EP0628173A1 - Process for producing optical mode form adapters - Google Patents
Process for producing optical mode form adaptersInfo
- Publication number
- EP0628173A1 EP0628173A1 EP94901726A EP94901726A EP0628173A1 EP 0628173 A1 EP0628173 A1 EP 0628173A1 EP 94901726 A EP94901726 A EP 94901726A EP 94901726 A EP94901726 A EP 94901726A EP 0628173 A1 EP0628173 A1 EP 0628173A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- waveguide
- optical
- modes
- chip
- diffusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/26—Optical coupling means
- G02B6/30—Optical coupling means for use between fibre and thin-film device
- G02B6/305—Optical coupling means for use between fibre and thin-film device and having an integrated mode-size expanding section, e.g. tapered waveguide
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
- G02B6/122—Basic optical elements, e.g. light-guiding paths
- G02B6/1228—Tapered waveguides, e.g. integrated spot-size transformers
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
- G02B6/13—Integrated optical circuits characterised by the manufacturing method
- G02B6/136—Integrated optical circuits characterised by the manufacturing method by etching
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/26—Optical coupling means
- G02B6/262—Optical details of coupling light into, or out of, or between fibre ends, e.g. special fibre end shapes or associated optical elements
Definitions
- fiber-optic communication data is transmitted with optical signals through glass fibers [2], which allow high bit rates (GHz) to be transmitted.
- GHz bit rates
- the wavelength range relevant for fiber optic communication extends from 0.8 to 1.6 micrometers and is determined by III - N
- the optical signals are processed on these III - N semiconductor chips in integrated opto - electronic circuits in active and passive electro - optical waveguide components [3].
- thin semiconductor layers are usually applied epitaxially to semiconductor crystal substrates (e.g. InP, GaAs) and then structured.
- the light guidance in optical waveguides [3] is based on the principle that a medium with a higher refractive index (the so-called waveguide core) is surrounded by a medium with a lower refractive index (the waveguide cladding). Only those modes that meet the Maxwell equations can propagate. Waveguides can have no (cut-off - waveguide), one (monomode - waveguide) or several (multimode - waveguide) modes. Monomode waveguides are primarily used in fiber optic communication.
- chip waveguides The propagation of light in optical waveguides on semiconductor chips, so-called chip waveguides, takes place in the longitudinal direction, the z direction. The wave fronts are then perpendicular to it
- the wave fronts are curved.
- the x direction is perpendicular to the waveguide layer and is defined as a vertical or transverse direction.
- the y direction is parallel to the waveguide layer and is defined as a horizontal or lateral direction.
- Mode forms of the optical modes that propagate in waveguides are determined by the following parameters: wavelength, polarization, geometry of the waveguides and refractive index differences of the waveguide core and waveguide cladding.
- the waveguide dimensions and mode sizes decrease towards shorter wavelengths.
- the mode shapes are calculated by solving the Maxwell equations with finite element or similar programs [4] on fast computers.
- the monomode or multimode fibers (glass fibers) used in fiber optic communication have larger and symmetrical modes [2].
- Monomode fibers even have rotationally symmetrical modes with diameters of typically 8-10 micrometers
- Fibers and chip waveguides become drastically worse with decreasing light spot size.
- the waveguide layers are to be deformed in such a way that the chip waveguide modes are adapted to the fiber modes in the direction of propagation of the light (so-called mode adaptation).
- This invention solves the last-mentioned optical mode adaptation on semiconductor chips to optical systems, in particular to optical fibers.
- An adiabatic mode adaptation means slow variations in the mode shape as a result of a change in the waveguide in the direction of propagation, usually due to a change in the geometry [7]. With ideal adiabatic mode adjustments, no light is emitted. Optical components that fulfill this task are called mode shape adapters.
- Fiber lenses are completely eliminated or at least moderately focusing fiber lenses are sufficient.
- Chip waveguide dimensions can either be widened or pointed in the direction of propagation, which can be done both laterally and transversely, or both simultaneously.
- the optical modes of the core layer adapt and also become larger, they are guided more and more.
- the production of lateral adiabatically widened chip waveguides presents no difficulties, since this can be accomplished using conventional photolithography.
