EP0469002A1 - Verfahren zur eindringung in magnesiumzement eines wasserfestigkeit erzeugenden mittels - Google Patents
Verfahren zur eindringung in magnesiumzement eines wasserfestigkeit erzeugenden mittelsInfo
- Publication number
- EP0469002A1 EP0469002A1 EP90906038A EP90906038A EP0469002A1 EP 0469002 A1 EP0469002 A1 EP 0469002A1 EP 90906038 A EP90906038 A EP 90906038A EP 90906038 A EP90906038 A EP 90906038A EP 0469002 A1 EP0469002 A1 EP 0469002A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- magnesium
- source material
- process according
- water
- phosphatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000008569 process Effects 0.000 title claims abstract description 24
- 239000004568 cement Substances 0.000 title abstract description 78
- 239000000463 material Substances 0.000 claims abstract description 57
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 34
- 239000011707 mineral Substances 0.000 claims abstract description 34
- 235000010755 mineral Nutrition 0.000 claims abstract description 33
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims abstract description 32
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims abstract description 18
- 239000001095 magnesium carbonate Substances 0.000 claims abstract description 18
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims abstract description 18
- 235000014380 magnesium carbonate Nutrition 0.000 claims abstract description 17
- 229910001629 magnesium chloride Inorganic materials 0.000 claims abstract description 16
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229960002337 magnesium chloride Drugs 0.000 claims abstract description 12
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 12
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 9
- 239000011777 magnesium Substances 0.000 claims abstract description 8
- DHRRIBDTHFBPNG-UHFFFAOYSA-L magnesium dichloride hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[Cl-].[Cl-] DHRRIBDTHFBPNG-UHFFFAOYSA-L 0.000 claims abstract description 7
- 229940050906 magnesium chloride hexahydrate Drugs 0.000 claims abstract description 6
- 239000010459 dolomite Substances 0.000 claims abstract description 4
- 229910000514 dolomite Inorganic materials 0.000 claims abstract description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims abstract 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 70
- 229910019142 PO4 Inorganic materials 0.000 claims description 43
- 239000000203 mixture Substances 0.000 claims description 39
- 239000010452 phosphate Substances 0.000 claims description 36
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 35
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 32
- 239000002002 slurry Substances 0.000 claims description 22
- 239000002253 acid Substances 0.000 claims description 19
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 16
- 235000011149 sulphuric acid Nutrition 0.000 claims description 15
- 239000001117 sulphuric acid Substances 0.000 claims description 14
- 239000000047 product Substances 0.000 claims description 11
- 239000011575 calcium Substances 0.000 claims description 10
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 239000004411 aluminium Substances 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052791 calcium Inorganic materials 0.000 claims description 8
- 241000272875 Ardeidae Species 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 claims description 5
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 150000007513 acids Chemical class 0.000 claims description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 3
- 125000001153 fluoro group Chemical group F* 0.000 claims description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 2
- 239000000347 magnesium hydroxide Substances 0.000 claims description 2
- 159000000003 magnesium salts Chemical class 0.000 claims 7
- 239000007795 chemical reaction product Substances 0.000 claims 2
- 229910021653 sulphate ion Inorganic materials 0.000 claims 2
- 239000002367 phosphate rock Substances 0.000 abstract description 20
- 239000000654 additive Substances 0.000 abstract description 10
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract description 5
- 229910052749 magnesium Inorganic materials 0.000 abstract description 5
- 229940091250 magnesium supplement Drugs 0.000 abstract description 5
- 229910052585 phosphate mineral Inorganic materials 0.000 abstract description 4
- 230000007774 longterm Effects 0.000 abstract description 3
- 229910052564 epsomite Inorganic materials 0.000 abstract description 2
- WRUGWIBCXHJTDG-UHFFFAOYSA-L magnesium sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Mg+2].[O-]S([O-])(=O)=O WRUGWIBCXHJTDG-UHFFFAOYSA-L 0.000 abstract description 2
- 239000012452 mother liquor Substances 0.000 abstract 1
- 238000004321 preservation Methods 0.000 abstract 1
- 235000021317 phosphate Nutrition 0.000 description 42
- 235000011007 phosphoric acid Nutrition 0.000 description 35
