EP0758009B1 - Hot melt adhesives for bonding to sensitive areas of the human body - Google Patents
Hot melt adhesives for bonding to sensitive areas of the human body Download PDFInfo
- Publication number
- EP0758009B1 EP0758009B1 EP96112676A EP96112676A EP0758009B1 EP 0758009 B1 EP0758009 B1 EP 0758009B1 EP 96112676 A EP96112676 A EP 96112676A EP 96112676 A EP96112676 A EP 96112676A EP 0758009 B1 EP0758009 B1 EP 0758009B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- parts
- weight
- hot melt
- adhesive
- polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004831 Hot glue Substances 0.000 title claims description 14
- 239000000853 adhesive Substances 0.000 claims description 40
- 230000001070 adhesive effect Effects 0.000 claims description 40
- 239000011347 resin Substances 0.000 claims description 36
- 229920005989 resin Polymers 0.000 claims description 36
- 229920000642 polymer Polymers 0.000 claims description 29
- 239000007788 liquid Substances 0.000 claims description 27
- 239000000203 mixture Substances 0.000 claims description 23
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 21
- 229920001971 elastomer Polymers 0.000 claims description 18
- 239000003085 diluting agent Substances 0.000 claims description 17
- 239000005060 rubber Substances 0.000 claims description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 12
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 10
- 125000001931 aliphatic group Chemical group 0.000 claims description 10
- 150000003097 polyterpenes Chemical class 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- 229920001577 copolymer Polymers 0.000 claims description 8
- 235000007586 terpenes Nutrition 0.000 claims description 8
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 6
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 6
- 229920006270 hydrocarbon resin Polymers 0.000 claims description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 6
- 150000003505 terpenes Chemical class 0.000 claims description 6
- 229920001400 block copolymer Polymers 0.000 claims description 5
- 229920006158 high molecular weight polymer Polymers 0.000 claims description 5
- 239000003209 petroleum derivative Substances 0.000 claims description 5
- 239000003963 antioxidant agent Substances 0.000 claims description 4
- 238000001816 cooling Methods 0.000 claims description 4
- 229920001519 homopolymer Polymers 0.000 claims description 4
- 239000012943 hotmelt Substances 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 125000002723 alicyclic group Chemical group 0.000 claims description 2
- 230000003078 antioxidant effect Effects 0.000 claims description 2
- 230000009477 glass transition Effects 0.000 claims description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical class OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 2
- 229920001897 terpolymer Polymers 0.000 claims description 2
- 229920002633 Kraton (polymer) Polymers 0.000 description 16
- -1 vinyl arenes Chemical class 0.000 description 14
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 13
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 13
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 13
- 239000003921 oil Substances 0.000 description 12
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 10
- 238000009472 formulation Methods 0.000 description 8
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 7
- 150000002989 phenols Chemical class 0.000 description 7
- 239000000017 hydrogel Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- 239000001993 wax Substances 0.000 description 5
- 239000002480 mineral oil Substances 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- 206010052428 Wound Diseases 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 235000006708 antioxidants Nutrition 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 235000010446 mineral oil Nutrition 0.000 description 3
- 229920000428 triblock copolymer Polymers 0.000 description 3
- IANQTJSKSUMEQM-UHFFFAOYSA-N 1-benzofuran Chemical compound C1=CC=C2OC=CC2=C1 IANQTJSKSUMEQM-UHFFFAOYSA-N 0.000 description 2
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 229920001083 polybutene Polymers 0.000 description 2
- 229920001195 polyisoprene Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- WAEOXIOXMKNFLQ-UHFFFAOYSA-N 1-methyl-4-prop-2-enylbenzene Chemical group CC1=CC=C(CC=C)C=C1 WAEOXIOXMKNFLQ-UHFFFAOYSA-N 0.000 description 1
- IGGDKDTUCAWDAN-UHFFFAOYSA-N 1-vinylnaphthalene Chemical compound C1=CC=C2C(C=C)=CC=CC2=C1 IGGDKDTUCAWDAN-UHFFFAOYSA-N 0.000 description 1
- DKCPKDPYUFEZCP-UHFFFAOYSA-N 2,6-di-tert-butylphenol Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1O DKCPKDPYUFEZCP-UHFFFAOYSA-N 0.000 description 1
- JQTAVKOFIFYMKC-UHFFFAOYSA-N 2-octylsulfanylethyl 3,5-ditert-butyl-4-hydroxybenzoate Chemical compound CCCCCCCCSCCOC(=O)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 JQTAVKOFIFYMKC-UHFFFAOYSA-N 0.000 description 1
- YFHKLSPMRRWLKI-UHFFFAOYSA-N 2-tert-butyl-4-(3-tert-butyl-4-hydroxy-5-methylphenyl)sulfanyl-6-methylphenol Chemical compound CC(C)(C)C1=C(O)C(C)=CC(SC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 YFHKLSPMRRWLKI-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical class C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- WPMYUUITDBHVQZ-UHFFFAOYSA-M 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=CC(CCC([O-])=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-M 0.000 description 1
- NVOHWYBIPDXKQJ-UHFFFAOYSA-N 4-[[1,5-bis(octylsulfanyl)-2h-1,2,4-triazin-3-yl]oxy]phenol Chemical compound CCCCCCCCSC1=CN(SCCCCCCCC)NC(OC=2C=CC(O)=CC=2)=N1 NVOHWYBIPDXKQJ-UHFFFAOYSA-N 0.000 description 1
- VSAWBBYYMBQKIK-UHFFFAOYSA-N 4-[[3,5-bis[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-2,4,6-trimethylphenyl]methyl]-2,6-ditert-butylphenol Chemical compound CC1=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C1CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 VSAWBBYYMBQKIK-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 241001120493 Arene Species 0.000 description 1
- VCLWNCAUAKTVII-UHFFFAOYSA-N C=C.CC=C.C=CC1=CC=CC=C1 Chemical group C=C.CC=C.C=CC1=CC=CC=C1 VCLWNCAUAKTVII-UHFFFAOYSA-N 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- 238000005727 Friedel-Crafts reaction Methods 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- 239000005662 Paraffin oil Substances 0.000 description 1
- 241000237513 Pecten Species 0.000 description 1
- 229920013619 Plioflex Polymers 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 150000001241 acetals Chemical class 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000001253 acrylic acids Chemical class 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- 125000002619 bicyclic group Chemical group 0.000 description 1
- 229930003642 bicyclic monoterpene Natural products 0.000 description 1
- 150000001604 bicyclic monoterpene derivatives Chemical class 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 210000000245 forearm Anatomy 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000010690 paraffinic oil Substances 0.000 description 1
- 238000004525 petroleum distillation Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L91/00—Compositions of oils, fats or waxes; Compositions of derivatives thereof
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
- A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
- A61L15/42—Use of materials characterised by their function or physical properties
- A61L15/58—Adhesives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J153/02—Vinyl aromatic monomers and conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J191/00—Adhesives based on oils, fats or waxes; Adhesives based on derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2666/00—Composition of polymers characterized by a further compound in the blend, being organic macromolecular compounds, natural resins, waxes or and bituminous materials, non-macromolecular organic substances, inorganic substances or characterized by their function in the composition
- C08L2666/02—Organic macromolecular compounds, natural resins, waxes or and bituminous materials
- C08L2666/04—Macromolecular compounds according to groups C08L7/00 - C08L49/00, or C08L55/00 - C08L57/00; Derivatives thereof
- C08L2666/06—Homopolymers or copolymers of unsaturated hydrocarbons; Derivatives thereof
Definitions
- This invention relates to the use of hot melt pressure-sensitive adhesives which adhere well to the human skin and hair, and are therefore useful for a variety of medical and other products.
