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EP0998591B1 - Tube de canalisation et acier de construction produits par coulee continue a grande vitesse - Google Patents

Tube de canalisation et acier de construction produits par coulee continue a grande vitesse Download PDF

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Publication number
EP0998591B1
EP0998591B1 EP98921241A EP98921241A EP0998591B1 EP 0998591 B1 EP0998591 B1 EP 0998591B1 EP 98921241 A EP98921241 A EP 98921241A EP 98921241 A EP98921241 A EP 98921241A EP 0998591 B1 EP0998591 B1 EP 0998591B1
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EP
European Patent Office
Prior art keywords
steel
linepipe
steels
manganese
cracking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98921241A
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German (de)
English (en)
Other versions
EP0998591A1 (fr
Inventor
John Malcolm Gray
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Cbmm Technology Suisse Sa
Original Assignee
American Cast Iron Pipe Co
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Filing date
Publication date
Priority claimed from US08/879,331 external-priority patent/US5993570A/en
Application filed by American Cast Iron Pipe Co filed Critical American Cast Iron Pipe Co
Publication of EP0998591A1 publication Critical patent/EP0998591A1/fr
Application granted granted Critical
Publication of EP0998591B1 publication Critical patent/EP0998591B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium

Definitions

  • the present invention is directed to a high-strength linepipe and structural steel that is resistant to hydrogen-induced cracking (HIC) in sour service.
  • HIC hydrogen-induced cracking
  • High strength linepipe for this sour service has heretofore been produced from low carbon-manganese steel, and strengthened by the addition of niobium and/or vanadium.
  • Manganese levels for such steels have typically been in the range of 0.90 to 1.20 weight percent, when it is expected that the linepipe will be used in the most severe service conditions.
  • manganese levels in the aforesaid range of 0.90-1.20 weight percent will be referred to as being "relatively high" manganese contents for low carbon-manganese steels.
  • JP2267241 discloses a steel for line pipe applications having a high corrosion resistance.
  • steels within the above ranges demonstrate excellent impact strengths (high energy impact valves) and Chapry V-notch transition temperatures.
  • FIG. 1 is a graph depicting the results of a NACE TM0284-96 stepwise cracking test, plotting the weight percent of manganese against the yield strengths of the samples.
  • a composition that yields a high-strength, high toughness steel, without relying on the use of a relatively high manganese content to provide the relatively high strength characteristics is provided.
  • the manganese content in the steels according to the present invention can be very low, such as 0.15 weight percent or less, thereby virtually eliminating manganese segregation and the tendency of the steel to form manganese sulfide. Further, the low manganese-to-sulfur ratio present in the steels, which is preferably approximately 3,000:1 to 5,000:1, minimizes the tendency of any MnS that may be formed, to form into stringers.
  • the steel of the present invention relies on the addition of niobium to provide the high strength characteristics, and, optionally, any one or more of vanadium, molybdenum, chromium, boron, copper and nickel, used in combination with the niobium. These elements combine to lower the austenite-to-ferrite ( ⁇ ) transformation temperature and to prevent the formation of coarse ferrite grains at the very low manganese and carbon levels employed in the steel. The benefits derived from these strengthening mechanisms are enhanced or maximized by water cooling the steel after the strip or plate rolling.
  • the steel can be more consistently produced due to the reliance on niobium, and optionally also vanadium, precipitation hardening, and on control of the austenite to ferrite transformation temperature.
  • the normally- experienced variations in mechanical properties in coiled product resulting from coiling temperature variations and head-to-tail (leading end to trailing end) temperature variations are minimized or eliminated by the strengthening elements (principally niobium) and mechanisms used in producing this steel.
  • the steel of the present invention can be treated with calcium or rare earth metals for sulfide inclusion shape control, as in conventional practice.
  • the use of titanium reduces manganese sulfide plasticity, especially at low manganese and nitrogen contents, and when the manganese-to-sulfur ratio is very low, which are both features of the steel of the present invention.
  • the very-low carbon and manganese contents in the steel maximize delta (6) ferrite formation during solidification and facilitate solute redistribution. Tolerance for phosphorous impurity is increased and there is a virtual absence of pearlite banding.
  • the steels can be rolled on plate mills or strip mills using either direct hot charging or conventional reheating practices.
  • the manganse : sulphur ratio is between 3,000 : 1 and 5,000 : 1.
  • Steels having compositions within the ranges set forth above can be cast at high castings speeds, in the range of 0.8 to 3.0 m/min, that are desired for production efficiency, by conventional (200 to 300 mm thick) or thin (50-90 mm thick) slab caster.
  • the steels cast at such high speeds exhibit low segregation intensity, and, as noted previously, high strength, high toughness, and resistance to degradation or failure in sour service applications.
