EP0117355B1 - Verfahren zur Herstellung einer Kohlehitzequelle und ein diese Quelle und einen Geschmackstoffgenerator enthaltender Raucherartikel - Google Patents
Verfahren zur Herstellung einer Kohlehitzequelle und ein diese Quelle und einen Geschmackstoffgenerator enthaltender Raucherartikel Download PDFInfo
- Publication number
- EP0117355B1 EP0117355B1 EP83307492A EP83307492A EP0117355B1 EP 0117355 B1 EP0117355 B1 EP 0117355B1 EP 83307492 A EP83307492 A EP 83307492A EP 83307492 A EP83307492 A EP 83307492A EP 0117355 B1 EP0117355 B1 EP 0117355B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- article
- heat source
- pyrolized
- temperature
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- 238000000034 method Methods 0.000 title claims description 38
- 239000000796 flavoring agent Substances 0.000 title claims description 30
- 229910052799 carbon Inorganic materials 0.000 title claims description 28
- 235000019634 flavors Nutrition 0.000 title claims description 28
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims description 25
- 230000000391 smoking effect Effects 0.000 title claims description 22
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 42
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 20
- 239000001301 oxygen Substances 0.000 claims description 20
- 229910052760 oxygen Inorganic materials 0.000 claims description 20
- 238000010521 absorption reaction Methods 0.000 claims description 9
- 238000005470 impregnation Methods 0.000 claims description 9
- 239000012978 lignocellulosic material Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 8
- 150000003839 salts Chemical class 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 239000000758 substrate Substances 0.000 claims description 5
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 238000003795 desorption Methods 0.000 claims description 4
- 239000000123 paper Substances 0.000 claims description 4
- 239000012266 salt solution Substances 0.000 claims description 4
- 230000009967 tasteless effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 150000001768 cations Chemical class 0.000 claims description 3
- 239000001913 cellulose Substances 0.000 claims description 3
- 229920002678 cellulose Polymers 0.000 claims description 3
- 239000002274 desiccant Substances 0.000 claims description 3
- 239000000945 filler Substances 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 2
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 2
- 244000082204 Phyllostachys viridis Species 0.000 claims description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 2
- 244000305267 Quercus macrolepis Species 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 239000011425 bamboo Substances 0.000 claims description 2
- 239000011111 cardboard Substances 0.000 claims description 2
- 239000003610 charcoal Substances 0.000 claims description 2
- 239000011491 glass wool Substances 0.000 claims description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 2
- 239000000347 magnesium hydroxide Substances 0.000 claims description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 2
- 239000010457 zeolite Substances 0.000 claims description 2
- 244000061176 Nicotiana tabacum Species 0.000 claims 2
- 239000005539 carbonized material Substances 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 241000208125 Nicotiana Species 0.000 description 46
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 235000019504 cigarettes Nutrition 0.000 description 9
- 238000000197 pyrolysis Methods 0.000 description 9
- 230000003068 static effect Effects 0.000 description 8
- 239000011162 core material Substances 0.000 description 7
- 230000004580 weight loss Effects 0.000 description 7
- 239000000446 fuel Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 239000010453 quartz Substances 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- 239000000443 aerosol Substances 0.000 description 5
- 239000011261 inert gas Substances 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229960002715 nicotine Drugs 0.000 description 4
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 229910052925 anhydrite Inorganic materials 0.000 description 3
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- XINCECQTMHSORG-UHFFFAOYSA-N Isoamyl isovalerate Chemical compound CC(C)CCOC(=O)CC(C)C XINCECQTMHSORG-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- 235000019506 cigar Nutrition 0.000 description 2
- -1 flavorants Chemical class 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- YLYBTZIQSIBWLI-UHFFFAOYSA-N octyl acetate Chemical compound CCCCCCCCOC(C)=O YLYBTZIQSIBWLI-UHFFFAOYSA-N 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- NOOLISFMXDJSKH-UTLUCORTSA-N (+)-Neomenthol Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@@H]1O NOOLISFMXDJSKH-UTLUCORTSA-N 0.000 description 1
- WEEGYLXZBRQIMU-UHFFFAOYSA-N 1,8-cineole Natural products C1CC2CCC1(C)OC2(C)C WEEGYLXZBRQIMU-UHFFFAOYSA-N 0.000 description 1
- 235000017060 Arachis glabrata Nutrition 0.000 description 1
- 244000105624 Arachis hypogaea Species 0.000 description 1
- 235000010777 Arachis hypogaea Nutrition 0.000 description 1
- 235000018262 Arachis monticola Nutrition 0.000 description 1
- NOOLISFMXDJSKH-UHFFFAOYSA-N DL-menthol Natural products CC(C)C1CCC(C)CC1O NOOLISFMXDJSKH-UHFFFAOYSA-N 0.000 description 1
