EP0193941B1 - Method and apparatus for sewing a slide fastener to fabric pieces - Google Patents
Method and apparatus for sewing a slide fastener to fabric pieces Download PDFInfo
- Publication number
- EP0193941B1 EP0193941B1 EP86102893A EP86102893A EP0193941B1 EP 0193941 B1 EP0193941 B1 EP 0193941B1 EP 86102893 A EP86102893 A EP 86102893A EP 86102893 A EP86102893 A EP 86102893A EP 0193941 B1 EP0193941 B1 EP 0193941B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- slider
- pair
- slide fastener
- sewing
- fastener
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H37/00—Machines, appliances or methods for setting fastener-elements on garments
- A41H37/06—Setting slide or glide fastener elements
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/06—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
- D05B35/064—Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding for attaching slide fasteners
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/10—Edge guides
- D05B35/105—Guiding while stretching the workpiece, e.g. by means of weighted clips
Definitions
- the present invention relates to a method of and an apparatus for sewing a slide fastener to a pair of fabric pieces, e.g. of a curtain, a tent or a lady's dress. It relates to the field of copending application for U.S. Patent, Serial No. 535,729 filed September 26, 1983.
- a concealed slide fastener 1 comprises a pair of fastener stringers 4, 4, each stringer including a stringer tape 2 having an inner longitudinal edge folded on itself supporting a row of coupling elements 3 attached to the tape edge.
- the opposed rows of coupling elements 3, 3 are brought into and out of intermeshing engagement by a slider 5 which is slidably mounted on the rows of coupling elements 3, 3.
- the slider 5 has a slider body disposed on the coupling-element side of the concealed slide fastener 1 and a pull tab pivotally connected to the slider body and projecting therefrom through a seam-like junction between the folded edges of the opposed stringer tapes 2, 2.
- the slider 5 is moved on the rows of coupling elements 3, 3 to a bottom end stop (not shown) to uncouple the opposed stringers 4, 4 except at their bottom end portions.
- the uncoupled stringers 4, 4 are simultaneously sewn to the respective fabric pieces 7, 7 with sewn stitches 12, 12 along a pair of folding line of the respective stringer tapes 2, 2, as shown in Figure 3.
- each stringer 4 is unfolded until the coupling elements 3 are erected with their head portions 10 directed downwardly, and the coupling elements 3 and the element-supporting tape edge of each stringer 4 are slidably received in a respective one of a pair of parallel downwardly opening grooves 8, 8 in a presser foot 9 of the sewing machine.
- a pair of parallel sewing needles 11,11 are reciprocable through a pair of vertical holes in the presser foot 9.
- the two stringers 4, 4 are superimposed over the respective fabric pieces 7, 7 in such a manner that initially-outer (as seen in Figures 1 and 2) longitudinal edges of the opposed stringer tapes 2, 2 are directed inwardly, i.e. toward each other.
- this conventional method causes problems in the case where a plurality of the concealed slide fasteners 1 are successively sewn to successive pairs of the fabric pieces 7, 7 and in which the sewn concealed slide fasteners 1 are temporarily stacked and are then supplied one after another to a finishing station where the opposed stringers 4, 4 of each concealed slide fastener 1 are coupled by moving the slider 5.
- the present invention seeks to provide a method and apparatus for sewing a slide fastener to a pair of fabric pieces, in which a pair of opposed fastener stringers with the fabric pieces sewn thereto can be coupled together smoothly and quickly without occurrence of any objectionable inward bulge of the fabric pieces between the opposed stringers.
- the present invention further seeks to provide a method and apparatus for sewing a plurality of slide fasteners one after another to successive pairs of fabric pieces, in which a pair of opposed fastener stringers of the individual slide fastener with the fabric pieces sewn thereto can be coupled together smoothly and quickly without occurrence of any objectionable inward bulge of the fabric pieces between the opposed stringers.
- a method of sewing a slide fastener to a pair of fabric pieces including a pair of fastener stringers, each stringer including a stringer tape having an inner longitudinal edge supporting a row of coupling elements attached to the tape edge, there being a slider slidable on and along the fastener stringers for opening and closing the slide fastener, said method comprising the steps of: supplying the pair of fabric pieces to a sewing station defined by a sewing machine; uncoupling the pair of fastener stringers by moving the slider to the bottom end portion of the slide fastener; introducing the uncoupled pair of fastener stringers, as superimposed over the respective fabric pieces, to the sewing station from the top end portion of the slide fastener, while turning the pair of fastener stringers upside down in such a manner that the stringers assume twisted positions in mirror symmetry with respect to the longitudinal centerline of the slide fastener; sewing the pair of fastener stringers to the respecture fabric
- an apparatus for sewing a slide fastener to a pair fo fabric pieces including a pair of fastener stringers, each stringer including a stringer tape having an inner longitudinal edge supporting a row of coupling elements attached to the tape edge, there being a slider slidable on and along the pair of fastener stringers for opening and closing the slide fastener
- said apparatus comprising: a table; a sewing station defined by a double-needle sewing machine mounted on said table for receiving the slide fastener and the pair of fabric pieces in superimposed relationship; a first guide disposed upstream of said sewing station for guiding the pair of fabric pieces in laterally spaced relation to said sewing station; a second guide supported on said table and disposed above said first guide for supporting the slide fastener with the pair of fastener stringers uncoupled, and for guiding the uncoupled pair of fastener stringers to said sewing station so as to turn the stringers upside down in such a manner that the stringers
- Figures 9 through 13 show an apparatus for sewing a concealed slide fastener 1 to a pair of fabric pieces 7, 7.
- the apparatus generally comprises a table 13, a sewing machine 15 mounted centrally on the table 13 and defining a sewing station 14, a fabric guide 16 supported on the table 13 upstream of the sewing station 14, a slide-fastener guide 17 supported on the table 13 and disposed above the fabric guide 16, a gripper mechanism 18 mounted on the table downstream of the sewing station 14 for horizontal linear movement, a stacker 19 disposed beneath the gripper mechanism 18, a sewn-product guide 20 disposed downstream of the sewing station 14 for vertical movement, and a slider-moving unit 21 ( Figures 10 and 11) disposed beneath the sewn-product guide 20 for horizontal linear movement.