- Adhesives applied to sensitive areas of the human body require further special characteristics. Hair covered regions are especially difficult to adhere well to without causing pain upon removal of the adhered article. For such regions, a soft adhesive with minimal viscoelastic loss is required. Hydrogels have been used effectively for such purposes, but have their own disadvantages, including high price, special packaging and release layers to retain the moisture (typically about 40% of the total adhesive), as well as variations in properties during use in response to changes in humidity. Other disadvantages arise from the general necessity of a non-woven support to strengthen the adhesive and hold it in place during cure. Once cured, a water impervious release layer is applied.
- Hot melt pressure sensitive adhesives especially suited for adhesive skin application comprise at least one block copolymer and a liquid diluent, the adhesive being characterized by a midblock Tg of less than -10°C, a G' (storage modulus) less than 15 x 10 3 Pa (15 x 10 4 dynes/cm 2 ) at 10 rad/s.
- suitable hot melt pressure sensitive adhesives comprise 1 to 20 parts of a high molecular weight rubber triblock or radial block copolymer; 0 to 20 parts high molecular weight diblock rubber, 0 to 10 parts by weight of other compatible high molecular weight polymers; 0 to 30 parts by weight end block resin; 60 to 95 parts by weight oil or other liquid midblock diluent; 0 to 50 parts by weight of a solid tackifier which is compatible with the polymer midblock and 0 to 3 parts by weight anti-oxidant; the parts to total 100 parts by weight.
- high molecular weight rubbers are those with a viscosity at 25°C of above 1,000 mPas (cP) in toluene at a concentration of 20% by weight.
- the high viscosity triblock copolymers employed herein may have the more general configuration A-B-A wherein the polymer blocks A are non-elastomeric poiymer blocks which, as homopolymers have glass transition temperatures above 20°C, while the elastomeric colymer blocks B are isoprene. or butadiene which may be partially or substantially hydrogenated or mixtures thereof.
- the copolymers may be linear or branched. Typical branched structures contain an elastomeric portion with at least three branches which can radiate out from a central hub or can be otherwise coupled togetner.
- the non-elastomeric blocks may comprise homopolymers or copolymers of vinyl monomers such as vinyl arenes, vinyl pyridines, vinyl halides and vinyl carboxylates, as well as acrylic monomers such as acrylonitrile, methacrylonitrile. esters of acrylic acids, etc.
- Monovinyl aromatic hydrocarbons include particularly those of the benzene series such as styrene, vinyl toluene, vinyl xylene, ethyl vinyl benzene as well as dicyclic monovinyl compounds such as vinyl naphthalene and the like.
- Other non-elastomeric polymer blocks may be derived from alpha olefins, alkylene oxides, acetals, urethanes, etc. Styrene is preferred.
- the elastomeric block component making up the remainder of the copolymer is isoprene or butadiene which may be hydrogenated as taught, for example, in U.S. Patent No. 3,700,633. This hydrogenation of butadiene may be either partially or substantially complete. Selected conditions may be employed for example to hydrogenate the elastomeric butadiene block while not so modifying the vinyl arene polymer b!ocks. Other conditions may be chosen to hydrogenate substantially uniformly along the polymer chain, both the elastomeric and non-elastomeric blocks thereof being hydrogenated to practically the same extent, which may be either partial or substantially complete. Hydrogenated polymers are preferred to minimize degradation dunng processing, which is a more severe problem with higher molecular weight polymers.
- the high viscosity triblock copolymer of the invention can have a broad range of non-elastomeric end block to elastomeric center block ratio of approximately 5:95 or less to 40:60 or higher.
- Examples of high viscosity triblock copolymers that can be utilized to achieve one or more of the novel properties of the present invention are styrene-ethylene-butylene-styrene block copolymers (SEBS) available from Shell Chemical Company and Pecten Chemical Company (divisions of Shell Oil Company) under trade designations Kraton G 1651, Kraton G 1654. Kraton G 4600, Kraton G 4509 and the like.
- SEBS polymers can also be utilized in the present invention provided such SEBS polymers exhibits the required high viscosity.
- SEBS polymers include (high viscosity) Kraton G 1855X which has a Specific Gravity of 0.92, Brookfield Viscosity of a 25 weight percent solids solution in toluene at 25°C of about 40,000 mPas (cps) or about 8,000 to about 20,000 mPas (cps) at a 20 weight percent solids solution in toluene at 25°C.
- cps Brookfield Viscosity of a 25 weight percent solids solution in toluene at 25°C of about 40,000 mPas (cps) or about 8,000 to about 20,000 mPas (cps) at a 20 weight percent solids solution in toluene at 25°C.
- the typical ratio values for Kraton G 1651, 4600, and 4609 are approximately about 33:67 and for Kraton G 1855
- the adhesive additionally contain 1 to 20, preferably 3 to 8, parts by weight of a high molecular weight (i.e., viscosity >1000 mPas (cps) at 25°C at 20% in toluene) diblock polymer of the general A-B configuration where A and B are as described previously.
- a high molecular weight i.e., viscosity >1000 mPas (cps) at 25°C at 20% in toluene
- cps mPas
- the diblock may be replaced entirely or in part with another high molecular weight polymer that is compatible with the system.
- polyisobutylene e.g., Vistanex from Exxon
- polyisoprene e.g, from Kuraray
- styrene/butadiene copolymer e.g., Plioflex from Goodyear
- the mid-block portion or domain (i.e., the "B-block") of the polymer generally has a very low Tg (e.g., on the order of about -50°C).
- Tg e.g., on the order of about -50°C
- other mid-block compatible components such as plasticizing oils and tackifiers are added, these components associate with the B domains swelling them and generally resulting in a change in the Tg thereof.
- a Tg in the range of 0°C to 25°C, preferably about 15°C is desirable; however, for use herein mid-block Tg ranges of less than -10°C are required.
- plasticizers such as paraffinic and naphthenic petroleum oils, highly refined aromatic-free paraffinic and naphthenic food and technical grade white petroleum mineral oils, and liquid tackifiers such as the synthetic liquid oligomers of polybutene, polypropene, polyterpene, etc.
- the synthetic series process oils are high viscosity oligomers which are permanently fluid liquid monolefins, isoparaffins or paraffins of moderate to high molecular weight.
- Liquid plasticizing or tackifying diluents include polyterpenes such as Wingtack 10 available from Goodyear, and Escorez 2520 based on a C5 feed stream available from Exxon Chemical.
- Other liquid diluents would include polyisoprene, available as LIR 50 from Kuraray, Amoco's polybutenes available under the name Indopol.
- Most preferred are paraffinic oils in combination with Escorez 2520, a polymerized C 5 petroleum feed stream.
