EP0408221B1 - Gleichstrommotorgetriebener Zentrifugalventilator - Google Patents
Gleichstrommotorgetriebener Zentrifugalventilator Download PDFInfo
- Publication number
- EP0408221B1 EP0408221B1 EP19900307116 EP90307116A EP0408221B1 EP 0408221 B1 EP0408221 B1 EP 0408221B1 EP 19900307116 EP19900307116 EP 19900307116 EP 90307116 A EP90307116 A EP 90307116A EP 0408221 B1 EP0408221 B1 EP 0408221B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- motor
- scroll
- centrifugal fan
- fan
- impeller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
Links
- 238000002955 isolation Methods 0.000 claims description 9
- 230000000295 complement effect Effects 0.000 claims description 2
- 239000013536 elastomeric material Substances 0.000 claims description 2
- 230000005284 excitation Effects 0.000 claims description 2
- 238000013461 design Methods 0.000 description 23
- 230000010349 pulsation Effects 0.000 description 18
- 238000005259 measurement Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 4
- 230000009977 dual effect Effects 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000011960 computer-aided design Methods 0.000 description 3
- 238000005094 computer simulation Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 210000002683 foot Anatomy 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000005534 acoustic noise Effects 0.000 description 1
- 210000003423 ankle Anatomy 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000012942 design verification Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000012417 linear regression Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/668—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps damping or preventing mechanical vibrations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/42—Casings; Connections of working fluid for radial or helico-centrifugal pumps
- F04D29/4206—Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
- F04D29/4226—Fan casings
- F04D29/424—Double entry casings
Definitions
- This invention relates to d.c motor driven centrifugal fans for low noise applications according to the pre-characterizing part of claim 1.
- Brushless d.c motors have a number of advantages when used to drive centrifugal fans in terms of safety, flexibility of performance and low power consumption as compared to a.c motors. They allow lower speed operation which reduces aerodynamic noise and they have the flexibility to match the air flow to the system cooling requirements by changing the fan speed at will.
- brushless d.c fans suffer from three major disadvantages when used in low noise level applications; namely discrete tones generated at the blade passing frequencies, bearing noise and tones produced by motor vibrations at harmonics of the DC motor torque pulsation frequency.
- the latter is more predominant the quieter the broad band aerodynamic noise, and can be a limiting factor in minimising installed fan noise.
- the rotational speed of a DC fan can vary with back pressure depending on the motor design and this can cause a wide variation in noise level as the motor pulsation frequency may coincide with the motor and fan structural vibration modes.
- the high starting current can be limited by an increase in magnetic reluctance but this results in increased motor speed with load.
- a phenomenon of centrifugal fans is that the motor load varies inversely with changing back pressure, increasing speed and aerodynamic noise. Although such speed variations may be a disadvantage in terms of noise, significant benefits are offered to a designer who requires constant airflow at a varying system static pressure loss.
- the motor design is therefore a compromise between conflicting requirements of cost, air flow performance and acoustics, the latter being determined by the interaction between the motor and the fan structure.
- an a.c motor fan scroll which is cut back from the conventional fully developed form has been employed in the IBM 9335 Model BO1 disk storage unit.
- dual impellers and scrolls are mounted to either side of a central a.c motor which is itself supported on a separate fan housing.
- the fan scrolls were cut back in the 9335 purely so that they could be fitted into the avallable space and attached to a common plate.
- An airstream splitting arrangement is attached to the opposite side of the plate to split and direct the emergent airstream to different parts of the disk storage unit.
- A.c motor fans have much simpler resonance problems than d.c motor fans and these are cured relatively simply in the 9335 by resiliently mounting the motor on the fan housing to isolate the housing from mains frequency vibration.
- the prior art has therefore falled to provide a simple way of reducing noise in a centrifugal d.c motor driven fan which is effective over a wide range of operating conditions.
- the present invention provides a centrifugal fan comprising a brushless d.c. motor; an impeller mounted on the motor for rotation thereby; and a scroll, on which the motor is mounted, the scroll defining an air inlet and outlet and including an outer wall curved around the impeller to define a divergent path to the outlet for air driven by the impeller, characterised in that the scroll is truncated at the outlet so as to substantially eliminate any flat portions on the outer wall susceptible to mechanical vibration at frequencies excited by the d.c. motor.