  • the steels of the present invention have the notable advantage of providing excellent resistance to stepwise cracking and sulfide stress cracking even when calcium and/or copper are not employed in the steel. Further, the high strength properties can be obtained in the absence of molybdenum. When molybdenum is present within the stated range, the high strength and excellent resistance to stepwise cracking and sulfide stress corrosion cracking can be obtained in the absence of calcium.
  • Table V presents the results of the Charpy v-notch impact tests conducted on triplicate samples prepared from steel heats A-D, with the Charpy test samples being 2/3 of the standard specimen size. As can be seen in the table, the fracture energies are very high, even at sub-zero (°F.) temperatures, with Steel Heat B demonstrating remarkable impact resistance down to -80°F.
  • Table VI below presents data from drop weight tear testing, as well as the 50% and 85% values for brittle/ductile fracture transition temperatures as demonstrated in the Charpy V-notch impact tests and in the drop weight tear tests (DWTT). Again, the steels demonstrate excellent notch toughness characteristics with the pipe made from Heat B demonstrating truly out standing results.
  • yield strengths and ultimate tensile strengths of tensile specimens from heats A-D, as well as from heats E-G are reported in Table VII below.
  • the desired range for yield strength is about 248-552 MPa (36-80 ksi)
  • the desired range of ultimate tensile strengths is 310-621 MPa (45-90 ksi). These would be considered as high-strength steels, as the term "high strength" is used herein.
  • Resistance to sulfide stress cracking is normally assessed, in accordance with the level of skill in the art, by the test methods set forth in NACE Standard TM0177.
  • tests were conducted on heats E-G in accordance with this NACE standard, modified to include a test period of 96 hours at 80% percent of the specified minimum yield strength (SMYS). No cracking was evidenced in these tests, indicating an acceptable level of resistance to sulfide stress cracking. It is notable that these heats tested for resistance to sulfide stress cracking had manganese contents toward the upper end of the range of manganese content desired for the present invention. It is expected that steels having lower manganese contents, in the more preferred range set forth in Table III above, will exhibit the same or even an improved level of resistance to sulfide stress cracking.
  • the examples of the invention are those having a manganese content in the range of about 0.10-0.60 wt.% and having a yield strength in the range of about 379-483 MPa (55-70 ksi). Steels meeting those criteria fall within the shaded region of FIG. 1. Because steels having both 0.60 wt.% manganese and a yield strength of 483 MPa (70 ksi) would fall close to the crack/no crack boundary 100, a more conservative set of criteria would include a decreasing maxinun yield strength from 483 MPa (70 ksi) to 469 MPa (68 ksi) maximum as the manganese content increases from 0.50 wt.% to 0.60 wt.t.
  • FIG. 1 results presented in FIG. 1 are based on tests conducted using the Solution A (pH 5.2) standard test solution defined in NACE TM 0284-96. Additional tests were conducted in accordance with the standard, but using the lower pH, more severely corrosive, Solution B defined in the standard. Samples from heats A-D, as well as four other samples falling within the steel composition of the present invention, were tested using Solution B in the NACE test, and all samples passed the test, demonstrating a complete absence of stepwise cracking, even under these more severely corrosive conditions.
  • Solution A pH 5.2
  • API American Petroleum Institute
  • tubular products such as line pipe
  • API Specification 5LX is directed to high-strength welded or seamless steel line pipe for oil or gas transmission, a use for which the steel of the present invention is especially well suited.
  • API 5LX is hereby incorporated by reference in its entirety. Included in API 5LX are several material grades, such as X46, X52, X56, X60, X65 and X70. The numbers following the "X" in these designations are the minimum yield strengths in MPa (ksi) for materials of the respective grades. Each material grade further has certain conipositional requirements and tensile strength requirements.
  • the API 5LX material grades are specified when alloy steel pipe is to be used in gas or sour gas service.
  • Steels of the present invention having compositions falling within the ranges set forth in Table I meet all compositional limitations set forth in API 5LX, and, as can be seen by the yield strength results set forth in Table VII, steels can be produced to meet the requirements of all grades up through the X70 grade. Accordingly, the steels made in accordance with the present invention can be used as line pipe virtually across the entire spectrum of the API 5LX linepipe specification. Further, with the demonstrated increased resistance to hydrogen-induced cracking over steels currently supplied under the 5LX specification, the steels of the present invention will be especially well suited for use as 5LX linepipe (e.g. X52) in instances where, in addition to the material grade specification, requirements for resistance to hydrogen-induced cracking are specified or imposed.
  • 5LX linepipe e.g. X52
  • the low carbon/low manganese steels of the present invention possess the desirable properties for use in linepipe applications, especially in sour gas service. Because of its high strength and toughness, the steel is also well suited to being used as structural steel.
  • the particular embodiments and compositions discussed above are for illustrative purposes, and the invention is not intended to be limited to specific examples. Accordingly, reference should be made to the appended claims to determine the scope of the invention.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Heat Treatment Of Steel (AREA)
  • Heat Treatment Of Articles (AREA)
  • Treatment Of Steel In Its Molten State (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Claims (6)