- tackifiers include any compatible resins or mixtures thereof such as (1) natural or modified rosins such, for example, as gum rosin, wood rosin, tall-oil rosin, distilled rosin, hydrogenated rosin, dimerized rosin, and polymerized rosin; (2) glycerol and pentaerythritol esters of natural or modified rosins, such, for example as the glycerol ester of pale, wood rosin, the glycerol ester of hydrogenated rosin, the glycerol ester of polymerized rosin, the pentaerythritol ester of hydrogenated rosin, and the phenolic-modified pentaerythritol ester of rosin;
- Preferred tackifiers for use herein include polyterpenes such as Wingtack 95 from Goodyear; aliphatic resins such as Hercures C from Hercules; cycloaliphatic resins such as Eastotac H100 from Eastman; and aliphatic/aromatic or cycloaliphatic/aromatic resins such as ECR 149B or ECR 179A from Exxon Chemical. Most preferred are the aliphatic or cycloaliphatic resins while the least desirable are the rosin esters or phenolic modified polyterpenes are least preferred.
- the desirability and selection of the particular tackifying agent is, in large part, dependent upon the specific block copolymer employed.
- End block resins are those resins which reside predominantly in the non-elastomer domains of the rubber after the adhesive is cooled. Representative of such resins are the primarily aromatic resins based on mixed C9 petroleum distillation streams such as the Hecures materials available from Hercules, or resins based on pure or mixed monomer streams of aromatic monomers such as homo or copolymers of vinyl toluene, styrene, alpha-methyl styrene, coumarone or indene. Preferred are those based on alpha-methyl styrene available from Hercules under the Kristalex trade name. If present, the end block resin is generally used in an amount of 5 to 30 parts by weight, preferably less than 20 parts.
- a wax component such as the polyethylene waxes available from Allied-Signal under the A-C symbol. If used, the wax is generally present in an amount of at least 2 parts by weight.
- antioxidants typically used in the production of rubber based pressure sensitive adhesives may be present in an amount up to about 3 parts by weight.
- stabilizers or antioxidants utilized herein include high molecular weight hindered phenols and multifunctional phenols such as sulfur and phosphorous-containing phenols.
- Hindered phenols are well known to those skilled in the art and may be characterized as phenolic compounds which also contain sterically bulky radicals in close proximity to the phenolic hydroxyl group hereof.
- tertiary butyl groups generally are substituted onto the benzene ring in at least one of the ortho positions relative to the phenolic hydroxy group.
- hindered phenols include: 1,3,5-trimethyl 2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene; pentaerythrityl tetrakis-3(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate; 4,4'-methylenebis (2,6-tert-butylphenol); 4,4'-thiobis (6-tert-butyl-o-cresol); 2,6-di-tert-butylphenol; 6-(4-hydroxyphenoxy)-2,4-bis(n-octylthio)-1,2,5-triazine; di-n-octadecyl 3,5-di-tert-buty
- the triblock rubber provides the set of the adhesive into a gelatinous solid, while the diblock rubber improves the tack of the formulation, as does the liquid resin.
- the substitution of liquid resin for oil also inhibits bleed into the release paper against which the adhesive is stored.
- the end block resin also provides strength to the adhesive formulation while lowering its melt viscosity by reducing the self-association of the rubber end blocks when molten.
- predominately liquid diluents are used to ensure a low Tg for the matrix (midblock portion) of the formulation. A low Tg leads to fast polymer relaxation times which in turn lead to low pain upon removal of the adhesive.
- particularly preferred adhesives may be prepared from about 10 parts of polymer, equally split between triblock and diblock, preferably Kraton G 1651 and Kraton G1702, respectively. These rubbers are used in combination with 5 to 30 parts, preferably 10-20 parts of end block resin, with Kristalex ⁇ -methyl styrene resins most preferred.
- the remainder of the product is diluent and tackifier. The lower the blend Tg of the remainder, the less tack and lower peel the adhesive will exhibit.
- the remainder is liquid diluent, either oil or a blend of oil and liquid tackifier.
- the most preferred liquid tackifier is Escorez 2520, a polymerized C 5 petroleum feed stream which has a Tg of -16°C.
- a particularly preferred hot melt adhesive composition compnses 3 to 8 parts of the triblock polymer, 3 to 8 parts diblock, 5 to 30 parts end block resin, the remainder (to 100 parts) compnsing a liquid diluent, a liquid tackifier and optionally a solid tackifier such that the blend of the diluent and tackifier(s) exhibits a Ring and Ball softening point below 25°C.
- the resultant hot melt adhesives are useful as ostomy seals. adhesive tapes and bandages, wound drainage adhesive seals, wound dressings, as adherents for other products and the like that adhere to human skin and remain adherent even in a moist environment.
- Example 8 illustrates the use of MQ 7965, a hot melt adhesive commercially used for body plasters and available from Kanebo/NSC while Example 9 shows the use of a Promeon hydrogel.
- a Rheometrics Dynamic Mechanical Analyzer (Model RDA 700) was used to obtain the elastic (G') and loss (G") moduli versus temperature.
- the instrument was controlled by Rhios software version 4.3.2. Parallel plates 8 mm in diameter and separated by a gap of about 2 mm were used The sample was loaded and then cooled to about -100°C and the time program started. The program test increased the temperature at 5°C intervals followed by a soak time at each temperature of 10 seconds. The convection oven containing the sample was flushed continuously with nitrogen. The frequency was maintained at 10 rad/s. The initial strain at the start of the test was 0.05% (at the outer edge of the plates). An autostrain option in the software was used to maintain an accurately measurable torque throughout the test.
- the option was configured such that the maximum applied strain allowed by the software was 80%.
- the autostrain program adjusted the strain at each temperature increment if warranted using the following procedure. If the torque was below 200 g-cm the strain was increased by 25% of the current value. If the torque was above 1200 g-cm it was decreased by 25% of the current value. At torques between 200 and 1200 g-cm no change in strain was made at that temperature increment.
- the shear storage or elastic modulus (G') and the shear loss modulus (G") are calculated by the software from the torque and strain data. Their ratio, G"/G'. also known as the tan delta, was also calculated.
- the mid block Tg was taken as the maximum in tan delta.
- Tensile strength was determined on 0.318 cm (0.125”) thick, 6.35 cm (2.5") long dogbone shaped portions with 2.54 cm x 2.54 cm (1" x 1") end tabs and a 1.27 cm x 1.27 cm (0.5" x 0.5") central gage portion. These were pulled on an Instron with pneumatic grips at a speed of 50.8 cm/min (20"/min). Strength was taken as the maximum stress during the test.
- Escorez 2520 is a liquid hydrocarbon resin available from Exxon Chemical Co.
- Kristalex 3085 is an alpha-methyl styrene tackifying resin with a softening point of 85°C available from Hercules.