- the scroll outer wall is curved along its entire length but it has been found that a relatively short flat portion may be included at the outlet as long as it does not become excited by motor pulsation frequencies.
- the preferred outlet shape is a substantially rectangular aperture, the plane of which is closest to the impeller along a line intermediate the circumferentially spaced edges of the aperture. This may be thought of as an angled cutback (typically 45°) as compared to the included angle of 90° in a normal fully developed scroll. Clearly, other angles may be used and the outlet shape need not be rectangular.
- the rectangular shape does facilitate attachment of the fan by its scroll to a mounting plate by means of coplanar outwardly extending flanges and is thus preferred.
- the scroll includes two side walls each of which is apertured to provide an air inlet. This allows a lower fan inlet air velocity for a given volume of air thus reducing aerodynamic noise.
- the motor should additionally be resiliently mounted on the scroll. This can reduce the other resonances not affected by the outlet shape.
- resilient mounting may be chosen but the preferred one includes a motor support frame resiliently supported from a side wall of the scroll and extending axially into the scroll, within the impeller, to support the motor.
- This is preferably implemented as an outer plate, co-extensive with the side wall and a cage portion extending axially into the scroll and being rigidly connected to the motor.
- the resilient connection is provided by circumferentially disposed vibration isolators between the outer plate and scroll side wall. If the outer plate is annular in shape, then obstruction of an air inlet in the scroll side wail can be minimised.
- the motor support frame can be made of an elastomeric material to provide vibration isolation.
- Figures 1 and 2 show vibrational mode models produced by computer aided design analysis for a fully developed scroll 10 and for a truncated scroll 20 according to the inventions.
- the fan rpm increases and the motor pulsation frequency is effectively de-coupled from the scroll resonant modes until such time that the fan rpm is high enough for the next pulsation harmonic to match the scroll. Since the motor rpm increased rapidly with back pressure there were several peaks in the sound power vs back pressure curve which had to be reduced in order to meet the design requirements.
- the motor isolation design was constrained by fan application requirements, the final choice being a grommet isolator with radial and axial resonant frequencies as low as possible. These were controlled by the motor/impeller weight and the need for dimensional stability between impeller and scroll for reasons of performance and aerodynamic noise.
- the final grommet selected had calculated axial and radial resonant frequencies of 287 and 609 Hz respectively.
- a d.c motor driven fan according to the invention is illustrated in Figures 7, 8 and 9.
- a brushless d.c motor 50 of the kind described in International Patent Application, publication no WO88/07285.
- the motor consists of a stator 51, rotor 52, and a support body 53 providing a bearing housing for the rotor shaft and integrally moulded with a printed circuit board 54 carrying the electronic components of the motor.
- the motor is completed by a cover plate 55 (not shown in Fig 7).
- the motor rotor is attached by means of a central annular web 56 to an impeller 60, best seen in Figure 7.
- the impeller blades 61, 62 on each side of the central web are offset at half pitch in order to reduce tones at the blade passing frequency.
- a scroll 70 Surrounding the impeller 60 is a scroll 70 from one side of which the motor/impeller assembly is mounted by means of mounting frame 80.
- the scroll consists of a curved outer wall 71, surrounding the impeller, and side wall potions 72 which are apertured to provide dual air inlets to the motor.
- the scroll defines a divergent path for air driven by the impeller to an outlet 73, which is rectangular in shape.
- Out-turned flanges 74 surrounding the outlet enable the fan to be mounted on a mounting plate or bulkhead, for example by spot welding.
- the shape of the outer wall 71 is key to achieving the reduction in noise from motor induced vibration.
- the scroll 70 is truncated at an angle of approximately 45° as viewed in Figure 8. This substantially eliminates all but a small linear portion of the scroll outer wall and, with it, the flat surface prone to vibrate at frequencies excited by motor 50.
- the scroll outer wall should consist only of a curved surface, as in the model of Figure 2, but the small linear continuation 75 of the otherwise curved surface 71 has been found not to be a source of significant acoustic radiation.
- the cutback scroll design reduces the number of modes of vibration of the scroll below 650 Hz (those likely to be excited by motor pulsation harmonics) from five to two and the new shape exhibits little vibration along the "free" outer edge of the scroll.