- 238000007792 addition Methods 0.000 description 14
- 238000001354 calcination Methods 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 11
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 8
- 229910021487 silica fume Inorganic materials 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- 229910052586 apatite Inorganic materials 0.000 description 7
- 230000004580 weight loss Effects 0.000 description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 229910001819 crandallite Inorganic materials 0.000 description 6
- 239000004576 sand Substances 0.000 description 6
- XUEWRCWTPVFWNN-UHFFFAOYSA-C trialuminum;calcium;pentahydroxide;diphosphate;hydrate Chemical compound O.[OH-].[OH-].[OH-].[OH-].[OH-].[Al+3].[Al+3].[Al+3].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XUEWRCWTPVFWNN-UHFFFAOYSA-C 0.000 description 6
- 230000008901 benefit Effects 0.000 description 5
- CSNNHWWHGAXBCP-UHFFFAOYSA-L magnesium sulphate Substances [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- RPUVKGKGUKVYNG-UHFFFAOYSA-N O.O(Cl)Cl.[Mg] Chemical compound O.O(Cl)Cl.[Mg] RPUVKGKGUKVYNG-UHFFFAOYSA-N 0.000 description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 4
- IQYKECCCHDLEPX-UHFFFAOYSA-N chloro hypochlorite;magnesium Chemical compound [Mg].ClOCl IQYKECCCHDLEPX-UHFFFAOYSA-N 0.000 description 4
- 238000002386 leaching Methods 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 239000011435 rock Substances 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 229910052588 hydroxylapatite Inorganic materials 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 3
- 235000019341 magnesium sulphate Nutrition 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000001175 calcium sulphate Substances 0.000 description 2
- 235000011132 calcium sulphate Nutrition 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 238000006253 efflorescence Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 229910052587 fluorapatite Inorganic materials 0.000 description 2
- 229940077441 fluorapatite Drugs 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- -1 millisite Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 2
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 2
- 206010037844 rash Diseases 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 241000609240 Ambelania acida Species 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 229910021532 Calcite Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- 239000004117 Lignosulphonate Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000003929 acidic solution Substances 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 125000001309 chloro group Chemical group Cl* 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- RCJVRSBWZCNNQT-UHFFFAOYSA-N dichloridooxygen Chemical compound ClOCl RCJVRSBWZCNNQT-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- DWYMPOCYEZONEA-UHFFFAOYSA-L fluoridophosphate Chemical compound [O-]P([O-])(F)=O DWYMPOCYEZONEA-UHFFFAOYSA-L 0.000 description 1
- DWYMPOCYEZONEA-UHFFFAOYSA-N fluorophosphoric acid Chemical class OP(O)(F)=O DWYMPOCYEZONEA-UHFFFAOYSA-N 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 235000019357 lignosulphonate Nutrition 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000035800 maturation Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- 235000019351 sodium silicates Nutrition 0.000 description 1
- 230000007928 solubilization Effects 0.000 description 1
- 238000005063 solubilization Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910052824 wavellite Inorganic materials 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical class [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/08—Acids or salts thereof
- C04B22/16—Acids or salts thereof containing phosphorus in the anion, e.g. phosphates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/34—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
Definitions
- the present invention relates to a process for producing magnesian cementitious materials and particularly, but not essentially to the production of magnesium oxychloride hydrate and magnesium oxysulphate hydrate cementitious compositions often known as Sorel cements.
- Magnesium cements based on reaction of magnesium oxide with magnesium chloride or sulphate have been known for a long time. Such a cement formed with magnesium chloride, in particular, is commonly known as Sorel cement.
- This magnesium oxychloride hydrate cement when cured, is generally characterized by the presence of the crystalline compounds 5Mg(0H) 2 .MgCl 2 .8H 2 0 and/or 3Mg(OH) 2 .MgCl 2 .8H«0, the relative proportions of the two compounds depending on the stoichiometry of the cured mixture. Formation of the 5Mg(0H) 2 .MgCl 2 .8H 2 0 compound is generally preferred.
- magnesium oxychloride hydrate cementitious materials are renowned for their ultimate high strength and for the rapidity with which they attain such strength, but unfortunately suffer severe disadvantages which have discouraged wide use.