- RUBBER CHARACTERISTICS Sample Viscosity mPas (cP) % Styrene by Weight % Diblock Kraton G 1651 5560 33 0 Kraton G 1657 1365 13 35 Kraton G 1702 3180 28 100 Kraton G 1654 111,500 31 0
- Example 1 demonstrates a formulation as described in U.S. Patent No. 4,369,284 to J. Chen. This formula exhibits the desired softness (G' at 25°C ⁇ 15 x 10 3 Pa (15 x 10 4 dynes/cm 2 )), but has insufficient grab due to low loss modulus (G" at 25°C ⁇ 1 x 10 3 Pa (1 x 10 4 dynes/cm 2 )) and is therefore not suitable for the adhesive applications described herein.
- Example 2 employs higher levels of a lower molecular weight rubber containing substantial diblock.
- the adhesive was clear and homogeneous. but much too stiff (high G') and lacking in tack and therefore not suitable for use herein. Conformablity over hair-covered surfaces is inadequate at such a high level of stiffness.
- Example 3 incorporates an end block resin to add strength and lower viscosity.
- the resultant adhesive was clear and homogeneous, but had insufficient tack and hold due to low G" ( ⁇ 10 3 Pa (10 4 dynes/cm 2 )).
- Example 4 demonstrates the present invention in its simplest form.
- the composition of this Example is formulated so as not to appreciably change the very low Tg of the polymer midblock while providing the proper rheological properties, i.e., a G' value less than 15 x 10 3 Pa (15 x 10 4 dynes/cm 2 ) and a G" value within the range of 1 to 6 x 10 3 Pa (1 to 6 x 10 4 dynes/cm 2 ).
- Example 5 demonstrates how increasing the polymer concentration and replacing part of the oil with a liquid resin increases the stiffness and tack of the adhesive.
- Example 6 contrasts with Example 4 to demonstrate how liquid resin (replacing oil) can be used to reduce the adhesive viscosity while increasing tack and peel.
- Example 7 demonstrates that increasing the rubber concentration increases the stiffness of the product therefore reducing the grab.
- Example 8 demonstrates that a commercially available A-B-A block polymer based adhesive for skin contact (MQ 7965 from Kanebo/NSC) is unacceptably aggressive on skin; while Example 9 describes the properties of a 635 ⁇ m (25 mil) thick film of a hydrogel obtained from Promeon Medical (RG-63B 25H5). In the latter case, grab was good with minimal pain upon removal.
- MQ 7965 from Kanebo/NSC
- Example 9 describes the properties of a 635 ⁇ m (25 mil) thick film of a hydrogel obtained from Promeon Medical (RG-63B 25H5). In the latter case, grab was good with minimal pain upon removal.
- Example 10 has part of the mineral oil replaced by a wax to create a product with a drier, slightly stiffer feel and appearance suitable for some applications while the results of Example 11 show that the use of the same amount of a different wax yields excess stiffness (G') rendering the adhesive unsuitable for these applications.
- Example 12 is a modification of Example 6 wherein part of the mineral oil is replaced by additional liquid resin, thereby increasing the stiffness (G'), tack, and mid-block Tg.
- Example 13 demonstrates a formula containing no end block resin.
- Examples 14-16 show that increasing the level of diblock (relative to Example 6) increases both G' and G'', while also increasing the viscosity.
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Description
- This invention relates to the use of hot melt pressure-sensitive adhesives which adhere well to the human skin and hair, and are therefore useful for a variety of medical and other products.
- Although many adhesive compositions are known, very few of these are completely satisfactory for application to human skin. The requirements for such adhesives are stringent; they must adhere well to human skin during perspiration, when the weather is hot, or in an environment of draining wounds, yet be removable without leaving adhesive residue on the skin's surface. Moreover, adhesion should take effect immediately on application to skin, even in a hot or moist environment, and should release cleanly and with minimal discomfort when voluntarily removed in this environment.
- Adhesives applied to sensitive areas of the human body require further special characteristics. Hair covered regions are especially difficult to adhere well to without causing pain upon removal of the adhered article. For such regions, a soft adhesive with minimal viscoelastic loss is required. Hydrogels have been used effectively for such purposes, but have their own disadvantages, including high price, special packaging and release layers to retain the moisture (typically about 40% of the total adhesive), as well as variations in properties during use in response to changes in humidity. Other disadvantages arise from the general necessity of a non-woven support to strengthen the adhesive and hold it in place during cure. Once cured, a water impervious release layer is applied.
- To obtain a soft adhesive while maintaining solid-like behavior requires high molecular weight polymers be used. With hydrogels this is obtained by crosslinking or curing after cooling, as is the case with an electron beam curable acrylic described in European Patent Application EP 175562 A2. Further, U.S. Patent No. 5,262,468 to Chen describes the use of very high molecular weight rubbers to obtain gelatinous thermoplastic compositions. but such compositions generally lack in adhesive grab so that virtually no adhesion to the body is obtained.
- It is an object of the present invention to obtain an adhesive with the desirable characteristics of a hydrogel, but without the drawbacks In particular, a hot melt adhesive has been discovered that requires no subsequent cure, but functions like a hydrogel.
- Hot melt pressure sensitive adhesives especially suited for adhesive skin application comprise at least one block copolymer and a liquid diluent, the adhesive being characterized by a midblock Tg of less than -10°C, a G' (storage modulus) less than 15 x 103 Pa (15 x 104 dynes/cm2) at 10 rad/s. (25°C.), generally at least 1 x 103 Pa (1 x 104 dynes/cm2) and preferably 4 to 10 x 103 Pa (4 to 10 x 104 dynes/cm2); a G" (loss modulus) of 1 to 6 x 103 Pa (1 to 6 x 104 dynes/cm2) and a tensile strength greater than 69000 Pa (10 psi) exhibit superior properties, these properties being obtained without the need for any cunng operation after cooling.
- In particular, suitable hot melt pressure sensitive adhesives comprise 1 to 20 parts of a high molecular weight rubber triblock or radial block copolymer; 0 to 20 parts high molecular weight diblock rubber, 0 to 10 parts by weight of other compatible high molecular weight polymers; 0 to 30 parts by weight end block resin; 60 to 95 parts by weight oil or other liquid midblock diluent; 0 to 50 parts by weight of a solid tackifier which is compatible with the polymer midblock and 0 to 3 parts by weight anti-oxidant; the parts to total 100 parts by weight.
- It will be understood by those skilled in the art that there are a variety of ways to formulate the particular raw matenals in order to obtain an adhesive having the desired midblock Tg, G' and G" values. Moreover, the particular end use for which the adhesive is intended will also affect the choice of materials and the ultimate G'and G" values. It is however, possible to generally define the raw materials which may be utilized and to characterize what properties will be provided by the use of the various matenals.
- As used herein the term "high molecular weight rubbers" are those with a viscosity at 25°C of above 1,000 mPas (cP) in toluene at a concentration of 20% by weight.
- In the case of the high viscosity triblock copolymers employed herein, they may have the more general configuration A-B-A wherein the polymer blocks A are non-elastomeric poiymer blocks which, as homopolymers have glass transition temperatures above 20°C, while the elastomeric colymer blocks B are isoprene. or butadiene which may be partially or substantially hydrogenated or mixtures thereof. Further, the copolymers may be linear or branched. Typical branched structures contain an elastomeric portion with at least three branches which can radiate out from a central hub or can be otherwise coupled togetner.
