcken 23 zuzuführen.Another advantage of the invention is shown in FIGS Procedure clearly. In addition to the significantly reduced pressure drop across the Heat exchanger blocks 23 are the piping in the new process much easier. In addition to reducing the number of block sockets from ten to six per heat exchanger block are also fewer manifolds and Pipe bends necessary to block the gas flows 14, 15, 16 feed.
In Figur 1 ist zu erkennen, daß beispielsweise von der Stickstoffproduktleitung 15 vier
Rohrverzweigungen 17a -17d abgehen, um den Stickstoff auf die fünf
Wärmetauscherblöcke 3 zu verteilen. Umgekehrt sind vier Rohrverzeigungen 18a -
18d notwendig, um den angewärmten Stickstoff wieder in die Sammelleitung 19
zusammenzuführen. Für jeden der fünf durch die Wärmetauscherblöcke geleiteten
Ströme müssen somit acht Rohrverzweigungen vorgesehen werden, insgesamt also
40 Rohrverzweigungen beziehungsweise Rohrvereinigungen.It can be seen in FIG. 1 that, for example, four of the
Im Gegensatz dazu werden bei dem erfindungsgemäßen Verfahren gemäß Figur 2
lediglich der Luftstrom 2 und der Turbinenluftstrom 7 auf alle fünf
Wärmetauscherblöcke 23 verteilt, wofür entsprechend 16 Rohrverzweigungen
notwendig sind. Hierzu kommen zwei Verzweigungen 20a, b und zwei
Rohrvereinigungen 21a, b zur Verteilung des Stickstoffstromes 15 auf die Blöcke 23b,
c, e und anschließenden Zusammenführung in die Abzugsleitung 19.In contrast, in the method according to the invention according to FIG. 2
Bei dem erfindungsgemäßen Verfahren stehen an Verrohrungsaufwand insgesamt 20 Verzweigungen einem Aufwand von 40 Verzweigungen bei dem herkömmlichen Verfahren gemäß Figur 1 gegenüber. Diese Reduktion um 50% ist ein deutlicher Beleg für die Vereinfachung der Verrohrungskomplexität.In the method according to the invention, there is a total of 20 piping costs Branches an effort of 40 branches in the conventional The method according to FIG. 1 compared. This 50% reduction is clear evidence to simplify piping complexity.
Das erfindungsgemäße Verfahren ist nicht nur auf solche Prozesse beschränkt, bei denen alle Produkte gasförmig gewonnen werden, sondern beispielsweise auch auf Innenverdichtungsverfahren, bei denen Flüssigprodukte aus der Rektifikationseinheit abgezogen werden. The method according to the invention is not restricted to such processes only where all products are obtained in gaseous form, but also, for example Internal compression processes in which liquid products from the rectification unit subtracted from.
Figur 9 zeigt das Schema eines Luftzerlegungsverfahrens, bei dem neben
gasförmigem Reinstickstoff 15 und gasförmigem Unreinstickstoff 16 flüssiger Stickstoff
51 aus dem Hauptkondensator der Rektifikationseinheit 11 entnommen und mittels
einer Innenverdichtungspumpe 52 auf erhöhten Druck gebracht wird. Der flüssige und
auf erhöhten Druck gebrachte Stickstoff 51 wird dann im Wärmetauscherblock 56
gegen Luft 7 und mittels des Verdichters 59 komprimierte Hochdruckluft verdampft und
erwärmt.Figure 9 shows the scheme of an air separation process in which in addition
gaseous
Der Sauerstoff 12 wird bei diesem Verfahren ebenfalls in flüssiger Form aus der
Niederdrucksäule 10 abgezogen und mit Hilfe der beiden Pumpen 54 und 55
innenverdichtet. Der Reinstickstoffstrom 15 und der Unreinstickstoffstrom 16 werden in
den Wärmetauscherblöcken 23b, c, d bzw. dem Block 23e, die jeweils entsprechend
den Figuren 7 und 8 aufgebaut sind, erwärmt. Zur Verdampfung und Erwärmung der
innenverdichteten Ströme 57, 58 findet dagegen ein Hochdruckwärmetauscherblock 56