- WEEGYLXZBRQIMU-WAAGHKOSSA-N Eucalyptol Chemical compound C1C[C@H]2CC[C@]1(C)OC2(C)C WEEGYLXZBRQIMU-WAAGHKOSSA-N 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- 229910021577 Iron(II) chloride Inorganic materials 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 235000006679 Mentha X verticillata Nutrition 0.000 description 1
- 235000002899 Mentha suaveolens Nutrition 0.000 description 1
- 235000001636 Mentha x rotundifolia Nutrition 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- GBFLZEXEOZUWRN-VKHMYHEASA-N S-carboxymethyl-L-cysteine Chemical compound OC(=O)[C@@H](N)CSCC(O)=O GBFLZEXEOZUWRN-VKHMYHEASA-N 0.000 description 1
- 241000533293 Sesbania emerus Species 0.000 description 1
- 235000009499 Vanilla fragrans Nutrition 0.000 description 1
- 244000263375 Vanilla tahitensis Species 0.000 description 1
- 235000012036 Vanilla tahitensis Nutrition 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 229960005233 cineole Drugs 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 229960005150 glycerol Drugs 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- NMCUIPGRVMDVDB-UHFFFAOYSA-L iron dichloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 239000011654 magnesium acetate Substances 0.000 description 1
- 229910001629 magnesium chloride Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229940041616 menthol Drugs 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 235000020232 peanut Nutrition 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000001508 potassium citrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 230000035807 sensation Effects 0.000 description 1
- 235000019615 sensations Nutrition 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000003039 volatile agent Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/16—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes
- A24B15/165—Chemical features of tobacco products or tobacco substitutes of tobacco substitutes comprising as heat source a carbon fuel or an oxidized or thermally degraded carbonaceous fuel, e.g. carbohydrates, cellulosic material
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D1/00—Cigars; Cigarettes
- A24D1/22—Cigarettes with integrated combustible heat sources, e.g. with carbonaceous heat sources
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
Definitions
- the present invention relates to a process for making a carbon source and to a smoking article comprising the carbon source and a flavor generator. More particularly, the present invention relates to a process for producing a carbon source from a preformed ligno-cellulosic material and to a smoking article, such as a cigarette, which includes the carbon source and a flavor generator.
- One previously disclosed smoking article comprises a tube formed of combustible material which has a mouthpiece attached at one end.
- An axial inner tube of material which is breakable when heated, is contained within the tube of combustible material and is coated on its inner surface with an additive material such as nicotine.
- an additive material such as nicotine.
- Another such cigarette-simulating smokeable device for releasing an aerosol into the mouth of a smoker comprises a rod of fuel having a longitudinally extending passage therethrough and a chamber in gaseous communication with an end of the passage whereby during smoking hot gases from the burning fuel rod enter the chamber.
- Inhalant material is located in the chamber which, when contacted by the hot gases during smoking, forms an aerosol for inhalation by the smoker.
- the chamber has, at an end remote from the fuel rod, a mouth-end closure member which is permeable to the aerosol.
- the chamber and the mouth-end closure member of this smoking article are of unitary construction and are formed by molding or extruding a conventional smoke filter plug to provide a chamber to contain the inhalant material.
- the fuel rod is a molding or extrusion of reconstituted tobacco and/or tobacco substitute.
- the wall of the fuel rod is preferably impermeable to air.
- a smoking article comprising a tubular heat source comprising heat-treated cellulose and a flavour generator disposed adjacent to the mouth-end of the article and comprising a substrate material containing at least one thermally releasable flavourant is described in FR-A-2469133.
- the heat source is a fuel rod extruded or molded from tobacco or a tobacco substitute or is formed of a mixture of tobacco substitute material and carbon or alternatively formed of other suitable combustible material, eg wood pulp, straw end heat-treated cellulose or an SCMC and carbon mixture.
- a process for producing a combustible carbonised material by pyrolyzing preformed ligno-cellulosic material in a non-oxidizing atmosphere for a time of about 60 minutes is described in GB-A-1481056.
- This process comprises the thermal reaction of a cellulosic material in a non-oxidizing atmosphere and at a temperature within the range of 275 to 750°C until the weight loss of the cellulosic material is at least 60% and in which the cellulosic material subjected to the thermal reaction contains 3 to 15% by weight of an alkaline earth metal salt.
- the product is to be used as a filler in cigars, cigarettes and pipes and/or as a wrapper for cigars and cigarettes.