- The non-elastomeric blocks may comprise homopolymers or copolymers of vinyl monomers such as vinyl arenes, vinyl pyridines, vinyl halides and vinyl carboxylates, as well as acrylic monomers such as acrylonitrile, methacrylonitrile. esters of acrylic acids, etc. Monovinyl aromatic hydrocarbons include particularly those of the benzene series such as styrene, vinyl toluene, vinyl xylene, ethyl vinyl benzene as well as dicyclic monovinyl compounds such as vinyl naphthalene and the like. Other non-elastomeric polymer blocks may be derived from alpha olefins, alkylene oxides, acetals, urethanes, etc. Styrene is preferred.
- The elastomeric block component making up the remainder of the copolymer is isoprene or butadiene which may be hydrogenated as taught, for example, in U.S. Patent No. 3,700,633. This hydrogenation of butadiene may be either partially or substantially complete. Selected conditions may be employed for example to hydrogenate the elastomeric butadiene block while not so modifying the vinyl arene polymer b!ocks. Other conditions may be chosen to hydrogenate substantially uniformly along the polymer chain, both the elastomeric and non-elastomeric blocks thereof being hydrogenated to practically the same extent, which may be either partial or substantially complete. Hydrogenated polymers are preferred to minimize degradation dunng processing, which is a more severe problem with higher molecular weight polymers.
- The high viscosity triblock copolymer of the invention can have a broad range of non-elastomeric end block to elastomeric center block ratio of approximately 5:95 or less to 40:60 or higher. Examples of high viscosity triblock copolymers that can be utilized to achieve one or more of the novel properties of the present invention are styrene-ethylene-butylene-styrene block copolymers (SEBS) available from Shell Chemical Company and Pecten Chemical Company (divisions of Shell Oil Company) under trade designations Kraton G 1651, Kraton G 1654. Kraton G 4600, Kraton G 4509 and the like. Other grades of (SEBS) polymers can also be utilized in the present invention provided such SEBS polymers exhibits the required high viscosity. Such SEBS polymers include (high viscosity) Kraton G 1855X which has a Specific Gravity of 0.92, Brookfield Viscosity of a 25 weight percent solids solution in toluene at 25°C of about 40,000 mPas (cps) or about 8,000 to about 20,000 mPas (cps) at a 20 weight percent solids solution in toluene at 25°C. Although the typical ratio values for Kraton G 1651, 4600, and 4609 are approximately about 33:67 and for Kraton G 1855X approximately about 27:73, as noted previously, these ratios can vary broadly from the typical product specification values.
- It is preferred that the adhesive additionally contain 1 to 20, preferably 3 to 8, parts by weight of a high molecular weight (i.e., viscosity >1000 mPas (cps) at 25°C at 20% in toluene) diblock polymer of the general A-B configuration where A and B are as described previously. Preferred are Kraton G 1701X or 1702X which are both styrene ethylene propylene diblock polymers. Kraton G1702X is most preferred.
- While it is preferred the formulation contain some diblock polymer, the diblock may be replaced entirely or in part with another high molecular weight polymer that is compatible with the system. For example, polyisobutylene (e.g., Vistanex from Exxon), polyisoprene (eg, from Kuraray), or styrene/butadiene copolymer (e.g., Plioflex from Goodyear) may be used in amounts of 2 to 10 parts by weight.
- As will be described hereinbelow, various additives are known to associate with the particular blocks (domains) of the block polymer(s), altering the behavior of those portions accordingly. In more detail, the mid-block portion or domain (i.e., the "B-block") of the polymer generally has a very low Tg (e.g., on the order of about -50°C). As other mid-block compatible components such as plasticizing oils and tackifiers are added, these components associate with the B domains swelling them and generally resulting in a change in the Tg thereof. For most pressure sensitive adhesive applications, a Tg in the range of 0°C to 25°C, preferably about 15°C is desirable; however, for use herein mid-block Tg ranges of less than -10°C are required.
- Thus, there is also present in the adhesive 60 to 95 parts by weight, preferably 70 to 80 parts, of an oil or other liquid diluent which is primarily aliphatic in character and is compatible with the polymer midblock. Included in these materials are plasticizers such as paraffinic and naphthenic petroleum oils, highly refined aromatic-free paraffinic and naphthenic food and technical grade white petroleum mineral oils, and liquid tackifiers such as the synthetic liquid oligomers of polybutene, polypropene, polyterpene, etc. The synthetic series process oils are high viscosity oligomers which are permanently fluid liquid monolefins, isoparaffins or paraffins of moderate to high molecular weight. Liquid plasticizing or tackifying diluents include polyterpenes such as Wingtack 10 available from Goodyear, and Escorez 2520 based on a C5 feed stream available from Exxon Chemical. Other liquid diluents would include polyisoprene, available as LIR 50 from Kuraray, Amoco's polybutenes available under the name Indopol. Most preferred are paraffinic oils in combination with Escorez 2520, a polymerized C5 petroleum feed stream.
- There may also be present up to 50 parts, preferably 10 to 20 parts by weight of a solid tackifier (i.e., one having a Ring and Ball softening point above 25°C) which is compatible with the midblock. Suitable tackifiers include any compatible resins or mixtures thereof such as (1) natural or modified rosins such, for example, as gum rosin, wood rosin, tall-oil rosin, distilled rosin, hydrogenated rosin, dimerized rosin, and polymerized rosin; (2) glycerol and pentaerythritol esters of natural or modified rosins, such, for example as the glycerol ester of pale, wood rosin, the glycerol ester of hydrogenated rosin, the glycerol ester of polymerized rosin, the pentaerythritol ester of hydrogenated rosin, and the phenolic-modified pentaerythritol ester of rosin; (3) copolymers and terpolymers of natural terpenes, e.g., styrene/terpene and alpha methyl styrene/terpene; (4) polyterpene resins having a softening point, as determined by ASTM method E28,58T, of from 80° to 150°C; the latter polyterpene resins generally resulting from the polymerization of terpene hydrocarbons, such as the bicyclic monoterpene known as pinene, in the presence of Friedel-Crafts catalysts at moderately low temperatures; also included are the hydrogenated polyterpene resins; (5) phenolic modified terpene resins and hydrogenated derivatives thereof, for example, as the resin product resulting from the condensation, in an acidic medium, of a bicyclic terpene and phenol; (6) aliphatic petroleum hydrocarbon resins having a Ball and Ring softening point of from 70° to 135°C; the latter resins resulting from the polymerization of monomers consisting of primarily of olefins and diolefins; also included are the hydrogenated aliphatic petroleum hydrocarbon resins; (7) alicyclic petroleum hydrocarbon resins and the hydrogenated derivatives thereof; and (8) aliphatic/aromatic or cycloaliphatic/aromatic copolymers and their hydrogenated derivatives.
- Preferred tackifiers for use herein include polyterpenes such as Wingtack 95 from Goodyear; aliphatic resins such as Hercures C from Hercules; cycloaliphatic resins such as Eastotac H100 from Eastman; and aliphatic/aromatic or cycloaliphatic/aromatic resins such as ECR 149B or ECR 179A from Exxon Chemical. Most preferred are the aliphatic or cycloaliphatic resins while the least desirable are the rosin esters or phenolic modified polyterpenes are least preferred.