  1. Acier à haute résistance comprenant : Elément Gamme (% en poids) C 0,015 à 0,080 Mn 0,10 à 0,55 Nb 0,005 à 0,15 Ti 0,005 à 0,030 N 0,001 à 0,01 et facultativement Cr ≤ 0,50 Ni ≤ 0,95 Mo ≤ 0,60 B ≤ 0,0025 S ≤ 0,008 Ca ≤ 0,005 Si ≤ 0,210 P ≤ 0,025 Cu ≤ 0,25 Al ≤ 0,063 V ≤ 0,007
    le reste étant du fer et des impuretés, l'acier ayant une microstructure sensiblement dépourvue de ferrite à gros grains, une limite d'élasticité dans la gamme de 36 à 80 ksi et étant résistant à une dégradation par H2S.
  2. Acier à haute résistance selon la revendication 1, et comprenant : Elément Gamme (% en poids) C 0,015 à 0,050 Mn 0,10 à 0,55 Nb 0,03 à 0,09 Ti 0,015 à 0,025 N 0,001à 0,005 Mo ≤ 0,10 B ≤ 0,0025 S ≤ 0,003 Ca ≤ 0,0025 P ≤ 0,008
    le reste étant du fer et des impuretés, l'acier ayant une microstructure sensiblement dépourvue de ferrite à gros grains, une limite d'élasticité dans la gamme de 36 à 80 ksi et étant résistant à une dégradation par H2S.
  3. Procédé de formation d'un acier, le procédé comprenant la coulée en continu d'un acier ayant une composition selon l'une quelconque des revendications précédentes à une vitesse de coulée comprise entre 0,8 et 3,0 m/min, moyennant quoi l'acier présente une faible intensité de ségrégation de manganèse et une résistance à la fissuration par étape dans un environnement de H2S.
  4. Tube de canalisation formé à partir d'un acier à haute résistance comprenant : Elément Gamme (% en poids) C 0,015 à 0,080 Mn 0,10 à 1,0 Nb 0,005 à 0,15 Ti 0,005 à 0,030 N 0,001 à 0,01 et facultativement Cr ≤ 0,50 Ni ≤ 0,95 Mo ≤ 0,60 B ≤ 0,0025 S ≤ 0,008 Ca ≤ 0,005 Si ≤ 0,210 P ≤ 0,025 Cu ≤ 0,25 Al ≤ 0,063 V ≤ 0,007
    le reste étant du fer et des impuretés.
  5. Tube de canalisation selon la revendication 4, dans lequel l'acier comprend : Elément Gamme (% en poids) C 0,015 à 0,050 Mn 0,10 à 0,55 Nb 0,03 à 0,09 Ti 0,015 à 0,025 Mo ≤ 0,10 B ≤ 0,0009 S ≤ 0,003 N 0,001 à 0,005 Ca ≤ 0,0025 P ≤ 0,008
    le reste étant du fer et des impuretés.
  6. Tube de canalisation selon la revendication 4 ou la revendication 5, dans lequel l'acier a une limite d'élasticité de 36 à 80 Ksi, et le tube de canalisation satisfait les critères de la spécification 5LX de l'API.
EP98921241A 1997-05-19 1998-05-15 Tube de canalisation et acier de construction produits par coulee continue a grande vitesse Expired - Lifetime EP0998591B1 (fr)

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US4694197P 1997-05-19 1997-05-19
US46941P 1997-05-19
US4869497P 1997-06-06 1997-06-06
US48694P 1997-06-06
US08/879,331 US5993570A (en) 1997-06-20 1997-06-20 Linepipe and structural steel produced by high speed continuous casting
US879331 1997-06-20
PCT/US1998/010034 WO1998053110A1 (fr) 1997-05-19 1998-05-15 Tube de canalisation et acier de construction produits par coulee continue a grande vitesse