- vibration isolation of the motor/impeller assembly is needed. In the fan of Figures 7 to 9, this is achieved by attaching the motor mounting frame 80 to the scroll side wall 72 by means of three grommets 81.
- the grommets are selected to have the necessary axial and radial resonant frequencies to isolate the scroll from the remaining motor pulsation frequencies.
- the mounting frame 80 is moulded from a plastics material and consists of an annular outer plate 82, having location slots 83 for three grommets, and a cage portion 84 extending axially into the scroll.
- Cage portion 84 includes four angle-sectioned ribs 85 each terminating in fingers 86 which locate in complementary cut-outs in the support body 53 and printed circuit board 54 to support the motor.
- the final design in a duplex fan assembly running at 12 volts has a very low 'A' weighted sound power level which varies consistently with back pressure from 3.97 bels at free flow to 4.50 bels at 2mm of water at an air flow delivery of 25 litres/sec.
- FIG 12 shows schematically an alternative motor mounting frame which may be substituted for frame 80 of Figures 7 to 9.
- the frame 100 is moulded from a heavy rubber and comprises a base portion 101 bonded to the motor 102.
- Three legs 103 extend from the base outwardly through an air inlet in scroll 104 and are turned through U-bends to terminate in feet 105.
- the ankle portion 100 above each foot is necked to form an isolation mount.
- the shape of the portion 106 determines the relative axial to radial stiffness and is determined by the motor pulsation frequency harmonies.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Motor Or Generator Frames (AREA)
Claims (13)
- Ein Zentrifugalventilator, einen bürstenlosen Gleichstrommotor (50) aufweisend;
ein Laufrad (60), auf einem Motor montiert und durch diesen drehbar;
und eine Spirale (70), auf welcher der Motor montiert ist, wobei die Spirale einen Lufteintritt und -austritt (73) definiert und eine Außenwand (71) umfaßt, die um das Laufrad gekrümmt ist, um für die durch das Laufrad zugeführte Luft einen divergierenden Weg zum Austritt zu definieren, dadurch gekennzeichnet, daß die Spirale am Austritt gekürzt ist, so daß alle flachen Teile auf der Außenwand, die für mechanische Schwingungen bei vom Gleichstrommotor erregten Frequenzen empfindlich sind, im wesentlichen wegfallen. - Ein Zentrifugalventilator nach Anspruch 1, bei dem die Außenwand der Spirale auf ihrer gesamten Länge vollständig gekrümmt ist.
- Ein Zentrifugalventilator nach Anspruch 1 oder Anspruch 2, bei dem der Austritt eine im wesentlichen rechteckige Apertur ist, deren Ebene entlang einer Linie zwischen den am Umfang angeordneten Kanten der Apertur dem Laufrad am nächsten liegt.
- Ein Zentrifugalventilator nach Anspruch 3, bei dem die Spirale koplanare Flansche (74) aufweist, die von den Kanten der rechteckigen Austrittsapertur nach außen verlaufen, mit deren Hilfe der Ventilator auf einer Montageplatte montiert werden kann.
- Ein Zentrifugalventilator nach jedem der vorangehenden Ansprüche, bei dem die Spirale zwei Seitenwände (72) aufweist, von denen jede eine Öffnung besitzt, um den Eintritt der Luft zu ermöglichen.
- Ein Zentrifugalventilator nach jedem der vorangehenden Ansprüche, bei dem der Motor elastisch an der Spirale befestigt ist, um die Erregung von Resonanzen in der Spirale durch den Motor weiter zu reduzieren.
- Ein Zentrifugalventilator nach Anspruch 6, bei dem die Spirale eine Seitenwand aufweist und der Ventilator einen Motorrahmen (80) umfaßt, der mit der Seitenwand elastisch verbunden ist und axial in die Spirale, im Laufrad, hineinreicht, um den Motor abzustützen.
- Ein Zentrifugalventilator nach Anspruch 7, bei dem der Motortragrahmen eine Außenplatte (82) umfaßt, die entlang der genannten Seitenwand verläuft, und einen Käfigabschnitt (84), der axial in die Spirale hineinreicht und in starrer Form mit dem Motor verbunden ist, wobei die genannte elastische Verbindung durch eine Vielzahl von am Umfang angeordneten Schwingungsdämpfern (81) zwischen der Außenplatte und der genannten Seitenwand erreicht wird.