- the sewing machine 15 may be a conventional type on the market. It includes a presser foot 9, a pair of feed dog (not shown), and a pair of sewing needles 11, 11. As shown in Figure 3, the presser foot 9 has in its bottom surface a pair of parallel grooves 8, 8, each receptive of an inner longitudinal edge of the respective stringer tape 2 together with a row of coupling elements 3 attached thereto. Upon depression of a start button (not shown), the presser foot 9 is lowered and then the sewing of the concealed slide fastener 1 and the fabric pieces 7, 7 in "lock stitch” takes place. This lock-stitch sewing is followed by back-tacking, cutting the sewing threads and raising of the presser foot 9 in this order. The details of the sewing machine 15 itself are not pertinent here and its detailed description is omitted for clarity.
- the fabric guide 16 includes a pair of transparent horizontal guide plates 22, 22 spaced from the upper surface of the table 13 by a gap substantially equal to the thickness of the individual fabric piece 7, and a pair of guide rods 23, 23 mounted on the front or upstream side of the table 13.
- the pair of convergent guide rods 23, 23 lie in a horizontal plane substantially coplanar to the upper surface of the table 13.
- the slide-fastener guide 17 includes an elongated flanged guiding plate 24 sloping downwardly toward the sewing station 14 and an elongated flanged auxiliary guiding plate 28 disposed upstream of the guiding plate 24 and sloping upwardly toward the guiding plate 24, for guiding the uncoupled stringers 4, 4 over the two guiding plates 24, 28.
- the slide-fastener guide 17 also includes a pair of spaced track bodies 25, 25 mounted on the guiding plate 24 at one end thereof adjacent to the sewing station 14 for guiding the respective coupling element rows 3, 3 in such a manner that each coupling element row 3 assumes an erected position.
- a slider detector 26 is mounted on the guiding plate 24 and is pivotable vertically between the two track bodies 25, 25 when the slider 5 on the concealed slide fastener 1 passes through the space between the two track bodies 25, 25.
- the detector 26 is associated with a microswitch 27 which is operative, in response to the pivotal movement of the detector 26, to terminate the advance of the slide fastener 1.
- the purposes of the gripper mechanism 18 are to keep the tension of both the slide fastener 1 and the fabric pieces 7, 7 to a constant degree during the sewing, thus not only causing a uniform rate of sewing but making the sewn stitches 12, 12 aligned with the respective folding lines of the opposed stringers 4, 4.
- the gripper mechanism 18 also serves to quickly discharge the sewn product, i.e. the slide fastener 1 with the fabric pieces sewn thereto.
- the gripper mechanism 18 includes a pair of laterally spaced grippers 29, 29, each gripper 29 being composed of an upper grip member 33 and a lower grip member 30.
- the lower grip member 30 is secured to a horizontal connector 31 in the form of a rod and is disposed slightly above the upper surface of the table 13.
- the upper grip member 33 is pivotally connected to the connector 31 near the downstream end of the lower grip member 30 by a pin 32.
- the upper grip member 33 is also connected to an air cylinder 36 via a link 34 which is connected to a piston rod 35 of the air cylinder 36.
- Such two air cylinders 36,36 are pivotally mounted on the connector 31 remotely from the grippers 29, 29. Upon energization or de-energization of the two air cylinders 36, 36, each piston rod 35 projects or is retracted to close or open the respective gripper 29.
- a holder 37 Fixed to the downstream side of the sewing machine 15 is a holder 37 from which a guide rail 38 extends horizontally in the direction of discharging the sewn product.
- a free end of the guide rail 38 is fixed to a bracket 40 supported by a hanger rod 39.
- a slide 41 is slidably mounted on the guide rail 38.
- an endless belt 44 is wound about a pair of pulleys 42, 43 rotatably mounted on the holder 37 and the bracket 40, respectively, the endless belt 44 being fixed to the slide 41.
- the pulley 42 is connected to a servo motor (not shown) which drives the slide 41 selectively forwardly (downstream) and backwardly (upstream) and which changes the rate of movement of the slide 41 depending on the load.
- the downstream end of the connector 31 of the gripper mechanism 18 is integrally connected to a transverse shaft 45 rotatably supported by the slide 41.
- the backward or upstream movement of the slide 41 is limited by a stop (not shown) projecting therefrom and engageable with the holder 37; thus the backward movement of the two grippers 29, 29 terminates in a retracted position close to the sewing station 14.
- the forward or downstream movement of the slide 41 is limited by a contact member 48 extending therefrom and engageable with an actuator of a microswitch 47 which is adjustably mounted on a support rod 46 extending between the holder 37 and the bracket 40 in parallel relationship to the guide rail 38.
- the microswitch 47 Upon its actuation, the microswitch 47 produces a signal to stop the rotation of the non-illustrated servo motor, thus terminating the forward movement of the slide 41. As a result, the forward movement of the two grippers 29, 29 terminates in an advanced position, which is adjustable by changing the position of the microswitch 48 on the support rod 46.
- the transverse shaft 46 is operatively connected to a drive, such as a motor or an air cylinder, for turning the transverse shaft 46 through a predetermined angle.
- a drive such as a motor or an air cylinder
- the connector 31 of the gripper mechanism 18 is angularly movable about the transverse shaft 46 in the direction of an arrow b from the position (horizontal) of Figure 12 to the position (vertical in this embodiment) of Figure 13. This arrangement is particularly useful when a relatively long sewn product 49 is to be discharged without elongating the guide rail 38.
- the stacker 19 is disposed beneath the gripper mechanism 18 for receiving the successive sewn products 49 (released from the gripping mechanism 18 as described below) one over another and for discharging a stack of the sewn products 49 out of the apparatus when the stack reaches a predetermined amount.