- the present invention provides a process for producing a carbon heat source which is substantially tasteless when fabricated as a smoking article and smoked.
- This process is characterized by pyrolizing a preformed article in a continuously exchanged inert atmosphere at a temperature in the range of 800° to 1100°C for 0.5 to 3 hours, cooling the pyrolized article in the inert atmosphere at a rate of 500° to 10°C per hour to a temperature within the range of 275° to 25°C, and then subjecting the pyrolized article to at least one additional treatment selected from oxygen absorption, water desorption, and salt impregnation with subsequent heat treatment to obtain a tasteless carbon heat source.
- the present invention also relates to a smoking article of the type described above, characterized in that the heat source is a carbon heat source produced by the process of the present invention having a porosity sufficient to support combustion and a density such that puff-induced air flow passes through the tube.
- the heat source is a carbon heat source produced by the process of the present invention having a porosity sufficient to support combustion and a density such that puff-induced air flow passes through the tube.
- the process of the present invention comprises three basic steps: a pyrolysis step, a controlled cooling step, and at least one additional process step selected from an oxygen absorption step, a water desorption step, and a salt impregnation and subsequent heat treatment step.
- the pyrolysis step is carried out in an inert atmosphere in order to avoid combustion of the preformed article.
- the preformed ligno-celluslosic article is pyrolyzed in an oven which has controlled temperature zones and a quartz reaction chamber in which the articles to be pyrolyzed are placed.
- the quartz chamber is connected to a source of an inert gas, such as dry nitrogen or argon, and purged in order to remove the air.
- an inert gas such as dry nitrogen or argon
- a continuous flow of inert gas is passed through the quartz reaction chamber, hereinafter referred to as the pyrolyzing chamber, so that the inert atmosphere is continuously exchanged, whereby the volatiles driven off during pyrolysis are removed from the pyrolyzing chamber.
- This continuous exchange is believed to be important to the production of an essentially tasteless carbon heat source.
- the article to be pyrolyzed is heated to a temperature within the range of from about 800° to about 1100°C, and more preferably from about 950° to about 1000°C, and is maintained at this temperature for from about 0.5 to about 3 hours, preferably from about 0.5 to about 1.5 hours, and more preferably from about 0.75 to about 1.25 hours.
- the inert gas employed is dry nitrogen and the flow rate through the pyrolyzing chamber is adjusted to within the range of from about 0.5 to about 5 liters per minute, preferably from about 1 to about 1.5 liters per minute, during pyrolysis.
- the ligno-cellulosic material generally experiences a weight loss of about 70% to about 80% and a dimensional shrinkage generally within the range of about 30% to about 35%.
- the pyrolyzed material Upon completion of pyrolysis, the pyrolyzed material is gradually cooled to a temperature within the range of from about 275°C to about 25°C, preferably about 100°C to about 25°C.
- Typical rate of cooling will be from about 500° to about 10°C per hour, preferably from about 100° to about 60°C per hour. It is important that the rate of cooling be gradual and controlled. It has been observed that a rapid quench, such as immersion in liquid nitrogen, will adversely affect the burn properties of the pyrolyzed material.
- oxygen absorption step which functions to add oxygen to the pyrolyzed article
- air or oxygen is gradually introduced into the inert gas stream as the temperature falls to within the range of from about 275°C to about 25°C, preferably from about 100°C to about 35°C. While oxygen absorption may be initiated at temperatures as high as 530°C or as low as 25°C, it is preferred to operate within the above ranges.
- the oxygen is gradually introduced and the flow rate increased until the oxygen substantially replaces the inert gas. It is important to gradually introduce the oxygen as the cooling continues in order to avoid excessive oxidation of the pyrolyzed material.
- the oxygen is introduced such that the ratio of the volume of nitrogen to the volume of oxygen is within the range of about 1:4 to about 8:1, most preferably about 4:1.
- the pyrolyzed material is either at or is cooled to room temperature.
- the pyrolyzed article which has been cooled to room temperature either with or without the oxygen absorption step, is first impregnated with an aqueous solution of salts of a cation selected from the group consisting of K + , Fe +2 , Fe +3 , Mg +2 , Mn +2 , Ca +2 and mixtures thereof.
- the pyrolyzed material is impregnated such that it contains from about 0.5 to about 11% of the cation on a dry weight basis, preferably from about 1% to about 3%.
- Any means known to those skilled in the art may be used to impregnate the pyrolyzed material with the salt solution.
- One particularly preferred means is vacuum impregnation. After impregnation, the material is then dried at a temperature within the range of from about 40° to about 100°C, preferably from about 50° to about 70°C, in vacuum.