Anwendung. Der Hochdruckwärmetauscherblock 56 entspricht auf den ersten Blick
dem anhand der Figuren 3 bis 6 erläuterteten Wärmetauscherblock, besitzt jedoch eine
deutlich höhere Festigkeit, um den hohen Drücken der Innenverdichtungsströme
standhalten zu können. Die in dem Wärmetauscherblock 56 auftretenden
Druckverluste wirken sich bei den Innenverdichtungsströmen 57, 58 weitaus weniger
negativ aus als bei den gasförmigen Gasströmen 15, 16 aus der Niederdrucksäule 10.The
Ein ähnliches Verfahren wie in Figur 9 ist in Figur 10 dargestellt, bei dem ebenfalls
flüssiger Sauerstoff 12 innenverdichtet wird 54, 55, jedoch nicht gegen Hochdruckluft,
sondern gegen Hochdruckstickstoff verdampft und erwärmt wird. Hierzu wird der
Drucksäule 9 gasförmiger Stickstoff bei 61 entnommen, durch den
Wärmetauscherblock 62 geführt, mittels des Verdichters 63 verdichtet und im
Gegenstrom durch den Wärmetauscherblock 62 zurück in die Drucksäule 9 geleitet.
Der Wärmetauscherblock 62 entspricht in seinem Aufbau im wesentlichen dem
Wärmetauscherblock 56 in Figur 9. Eine Innenverdichtung von Stickstoff entfällt bei
dieser Variante, da nach dem Verdichter 63 Hochdruckstickstoff 64 abgezogen werden
kann.A method similar to that in FIG. 9 is shown in FIG. 10, in which likewise
Figur 11 zeigt eine weitere Anwendung des erfindungsgemäßen Verfahrens. Hierbei
wird flüssiger Sauerstoff bei 12 der Rektifikationssäule 11 entnommen und mittels der
beiden Pumpen 54, 55 innenverdichtet. Die Verdampfung des Flüssigsauerstoffs
erfolgt in diesem Ausführungsbeispiel gegen Kreislaufstickstoff, der bei 61 aus der
Drucksäule 9 abgezogen, im Wärmetauscherblock 77 angewärmt, mit den Verdichtern
71, 72, 73 verdichtet und im Wärmetauscherblock 77 gegen die
Innenverdichtungsprodukte abgekühlt und in die Drucksäule 9 geleitet wird 76. Ein Teil
des Stickstoffs wird nach dem Verdichter 71 entspannt (74) und in den
Stickstoffkreislauf zurückgeführt. Ein weiterer Teil des Stickstoffs wird nach
Verdichtung in den Verdichtern 71, 72, 73 und anschließender Abkühlung im
Wärmetauscherblock 77 an einer Zwischenstelle aus dem Wärmetauscherblock 77
abgezogen, bei 75 entspannt und in den Stickstoffkreislauf zurückgeleitet.FIG. 11 shows a further application of the method according to the invention. Here
liquid oxygen is removed from the
Claims (12)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10021081A DE10021081A1 (en) | 2000-04-28 | 2000-04-28 | Heat exchange method and apparatus |
| DE10021081 | 2000-04-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1150082A1 true EP1150082A1 (en) | 2001-10-31 |
Family
ID=7640352
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00115776A Withdrawn EP1150082A1 (en) | 2000-04-28 | 2000-07-21 | Method and apparatus for heat exchange |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US6629433B2 (en) |
| EP (1) | EP1150082A1 (en) |
| JP (1) | JP2001355963A (en) |
| KR (1) | KR20010098779A (en) |
| CN (1) | CN1202400C (en) |
| DE (1) | DE10021081A1 (en) |
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| FR2867262A1 (en) * | 2004-03-02 | 2005-09-09 | Air Liquide | Separation of air by cryogenic distillation and installation using thermally interconnected medium and low pressure columns |
| WO2005085728A1 (en) * | 2004-03-02 | 2005-09-15 | L'Air Liquide, Société Anonyme à Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procédés Georges Claude | Cryogenic distillation method for air separation and installation used to implement same |