- the stacker 19 includes a generally T-shaped hanger having a horizontal pipe 50 connected to an upper end of an arm 51 pivotally mounted on a base beneath the table 13.
- An air cylinder 52 is pivotally supported by the base, and a piston rod 53 of the air cylinder 52 is pivotally connected to the arm 51 at a midportion thereof.
- the piston rod 53 of the air cylinder 52 projects to cause the stacker 19 to pivotally move in the direction of an arrow d in Figure 13 from a retracted position (solid lines) to an advanced position (dash-and-dot lines) where the sewn product 49 released from the grippers 29, 29 is received on the transverse pipe 50.
- the piston rod 53 of the air cylinder 52 is retracted, the stacker 19 is returned in the direction of an arrow e in Figure 13 to its original or retracted position, with the sewn product 49 hanging on the transverse pipe 50.
- the sewn-product guide 20 is disposed downstream of the sewn station 14 and is vertically movable in the directions of arrows f and g by means of an air cylinder 54 supported by the holder 37.
- the sewn-product guide 20, as shown in Figures 18A and 18B, has a downwardly opening guide channel 55.
- the sewn-product guide 20 is lowered from the dash-and-dot-line position to the solid-line position in Figure 18A and the slide 5 (disposed at the lower end portion of the sewn product 49) is guided along the guide channel 55 of the guide to the slider-moving unit 21. While the slide fastener 1 is being sewn to the pair of fabric pieces 7, 7, the guide 20 is in raised position, as shown in Figure 10, so as not to obstruct the movement of the gripper mechanism 18.
- the slider-moving unit 21, as shown in Figures 10 and 11, is disposed immediately downstream of the sewn-product guide 20 for linear movement to move the slider 5 from the bottom end stop (not shown) of the sewn slide fastener 1 toward the top end stops (not shown) to couple the opposed stringers 4, 4 through a predetermined length. As a result, the slider 5 has been moved to the region where the slide fastener 1 is sewn to the fabric pieces 7, 7.
- the slider-moving unit 21 includes a slider catch 56 of a generally C-shape opening backwardly for receiving the slider 5, and a retainer 57 pivotally mounted on a lower portion of the catch 56 for retaining the slider 5 in the catch 56.
- the catch 56 has a support rod 58 extending substantially downwardly ( Figures 14, 16, and 17) from the lower portion of the catch 56 at an angle thereto and terminating in an block on which an air cylinder 59 is pivotally mounted, a piston rod 60 of the air cylinder 59 being pivotally connected to the retainer 57.
- a slide 62 is slidably mounted on a pair of parallel horizontal guide rails 61, 61 which is supported by the base (of the apparatus) beneath the table 13.
- An endless belt 66 is wound around a pair of small-sized upper pulleys 63, 64 and a large-sized lower pulley 65 (all of the pulleys is rotatable on the base) and is fixed to the slide 62.
- the two small-sized pulleys 63, 64 are disposed between the two guide rails 61, 61 and are spaced away from each other along the guide rails 61, while the large-sized pulley 65 is disposed below the guide rails 61.
- the large-sized pulley 65 has a coaxial pinion 70 meshing with a rack 68 formed on a piston rod 69 of an air cylinder 67 which is pivotally supported by the base.
- the pinion 70 and thus the large-sized pulley 65 is rotated counterclockwise in response to extension of the racked piston rod 69 of the air cylinder 67, the slider 62 is moved forwardly leftwardly away from the sewing station 14 along the guide rails 61, 61.
- the slider 62 is then moved backwardly, i.e. rightwardly toward the sewing station 14 along the guide rails 61, 61.
- the slider catch 56 is pivotally mounted on the slide 62 and is reciprocable, in response to the reciprocating movement of the slide 62, for pulling the slider 5 forwardly along the opposed stringers 4, 4 to close the sewn slide fastener 1 while the opposite end portions of the slide fastener 1 is held in position in a manner described below.
- the slide 62 has a pair of parallel support rods 71, 71 extending downwardly from a lower end portion of the slide 62 and interconnected at their lower ends by a horizontal connector 72.
- An air cylinder 73 is pivotally supported centrally on the horizontal connector 72, and a piston rod 74 of the air cylinder 73 is pivotally connected to the slider catch 56.
- the piston rod 74 of the air cylinder 73 is retracted ( Figure 15)
- the catch 56 is pivotally moved counterclockwise from the position of Figure 16 to the position of Figure 15 below the table 13 so as not to impede not only the movement of the gripper mechanism 18 but the discharging of the sewn -product 49.
- the brake 75 is supported on the pair of guide rails 61, 61 at a fixed position adjacent to their upstream ends for temporarily stop the forward movement of the sewn product 49 to thereby facilitate the forward movement of the slider 5 on the sewn slide fastener 1 by the slider-moving unit 21.
- the brake 75 includes a bracket 76 fixed to the guide rails 61, 61, an air cylinder 77 supported by the bracket 76, and a pressing member 79, in the form of a thin plate ( Figures 20A to 20G), to which a piston rod 78 of the air cylinder 77 is connected.
- the pressing member 79 is raised in the direction of an arrow h from the position of Figure 18A and 18B for pressing the bottom end portion of the sewn product 49 against the lower surface of the product guide 20.
- the pressing member 79 is returned to its original or lowered position ( Figure 18A) for releasing the sewn product 49.
- a pair of fabric pieces 7, 7 is introduced into the sewing station 14 (only the two sewing needles 11, 11 are illustrated in Figures 19A - 19F), while a concealed slide fastener 1 is fully opened by moving the slider 5 and then the uncoupled stringers 4, 4 are turned upside down through the entire length of the slide fastener 1 except the bottom end portion thereof.
- the concealed slide fastener 1 is introduced into the sewing station 14, with the opposed stringers 4, 4 superimposed over the respective fabric pieces 7, 7.
- each fabric piece 7 passes over the respective guide rod 23 and then through the gap between the corresponding guide plate 22 and the upper surface of the table 13, as shown in Figure 9.