- The desirability and selection of the particular tackifying agent is, in large part, dependent upon the specific block copolymer employed.
- Additionally, it may be desirable to incorporate in the adhesive up to 30 parts by weight of an end block resin. End block resins are those resins which reside predominantly in the non-elastomer domains of the rubber after the adhesive is cooled. Representative of such resins are the primarily aromatic resins based on mixed C9 petroleum distillation streams such as the Hecures materials available from Hercules, or resins based on pure or mixed monomer streams of aromatic monomers such as homo or copolymers of vinyl toluene, styrene, alpha-methyl styrene, coumarone or indene. Preferred are those based on alpha-methyl styrene available from Hercules under the Kristalex trade name. If present, the end block resin is generally used in an amount of 5 to 30 parts by weight, preferably less than 20 parts.
- Optionally there may also be present 0 to 5% by weight of a wax component such as the polyethylene waxes available from Allied-Signal under the A-C symbol. If used, the wax is generally present in an amount of at least 2 parts by weight.
- Finally, antioxidants typically used in the production of rubber based pressure sensitive adhesives may be present in an amount up to about 3 parts by weight. Among the applicable stabilizers or antioxidants utilized herein are included high molecular weight hindered phenols and multifunctional phenols such as sulfur and phosphorous-containing phenols. Hindered phenols are well known to those skilled in the art and may be characterized as phenolic compounds which also contain sterically bulky radicals in close proximity to the phenolic hydroxyl group hereof. In particular, tertiary butyl groups generally are substituted onto the benzene ring in at least one of the ortho positions relative to the phenolic hydroxy group. The presence of these sterically bulky substituted radicals in the vicinity of the hydroxyl group serves to retard its stretching frequency and, correspondingly, its reactivity; this steric hindrance thus providing the phenolic compound with its stabilizing properties. Representative hindered phenols include: 1,3,5-trimethyl 2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene; pentaerythrityl tetrakis-3(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate; 4,4'-methylenebis (2,6-tert-butylphenol); 4,4'-thiobis (6-tert-butyl-o-cresol); 2,6-di-tert-butylphenol; 6-(4-hydroxyphenoxy)-2,4-bis(n-octylthio)-1,2,5-triazine; di-n-octadecyl 3,5-di-tert-butyl-4-hydroxybenzyl phosphonate; 2-(n-octylthio)ethyl 3,5-di-tert-butyl-4-hydroxybenzoate; and sorbitol hexa[3-(3,5-di-tert-butyl-4-hydroxyphenyl)-propionate].
- As was noted above, there are a variety of ways to formulate the particular raw materials in order to obtain an adhesive having the desired midblock Tg, G' and G'' values. Moreover, the particular end use for which the adhesive is intended will also affect the choice of materials and the ultimate Tg, G'and G'' values. In general, it has been found that the triblock rubber provides the set of the adhesive into a gelatinous solid, while the diblock rubber improves the tack of the formulation, as does the liquid resin. The substitution of liquid resin for oil also inhibits bleed into the release paper against which the adhesive is stored. The end block resin also provides strength to the adhesive formulation while lowering its melt viscosity by reducing the self-association of the rubber end blocks when molten. In formulating the adhesives, predominately liquid diluents are used to ensure a low Tg for the matrix (midblock portion) of the formulation. A low Tg leads to fast polymer relaxation times which in turn lead to low pain upon removal of the adhesive.
- Using the above parameters as guidelines, we have found that particularly preferred adhesives may be prepared from about 10 parts of polymer, equally split between triblock and diblock, preferably Kraton G 1651 and Kraton G1702, respectively. These rubbers are used in combination with 5 to 30 parts, preferably 10-20 parts of end block resin, with Kristalex α-methyl styrene resins most preferred. The remainder of the product is diluent and tackifier. The lower the blend Tg of the remainder, the less tack and lower peel the adhesive will exhibit. Preferably the remainder is liquid diluent, either oil or a blend of oil and liquid tackifier. Most preferred is about a 50/50 blend of a paraffin oil (such as Kaydol available from Witco) and liquid tackifier. The most preferred liquid tackifier is Escorez 2520, a polymerized C5 petroleum feed stream which has a Tg of -16°C. A particularly preferred hot melt adhesive composition compnses 3 to 8 parts of the triblock polymer, 3 to 8 parts diblock, 5 to 30 parts end block resin, the remainder (to 100 parts) compnsing a liquid diluent, a liquid tackifier and optionally a solid tackifier such that the blend of the diluent and tackifier(s) exhibits a Ring and Ball softening point below 25°C.
- Additional guidance for formulating adhesives having a wide range of properties may be obtained from the examples which follow.
- The resultant hot melt adhesives are useful as ostomy seals. adhesive tapes and bandages, wound drainage adhesive seals, wound dressings, as adherents for other products and the like that adhere to human skin and remain adherent even in a moist environment.
- In the examples which follow, unless otherwise specified, all parts are by weight and all temperatures in degree Celsius.
- All viscosities were measured using a Brookfield viscometer with a #27 spindle.
- All the formulations described herein were prepared in a 600 g Brabender mixer with sigma blades. The rubbers and about half the oil in the formulation were added to the bowl preheated to about 163°C (325°F). Once homogenous, additional oil was added and any other liquid diluents. Finally the end block tackifier was added. The formulations are shown in Table 1 while the properties thereof are in Table 3. For comparative purposes, two commercially used materials were also evaluated. Thus, Example 8 illustrates the use of MQ 7965, a hot melt adhesive commercially used for body plasters and available from Kanebo/NSC while Example 9 shows the use of a Promeon hydrogel.
- A Rheometrics Dynamic Mechanical Analyzer (Model RDA 700) was used to obtain the elastic (G') and loss (G") moduli versus temperature. The instrument was controlled by Rhios software version 4.3.2. Parallel plates 8 mm in diameter and separated by a gap of about 2 mm were used The sample was loaded and then cooled to about -100°C and the time program started. The program test increased the temperature at 5°C intervals followed by a soak time at each temperature of 10 seconds. The convection oven containing the sample was flushed continuously with nitrogen. The frequency was maintained at 10 rad/s. The initial strain at the start of the test was 0.05% (at the outer edge of the plates). An autostrain option in the software was used to maintain an accurately measurable torque throughout the test. The option was configured such that the maximum applied strain allowed by the software was 80%. The autostrain program adjusted the strain at each temperature increment if warranted using the following procedure. If the torque was below 200 g-cm the strain was increased by 25% of the current value. If the torque was above 1200 g-cm it was decreased by 25% of the current value. At torques between 200 and 1200 g-cm no change in strain was made at that temperature increment. The shear storage or elastic modulus (G') and the shear loss modulus (G") are calculated by the software from the torque and strain data. Their ratio, G"/G'. also known as the tan delta, was also calculated.
- The mid block Tg was taken as the maximum in tan delta.
- Tensile strength was determined on 0.318 cm (0.125") thick, 6.35 cm (2.5") long dogbone shaped portions with 2.54 cm x 2.54 cm (1" x 1") end tabs and a 1.27 cm x 1.27 cm (0.5" x 0.5") central gage portion. These were pulled on an Instron with pneumatic grips at a speed of 50.8 cm/min (20"/min). Strength was taken as the maximum stress during the test.