- Ein Zentrifugalventilator nach Anspruch 8, bei dem der Käfigabschnitt eine Vielzahl von in axialer Richtung verlaufenden Rippen (85) aufweist, die in dazu passende Ausschnitte im Motoruntersatz passen und die genannte starre Verbindung ergeben.
- Ein Zentrifugalventilator nach Anspruch 7 oder Anspruch 8, in welchem die genannte Spiralenseitenwand eine Öffnung aufweist, um einen Lufteintritt zu ermöglichen, und bei dem die Außenplatte der Motortragkonstruktion ringförmig ist, um eine Behinderung des Lufteintritts zu minimieren.
- Ein Zentrifugalventilator nach Anspruch 7, bei dem der Motorrahmen aus elastomerem Material ist, um eine Schwingungsdämpfung zu erreichen.
- Ein Zentrifugalventilator nach Anspruch 11, bei dem der Motorrahmen (100) drei Beine (103) aufweist, die einen mit dem Motor (102) fest verbundenen Basisteil (101) mit den in der genannten Seitenwand angeordneten jeweiligen Füßen (105) verbinden.
- Ein Zentrifugalventilator nach Anspruch 12, bei dem die Beine in ihrer Dicke an der Stelle, wo sie in den Fuß übergehen, reduziert sind, um eine weitere Schwingungsdämpfung zu erzielen.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB8916214A GB2234012A (en) | 1989-07-14 | 1989-07-14 | Dc motor driven centrifugal fan |
| GB8916214 | 1989-07-14 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0408221A2 EP0408221A2 (de) | 1991-01-16 |
| EP0408221A3 EP0408221A3 (en) | 1991-04-24 |
| EP0408221B1 true EP0408221B1 (de) | 1994-09-07 |
Family
ID=10660081
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19900307116 Revoked EP0408221B1 (de) | 1989-07-14 | 1990-06-28 | Gleichstrommotorgetriebener Zentrifugalventilator |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0408221B1 (de) |
| JP (1) | JPH0350398A (de) |
| DE (1) | DE69012244T2 (de) |
| GB (1) | GB2234012A (de) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19950245C1 (de) * | 1999-10-19 | 2001-05-10 | Ebm Werke Gmbh & Co Kg | Radialgebläse |
| WO2005096715A3 (en) * | 2004-04-09 | 2006-09-08 | Lg Electronics Inc | Front suction/discharge type outdoor unit for air conditioner and fan using the same |
| US7861541B2 (en) | 2004-07-13 | 2011-01-04 | Tiax Llc | System and method of refrigeration |
| CN101469723B (zh) * | 2007-12-28 | 2012-11-07 | Lg电子株式会社 | 风扇组件 |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19740799B4 (de) * | 1997-09-17 | 2006-01-12 | Valeo Klimasysteme Gmbh | Dämpfungselement |
| US6315655B1 (en) * | 2000-03-01 | 2001-11-13 | Technology Advancement Group, Inc. | Low profile computer case and computer |
| US6712584B2 (en) | 2000-04-21 | 2004-03-30 | Revcor, Inc. | Fan blade |
| US6814545B2 (en) | 2000-04-21 | 2004-11-09 | Revcor, Inc. | Fan blade |
| US6942457B2 (en) | 2002-11-27 | 2005-09-13 | Revcor, Inc. | Fan assembly and method |
| EP2365224B1 (de) * | 2010-03-11 | 2018-04-04 | Elica S.p.A. | Radialer Förderer für Absaughaube |
| US10221855B2 (en) * | 2012-07-20 | 2019-03-05 | Regal Beloit America, Inc. | Furnace air handler blower assembly utilizing a motor connected to an impeller fan that is suspended with mounting arms |
| US9777735B2 (en) | 2012-07-20 | 2017-10-03 | Regal Beloit America, Inc. | Blower motor assembly having air directing surface |