- the concealed slide fastener 1 is opened manually and is then placed over the guide plate 24 while turning the uncoupled stringers 4, 4 upside down, as shown in Figure 9.
- the leading end portion of each stringer 4 is introduced into the sewing station 14 via the respective track body 25.
- the leading end portion of each stringer 4 is superimposed over the respective fabric piece 7 in such a manner that the coupling elements 8 are erected with the head portions 10 directed downwardly.
- the gripper mechanism 18 is diposed at a position near the presser foot 9 in the sewing station 14, with each gripper 29 open. And the sewn-product guide 20 is in raised position so as not to interfere with the gripper mechanism 18, as shown in Figure 11.
- the slide-moving unit 21 is in retracted position near the sewing station 14, the slider catch 56 being retracted below the table 13.
- the brake 75 is also lowered or retracted below the table 13.
- the grippers 29 pull the sewn product 49 forwardly to discharge the same from the sewing station 14 under a constant tension smaller than the tension under which the sewn product 49 is advanced by the feed dog (not shown) of the sewing machine 15.
- This discharging tension is virtually automatically controlled by the non-illustrated servo motor that is the drive source for moving the slider 41 of the gripper mechanism 18.
- the detector 26 is pivotally moved upwardly to actuate the microswitch 27 associated therewith, whereupon the microswitch 27 issues a command signal to the sewing machine 15 to start back-tacking
- the sewing threads are cut and the presser foot 9 is then raised to terminate the operation of the sewing machine 15.
- the sewn stitches 12 extend from the leading end of the slide fastener 1 and terminates immediately short of the slider 5 disposed at the bottom end portion of the slide fastener 1, thus leaving the bottom end portions of the opposed stringers 4, 4 not sewn and hence floating from the fabric pieces 7, 7.
- the gripper mechanism 18 is continued to discharge the sewn product 49 that has been removed from the sewing station 14.
- the bottom end portion of the sewn slide fastener 1, including the slider 5 is introduced into the sewn-product guide 20. Then the slider 5 of the sewn slide fastener 1 is blocked or caught by the slider catch 56 of the slider-moving unit 21, as shown in Figure 20D. This blocking is detected by a photosensor (not shown) which then issues a command signal to energize the air cylinder 59, ( Figures 16 and 17), causing the retainer 57 to pivot to keep the slider body 5 in the catch 56.
- the brake 75 is rendered inoperative to release the trailing end of the sewn product 49, while the gripper mechanism 18 is continued to discharge the sewn product 49. More specifically, in discharging the sewn product 49, when the contact member 48 on the slide 41 of the gripper mechanism 18 hits the actuator of the microswitch 47, a command signal is issued from the switch 47 to stop the non-illustrated servo motor which is a drive for the endless belt 44. The discharging of the sewn product 49 of the gripper mechanism 18 is terminated.
- the connector 31 is pivotally moved on the slide 41 to direct downwardly, during which time the stacker 19 is pivotally moved, by the action of the air cylinder 52, forwardly of the base beneath the table 13, as shown in Figure 13.
- the grippers 29 at the end portion of the connector 31 are opened to release the sewn product 49, which thus falls onto the transverse pipe 50 of the stacker 19.
- the stacker 19 and the gripper mechanism 18 are returned to their original or upstream positions.
- the slider-moving unit 21 is also returned to its original or upstream position near the sewing station 14, during which time the slide-moving unit 21 remains retracted below the table 13. And the product guide 20 is returned to it raised position. Now the apparatus is in condition for start of the next cycle of the sewing operation, and a single cycle has been completed.
- Figures 21 and 22 show the sewn product including the concealed slide fastener 1 sewn to the pair of fabric pieces 7, 7 according to the present invention.
- the opposed coupling element rows 8, 8 can be coupled smoothly and quickly by manually moving the slider 5 toward the top end stops (not shown), as shown in Figure 23, during which time the opposed stringers 4, 4 are progressively turned back in mirror symmetry.
- the present method is particularly useful for the case in which a plurality of concealed slide fasteners are sewn to successive pairs of the fabric pieces and in which the sewn products are temporarily stacked and then supplied one after another to a finishing station where the opposed fastener stringers of each concealed slide fastener are coupled by manually moving the slider.
- the slider-moving unit is retractable below the upper surface of the table so as not to interfere with the gripper mechanism, it is possible to sew a plurality of concealed slide fasteners successively to successive pairs of fabric pieces without impeding the sewing and discharging operations, causing an improved rate of production.
- the apparatus of the invention is especially useful in the sewing of concealed slide fasteners, as described above. However, it is clear that exposed slide fasteners may as well be sewn with the apparatus of the invention.
- Such assembly is illustrated in Figures 24A - 24E.
- tapes 2',2' of stringers 4',4' are aligned for sewing along stich lines 12',12' located further from the coupling element rows 3',3', then in the concealed slide fasteners embodiment of Figures 19A - 19F.
- An exposed type fastener is employed, so that coupling element rows 3' face downwardly, toward the fabric 7',7' in the initial setup shown in Figure 24A.
- Figures 26 - 28 illustrate a modified slider-moving unit 21' having an alternative slider holding mechanism.
- the slider-holding mechanism includes a slider catch 56' for receiving the slider 5, and a retainer 57' for retaining the slider 5 in the catch 56'.
- the slider catch 56' is mounted on a piston rod 74' of a first vertical air cylinder 37' fixedly secured to a lower portion of a slide 62', while the retainer 57' is mounted on a piston rod 60' of a second vertical air cylinder 59' fixedly secured to a lower portion of the catch 56'.
- the slide 62' is slidably mounted on a pair of vertically spaced horizontal guide rails 61',61' which is supported by the base (of the apparatus) beneath the table 13.
- an endless belt 66' is wound around a pair of small-sized upper pulleys 63', 64' and a large-sized lower pulley 65' and is fixedly secured to the slide 62', all the pulleys 63', 64', 65' being rotatable on the base of the apparatus.