- phosphates or secondary phosphates of calcium, magnesium and other alkaline earth metals, zinc, aluminium and copper US Patents 2,351,641, 4,185,066 and 4,158,570.
- all of the described phosphates are either aci d or neutral phosphates.
- a water resistant magnesian cementitious product is pro d uce d b y admixing particulate phosphatic material with a reactive magnesium oxide source material, a magnesium chlori d e and/or magnesium sulphate source material and sufficient water to provide a workable slurry and setting the slurry, and wherein the phosphatic material comprises an insoluble basic, hydroxy and/or fluoro phosphatic minera l material which is activated at least by partial acidulation.
- insoluble phosphatic mineral material can be readily incorporated into a magnesian cementitious material to promote water resistance and superior long term mechanical properties. This has the advantage of being able to utilize relatively cheap phosphatic source material to improve the physical properties of magnesian cements.
- insoluble basic, hydroxyphosphate and/or fluorophosphate mineral materials confers no water resistance benefit to the cured cement unless they can be activated.
- the water solubility of a magnesian cement incorporating such inactivated insoluble mineral materials is in the range 25 to 30%, usually about 27%. Solubility is a measure of percentage weight loss after being subjected to a water treatment.
- insoluble phosphatic minerals particularly basic, hydroxy- and/or fluoro-phosphates although others may be appropriate, can be achieved by partial acidulation, optionally with a pre-calcining step.
- the partial acidulation of the phosphatic mineral material may be carried out before, during or after its addition to the cement. After such activation, the presence of the phosphatic material in the cement confers a significantly increased water resistance to the cement of 20% or less, preferably about 10% or less and most preferably about 7% or less.
- a magnesian cement having a water solubility of the order of 10-20% may be most appropriate as a filler but at lower levels may be readily used in structural situations.
- the mechanical properties, particularly compression strength may only degrade slightly over extended periods of time, in some cases only b y a maximum in the order of 20 to 25% and commonly 10 to 15% or less.
- the admixing may generally be performed at ambient or room temperature, but there may be circumstances where it is advantageous to mix at elevated temperatures, and by way of example only attention is directed to the process and product described in International Patent A pplication WO 87/04145, the content of which is incorporated herein by reference, which process and product may be modified in accordance with the present invention.
- the magnesian cement is produced f rom l ow cost or byproduct magnesium compositions, such as bitterns as a source of magnesium chloride and low gra d e magnesite as a source of magnesium oxide.
- Bitterns is the residual liquor from the controlled evaporation of seawater. It may not be necessary to provide additional water in the mixture to give the slurry a workable consistency if the source materials comprise sufficient water.
- the magnesium chloride source material is particulate it is preferably finely divided, with, for example, a particle size of less than about 250 micron.
- a magnesium carbonate mineral such as magnesite or dolomite can be utilised after calcination at sufficiently low temperatures to provide sufficient reactivity in the resultant MgO.
- Magnesite is preferably calcined at temperatures of less than about 820°C to retain sufficient surface area and reactivity in the product MgO.
- Dolomite is preferably part calcined to form MgO and calcite before use.
- sources of MgO such as calcined brucite or calcined magnesium hydroxide, as can be derived from seawater, or mixtures of any of the above, are also suitable for the practice of the process of the present invention.
- the magnesium oxide source material is finely divided.
- a phosphatic material comprising as a major portion calcian hydroxyphosphates and/or fluorophosphates may be used in the preferred embodiment.
- a composition is found oc ⁇ uring naturally in commercially mined phosphate deposits substantially as the mineral apatite, either fluorapatite Ca 5 (P0.) 3 F, hydroxyapatite Ca 5 (P0 4 ) 3 0H, or as a mixed fluoro-hydroxy derivative.
- fluorapatite Ca 5 (P0.) 3 F hydroxyapatite Ca 5 (P0 4 ) 3 0H
- a mixed fluoro-hydroxy derivative or as a mixed fluoro-hydroxy derivative.
- appreciable substitution of the phosphate by carbonate often occurs in the apatite crystal structure, to give carbonate apatites (francolites); these also are suitable compositions, as are chloro apatites.