- the dried, impregnated, pyrolyzed material is then gradually heated to a temperature within the range of from about 550° to about 750°C, preferably to about 650°C, in an inert atmosphere and is maintained at this temperature for from about 5 to about 60 minutes, preferably from about 15 to about 30 minutes.
- the material is then cooled in the inert atmosphere.
- the pyrolyzed article is subjected to a desiccant environment for at least about 8 hours preferably from about 12 hours to about 48 hours.
- the purpose of this step is to maintain an existing, or establish and maintain, a relatively moisture-free state in the carbon heat source.
- This step is preferably practiced by placing the pyrolyzed article in a desiccator containing CaSO4. It has been observed that this process step improves the burn properties of the carbon heat source.
- any one or combination of the additional process steps may be employed.
- salt impregnation and oxygen absorption are both employed, it is preferred that the oxygen absorption step follow the impregnation step.
- ligno-cellulosic material tobacco, peanut shells, coffee bean shells, paper, cardboard, bamboo, oak leaves, or a similar such material is suitably employed.
- the material may preferably be admixed with a binder, such as hydroxypropyl cellulose prior to formation into the desired shape.
- the ligno-cellulosic material is preformed, prior to pyrolysis, into the shape desired upon completion of the pyrolysis and subsequent treatment steps, taking into account the dimensional shrinkage experienced during pyrolysis.
- Extrusion, rolling, injection-molding or the like may be employed to shape the article. preferably, extruded, substantially tube-shaped articles with porous material located in the core of the tubes are employed.
- the article once pyrolyzed, must be sufficiently rigid to maintain the shape of the smoking article during smoking and must have a porosity sufficient to absorb the salt solution and oxygen, when employed, yet less porous than the material in the core, when present, so that the gaseous combustion products will flow through the central passage to the flavor source and not through the pyrolyzed material.
- the present invention also relates to smoking articles comprising a flavor generator and a carbon heat source.
- the carbon heat source is the pyrolyzed material prepared according to the process of the present invention. While the carbon source may be prepared in any of the various commercially available shapes of smoking articles, the smoking article will be described with respect to a cigarette.
- the smoking article is prepared by pyrolyzing a tube-shaped article of lignocellulosic material and then attaching the flavor generator adjacent the mouth end thereof.
- the tube-shaped carbon heat source may be formed with a porous, preferably open-cell foam, combustible material in the core, as by a co-extrusion process, or, preferably, with at least one porous, combustible plug disposed within the passage. When only one plug is employed, it is preferably disposed at the coal end of the cigarette to prevent flash jetting while the cigarette is being lit.
- a porous core is employed, the core material is less dense than the surrounding tube-shaped material so that the combustion gases will flow through the central core to the flavor generator rather than through the carbon source.
- the flavor generator comprises a substrate material, such as alumina, magnesium hydroxide, zeolites, glass wool, charcoal, tobacco filler, fuller's earth, natural clays, and activated clays, which is impregnated with at least one thermally releasable flavorant, or which inherently contains at least one thermally releasable flavorant.
- the flavoring agent may consist of any suitable blend of natural or synthetic flavorants such as nicotine, glycerol, menthol, vanilla, eucalyptol, octyl acetate, orange, mint, or isoamyl isovalerate.
- the flavor generator is preferably cylindrical and of a diameter substantially equal to the diameter of the carbon source, and may be placed in abutting end-to-end relation to the carbon source or may be spaced therefrom.
- the carbon source and flavor generator may be wrapped in cigarette paper and, if desired, a conventional filter, such as cellulose acetate filter, may be placed after the flavor generator and joined thereto by tipping paper or the like.
- the flavor generator may comprise a flavored, foamed core containing readily volatilized flavors that are not subject to thermal degradation.
- the oils contained in the distillate recondense into relatively small droplets, forming a mist or aerosol, and pass into the mouth and nose of the smoker where they create a sensation by taste and smell.
- a sufficient amount of flavorant should be provided such that the flavorant is continuously released until the smoking article is extinguished.
- extruded tobacco articles When extruded tobacco articles are employed as the ligno-cellulosic material in the present process, they are preferably prepared according to the process disclosed in US-A 4 347 855 (see also GB-A 2 078 087 or DE-A 31 18 472.
- extruded tobacco tubes prepared according to the method disclosed in U.S. Patent 4,347,855 were employed as the preformed ligno-cellulosic material and were pyrolyzed in a Lindberg, 3-zone furnace having a chamber 152 mm in diameter and 914 mm long surrounding a quartz tube pyrolizing chamber 134 mm in diameter and 1.32m long.
- the furnace was equipped with seven thermocouples spaced along the length of the quartz tube and could achieve a maximum temperature of about 1200°C.