- the creation of vertically adiabatically expanded chip waveguides is possible but unattractive because the waveguide layer thickness would correspond to the vertical extent of the mode because of the strong optical guidance. Adapted to monomode fibers, this would require 8-10 Micrometer-thick waveguide core - layers grow epitaxially.
- the optical modes follow an adiabatic tapering of the waveguide core until they reach a minimal extent. As the dimensions of the waveguide core continue to decrease, the modes become larger because the guidance becomes weaker. At zero layer thickness, there are only unaffected radiation modes (cut-off - waveguide). To produce laterally tapered waveguides, high-energy light sources (UN X-Ray) or even electron beam systems are required, since only then can the required sub-micron resolution be achieved [8]. For a vertically adiabatic waveguide adaptation, the waveguide layer, which is a few 0.1 micrometers thick, has to be tapered over a length of a few 100 micrometers.
- Quasi-adiabatic vertically tapered waveguide cores [9] can be produced in the waveguide cores with the aid of very thin Aetz-Stop layers (number ⁇ 5 to 10). With material-selective etching agents, the white core cores are sharpened in many (corresponding to the number of Aetz-Stop layers) photolithography and etching steps.
- Adiabatic, vertically sharpened waveguide cores can be produced with the so-called "shadow mask technique" [10]. After the epitaxial growth of the waveguide cores, a mask is evaporated, the semiconductor chip being partially covered with a disk attached at a small distance. The shadow effect of this disc creates a vertically tapered mask. This can then be transferred to the waveguide core using a conventional etching process.
- a similar technique for producing adiabatic, vertically tapered waveguide cores is based on the fact that the photoresist mask is exposed by multiple exposures in a so-called stepper mask aligner, a device which allows the mask to be shifted and exposed step by step. The structure is then cut into the conventional etching process
- Adiabatically vertically tapered waveguide cores can also be produced by immersing the semiconductor chip from its facets at a defined rate in a wet chemical acid [11].
- reaction the terms “reaction”, “diffusion” and “migration” will be briefly explained here. If a (semiconductor crystal) surface reacts with a gas or a liquid, the speed of the processes running is limited - either by the reaction itself, which means that more educts will be available at all times than are actually required for the process to run. In this case one speaks of "reaction-limited” processes [12], - or the speed of the processes is limited by supplying the starting materials or removing the products, ie the migration of the particles involved in the process.
- the processes are so-called “migration-limited” or “diffusion-limited” processes [12], [13].
- Boundary conditions such as the type of reaction (s), surface quality, concentration of the particles, currents, temperature, incidence of light, etc. determine their course.
- optical mode shape adapters on semiconductor chips which, by means of lateral and vertical adiabatic adaptations of the optical modes which emerge from integrated optoelectronic circuits, can be adapted to the modes of optical systems or light-guiding fibers with high efficiencies, or vice versa, adapt the modes emerging from the optical systems or fibers to those of the integrated optoelectronic circuits.
- a method is specified as to how such mode shape adapters can be produced inexpensively using simple means.
- the object is achieved according to the method described in the characterizing part of the main claim.
- mode shape adapters which ensure efficient optical couplings between integrated optoelectronic circuits and optical systems or light-conducting fibers, are well known. Also exist
- the essence of the described invention is based on the combination of one vertically tapered waveguide core with additionally vertically and preferably laterally widened superordinate waveguide.
- the invention includes an extremely simple manufacturing process for such highly efficient mode shape adapters.
- the improvement over the existing methods is achieved in that with the help of only one mask (ie with only one photolithography step) and subsequent diffusion - limited etching process and diffusion - limited growth process, using the same mask, very simply mode mold adapters can be produced on entire wafers. It is therefore possible to produce, with simple means, both waveguide cores pointed towards the fibers and superordinate, vertically and laterally widening waveguides. Because of its large process tolerances, the process is very well suited for the production of integrated optoelectronic circuits on semiconductor chips on entire wafers.
- FIG. 1 shows an overview sketch of an integrated optoelectronic circuit on a semiconductor chip, coupled to four (as an example) fiber inputs and outputs.
- the mode shape adapters are also shown, with which efficient fiber-chip waveguide couplings can be achieved.
- Fig. 2 shows the layer package after the first epitaxy step.
- Fig. 3 shows top view and longitudinal section through the mode adapter.
- Time development of etching, in arbitrary time units, for tapered waveguides is drawn with lines in longitudinal section.