- Skin adhesion was assessed by applying a film of adhesive on a backing to the forearm and removing slowly (about 2.54 cm/sec) (1"/sec).
ADHESIVE FORMULATIONS EXAMPLE 1 (C) 2 (C) 3 (C) 4 5 >6 7 Kraton G 1651 10 -- 10 5 5 5 -- G 1657 -- 20 -- -- -- -- -- G 1654 -- -- -- -- -- -- 8 G 1702 -- -- -- 5 5 5 8 Mineral Oil (Kaydol) 90 80 80 80 40 40 74 Wingtack 10 -- -- -- -- 20 -- -- Escorez 2520 -- -- -- -- -- 40 -- Kristalex 3085 -- -- 10 15 15 15 15 Viscosity at (325°F) 163°C >500,000 3,925 31,700 14,300 2,910 640 21,300 Wingtack 10 is a synthetic polyterpene from Goodyear Chemicals.
Escorez 2520 is a liquid hydrocarbon resin available from Exxon Chemical Co.
Kristalex 3085 is an alpha-methyl styrene tackifying resin with a softening point of 85°C available from Hercules.RUBBER CHARACTERISTICS Sample Viscosity mPas (cP) % Styrene by Weight % Diblock Kraton G 1651 5560 33 0 Kraton G 1657 1365 13 35 Kraton G 1702 3180 28 100 Kraton G 1654 111,500 31 0 - Example 1 demonstrates a formulation as described in U.S. Patent No. 4,369,284 to J. Chen. This formula exhibits the desired softness (G' at 25°C < 15 x 103 Pa (15 x 104 dynes/cm2)), but has insufficient grab due to low loss modulus (G" at 25°C < 1 x 103 Pa (1 x 104 dynes/cm2)) and is therefore not suitable for the adhesive applications described herein.
- Example 2 employs higher levels of a lower molecular weight rubber containing substantial diblock. The adhesive was clear and homogeneous. but much too stiff (high G') and lacking in tack and therefore not suitable for use herein. Conformablity over hair-covered surfaces is inadequate at such a high level of stiffness.
- Example 3 incorporates an end block resin to add strength and lower viscosity. The resultant adhesive was clear and homogeneous, but had insufficient tack and hold due to low G" (<103 Pa (104 dynes/cm2)).
- Example 4 demonstrates the present invention in its simplest form. Thus. the composition of this Example is formulated so as not to appreciably change the very low Tg of the polymer midblock while providing the proper rheological properties, i.e., a G' value less than 15 x 103 Pa (15 x 104 dynes/cm2) and a G" value within the range of 1 to 6 x 103 Pa (1 to 6 x 104 dynes/cm2).
- Example 5 demonstrates how increasing the polymer concentration and replacing part of the oil with a liquid resin increases the stiffness and tack of the adhesive.
- Example 6 contrasts with Example 4 to demonstrate how liquid resin (replacing oil) can be used to reduce the adhesive viscosity while increasing tack and peel.
- Example 7 demonstrates that increasing the rubber concentration increases the stiffness of the product therefore reducing the grab.
- Example 8 demonstrates that a commercially available A-B-A block polymer based adhesive for skin contact (MQ 7965 from Kanebo/NSC) is unacceptably aggressive on skin; while Example 9 describes the properties of a 635 µm (25 mil) thick film of a hydrogel obtained from Promeon Medical (RG-63B 25H5). In the latter case, grab was good with minimal pain upon removal.
- Example 10 has part of the mineral oil replaced by a wax to create a product with a drier, slightly stiffer feel and appearance suitable for some applications while the results of Example 11 show that the use of the same amount of a different wax yields excess stiffness (G') rendering the adhesive unsuitable for these applications.
- Example 12 is a modification of Example 6 wherein part of the mineral oil is replaced by additional liquid resin, thereby increasing the stiffness (G'), tack, and mid-block Tg.
- Example 13 demonstrates a formula containing no end block resin.
Examples 14-16 show that increasing the level of diblock (relative to Example 6) increases both G' and G'', while also increasing the viscosity.
Claims (10)
- A pressure sensitive hot melt adhesive comprising a rubber block copolymer with a viscosity at 25°C of above 1 Pa s (1000cP) in toluene at a concentration of 20% by weight and 60 to 95 parts by weight oil or other liquid midblock diluent, the adhesive being characterized by a midblock Tg less than -10°C, a G' (storage modulus) less than 15 x 103 Pa (15 x 104 dynes/cm2) at 10 rad/s (25°C.), a G" (loss modulus) of 1 to 6 x 103 Pa (1 to 6 x 104 dynes/cm2) (25°C) and a tensile strength greater than 69000Pa (10 psi) and requiring no subsequent curing operation after cooling.
- A hot melt pressure sensitive adhesive compnsing 1 to 20 parts of an A-B-A rubber triblock or radial block copolymer having a viscosity at 25°C of above 1,000 mPas (cP) in toluene at a concentration of 20% by weight wherein the polymer blocks A are non-elastomeric polymer blocks which, as homopolymers have glass transition temperatures above 20°C, while the elastomeric polymer blocks B are isoprene, or butadiene which may be partially or substantial hydrogenated or mixtures thereof; 0 to 20 parts A-B diblock rubber having a viscosity at 25°C of above 1,000 mPas (cP) in toluene at a concentration of 20% by weight; 0 to 10 parts by weight of another compatible high molecular weight polymer; 0 to 30 parts by weight end block resin; 60 to 95 parts by weight oil or other liquid midblock diluent; 0 to 50 parts by weight of a solid tackifier which is compatible with the polymer midblock; 0 to 5 parts wax, and 0 to 3 parts by weight antioxidant; the parts to total 100 parts by weight; the adhesive also characterized by a midblock Tg less than-10°C, a G' (storage modulus) less than 15 x 103 Pa (15 x 104 dynes/cm2) at 10 rad/s (25°C.), a G" (loss modulus) of 1 to 6 x 103 Pa (1 to 6 x 104 dynes/cm2) (25°C) and a tensile strength greater than 69000 Pa (10 psi) and requiring no subsequent curing operation after cooling.
- The hot melt adhesive of Claim 2 containing 1 to 20 parts by weight of an A-B diblock polymer.
- The hot melt adhesive of Claim 2 containing 2 to 10 parts by weight of a high molecular weight polymer that is compatible with the system.
- The hot melt adhesive of Claim 2 containing 5 to 30 parts by weight of an end block resin.
- The hot melt adhesive of Claim 2 containing 60 to 95 parts by weight of an oil or other liquid diluent which is primarily aliphatic in character and is compatible with the polymer midblock.
- The hot melt adhesive of Claim 2 containing 10 to 50 parts by weight of a solid tackifier selected from the group consisting of (1) natural or modified rosins, (2) glycerol and pentaerythritol esters of natural or modified rosins, (3) copolymers and terpolymers of natural terpenes, (4) polyterpene resins having a softening point, as determined by ASTM method E28,58T, of from about 80° to 150°C, (5) phenolic modified terpene resins and hydrogenated derivatives therecf, (6) aliphatic petroleum hydrocarbon resins having a Ball and Ring softening point of from 70° to 135°C, and (7) alicyclic petroleum hydrocarbon resins and the hydrogenated derivatives thereof; and (8) aliphatic/aromatic or cycloaliphatic/aromatic copolymers and their hydrogenated denvatives.