Publications (2)

Publication Number Publication Date
EP0998591A1 EP0998591A1 (fr) 2000-05-10
EP0998591B1 true EP0998591B1 (fr) 2006-03-29

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EP98921241A Expired - Lifetime EP0998591B1 (fr) 1997-05-19 1998-05-15 Tube de canalisation et acier de construction produits par coulee continue a grande vitesse

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EP (1) EP0998591B1 (fr)
JP (1) JP2002515093A (fr)
KR (1) KR100540686B1 (fr)
AT (1) ATE321897T1 (fr)
BR (1) BR9809852A (fr)
CA (1) CA2289084C (fr)
DE (1) DE69834031T2 (fr)
WO (1) WO1998053110A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220299425A1 (en) * 2021-03-19 2022-09-22 Saudi Arabian Oil Company Development of Control Samples to Enhance the Accuracy of HIC Testing
US11788951B2 (en) 2021-03-19 2023-10-17 Saudi Arabian Oil Company Testing method to evaluate cold forming effects on carbon steel susceptibility to hydrogen induced cracking (HIC)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100584748B1 (ko) * 2001-12-22 2006-05-30 주식회사 포스코 내 수소 유기 균열성이 우수한 라인 파이프용 연주 주편
JP4613579B2 (ja) * 2004-10-25 2011-01-19 Jfeスチール株式会社 鋼の鋳造方法
AU2006214807B2 (en) * 2005-02-21 2011-11-03 Bluescope Steel Limited Linepipe steel
CN101142336A (zh) 2005-02-21 2008-03-12 布卢斯科普钢铁有限公司 管线钢
US20080226396A1 (en) * 2007-03-15 2008-09-18 Tubos De Acero De Mexico S.A. Seamless steel tube for use as a steel catenary riser in the touch down zone
KR101174970B1 (ko) 2010-02-26 2012-08-23 현대제철 주식회사 라인파이프용 고강도 강판 및 그 제조 방법

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5980752A (ja) * 1982-10-28 1984-05-10 Nippon Kokan Kk <Nkk> 硫化水素環境で溶接部の耐水素割れ性及び耐硫化物応力腐食割れ性に優れた鋼
JP2655911B2 (ja) * 1989-04-07 1997-09-24 川崎製鉄株式会社 耐水素誘起割れ性および耐硫化物応力腐食割れ性に優れるラインパイプ用鋼
JP2870830B2 (ja) * 1989-07-31 1999-03-17 日本鋼管株式会社 耐hic特性に優れた高張力高靭性鋼板の製造方法
JPH0681034A (ja) * 1992-08-31 1994-03-22 Sumitomo Metal Ind Ltd 耐hic性に優れた鋼管用熱延鋼帯の製造方法
JPH06220577A (ja) * 1993-01-26 1994-08-09 Kawasaki Steel Corp 耐hic特性に優れた高張力鋼及びその製造方法
JP2770718B2 (ja) * 1993-09-03 1998-07-02 住友金属工業株式会社 耐hic性に優れた高強度熱延鋼帯とその製造方法

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20220299425A1 (en) * 2021-03-19 2022-09-22 Saudi Arabian Oil Company Development of Control Samples to Enhance the Accuracy of HIC Testing
US11656169B2 (en) * 2021-03-19 2023-05-23 Saudi Arabian Oil Company Development of control samples to enhance the accuracy of HIC testing
US20230251181A1 (en) * 2021-03-19 2023-08-10 Saudi Arabian Oil Company Development of Control Samples to Enhance the Accuracy of HIC Testing
US11788951B2 (en) 2021-03-19 2023-10-17 Saudi Arabian Oil Company Testing method to evaluate cold forming effects on carbon steel susceptibility to hydrogen induced cracking (HIC)
US12072278B2 (en) * 2021-03-19 2024-08-27 Saudi Arabian Oil Company Development of control samples to enhance the accuracy of HIC testing

Also Published As

Publication number Publication date
CA2289084C (fr) 2007-03-13
JP2002515093A (ja) 2002-05-21
KR100540686B1 (ko) 2006-01-10
DE69834031T2 (de) 2007-01-11
DE69834031D1 (de) 2006-05-18
WO1998053110A1 (fr) 1998-11-26
BR9809852A (pt) 2000-06-27
CA2289084A1 (fr) 1998-11-26
EP0998591A1 (fr) 2000-05-10
ATE321897T1 (de) 2006-04-15
KR20010012235A (ko) 2001-02-15

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