- Extruded tobacco tubes were prepared using -20+30 mesh (0.60-0.84 mm) tobacco. Two sets of tobacco tubes were employed; one set had an outside diameter of 8 mm and an inside diameter of 5 mm, and the other had an outside diameter of 12 mm and an inside diameter of 5 mm. The tobacco tubes were pyrolyzed according to the procedure summarized below in Table 1.
- the pyrolyzed samples were measured and weighed and it was determined that the samples experienced an average weight loss of 84.7%, an average decrease in length of 33.66%, an average decrease in outside diameter of 33.25%, and an average decrease in inside diameter of 33.05%.
- the pyrolyzed samples burned statically when lit. Static burning occurs when a cigarette rod continues to smoulder, once it has been lit, in the absence of air drafts and puff induced air flow.
- the pyrolyzed tobacco tubes evidenced a 72% weight loss and a 4 to 4.5% dimensional decrease for the larger diameter tubes and a 69% weight loss and 37.5% dimensional decrease for the smaller diameter tubes.
- the pyrolyzed tobacco tubes maintained a static burn when lit both before and after being placed in a desiccator containing CaSO4 for about 48 hours. It was determined that the pyrolyzed tubes experienced a decrease in length of 27.24%, a decrease in outside diamter of 7.5%, and a decrease in inside diameter of 19.29%.
- Two sets of extruded tobacco tubes were prepared; one set from tobacco material 60% of which was below 60 mesh (0.25mm)and 40% of - 20+30 mesh, (0.42-0.60mm) and the other set from tobacco material 60% of which was below 60 mesh and 40% of -30+40 mesh.
- the tobacco tubes were 65 mm in length, and had an outside diameter of 8 mm and an inside diameter of 5 mm.
- the tobacco tubes were pyrolyzed according to the procedure summarized below in Table 4.
- Both sets of pyrolyzed tobacco tubes maintained a static burn.
- Two sets of extruded tobacco tubes were prepared; one set from tobacco material 60% of which was -60 mesh and 40% was -30+40 mesh, and the other set from tobacco material 60% of which was -60 mesh and 40% was -20+30 mesh.
- the tobacco tubes had an outside diameter of 12 mm and an inside diameter of 7 mm.
- the tobacco tubes were pyrolyzed according to the procedure summarized below in Table 5.
- the samples were removed from the furnace and placed in a desiccator containing CaSO4.
- the pyrolyzed tobacco tubes maintained a static burn.
- extruded tobacco tubes Four sets of extruded tobacco tubes were prepared; one set from -30+40 mesh tobacco particles, a second set from -20 mesh tobacco particles, a third set from -20+30 mesh tobacco particles, and a fourth set from -20+30 mesh, recycled tobacco particles.
- the extruded tobacco tubes were pyrolyzed according to the procedure summarized below in Table 7.
- Previously pyrolyzed tobacco tubes were vacuum impregnated with a saturated solution of either KNO3, Mg(CH 3 COO) 2 , FeCl 3 , K 3 C 6 H 5 O 7 , FeCl 2 or MgCl 2 .
- the impregnated pyrolyzed tubes were dried in an oven in vacuum at 50°C, and then heat treated in the Lindberg furnace described above according to the procedure summarized below in Table 8.
- the salt treated, pyrolyzed tubes containing absorbed oxygen maintained a static burn when ignited.
- Extruded tobacco tubes were prepared from tobacco material of mesh size +60.
- the extruded tobacco tubes had an outside diameter of 12mm, and an inside diameter of 5mm and were pyrolyzed according to the procedure summarized below in Table 9.
- the pyrolyzed samples were measured and weighed and it was determined that the samples experienced an average weight loss of 73.47%, and an average shrinkage loss of 31.41%. The samples would not sustain static burning.
- Extruded tobacco tubes were prepared from tobacco material of mesh size -20.
- the extruded tobacco tubes which were 90mm in length, with an outside diameter of 12mm and an inside diameter of 10mm, were pyrolyzed inside a quartz tube in the chamber of a Lindberg 55035-A oven.
- the oven was equipped with one thermocouple positioned over the center of the longitudinal axis of the tube. The procedure used is summarized below in Table 10.
- the pyrolyzed samples were removed from the chamber and quenched in liquid nitrogen. The samples were then weighed and measured, and it was determined that the samples experienced an average decrease in length of 31.6%, an average decrease in outside diameter of 28.29%, and an average decrease in inside diameter of 34%. The pyrolyzed samples would not sustain static burning.