| DE102007031759A1 (en) | 2007-07-07 | 2009-01-08 | Linde Ag | Method and apparatus for producing gaseous pressure product by cryogenic separation of air |
| DE102007031765A1 (en) | 2007-07-07 | 2009-01-08 | Linde Ag | Process for the cryogenic separation of air |
| DE102009034979A1 (en) | 2009-04-28 | 2010-11-04 | Linde Aktiengesellschaft | Method for producing pressurized oxygen by evaporating liquid oxygen using a copper and nickel heat exchanger block |
| EP2312248A1 (en) | 2009-10-07 | 2011-04-20 | Linde Aktiengesellschaft | Method and device for obtaining pressurised oxygen and krypton/xenon |
| EP2458311A1 (en) | 2010-11-25 | 2012-05-30 | Linde Aktiengesellschaft | Method and device for creating a gaseous, pressurised product by the cryogenic decomposition of air |
| DE102010052544A1 (en) | 2010-11-25 | 2012-05-31 | Linde Ag | Process for obtaining a gaseous product by cryogenic separation of air |
| EP2520886A1 (en) | 2011-05-05 | 2012-11-07 | Linde AG | Method and device for creating gaseous oxygen pressurised product by the cryogenic decomposition of air |
| EP2568242A1 (en) | 2011-09-08 | 2013-03-13 | Linde Aktiengesellschaft | Method and device for generating of steel |
| EP2600090A1 (en) | 2011-12-01 | 2013-06-05 | Linde Aktiengesellschaft | Method and device for generating pressurised oxygen by cryogenic decomposition of air |
| DE102011121314A1 (en) | 2011-12-16 | 2013-06-20 | Linde Aktiengesellschaft | Method for producing gaseous oxygen product in main heat exchanger system in distillation column system, involves providing turbines, where one of turbines drives compressor, and other turbine drives generator |
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- 2001-04-20 KR KR1020010021410A patent/KR20010098779A/en not_active Abandoned
- 2001-04-25 JP JP2001127000A patent/JP2001355963A/en active Pending
- 2001-04-28 CN CNB011156422A patent/CN1202400C/en not_active Expired - Fee Related
- 2001-04-30 US US09/844,254 patent/US6629433B2/en not_active Expired - Fee Related
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| FR2867262A1 (en) * | 2004-03-02 | 2005-09-09 | Air Liquide | Separation of air by cryogenic distillation and installation using thermally interconnected medium and low pressure columns |
| WO2005085728A1 (en) * | 2004-03-02 | 2005-09-15 | L'Air Liquide, Société Anonyme à Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procédés Georges Claude | Cryogenic distillation method for air separation and installation used to implement same |
| DE102007031759A1 (en) | 2007-07-07 | 2009-01-08 | Linde Ag | Method and apparatus for producing gaseous pressure product by cryogenic separation of air |
| DE102007031765A1 (en) | 2007-07-07 | 2009-01-08 | Linde Ag | Process for the cryogenic separation of air |
| EP2015013A2 (en) | 2007-07-07 | 2009-01-14 | Linde Aktiengesellschaft | Process and device for producing a gaseous pressurised product by cryogenic separation of air |
| EP2015012A2 (en) | 2007-07-07 | 2009-01-14 | Linde Aktiengesellschaft | Process for the cryogenic separation of air |
| DE102009034979A1 (en) | 2009-04-28 | 2010-11-04 | Linde Aktiengesellschaft | Method for producing pressurized oxygen by evaporating liquid oxygen using a copper and nickel heat exchanger block |
| EP2312248A1 (en) | 2009-10-07 | 2011-04-20 | Linde Aktiengesellschaft | Method and device for obtaining pressurised oxygen and krypton/xenon |
| EP2458311A1 (en) | 2010-11-25 | 2012-05-30 | Linde Aktiengesellschaft | Method and device for creating a gaseous, pressurised product by the cryogenic decomposition of air |