- the two small-sized pulleys 63', 64' are disposed between the two guide rails 61', 61' and are spaced away from each other along the guide rails 61', 61', while the large-sized pulley 65' is disposed below the guide rails 61',61'.
- the large-sized pulley 65' is operatively connected to a drive 76', such as a rotary actuator, for rotation in opposite directions.
- a drive 76' such as a rotary actuator
- the slide 62' is moved forwardly (leftwardly) away from the sewing station 14 along the guide rails 61',61'.
- the slide 62' is then moved backwardly (rightwardly) toward the sewing station 14 along the guide rails 61',61'.
- the slider catch 56' along with the retainer 57', is reciprocable, in response to the reciprocating movement of the slide 62', for pulling the slider 5 forwardly along the opposed stringers 4, 4 to close the slide fastener 1 of the sewn product 49 while the opposite ends of the slide fastener 1 is held in position in a manner described below
- the catch 56' is moved downwardly from the position of Figure 29C to the position of Figure 29A below the table 13 so as not to impede not only the movement of gripper mechanism 18 but the discharging of the sewn product 49.
- the slider-moving unit 21' also includes a brake 75' supported on the guide rails 61',61' at a fixed position adjacent to their upstream ends to temporarily stop the forward movement of the sewn product 49 to thereby facilitate the forward movement of the slider 5 on the slide fastener 1 by the slider-holding mechanism, namely, the catch 56' and the retainer 57'.
- the brake 75' includes a bracket 76' fixed to the guide rails 61', 61', a third vertical air cylinder 77' supported by the bracket 76', and a pressing member 79' mounted on a piston rod 78' of the third air cylinder 77'.
- the pressing member 79' is raised in the direction of an arrow h' from the position of Figures 30A and 30B to the position of Figure 30C for pressing the bottom end portion of the slide fastener 1 against the lower surface of the sewn-product guide 20'.
- the pressing member 79' is returned to its original or lowered position ( Figure 30A) for releasing the sewn product 49.
- a pair of fabric pieces 7,7 is introduced into the sewing station 14, and a slide fastener 1 is fully opened by moving the slider 5 and then the uncoupled stringers 4,4 are turned upside down through the entire length of the slide fastener 1 except the bottom end portion thereof.
- the slide fastener 1 is introduced into the sewing station 14, with the opposed stringers 4,4 superimposed over the respective fabric pieces 7,7.
- each fabric piece 7 passes over the respective guide rod 23 and then through the gap between the corresponding guide plate 22 and the upper surface of the table 13.
- the slide fastener 1 is opened manually and is then placed over the guide plate 24 while turning the uncoupled stringers 4,4 upside down.
- the leading end portion of each stringer 4 is introduced into the sewing station 14 via the respective track body 25.
- the leading end portion of each stringer 4 is superimposed over the respective fabric piece 7 in such a manner that the coupling elements 3 are erected with the head portions 10 directed downwardly.
- the gripper mechanism 18 is disposed at a position near the presser foot 9 in the sewing station 14, with each gripper 29 open.
- the sewn-product guide 20' is in raised position so as not to interfere with the gripper mechanism 18, as shown in Figure 26.
- the slide-moving unit 21' is in retracted position near the sewing station 14, the slider catch 56' being retracted below the table 13.
- the grippers 29 pull the sewn product 49 forwardly to discharge the same from the sewing station 14 under a constant tension smaller than the tension under which the sewn product 49 is advanced by the feed dog (not shown) of the sewing machine 15.
- This discharging tension is automatically controlled by the non-illustrated servo motor that is the drive source for moving the slide 41 of the gripper mechanism 18.
- the sewn stitches 12 extend from the leading end of the slide fastener 1 and terminate just short of the slider 5 disposed at the bottom end portion of the slide fastener 1, thus leaving the bottom end portions of the opposed stringers 4,4 not sewn, and hence floating, from the fabric pieces 7,7.
- the gripper mechanism 18 continues to discharge the sewn product 49 that has been removed from the sewing station 14.
- the bottom end portion of the sewn slide fastener 1, including the slider 5, is introduced into the sewn-product gide 20'. Then the slider 5 of the sewn slide fastener 1 is blocked or caught by the slider catch 56' of the slider-moving unit 21', as shown in Figure 8C. This blocking is detected by a photosensor (not shown) which then issues a command signal to energize the second air cylinder 59' ( Figures 29B and 29C), causing the retainer 57' to raise to hold the slider body 5 against the catch 56'.
- the brake 75' is rendered inoperative to release the trailing end of the sewn product 49, while the gripper mechanism 18 continues to discharge the sewn product 49. More specifically, in discharging the sewn product 49, when the contact member 48 on the slide 41 of the gripper mechanism 18 hits the actuator of the microswitch 47, a command signal is issued from the switch 47 to stop the servo motor driving the endless belt 44. The discharging of the sewn product 49 of the gripper mechanism 18 is terminated. Then the connector 31 is pivotally moved on the slide 41 to direct downwardly, during which time the stacker 19 is privotally moved, by the action of the air cylinder 52, forwardly of the base beneath the table 13, as shown in Figure 13.
- the grippers 29 at the end portion of the connector 31 are opened to release the sewn product 49, which thus falls onto the transverse pipe 50 of the stacker 19.
- the stacker 19 and the gripper mechanism 18 are returned to their original or upstream positions.
- the slider-moving unit 21' is also returned to its original or upstream position near the stations 14, during which time the slider-moving unit 21' remains retracted below the table 13.
- the product guide 20' is returned to its raised position.
- the slider-moving unit 21' is retractable below the top surface of the table 13 so as not to interfere with the gripper mechanism 18, it is possible to sew a plurality of slide fasteners 1 successively to successive pairs of fabric pieces 7,7 without impeding the sewing and discharging operations.
- An advantage of the slider-moving unit 21' is that because the slider catch 56' and the retainer 57' are moved vertically, and an adequate horizontal stroke of the slider-moving unit 21' can be achieved, thus causing an improved rate of production.