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- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Claims (10)
- Verfahren zur Herstellung eines brennbaren carbonisierten Materials durch Pyrolisieren vorgeformten Ligno-Cellulosematerials in einer nicht-oxidierenden Atmosphäre, welches Verfahren das Pyrolisieren eines vorgeformten Gegenstandes in einer kontinuierlich ausgetauschten inerten Atmosphäre bei einer Temperatur im Bereich von 800° bis 1100° C über 0,5 bis 3 Stunden, das Abkühlen des pyrolisierten Gegenstands in der inerten Atmosphäre mit einer Rate von 500° bis 10° C pro Stunde auf eine Temperatur im Bereich von 275° C bis 25° C und danach das Unterwerfen des pyrolisierten Gegenstandes wenigstens einer weiteren Behandlung, ausgewählt aus Sauerstoffabsorption, Wasserdesorption und Salzimprägnierung mit anschließender Hitzebehandlung, umfaßt, um eine geschmacklose Kohlenstoffhitzequelle zu erhalten.
- Verfahren nach Anspruch 1, gekennzeichnet durch die Zugabe von Sauerstoff zu dem pyrolisierten Gegenstand und danach, als letztem Schritt, Unterwerfen des pyrolisierten Gegenstands einer trocknenden Umgebung.
- Verfahren nach Anspruch 1, gekennzeichnet durch das Inberührungbringen des pyrolisierten Gegenstands mit einer Salzlösung, die ein Salz wenigstens eines der Kationen K+, Fe+3, Fe+2, Mg+2, Mn+2, Ca+2 umfaßt, das Trocknen des Gegenstands bei einer Temperatur im Bereich von 50° C bis 70° C im Vakuum, das allmähliche Erhitzen des Gegenstands auf eine Temperatur von etwa 650° C in einer inerten Atmosphäre und das Halten des Gegenstands bei dieser Temperatur über 5 bis 60 Minuten sowie danach das Abkühlen des Gegenstands in der inerten Atmosphäre mit einer Rate von 500° bis 10° c pro Stunde auf eine Temperatur im Bereich von 275° C bis 25° C.
- Verfahren nach Anspruch 3, gekennzeichnet durch die Zugabe von Sauerstoff zum pyrolisierten Gegenstand nach dem zweiten Abkühlungsschritt.
- Verfahren nach Anspruch 3 oder 4, gekennzeichnet durch das Aussetzen des pyrolisierten Gegenstands einer trocknenden Umgebung als letztem Schritt.
- Verfahren nach einem der Ansprüche 3 bis 5, dadurch gekennzeichnet, daß das pyrolisierte Material mit der Salzlösung durch Vakuumimprägnierung in Berührung gebracht wird.
- Verfahren nach einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, daß das Cellulosematerial aus Pappe, Papier, Bambus, Eichenblättern und extrudiertem Tabak ausgewählt ist.
- Rauchartikel mit einer im wesentlichen röhrenförmigen Hitzequelle, die hitzebehandelte Cellulose umfaßt, sowie einem angrenzend an das Mundstück des Gegenstands angeordneten Geschmackserzeuger, der ein wenigstens einen thermisch freisetzbaren Geschmacksstoff enthaltendes Substratmaterial umfaßt, dadurch gekennzeichnet, daß die Hitzequelle eine nach einem Verfahren nach einem der Ansprüche 1 bis 7 hergestellte Kohlenstoffhitzequelle ist, die eine Porosität hat, die ausreicht, die Verbrennung zu unterstützen und eine solche Dichte, daß der zug-induzierte Luftstrom die Röhre passiert.
- Rauchartikel nach Anspruch 8, dadurch gekennzeichnet, daß das Substrat aus Aluminiumoxid, Tabakfüller, Magnesiumhydroxid, Zeolithen, Glaswolle, Holzkohle, Fuller's Erde, natürlichen Tonen und aktivierten Tonen ausgewählt ist.