| DE102010052545A1 (en) | 2010-11-25 | 2012-05-31 | Linde Aktiengesellschaft | Method and apparatus for recovering a gaseous product by cryogenic separation of air |
| DE102010052544A1 (en) | 2010-11-25 | 2012-05-31 | Linde Ag | Process for obtaining a gaseous product by cryogenic separation of air |
| EP2466236A1 (en) | 2010-11-25 | 2012-06-20 | Linde Aktiengesellschaft | Method and device for creating a gaseous, pressurised product by the cryogenic decomposition of air |
| EP2520886A1 (en) | 2011-05-05 | 2012-11-07 | Linde AG | Method and device for creating gaseous oxygen pressurised product by the cryogenic decomposition of air |
| DE102011112909A1 (en) | 2011-09-08 | 2013-03-14 | Linde Aktiengesellschaft | Process and apparatus for recovering steel |
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| EP2600090A1 (en) | 2011-12-01 | 2013-06-05 | Linde Aktiengesellschaft | Method and device for generating pressurised oxygen by cryogenic decomposition of air |
| DE102011121314A1 (en) | 2011-12-16 | 2013-06-20 | Linde Aktiengesellschaft | Method for producing gaseous oxygen product in main heat exchanger system in distillation column system, involves providing turbines, where one of turbines drives compressor, and other turbine drives generator |
| DE102012017488A1 (en) | 2012-09-04 | 2014-03-06 | Linde Aktiengesellschaft | Method for building air separation plant, involves selecting air separation modules on basis of product specification of module set with different air pressure requirements |
| EP2784420A1 (en) | 2013-03-26 | 2014-10-01 | Linde Aktiengesellschaft | Method for air separation and air separation plant |
| WO2014154339A2 (en) | 2013-03-26 | 2014-10-02 | Linde Aktiengesellschaft | Method for air separation and air separation plant |
| EP2801777A1 (en) | 2013-05-08 | 2014-11-12 | Linde Aktiengesellschaft | Air separation plant with main compressor drive |
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| EP2963370A1 (en) | 2014-07-05 | 2016-01-06 | Linde Aktiengesellschaft | Method and device for the cryogenic decomposition of air |
| EP2963367A1 (en) | 2014-07-05 | 2016-01-06 | Linde Aktiengesellschaft | Method and device for cryogenic air separation with variable power consumption |
| EP2963371A1 (en) | 2014-07-05 | 2016-01-06 | Linde Aktiengesellschaft | Method and device for creating a pressurised gas product by the cryogenic decomposition of air |
| EP2963369A1 (en) | 2014-07-05 | 2016-01-06 | Linde Aktiengesellschaft | Method and device for the cryogenic decomposition of air |
| WO2016005031A1 (en) | 2014-07-05 | 2016-01-14 | Linde Aktiengesellschaft | Method and device for the low-temperature separation of air at variable energy consumption |
| EP3006875A1 (en) | 2014-10-09 | 2016-04-13 | Linde Aktiengesellschaft | Method for regulating a coupled heat exchanger system and heat exchanger system |
| WO2018206886A1 (en) * | 2017-05-11 | 2018-11-15 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | Heat exchange apparatus |
| FR3066265A1 (en) * | 2017-05-11 | 2018-11-16 | L'air Liquide, Societe Anonyme Pour L'etude Et L'exploitation Des Procedes Georges Claude | HEAT EXCHANGE APPARATUS |
Also Published As
| Publication number | Publication date |
|---|---|
| DE10021081A1 (en) | 2002-01-03 |
| CN1321868A (en) | 2001-11-14 |
| CN1202400C (en) | 2005-05-18 |
| US6629433B2 (en) | 2003-10-07 |
| US20020124596A1 (en) | 2002-09-12 |
| KR20010098779A (en) | 2001-11-08 |
| JP2001355963A (en) | 2001-12-26 |
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