- the slider-moving unit 21' is particularly useful in the case where the sewn products 49 are relatively short, in which case the horizontal stroke of the gripper mechanism 18 must be short and the the slider catch 56' must start raising to project into the path of the sewn product 49 without delay after the gripper mechanism 18 has passed over the catch 56'. Further, the slider-moving unit 21' is simple in construction and hence inexpensive to manufacture.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
- Slide Fasteners (AREA)
Description
- The present invention relates to a method of and an apparatus for sewing a slide fastener to a pair of fabric pieces, e.g. of a curtain, a tent or a lady's dress. It relates to the field of copending application for U.S. Patent, Serial No. 535,729 filed September 26, 1983.
- As shown in Figures 1 and) 2 of the accompanying drawings, a concealed
slide fastener 1 comprises a pair of 4, 4, each stringer including afastener stringers stringer tape 2 having an inner longitudinal edge folded on itself supporting a row ofcoupling elements 3 attached to the tape edge. The opposed rows of 3, 3 are brought into and out of intermeshing engagement by acoupling elements slider 5 which is slidably mounted on the rows of 3, 3. Thecoupling elements slider 5 has a slider body disposed on the coupling-element side of the concealedslide fastener 1 and a pull tab pivotally connected to the slider body and projecting therefrom through a seam-like junction between the folded edges of the 2, 2.opposed stringer tapes - Conventionally, for attaching the concealed
slide fastener 1 to a pair offabric pieces 7, 7 (Figure 3), e.g. of a curtain, a tent or a lady's dress, on a sewing machine, theslider 5 is moved on the rows of 3, 3 to a bottom end stop (not shown) to uncouple thecoupling elements 4, 4 except at their bottom end portions. Theopposed stringers 4, 4 are simultaneously sewn to theuncoupled stringers 7, 7 withrespective fabric pieces 12, 12 along a pair of folding line of thesewn stitches 2, 2, as shown in Figure 3. At that time, the folded tape edge of eachrespective stringer tapes stringer 4 is unfolded until thecoupling elements 3 are erected with theirhead portions 10 directed downwardly, and thecoupling elements 3 and the element-supporting tape edge of eachstringer 4 are slidably received in a respective one of a pair of parallel downwardly 8, 8 in aopening grooves presser foot 9 of the sewing machine. A pair of 11,11 are reciprocable through a pair of vertical holes in theparallel sewing needles presser foot 9. Also, during this sewing, the two 4, 4 are superimposed over thestringers 7, 7 in such a manner that initially-outer (as seen in Figures 1 and 2) longitudinal edges of therespective fabric pieces 2, 2 are directed inwardly, i.e. toward each other.opposed stringer tapes - This sewing operation continues until the
12, 12 reach a position immediately short of thesewn stitches slider 5 disposed adjacent to the bottom end stop (not shown) of theslide fastener 1. As a result, the two 4, 4 have been sewn to thestringers 7, 7, leaving the lower end portions of therespective fabric pieces 4, 4 not sewn and hence floating from thestringers 7, 7.fabric pieces - As shown in Figures 4, 5 and 6, the
7, 7 are folded back on itself about thesewn fabric pieces 12, 12 as the twosewn stitches 4, 4 are progressively coupled together by moving thestringers slider 5 from the bottom end stop (not shown) to a pair of top end stops (not shown) to close the concealedslide fastener 1. At that time, in order for their correct coupling, the two 4, 4 need to assume proper twisted positions that are in mirror symmetry (Figure 5).stringers - Practically, however, because the lower end portion of the
sewn slide fastener 1 is not sewn and hence floating from the 7, 7, thefabric pieces 4, 4 would tend to assume an improper twisted position that is not in mirror symmetry (Figure 7), thus causing portions of theopposed stringers 7, 7 to bulge inwardly between the twofabric pieces stringers 4, 4 (Figure 8). The bulged portions of the 7, 7 can be easily caught by thefabric pieces slider 5 during the coupling of the two 4, 4; in such occurrence, the coupling of thestringers 4, 4 must be restarted after removing the caughtstringers 7, 7 from thefabric pieces slider 5, which is laborious and time-consuming, and annoying. - Accordingly, this conventional method causes problems in the case where a plurality of the concealed
slide fasteners 1 are successively sewn to successive pairs of the 7, 7 and in which the sewnfabric pieces concealed slide fasteners 1 are temporarily stacked and are then supplied one after another to a finishing station where the 4, 4 of each concealedopposed stringers slide fastener 1 are coupled by moving theslider 5. - The present invention seeks to provide a method and apparatus for sewing a slide fastener to a pair of fabric pieces, in which a pair of opposed fastener stringers with the fabric pieces sewn thereto can be coupled together smoothly and quickly without occurrence of any objectionable inward bulge of the fabric pieces between the opposed stringers.
- The present invention further seeks to provide a method and apparatus for sewing a plurality of slide fasteners one after another to successive pairs of fabric pieces, in which a pair of opposed fastener stringers of the individual slide fastener with the fabric pieces sewn thereto can be coupled together smoothly and quickly without occurrence of any objectionable inward bulge of the fabric pieces between the opposed stringers.
- According to a first aspect of the present invention, there is provided a method of sewing a slide fastener to a pair of fabric pieces, the slide fastener including a pair of fastener stringers, each stringer including a stringer tape having an inner longitudinal edge supporting a row of coupling elements attached to the tape edge, there being a slider slidable on and along the fastener stringers for opening and closing the slide fastener, said method comprising the steps of: supplying the pair of fabric pieces to a sewing station defined by a sewing machine; uncoupling the pair of fastener stringers by moving the slider to the bottom end portion of the slide fastener; introducing the uncoupled pair of fastener stringers, as superimposed over the respective fabric pieces, to the sewing station from the top end portion of the slide fastener, while turning the pair of fastener stringers upside down in such a manner that the stringers assume twisted positions in mirror symmetry with respect to the longitudinal centerline of the slide fastener; sewing the pair of fastener stringers to the respecture fabric pieces from the top end portion of the slide fastener in the sewing station; drawing the slide fastener by the top end thereof, with the pair of fabric pieces sewn thereto, forwardly from the sewing station, as said sewing progresses; terminating said sewing when the bottom end portion of the slide fastener approaches the sewing station; upon termination of said sewing, at least partially coupling the pair of fastener stringers to close the slide fastener by moving the slider from the bottom end portion of the slide fastener into the region where each fastener stringer is sewn to the respective fabric piece; and finally, discharging the closed slide fastener, with the pair of fabric pieces sewn thereto.