- Fig. 4 shows top view, longitudinal section and cross sections of the mode adapter after etching.
- the vertically tapered waveguide core produces a fiber-adapted optical mode.
- Fig. 5 shows top view, longitudinal section and cross sections of the mode adapter after overgrown with the upper waveguide jacket.
- the waveguide jacket which becomes thicker towards the tip of the waveguide core, promotes this
- FIG. 6 shows top view, longitudinal section and cross sections of the mode shape adapter after the waveguide etching.
- the top view and cross sections show the lateral expansion of the waveguide.
- the vertical expansion of the fashion is shown schematically in longitudinal section.
- Fig. 1 shows a semiconductor chip (100), coupled to four input fibers
- the integrated optoelectronic circuit (200) is drawn as a "black box” on the semiconductor chip (100). It contains electronic, optical and electro - optical components, which the optical signals (wavelength
- the chip waveguide (400) connects the integrated optoelectronic circuit (200) with fibers (900) & (900 ').
- the mode adaptations of the fiber modes to the chip waveguide modes of the integrated electro-optical components are achieved by means of optical mode shape adapters (300) on the semiconductor chip.
- the optical fibers (900) & (900 ') are either straight, broken or, as indicated in FIG. 1, provided with fiber lenses.
- the fiber lenses focus the fiber modes on the chip waveguide facets.
- FIG. 2 shows a possible variant of a layer package (500) in the material system InP / InGaAsP.
- An InP wafer (510) doped with donors ( ⁇ 2 E18) serves as the substrate.
- the layer package described here represents only one of many possibilities.
- Fig. 3 described process for producing the vertically tapered waveguide cores of the mode adapter is sufficient. It can be designed in such a way that it can be used as optical and / or electronic components in the field of integrated optoelectronic circuits
- 25th 3 shows top view (one period) and longitudinal section through a mode adapter.
- the manufacture of the mode adapter is to be explained on the basis of these drawings:
- a special mask (310) with a sensibly periodic structure for example a sawtooth (FIG. 1), is defined for the production of the mode shape adapter. Only one period is shown in the supervision.
- the mode shape adapters are then etched in a diffusion - limited dry or wet process [12].
- the special mask geometry (310) generates a concentration gradient of the reactants or etching products in a longitudinal (propagation) z -
- the geometric shape of the mask (310) determines the shape of the waveguide core - tip. Essentially, the contour shape of the
- the mask material (310) must be resistant to the etching and growth processes required to produce the mode adapter.
- the process tolerances for the etching step described here are very large, approximately ⁇ 10%, and can be achieved with a correspondingly higher covering layer
- Mode shape adapters light is emitted.
- FIG. 4 shows top view, longitudinal section and cross sections at the beginning (A) in the
- the waveguide core (550) tapering to a point in the mode shape adapter is referred to below as (555).
- etching depth over a large area, for example the area of the integrated optoelectronic circuit (200)
- This transition between two material compositions can be used to stop the etching process with material-selective etching agents.
- a transition between two layers with different material compositions or dopants can be grown at the desired locations, if the integrated optoelectronic components permit this.
- Aetz - Stop layers can be explained using the three cross sections (A), (B) and (C). After etching, an area that is not exactly defined in the area of the integrated optoelectronic circuit (200) 0 nated remainder (process tolerance) of the top layer (580) over the second
- Aetz - stop layer (570) still present. This remainder is removed in a controlled manner using material - selective etching agents. At the same time, the lower intermediate layer (540) is removed except for the first Aetz-Stop layer (530).
- FIG. 5 shows top view, longitudinal section and cross sections at the beginning (A), in the
- the growth rate is influenced with a mask that is not a growth surface [13].
- a gradient of the epitaxy educts from the mask to the mask openings arises, which results in an increase in the growth rate.
- the growth rate of the waveguide cladding (590) is increased towards the ends of the mode shape adapters, ie the facets.
- Fig. 6 shows top view, longitudinal section and cross sections of the finished
- Mode shape adapter after etching the strip waveguide.
- the waveguide strips are produced in a "conventional" etching step.
- a "conventional" etching step In order to achieve an adiabatic deep etching of the strips in the mode shape adapters, use is made, for example, of material-selective etching agents which etch up to the pointed waveguide core (555) or the first etching stop layer.
- chip facets are split between the waveguide core tip and the end of the first Aetz stop layer (530).