| DE102013204138A1 (de) * | 2013-03-11 | 2014-09-11 | BSH Bosch und Siemens Hausgeräte GmbH | Lagerschild für einen Gebläsemotor eines Radialgebläses einer Dunstabzugshaube |
| DE102013204085A1 (de) * | 2013-03-11 | 2014-09-11 | BSH Bosch und Siemens Hausgeräte GmbH | Doppelflutiges Radialgebläse für eine Dunstabzugshaube |
| EP3037672B1 (de) * | 2014-12-22 | 2019-09-11 | Whirlpool EMEA S.p.A | Adapter in einer saugvorrichtung für eine motorhaube |
| IT201600121296A1 (it) * | 2016-11-30 | 2018-05-30 | Elica Spa | Soffiatrice radiale |
| TWI681127B (zh) * | 2018-02-01 | 2020-01-01 | 大陸商佛山市建準電子有限公司 | 離心扇及其扇輪 |
| CN118300318B (zh) * | 2023-01-04 | 2025-09-09 | 九阳股份有限公司 | 一种食品加工机的降噪效果好的无刷电机 |
Family Cites Families (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2966297A (en) * | 1957-07-05 | 1960-12-27 | Essick Mfg Company | Blower housing |
| GB968409A (en) * | 1961-11-07 | 1964-09-02 | Jan Prosvic | Improvements in or relating to centrifugal air blowers |
| DE1428113B2 (de) * | 1962-08-24 | 1971-01-28 | Zinsser. Rudolf. Dr.: Prestl, Karl; 8420Kelheim | Gehäuse für ein Kreiselgeblase |
| GB1131689A (en) * | 1966-08-20 | 1968-10-23 | Heidolph Elektro Kg | Blowers |
| GB1168383A (en) * | 1968-04-08 | 1969-10-22 | Torin Corp | Air Blower and method of assembly thereof |
| DE1951115B2 (de) * | 1969-10-10 | 1976-10-21 | Böhler-Zenkner GmbH & Co KG Strömungstechnik, 4005 Meerbusch | Querstromgeblaese |
| JPS5459605A (en) * | 1977-10-20 | 1979-05-14 | Sanyo Electric Co Ltd | Blower |
| FR2461836A1 (fr) * | 1979-07-20 | 1981-02-06 | Aero Plast | Ventilateur centrifuge |
| DE3145409A1 (de) * | 1981-11-16 | 1983-05-26 | Philipp Hilge Gmbh, 6501 Bodenheim | Spiralgehaeuse fuer stroemungsmaschinen und ihre herstellung |
| GB2133082B (en) * | 1982-11-09 | 1987-05-13 | Papst Motoren Gmbh & Co Kg | Miniaturized direct current fan |
| GB2185074B (en) * | 1985-11-08 | 1990-12-19 | Papst Motoren Gmbh & Co Kg | Fan |
| GB8705656D0 (en) * | 1987-03-10 | 1987-04-15 | Torin Ltd | Dc motors |
| JPS6483894A (en) * | 1987-09-28 | 1989-03-29 | Hitachi Ltd | Electric blower |
-
1989
- 1989-07-14 GB GB8916214A patent/GB2234012A/en not_active Withdrawn
-
1990
- 1990-06-28 DE DE69012244T patent/DE69012244T2/de not_active Revoked
- 1990-06-28 EP EP19900307116 patent/EP0408221B1/de not_active Revoked
- 1990-07-12 JP JP18289790A patent/JPH0350398A/ja active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19950245C1 (de) * | 1999-10-19 | 2001-05-10 | Ebm Werke Gmbh & Co Kg | Radialgebläse |
| WO2005096715A3 (en) * | 2004-04-09 | 2006-09-08 | Lg Electronics Inc | Front suction/discharge type outdoor unit for air conditioner and fan using the same |
| US7861541B2 (en) | 2004-07-13 | 2011-01-04 | Tiax Llc | System and method of refrigeration |
| CN101469723B (zh) * | 2007-12-28 | 2012-11-07 | Lg电子株式会社 | 风扇组件 |
| US8337155B2 (en) | 2007-12-28 | 2012-12-25 | Lg Electronics Inc. | Fan assembly having reduced vibration |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69012244T2 (de) | 1995-03-30 |
| GB8916214D0 (en) | 1989-08-31 |
| GB2234012A (en) | 1991-01-23 |
| JPH0350398A (ja) | 1991-03-04 |
| DE69012244D1 (de) | 1994-10-13 |
| EP0408221A2 (de) | 1991-01-16 |
| EP0408221A3 (en) | 1991-04-24 |
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