- According to a second aspect of the present invention, there is provided an apparatus for sewing a slide fastener to a pair fo fabric pieces, the slide fastener including a pair of fastener stringers, each stringer including a stringer tape having an inner longitudinal edge supporting a row of coupling elements attached to the tape edge, there being a slider slidable on and along the pair of fastener stringers for opening and closing the slide fastener, said apparatus comprising: a table; a sewing station defined by a double-needle sewing machine mounted on said table for receiving the slide fastener and the pair of fabric pieces in superimposed relationship; a first guide disposed upstream of said sewing station for guiding the pair of fabric pieces in laterally spaced relation to said sewing station; a second guide supported on said table and disposed above said first guide for supporting the slide fastener with the pair of fastener stringers uncoupled, and for guiding the uncoupled pair of fastener stringers to said sewing station so as to turn the stringers upside down in such a manner that the stringers assume twisted positions in mirror symmetry with respect to the longitudinal centerline of the slide fastener; a gripper mechanism disposed downstream of said sewing station and reciprocable along a substantially horizontal first path, between an upstream position and a downstream position, for gripping a top end of the slide fastener and for drawing the slide fastener, with the pair of fabric pieces sewn thereto, from said sewing station; and a slider-moving unit disposed downstream of said sewing station and reciprocable, along a second path parallel to said first path, for moving the slider on the pair of fastener stringers from the bottom end portion of the slide fastener into the region where each fastener stringer is sewn to the respective fabric piece, said slider-moving unit being retractable from said second path so as not to obstruct the movement of said fabric pieces along said first path.
- Other objects, features and additional advantages of the present invention will become manifest to those versed in the art upon making reference to the detailed description and the accompanying drawings in which two preferred embodiments incorporating the principles of the present invention are shown by way of illustrative example.
- Figure 1 is a fragmentary perspective view of a concealed slide fastener;
- Figure 2 is a transverse cross-sectional view taken along line II-II of Figure 1;
- Figure 3 is a transverse cross-sectional view of a pair of uncoupled and unfolded fastener stringers, illustrating the manner in which the two stringers are sewn to a pair of fabric pieces, respectively, on a sewing machine;
- Figure 4 is a transverse cross-sectional view of the opposed stringers sewn to the respective fabric pieces and coupled together by a slider;
- Figure 5 is a fragmentary perspective view of the concealed slide fastener sewn to the fabric pieces, with the opposed stringers uncoupled;
- Figure 6 is a fragmentary perspective view of the sewn slide fastener closed by the slider;
- Figures 7 and 8 are views similar to Figures 5 and 6, respectively, illustrating the prior problem;
- Figure 9 is a fragmentary perspective view of a sewing apparatus embodying the present invention;
- Figure 10 is a perspective view, with parts omitted, of the apparatus;
- Figure 11 is a side elevational view, with parts omitted, of the apparatus, showing a slider-moving unit in detail;
- Figure 12 is a fragmentary side elevational view, on a reduced scale, of Figure 11;
- Figure 13 is a view similar to Figure 12, illustrating the operations of a gripping mechanism and a stacker;
- Figure 14 is an enlarged perspective view, with parts omitted, of the slider-moving unit;
- Figures 15 to 17 are side elevational views of Figure 14, illustrating the operation of the slider-moving unit;
- Figures 18A and 18B are cross-sectional views illustrating the operation of a brake;
- Figure 19A to 19F are plan views of the concealed slide fastener, each illustrating a respective one of successive steps of the present sewing method;
- Figures 20A to 20G are side elevational views corresponding to Figures 19A to 19F, illustrating a sequence of steps of operation of the apparatus;
- Figure 21 is a fragmentary plan view of the concealed slide fastener sewn to the fabric pieces, with the opposed stringers uncoupled;
- Figure 22 is an enlarged perspective view of Figure 21;
- Figure 23 is a fragmentary plan view of the concealed slide fastener of Figure 21, showing the slide fastener fully closed;
- Figures 24A - 24D are plan views of a non-concealed, or exposed, slide fastener inllustrating successive steps of the present sewing method;
- Figure 25 is a cross-sectional view taken along line XXV - XXV of Figure24;
- Figure 26 is a view similar to Figure 11, showing a modified slider-moving unit;
- Figure 27 is an enlarged plan view of the modified slider-moving unit;
- Figure 28 is an enlarged perspective view, with parts broken away, of the modified slider-moving unit;
- Figures 29A to 29C are side elevational view with parts broken away, illustrating the operation of the modified slider-moving unit;
- Figures 30A to 30C are cross-sectional view similar to Figures 18A and 18B, illustrating the operation of a modified brake; and
- Figures 31A to 31E are side elevational views similar to Figures 20A to 20G, illustrating the sequence of steps of operation of the apparatus with the modified slider-moving unit.