- the vertical expansion of the fashion is drawn schematically in longitudinal section.
- the tapered waveguide core (555) has been drawn transparently for better understanding.
- the three schematic mode profiles show waveguide modes in the integrated optoelectronic circuit, shortly before the end of the mode shape adapter and just before the facet.
- the modes are performed in the last part of the mode shape adapter, for example with an n / n + structure.
- the semiconductor substrate doped relatively higher with donors (smaller refractive index) is responsible for the vertical guidance.
- the n / n + waveguide thus consists of 0 n + - InP substrate (lower shell), n - InP grown (core), "air"
- the lateral mode adaptation (y direction) is achieved with waveguides (400), which are widened from the width of the constant shape at the beginning of the mode shape adapter towards the ends of the mode shape adapter.
- strip waveguides discussed here are only one of many options for lateral mode control. Buried waveguides, 15 for example, are another variant. Their structuring could then already take place before the overgrowth with the upper waveguide sheath (590).
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Optical Couplings Of Light Guides (AREA)
- Optical Integrated Circuits (AREA)
Abstract
L'invention appartient au domaine des communications par fibres optiques dans des réseaux optiques, dans lesquels des circuits optoélectroniques intégrés sur des puces semiconductrices sont interconnectés par des fibres optiques. Les modes des petites puces guides d'ondes excentriques des circuits optoélectroniques intégrés sont adaptés, par des adaptateurs dits intégrés des formes des modes optiques, aux modes des fibres plus grandes et symétriques afin d'assurer des couplages optiques efficaces entre les puces guides d'ondes et les fibres. L'invention concerne un procédé de production de tels adaptateurs des formes des modes sur des puces semiconductrices. On génère premièrement des noyaux de guides d'ondes verticaux pointus au moyen d'un masque ayant une géométrie spéciale à l'aide de processus de gravure épitaxiale à diffusion limitée, puis on génère des guides d'ondes superposés. Ce procédé est utile pour la production en série de tranches entières (en anglais "full wafer processing").The invention belongs to the field of optical fiber communications in optical networks, in which optoelectronic circuits integrated on semiconductor chips are interconnected by optical fibers. The modes of the small eccentric waveguide chips of the integrated optoelectronic circuits are adapted, by so-called integrated adapters of the shapes of the optical modes, to the modes of the larger and symmetrical fibers in order to ensure effective optical couplings between the guide chips of waves and fibers. The invention relates to a method for producing such adapters of the shapes of the modes on semiconductor chips. First, sharp vertical waveguide cores are generated by means of a mask having a special geometry using diffusion-limited epitaxial etching processes, and then superimposed waveguides are generated. This process is useful for the mass production of full wafers (in English "full wafer processing").
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH396592 | 1992-12-29 | ||
| CH3965/92 | 1992-12-29 | ||
| PCT/CH1993/000290 WO1994015231A1 (en) | 1992-12-29 | 1993-12-22 | Process for producing optical mode form adapters |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0628173A1 true EP0628173A1 (en) | 1994-12-14 |
Family
ID=4267266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP94901726A Withdrawn EP0628173A1 (en) | 1992-12-29 | 1993-12-22 | Process for producing optical mode form adapters |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0628173A1 (en) |
| WO (1) | WO1994015231A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08116135A (en) * | 1994-10-17 | 1996-05-07 | Mitsubishi Electric Corp | Method for manufacturing waveguide integrated element, and waveguide integrated element |
| JP5750732B2 (en) * | 2013-01-17 | 2015-07-22 | 国立研究開発法人産業技術総合研究所 | Silicon sharp structure and manufacturing method thereof, spot size converter, non-reflective termination |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0495202B1 (en) * | 1991-01-15 | 1996-04-24 | Siemens Aktiengesellschaft | Device to change an optical wave with a small waist diameter into a wave with a bigger waist diameter |
| DE4111783C1 (en) * | 1991-04-11 | 1992-05-27 | Ant Nachrichtentechnik Gmbh, 7150 Backnang, De |
-
1993
- 1993-12-22 EP EP94901726A patent/EP0628173A1/en not_active Withdrawn
- 1993-12-22 WO PCT/CH1993/000290 patent/WO1994015231A1/en not_active Ceased
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9415231A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO1994015231A1 (en) | 1994-07-07 |
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