- The hot melt adhesive of Claim 2 containing 2 to 5% by weight of a wax.
- A hot melt adhesive composition of Claim 2 comprising 3 to 8 parts of the triblock polymer, 3 to 8 parts diblock, 5 to 30 parts end block resin, the remainder (to 100 parts) comprising a liquid diluent, and a liquid tackifier such that the blend of the diluent and tackifier exhibits a Ring and Ball softening point below 25°C.
- The hot melt adhesive of Claim 9 wherein the diluent additionally contains 10 to 50 parts by weight of a solid tackifier.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US512579 | 1995-08-08 | ||
| US08/512,579 US5559165A (en) | 1995-08-08 | 1995-08-08 | Hot melt adhesives for bonding to sensitive areas of the human body |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0758009A2 EP0758009A2 (en) | 1997-02-12 |
| EP0758009A3 EP0758009A3 (en) | 1997-03-05 |
| EP0758009B1 true EP0758009B1 (en) | 1999-03-31 |
Family
ID=24039691
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP96112676A Expired - Lifetime EP0758009B1 (en) | 1995-08-08 | 1996-08-06 | Hot melt adhesives for bonding to sensitive areas of the human body |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US5559165A (en) |
| EP (1) | EP0758009B1 (en) |
| JP (1) | JPH09125035A (en) |
| AU (1) | AU702277B2 (en) |
| CA (1) | CA2182713C (en) |
| DE (1) | DE69601905T2 (en) |
| ES (1) | ES2131896T3 (en) |
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| US4259220A (en) * | 1978-12-06 | 1981-03-31 | H. B. Fuller Company | Hot melt adhesive for elastic banding |
| US4543099A (en) * | 1978-12-06 | 1985-09-24 | H. B. Fuller Company | Method for imparting elastic properties to a flexible substrate |
| US4418123A (en) * | 1978-12-06 | 1983-11-29 | H. B. Fuller Company | Extrudable self-adhering elastic and method of employing same |
| UST100203I4 (en) * | 1979-02-23 | 1981-01-06 | Shell Oil Company | Label adhesive |
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| JPS60226578A (en) * | 1984-04-25 | 1985-11-11 | Japan Synthetic Rubber Co Ltd | Hot-melt type adhesive composition |
| US4701509A (en) * | 1984-09-17 | 1987-10-20 | Johnson & Johnson Products, Inc. | N-vinyl caprolactam-containing hot melt adhesives |
| GB8429356D0 (en) * | 1984-11-21 | 1985-01-03 | Exxon Research Engineering Co | Hydrocarbon resins |
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| JPH0629388B2 (en) * | 1985-06-14 | 1994-04-20 | 日本石油株式会社 | Thermoplastic rubber adhesive composition |
| US5001179A (en) * | 1987-08-05 | 1991-03-19 | National Starch And Chemical Investment Holding Corporation | Recyclable hot melt adhesive compositions |
| US4822653A (en) * | 1987-08-05 | 1989-04-18 | National Starch And Chemical Corporation | Recyclable hot melt adhesive compositions |
| US4833193A (en) * | 1987-08-14 | 1989-05-23 | Sieverding David L | Novel pressure sensitive adhesives |
| JPH0613695B2 (en) * | 1988-02-25 | 1994-02-23 | アイカ工業株式会社 | Hot melt type sealant for lighting |
| JPH022572A (en) * | 1988-06-15 | 1990-01-08 | Konica Corp | Developing solution for photosensitive material |
| US5149741A (en) * | 1989-07-21 | 1992-09-22 | Findley Adhesives, Inc. | Hot melt construction adhesives for disposable soft goods |
| US5290842A (en) * | 1991-09-03 | 1994-03-01 | Avery Dennison Corporation | Pressure-sensitive adhesives based on preferentially tackified immiscible elastomers |
| ATE201042T1 (en) * | 1990-03-14 | 2001-05-15 | Avery Dennison Corp | PRESSURE SENSITIVE ADHESIVES BASED ON PREFERABLY TACKY IMMISABLE ELASTOMERS |
| US5378536A (en) * | 1991-04-08 | 1995-01-03 | Minnesota Mining And Manufacturing Company | Repositionable adhesive tape |
| US5360350A (en) * | 1991-08-23 | 1994-11-01 | The Whitaker Corporation | Sealant compositions and sealed electrical connectors |
| US5331038A (en) * | 1992-09-28 | 1994-07-19 | Shell Oil Company | Adhesive for multipacks |
| US5760135A (en) * | 1992-11-17 | 1998-06-02 | Ralf Korpman Associates, Inc. | Pressure sensitive adhesive |
| JPH06240220A (en) * | 1993-02-15 | 1994-08-30 | Johnson & Johnson Kk | Pressure-sensitive adhesive composition for skin |
| JPH09505840A (en) * | 1993-10-12 | 1997-06-10 | エイチ・ビー・フラー・ライセンシング・アンド・ファイナンシング・インコーポレーテッド | Polystyrene-ethylene / butylene-polystyrene Hot melt adhesive |
-
1995
- 1995-08-08 US US08/512,579 patent/US5559165A/en not_active Expired - Lifetime
-
1996
- 1996-08-02 CA CA002182713A patent/CA2182713C/en not_active Expired - Fee Related
- 1996-08-05 AU AU61906/96A patent/AU702277B2/en not_active Ceased
- 1996-08-06 DE DE69601905T patent/DE69601905T2/en not_active Expired - Lifetime
- 1996-08-06 EP EP96112676A patent/EP0758009B1/en not_active Expired - Lifetime
- 1996-08-06 ES ES96112676T patent/ES2131896T3/en not_active Expired - Lifetime
- 1996-08-07 JP JP8208581A patent/JPH09125035A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1999066000A1 (en) * | 1998-06-17 | 1999-12-23 | H.B. Fuller Licensing & Financing, Inc. | Hot melt pressure sensitive adhesive composition |
| US6180229B1 (en) | 1998-06-17 | 2001-01-30 | H. B. Fuller Licensing & Financing, Inc. | Hot melt pressure sensitive adhesive composition useful for contact coating on heat sensitive substrates |
| USD659549S1 (en) | 2010-12-16 | 2012-05-15 | Church & Dwight Co., Inc. | Applicator of roll-on wax |
Also Published As
| Publication number | Publication date |
|---|---|
| ES2131896T3 (en) | 1999-08-01 |
| DE69601905D1 (en) | 1999-05-06 |
| CA2182713A1 (en) | 1997-02-09 |
| US5559165A (en) | 1996-09-24 |
| AU702277B2 (en) | 1999-02-18 |
| CA2182713C (en) | 2002-07-02 |
| JPH09125035A (en) | 1997-05-13 |
| EP0758009A2 (en) | 1997-02-12 |
| DE69601905T2 (en) | 1999-11-04 |
| EP0758009A3 (en) | 1997-03-05 |
| AU6190696A (en) | 1997-02-13 |
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