- Another composition which may be used in the preferred embodiment is the waste phosphatic material found occuring naturally as the so-called "leached-zone" phosphates in weathered sedimentary phosphate deposits at locations including Florida (USA), Senegal (West Africa) and Christmas Island (Indian Ocean).
- This phosphate often a mixture of apatite and hydroxyphosphate minerals such as crandallite and millisite, is a low grade ore which cannot at. present be economically converted to other useful products.
- Preacidulation of the insoluble phosphatic material is advantageously performed using phosphoric acid, sulphuric acid or a combination of the two.
- Use of phosphoric acid to activate the insoluble phosphatic material can beneficially provide water resistance and mechanical strength superior or substantially equivalent to that achieved using a greater amount of phosphoric acid alone, without the presence of the insoluble phosphatic material.
- Use of sulphuric acid to preacidulate the insoluble phosphatic material provides water resistance and mechanical properties essentially equivalent to that obtained using phosphoric acid, beneficially allowing total replacement of expensive phosphoric acid by much cheaper sulphuric acid.
- the phosphatic material in the mixture may not be preacidulated as specified in the immediately preceding paragraph but acidulated at a later stage when the phosphatic component is already bound within the set cementitious matrix, whereby the cement is immersed briefly in an acidic solution to at least partially acidulate that phosphatic mineral component within, or at least close to the surface of, the cementitious object.
- acid solutions are phosphoric acid and sulphuric acid.
- the pre- or post- acidulation of the insoluble phosphate mineral component to provide a cementitious product of increased water resistance is carried out after mildly precalcining the insoluble phosphatic component prior to mixing with the other cement components.
- Such precalcining may be performed at temperatures in the range of, for example, 300 to 700°C, preferably 450 to 550°C for upto about 3 hours.
- the insoluble phosphatic component comprises, for example, crystalline calcium aluminium hydroxyphosphates such as crandallite and millisite as in the aforementioned low grade ores, calcination for instance at 500°C with a retention time of one hour has been found sufficient to destroy the
- This precalcining step benefits the use of acids such as hydrochloric and citric in the acidulation step, acids in which calcium aluminium hydroxyphosphate minerals such as crandallite and millisite are relatively insoluble unless mildly calcined to destroy their crystallinity.
- Table 1 represents advantageous operating parameters and variables which are presently considered appropriate for the magnesian cement production process using Christmas Island mineral phosphatic material preacidulated with phosphoric acid or sulphuric acid and with optional precalcination of the phosphatic material.
- Preacidulation acid (g/lOOg MgO):
- Calcination temperature (°C) 300-850 400-600 Calcination duration (minutes) 0.1-180 15-60
- Phosphatic mineral component (g/lOOg MgO) 2-100 5-25
- the stoichiometry of the process is controlled to provide as a major crystalline cementitious phase formed in the hardened cement the magnesium oxychloride hydrate
- additives and fillers may be incorporated into the cementitious mix prior to setting to increase.water resistance and/or mechanical strength, to provide suitable colouring or texture, to control shrinkage or expansion, to control the rheological properties of the cementitious slurry, or simply to act as inert extenders.
- Such additives which might be used include, but are not limited to, inorganic and organic fibres, pigments, lignins, lignosulphonates, surfactants and foam promoters, superplasticizers, sawdust, woodchips, bagasse, rice hulls, slags, flyash, talc, silica sand, clays and other aluminosili ⁇ ates.
- the magnesium chloride source material may be replaced wholly or in part by a magnesium sulphate source material such as epsomite.
- the magnesian cementitious composition of the present invention may have wide applicability in the building and other industries, and may beneficially be incorporated in many products including foamed insulation panels •and coatings and as a binder in particle- and hard-board compositions.
- a cementitious slurry was prepared by mixing 125 parts of low grade calcined magnesite, containing 100 parts of MgO, with 78 parts of magnesium ch l ori d e h exa h y d rate plus 35 parts of added water.