- Rauchartikel nach Anspruch 8 oder 9, gekennzeichnet durch ein poröses, brennbares Material, das innerhalb der Rohrpassage angeordnet ist und eine Porosität aufweist, die größer ist als die Porosität der Kohlenstoffhitzequelle.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US45024782A | 1982-12-16 | 1982-12-16 | |
| US450247 | 1982-12-16 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0117355A2 EP0117355A2 (de) | 1984-09-05 |
| EP0117355A3 EP0117355A3 (en) | 1986-03-26 |
| EP0117355B1 true EP0117355B1 (de) | 1991-03-20 |
Family
ID=23787333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP83307492A Expired EP0117355B1 (de) | 1982-12-16 | 1983-12-08 | Verfahren zur Herstellung einer Kohlehitzequelle und ein diese Quelle und einen Geschmackstoffgenerator enthaltender Raucherartikel |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0117355B1 (de) |
| DE (1) | DE3382221D1 (de) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5345951A (en) | 1988-07-22 | 1994-09-13 | Philip Morris Incorporated | Smoking article |
| US5443560A (en) | 1989-11-29 | 1995-08-22 | Philip Morris Incorporated | Chemical heat source comprising metal nitride, metal oxide and carbon |
| CN103233294A (zh) * | 2013-04-24 | 2013-08-07 | 湖北中烟工业有限责任公司 | 利用酸制备烟用丝状碳质热源材料的方法 |
| CN103233295A (zh) * | 2013-04-24 | 2013-08-07 | 湖北中烟工业有限责任公司 | 利用钙盐制备烟用丝状碳质热源材料的方法 |
| USD691765S1 (en) | 2013-01-14 | 2013-10-15 | Altria Client Services Inc. | Electronic smoking article |
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| US5020548A (en) * | 1985-08-26 | 1991-06-04 | R. J. Reynolds Tobacco Company | Smoking article with improved fuel element |
| US5067499A (en) * | 1984-09-14 | 1991-11-26 | R. J. Reynolds Tobacco Company | Smoking article |
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| US5042509A (en) * | 1984-09-14 | 1991-08-27 | R. J. Reynolds Tobacco Company | Method for making aerosol generating cartridge |
| US4854331A (en) * | 1984-09-14 | 1989-08-08 | R. J. Reynolds Tobacco Company | Smoking article |
| US4793365A (en) * | 1984-09-14 | 1988-12-27 | R. J. Reynolds Tobacco Company | Smoking article |
| CN1018329B (zh) * | 1984-12-21 | 1992-09-23 | 美国耳杰瑞诺兹烟草公司 | 吸烟制品的碳燃料元件及其制备方法 |
| US5119834A (en) * | 1985-04-15 | 1992-06-09 | R. J. Reynolds Tobacco Company | Smoking article with improved substrate |
| US4928714A (en) * | 1985-04-15 | 1990-05-29 | R. J. Reynolds Tobacco Company | Smoking article with embedded substrate |
| US4938238A (en) * | 1985-08-26 | 1990-07-03 | R. J. Reynolds Tobacco Company | Smoking article with improved wrapper |
| IN166122B (de) * | 1985-08-26 | 1990-03-17 | Reynolds Tobacco Co R | |
| US4989619A (en) * | 1985-08-26 | 1991-02-05 | R. J. Reynolds Tobacco Company | Smoking article with improved fuel element |
| US5105831A (en) * | 1985-10-23 | 1992-04-21 | R. J. Reynolds Tobacco Company | Smoking article with conductive aerosol chamber |
| US4917128A (en) * | 1985-10-28 | 1990-04-17 | R. J. Reynolds Tobacco Co. | Cigarette |
| US4756318A (en) * | 1985-10-28 | 1988-07-12 | R. J. Reynolds Tobacco Company | Smoking article with tobacco jacket |
| US5076297A (en) * | 1986-03-14 | 1991-12-31 | R. J. Reynolds Tobacco Company | Method for preparing carbon fuel for smoking articles and product produced thereby |
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| US4771795A (en) * | 1986-05-15 | 1988-09-20 | R. J. Reynolds Tobacco Company | Smoking article with dual burn rate fuel element |
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| US4827950A (en) * | 1986-07-28 | 1989-05-09 | R. J. Reynolds Tobacco Company | Method for modifying a substrate material for use with smoking articles and product produced thereby |
| GB8622606D0 (en) * | 1986-09-19 | 1986-10-22 | Imp Tobacco Ltd | Smoking article |
| US4858630A (en) * | 1986-12-08 | 1989-08-22 | R. J. Reynolds Tobacco Company | Smoking article with improved aerosol forming substrate |
| IL84516A0 (en) * | 1986-12-12 | 1988-04-29 | Reynolds Tobacco Co R | Smoking articles comprising impact modifying agents |
| DE3709749A1 (de) * | 1987-03-25 | 1988-10-13 | Wab Kosmetik Kuhs Ohg | Ersatzzigarette |