- an acidulated s l urry was prepared from 16.7 parts of Christmas Island C-grade phosphate rock (25.2 wt. % P ⁇ ) and 4.2 parts of phosphoric acid. Water was added (3 parts) to maintain a satis f actory consistency and prevent the mixture f rom b ecom i ng too thick. The acidulated mixture was l e f t f or 15 minutes w i th occasional stirring. Ca l cine d C op l ey magnesite ( 125 parts containing 100 parts MgO), magnesium chloride hexahydrate (78 parts) and further water (32 parts ) were next added to the slurry. Af ter stirring, the cementitious slurry was poured into molds and allowed to set.
- T wo f urt h er preparations were made in a similar manner without addition of Christmas Islan d phosphate by mixing 125 parts of calcined Copley magnesite, 78 parts o f magnesium chloride hexahydrate and 35 parts o f water. To one of these further preparations, 7 parts of phosphoric acid was additionally incorporated.
- a sample from that preparation containing no Christmas Island phosphate and no phosphoric acid showed a compressive strength of 50 MPa with no water treatment, but water treatment at 80°C caused an identical sample from the preparation to experience almost total disintegration, with an accompanying weight loss of 30 %.
- a sample from the preparation containing no Christmas Island phosphate but containing 7 parts of phosphoric acid showed a compressive strength of 37 MPa with no prior water treatment, while a sample from the same preparation after the 80°C water treatment exhibited a compressive strength of 23 MPa and a water solubility of 5.5 %.
- An acidulated slurry was prepared from 16.7 parts of Christmas Island C-grade phosphate rock (25.2 wt. % P.O,.) and 6.3 parts of 70 % sulphuric acid. Sufficient water was added (6 parts) to prevent the mixture from becoming
- a compressive strength in excess of 54 MPa was exhibited by a 2 cm cube of this cement with no water treatment, while a water treated sample (as before at 80°C) possessed a compressive strength of 21 MPa after associated dissolution of the sample during the water treatment of 7.3 %.
- This example illustrates a further aspect of the preferred embodiment of the present invention. It unexpectedly demonstrates that despite the higher water solubility (compared to those cement samples in Example 2 containing phosphoric acid) probably due to leaching of the calcium sulphate formed, a high strength is retained after water* treatment, comparable to that water treated sample in Example 2 wherein phosphoric acid was used alone without mineral phosphate addition.
- the present example further demonstrates that for equivalent water resistance as quantified by compressive strength retention in the cured cement, sulphuric acid, when used in conjunction with an insoluble phosphate mineral component, can beneficially replace the more expensive phosphoric acid used alone.
- a premix was prepared by addition of 29.4 parts MgO to 30.6 parts water followed b y selected additions of phosphoric acid (as given in Table 2 ) .
- the premix was left to stand for 15 minutes a f ter wh i ch 69 parts MgCl 2 .6H 2 0 was added f ollowed by the final 70.6 parts MgO premixed with 3.7 parts silica fume.
- Solubilities with sulphuric acid are higher than those with phosphoric acid, in part, at least, due to the formation of appreciably soluble calcium sulphate with the forme .
- Silica fume enhances the water resistance of the cements. A 22% weight loss found with silica fume addition but with no phosphate is lower than the 28% found in control cements. The beneficial effect of silica fume is maintained in phosphate containing cements, with the water resistance contributions apparently substantially additive as seen by comparing the water solubility data of this Example with Examples 2 and 3.
- Two types of cements were prepared from the high grade calcined magnesite from Kunwarara, Queensland: a water resistant cement containing sand, rock phosphate and phosphoric acid and a control cement containing no additive other than sand.
- phosphate modified cement For the phosphate modified cement, a dry mix was prepared from 1170 g of finely ground Kunwarara calcined magnesite (calcined 800°C; free MgO 93.5 wt. %) and 5 kg of dry sharp quality building sand in a mixer of commercial design. A premix was separately prepared by adding 50 g phosphoric acid to a slurry of 200 g
- a control cement was similarly prepared by making a dry mix of 1300 g Kunwarara calcined magnesite and 5 kg of dry sand. To this mix was added 1000 ml of the same magnesium chloride solution. Additional water was added to the slurry as required.
- the phosphate modified cement exhibited compressive strengths in the dry state of about 59 ⁇ 2 MPa.
- This example demonstrates a novel method o f incorporating the acidulated phosphate in the cement, whereby the phosphate slurry is converted to a fine dry powder by premixing the slurry with a portion of t h e Mg O used in the cement.