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| US5076296A (en) * | 1988-07-22 | 1991-12-31 | Philip Morris Incorporated | Carbon heat source |
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| US5092353A (en) * | 1989-01-18 | 1992-03-03 | R. J. Reynolds Tobacco Company | Cigarette |
| US4942888A (en) * | 1989-01-18 | 1990-07-24 | R. J. Reynolds Tobacco Company | Cigarette |
| US4991596A (en) * | 1989-07-11 | 1991-02-12 | R. J. Reynolds Tobacco Company | Smoking article |
| US5105836A (en) * | 1989-09-29 | 1992-04-21 | R. J. Reynolds Tobacco Company | Cigarette and smokable filler material therefor |
| US5156170A (en) * | 1990-02-27 | 1992-10-20 | R. J. Reynolds Tobacco Company | Cigarette |
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| US5027837A (en) * | 1990-02-27 | 1991-07-02 | R. J. Reynolds Tobacco Company | Cigarette |
| US5148821A (en) * | 1990-08-17 | 1992-09-22 | R. J. Reynolds Tobacco Company | Processes for producing a smokable and/or combustible tobacco material |
| US5247949A (en) * | 1991-01-09 | 1993-09-28 | Philip Morris Incorporated | Method for producing metal carbide heat sources |
| US5146934A (en) * | 1991-05-13 | 1992-09-15 | Philip Morris Incorporated | Composite heat source comprising metal carbide, metal nitride and metal |
| US5246018A (en) * | 1991-07-19 | 1993-09-21 | Philip Morris Incorporated | Manufacturing of composite heat sources containing carbon and metal species |
| US5468266A (en) * | 1993-06-02 | 1995-11-21 | Philip Morris Incorporated | Method for making a carbonaceous heat source containing metal oxide |
| EP2113178A1 (de) | 2008-04-30 | 2009-11-04 | Philip Morris Products S.A. | Elektrisch beheiztes Rauchsystem mit einem Element zur Flüssigkeitsspeicherung |
| EP2269476B1 (de) * | 2009-06-30 | 2013-08-14 | Olig AG | Nikotin- und Aromenmatrix |
| EP2319334A1 (de) | 2009-10-27 | 2011-05-11 | Philip Morris Products S.A. | Rauchsystem mit einem Flüssigkeitsspeicherteil |
| USD849993S1 (en) | 2013-01-14 | 2019-05-28 | Altria Client Services | Electronic smoking article |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4019521A (en) * | 1973-06-06 | 1977-04-26 | Philip Morris Incorporated | Smokable material and method for preparing same |
| GB1481056A (en) * | 1974-09-30 | 1977-07-27 | Sutton Res Corp | Smokable material and method |
| GB2064296B (en) * | 1979-11-16 | 1983-06-22 | Imp Group Ltd | Cigarette or cigarette-like device which produces aerosol in smoke |
| US4481958A (en) * | 1981-08-25 | 1984-11-13 | Philip Morris Incorporated | Combustible carbon filter and smoking product |
-
1983
- 1983-12-08 EP EP83307492A patent/EP0117355B1/de not_active Expired
- 1983-12-08 DE DE8383307492T patent/DE3382221D1/de not_active Expired - Lifetime
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5345951A (en) | 1988-07-22 | 1994-09-13 | Philip Morris Incorporated | Smoking article |
| US5443560A (en) | 1989-11-29 | 1995-08-22 | Philip Morris Incorporated | Chemical heat source comprising metal nitride, metal oxide and carbon |
| US9578897B2 (en) | 2011-06-02 | 2017-02-28 | Philip Morris Products S.A. | Combustible heat source for a smoking article |
| US8997753B2 (en) | 2012-01-31 | 2015-04-07 | Altria Client Services Inc. | Electronic smoking article |
| USD691765S1 (en) | 2013-01-14 | 2013-10-15 | Altria Client Services Inc. | Electronic smoking article |
| USD691766S1 (en) | 2013-01-14 | 2013-10-15 | Altria Client Services Inc. | Mouthpiece of a smoking article |
| USD695449S1 (en) | 2013-01-14 | 2013-12-10 | Altria Client Services Inc. | Electronic smoking article |
| USD722196S1 (en) | 2013-01-14 | 2015-02-03 | Altria Client Services Inc. | Electronic smoking article |
| CN103233294A (zh) * | 2013-04-24 | 2013-08-07 | 湖北中烟工业有限责任公司 | 利用酸制备烟用丝状碳质热源材料的方法 |
| CN103233295A (zh) * | 2013-04-24 | 2013-08-07 | 湖北中烟工业有限责任公司 | 利用钙盐制备烟用丝状碳质热源材料的方法 |
| CN103233294B (zh) * | 2013-04-24 | 2014-11-26 | 湖北中烟工业有限责任公司 | 利用酸制备烟用丝状碳质热源材料的方法 |
| CN103233295B (zh) * | 2013-04-24 | 2014-11-26 | 湖北中烟工业有限责任公司 | 利用钙盐制备烟用丝状碳质热源材料的方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE3382221D1 (de) | 1991-04-25 |
| EP0117355A3 (en) | 1986-03-26 |
| EP0117355A2 (de) | 1984-09-05 |
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