- This dry premix is a convenient way of storing the acidulated phosphate and allpws it to b e added to the cement mix at a convenient later time.
- the dry premix could also be added back with the remainder of the MgO, for later mixing with the magnesium chloride.
- a series of cements were prepared with Christmas Island Grade C phosphate rock from which all the apatitic phosphate component had been removed.
- the apatite was removed by repeating leaching of the rock with 2.5 molar hydrochloric acid solution, while monitoring the l each process products by X-ray diffraction analysis.
- the X- ray diffraction analysis showed that all apatite originally present had been removed and that the major crystalline phases present in the leached rock were the ca l c i um a l um i nium hydroxyphosphates, crandallite an d millisite; these had remained undissolved in the leaching step.
- hal f of the samples prepared incorporated this leached phosphate in the precalcined state; the remaining samples i ncorporated the leached phosphate in an uncalcined state.
- the calcining step used a one hour t h ermal treatment at 550°C in a muffle furnace.
- the extracted phosphate roc k was acidulated with either concentrated hydrochloric or 70% su l phuric acids for periods ranging from 5 to 10 minutes.
- the acidulated phosphate was then mixe d wit h 125 parts o f finely ground calcined Copley magnesite ( containing 100 parts free MgO), 63 parts of Mg C l 2 .6H 20 and a b out 42 parts water.
- the amounts of extracted phosphate rock and of acid used was systematica l ly varied to b e 12.5 or 25 parts/100 parts free MgO and 4.2 or 12.5 parts/100 parts free MgO, respectively.
- solubility data showed that water solubility was low if calcined leached phosphate rock was used in the cement, averaging 4.6% and 4.5% weight loss for hydrochloric and sulphuric acid, respectively, as ac id u l ating agent.
- uncalcined leached phosphate rock the corresponding average weig h t losses were much higher, at 18.7 and 13.4%, respectively. This compares to the 25-30% weight loss experience d in control cements with no phosphate addition.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
- Detergent Compositions (AREA)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU3522/89 | 1989-04-05 | ||
| AUPJ352289 | 1989-04-05 | ||
| AUPJ661689 | 1989-09-27 | ||
| AU6616/89 | 1989-09-27 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0469002A1 true EP0469002A1 (de) | 1992-02-05 |
| EP0469002A4 EP0469002A4 (en) | 1992-12-02 |
Family
ID=25643657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP19900906038 Withdrawn EP0469002A4 (en) | 1989-04-05 | 1990-04-05 | Process for forming water resistant magnesian cement introduction |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0469002A4 (de) |
| CA (1) | CA2051414A1 (de) |
| NZ (1) | NZ233232A (de) |
| WO (1) | WO1990011976A1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121107723A (zh) * | 2025-11-14 | 2025-12-12 | 矿冶科技集团有限公司 | 一种胶磷矿浮选尾矿制备镁基胶凝材料的方法及镁基胶凝材料 |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5645637A (en) * | 1994-05-30 | 1997-07-08 | Baran Advanced Materials 94 Ltd. | Foamed magnesite cement and articles made therewith |
| BRPI0107913B1 (pt) | 2000-01-27 | 2016-12-20 | Tececo Pty Ltd | composição de cimento hidráulico |
| AU779788C (en) * | 2000-01-27 | 2008-01-03 | Tececo Pty Ltd | Reactive magnesium oxide cements |
| US10167231B1 (en) * | 2017-11-07 | 2019-01-01 | Jet Products, Llc | Process for making ultra stable tile backer board |
| US12454487B2 (en) | 2017-11-07 | 2025-10-28 | Mitek Holdings, Inc. | Ultra stable structural laminate |
| US11117836B2 (en) | 2017-11-07 | 2021-09-14 | Mitek Holdings, Inc. | Ultra stable structural laminate |
| WO2022032348A1 (en) * | 2020-08-12 | 2022-02-17 | UBIQ Technology Pty Ltd | High durability magnesium oxychloride cement |
| CN114525079B (zh) * | 2022-01-19 | 2023-12-29 | 北京林业大学 | 一种无醛阻燃氯氧镁水泥基木材胶黏剂及其制备方法 |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2391493A (en) * | 1942-04-21 | 1945-12-25 | Titanium Alloy Mfg Co | Quick setting cement |
| US4352694A (en) * | 1980-07-18 | 1982-10-05 | Norcem A.S. | Process of producing sorel cement |
| CA1277342C (en) * | 1985-05-20 | 1990-12-04 | Fawzy G. Sherif | Fast-setting cements from ammonium phosphate fertilizer solution |
-
1990
- 1990-04-05 WO PCT/AU1990/000132 patent/WO1990011976A1/en not_active Ceased
- 1990-04-05 NZ NZ23323290A patent/NZ233232A/xx unknown
- 1990-04-05 CA CA 2051414 patent/CA2051414A1/en not_active Abandoned
- 1990-04-05 EP EP19900906038 patent/EP0469002A4/en not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9011976A1 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121107723A (zh) * | 2025-11-14 | 2025-12-12 | 矿冶科技集团有限公司 | 一种胶磷矿浮选尾矿制备镁基胶凝材料的方法及镁基胶凝材料 |
Also Published As
| Publication number | Publication date |
|---|---|
| NZ233232A (en) | 1992-09-25 |
| EP0469002A4 (en) | 1992-12-02 |
| WO1990011976A1 (en) | 1990-10-18 |
| CA2051414A1 (en) | 1990-10-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102083764B (zh) | 粘结剂组合物 | |
| JP4913303B2 (ja) | 反応性酸化マグネシウムセメント | |
| JP2011057520A (ja) | セメント混和材及びその製造方法、並びに該混和材を含むセメント組成物、モルタル及びコンクリート | |
| EP0469002A1 (de) | Verfahren zur eindringung in magnesiumzement eines wasserfestigkeit erzeugenden mittels | |
| GB2592985A (en) | A method for the manufacture of hydraulic binders from water treatment residuals | |
| CA2685768C (en) | Gypsum based compositions | |
| AU635259B2 (en) | Process for forming water resistant magnesian cement | |
| Alrawashdeh et al. | PRODUCTION OF PLASTER FROM GYPSUM DEPOSITS IN SOUTH JORDAN: IMPROVEMENT OF THE SETTING TIME. | |
| JP2020029502A (ja) | 固化材、及び、土壌の固化処理方法 | |
| AU2014368363A1 (en) | Method for producing a gunned-concrete accelerator using new raw materials | |
| Gillot et al. | Cements, mortars, binders | |
| CN106810191A (zh) | 一种抗水性硫氧镁水泥混凝土材料及其制备方法 | |
| GB2077251A (en) | Slag Cement Composition | |
| Števula et al. | Formation of scawtite from mixtures of CaO, magnesite and quartz under hydrothermal conditions | |
| US2090625A (en) | Hydraulic gypsum cement material and process of manufacturing the same | |
| CN106747235A (zh) | 一种抗水性硫氧镁水泥混凝土材料及其制备方法 | |
| RU2102349C1 (ru) | Способ получения вяжущего | |
| JP4798734B2 (ja) | 水硬性組成物 | |
| CN106747236A (zh) | 一种硫氧镁水泥混凝土材料及其制备方法 | |
| AU779788C (en) | Reactive magnesium oxide cements | |
| Miryuk | EFFECT OF SULPHATE COMPONENT ON HARDENING OF MAGNESIA BINDER. | |
| JP2002068794A (ja) | セメント混和材及びセメント組成物 | |
| CN104961364A (zh) | 钛白生产废酸制备硫氧镁胶凝材料的方法 | |
| CN113562998A (zh) | 一种用镁矿石粉制备磷酸镁水泥净浆的方法 | |
| JP2002068801A (ja) | セメント混和材及びセメント組成物 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 19911017 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): DE FR GB IT SE |
|
| A4 | Supplementary search report drawn up and despatched |
Effective date: 19921012 |
|
| AK | Designated contracting states |
Kind code of ref document: A4 Designated state(s): DE FR GB IT SE |
|
| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: MERZ AUSTRALIA PTY. LTD. - ACN 009 351 722 |
|
| 17Q | First examination report despatched |
Effective date: 19940124 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 19941006 |