- Figures 9 through 13 show an apparatus for sewing a concealed
slide fastener 1 to a pair of 7, 7.fabric pieces - As shown in Figure 9, the apparatus generally comprises a table 13, a
sewing machine 15 mounted centrally on the table 13 and defining asewing station 14, afabric guide 16 supported on the table 13 upstream of thesewing station 14, a slide-fastener guide 17 supported on the table 13 and disposed above thefabric guide 16, agripper mechanism 18 mounted on the table downstream of thesewing station 14 for horizontal linear movement, astacker 19 disposed beneath thegripper mechanism 18, a sewn-product guide 20 disposed downstream of thesewing station 14 for vertical movement, and a slider-moving unit 21 (Figures 10 and 11) disposed beneath the sewn-product guide 20 for horizontal linear movement. - The
sewing machine 15 may be a conventional type on the market. It includes apresser foot 9, a pair of feed dog (not shown), and a pair of 11, 11. As shown in Figure 3, thesewing needles presser foot 9 has in its bottom surface a pair of 8, 8, each receptive of an inner longitudinal edge of theparallel grooves respective stringer tape 2 together with a row ofcoupling elements 3 attached thereto. Upon depression of a start button (not shown), thepresser foot 9 is lowered and then the sewing of the concealedslide fastener 1 and the 7, 7 in "lock stitch" takes place. This lock-stitch sewing is followed by back-tacking, cutting the sewing threads and raising of thefabric pieces presser foot 9 in this order. The details of thesewing machine 15 itself are not pertinent here and its detailed description is omitted for clarity. - As better shown in Figures 9 and 10, the
fabric guide 16 includes a pair of transparent 22, 22 spaced from the upper surface of the table 13 by a gap substantially equal to the thickness of thehorizontal guide plates individual fabric piece 7, and a pair of 23, 23 mounted on the front or upstream side of the table 13. The pair of convergent guide rods 23, 23 lie in a horizontal plane substantially coplanar to the upper surface of the table 13. As the pair ofguide rods 7, 7 are supplied to thefabric pieces sewing station 14, eachfabric piece 7 is supported on therespective guide rod 23 and is then introduced into the gap between thecorresponding guide plate 22 and the table 13. - As shown in Figures 9, 10, 12 and 13, the slide-
fastener guide 17 includes an elongated flanged guidingplate 24 sloping downwardly toward thesewing station 14 and an elongated flanged auxiliary guidingplate 28 disposed upstream of the guidingplate 24 and sloping upwardly toward the guidingplate 24, for guiding the 4, 4 over the two guidinguncoupled stringers 24, 28.plates - As shown in Figure 10, the slide-
fastener guide 17 also includes a pair of spaced 25, 25 mounted on the guidingtrack bodies plate 24 at one end thereof adjacent to thesewing station 14 for guiding the respective 3, 3 in such a manner that eachcoupling element rows coupling element row 3 assumes an erected position. Aslider detector 26 is mounted on the guidingplate 24 and is pivotable vertically between the two 25, 25 when thetrack bodies slider 5 on the concealedslide fastener 1 passes through the space between the two 25, 25. Thetrack bodies detector 26 is associated with amicroswitch 27 which is operative, in response to the pivotal movement of thedetector 26, to terminate the advance of theslide fastener 1. - The purposes of the
gripper mechanism 18 are to keep the tension of both theslide fastener 1 and the 7, 7 to a constant degree during the sewing, thus not only causing a uniform rate of sewing but making the sewn stitches 12, 12 aligned with the respective folding lines of thefabric pieces 4, 4. Theopposed stringers gripper mechanism 18 also serves to quickly discharge the sewn product, i.e. theslide fastener 1 with the fabric pieces sewn thereto. - As shown in Figures 9, 11, 12 and 13, the
gripper mechanism 18 includes a pair of laterally spaced 29, 29, eachgrippers gripper 29 being composed of anupper grip member 33 and alower grip member 30. Thelower grip member 30 is secured to ahorizontal connector 31 in the form of a rod and is disposed slightly above the upper surface of the table 13. Theupper grip member 33 is pivotally connected to theconnector 31 near the downstream end of thelower grip member 30 by apin 32. Theupper grip member 33 is also connected to anair cylinder 36 via alink 34 which is connected to apiston rod 35 of theair cylinder 36. Such two 36,36 are pivotally mounted on theair cylinders connector 31 remotely from the 29, 29. Upon energization or de-energization of the twogrippers 36, 36, eachair cylinders piston rod 35 projects or is retracted to close or open therespective gripper 29. - Fixed to the downstream side of the
sewing machine 15 is aholder 37 from which aguide rail 38 extends horizontally in the direction of discharging the sewn product. A free end of theguide rail 38 is fixed to abracket 40 supported by ahanger rod 39. Aslide 41 is slidably mounted on theguide rail 38. As better shown in Figures 12 and 13, anendless belt 44 is wound about a pair of 42, 43 rotatably mounted on thepulleys holder 37 and thebracket 40, respectively, theendless belt 44 being fixed to theslide 41. Thepulley 42 is connected to a servo motor (not shown) which drives theslide 41 selectively forwardly (downstream) and backwardly (upstream) and which changes the rate of movement of theslide 41 depending on the load. The downstream end of theconnector 31 of thegripper mechanism 18 is integrally connected to atransverse shaft 45 rotatably supported by theslide 41. - The backward or upstream movement of the
slide 41 is limited by a stop (not shown) projecting therefrom and engageable with theholder 37; thus the backward movement of the two 29, 29 terminates in a retracted position close to thegrippers sewing station 14. The forward or downstream movement of theslide 41 is limited by acontact member 48 extending therefrom and engageable with an actuator of amicroswitch 47 which is adjustably mounted on asupport rod 46 extending between theholder 37 and thebracket 40 in parallel relationship to theguide rail 38. - Upon its actuation, the
microswitch 47 produces a signal to stop the rotation of the non-illustrated servo motor, thus terminating the forward movement of theslide 41. As a result, the forward movement of the two 29, 29 terminates in an advanced position, which is adjustable by changing the position of thegrippers microswitch 48 on thesupport rod 46. - The
transverse shaft 46 is operatively connected to a drive, such as a motor or an air cylinder, for turning thetransverse shaft 46 through a predetermined angle. In response to clockwise (Figures 12, and 13) turning of thetransverse shaft 46, theconnector 31 of thegripper mechanism 18 is angularly movable about thetransverse shaft 46 in the direction of an arrow b from the position (horizontal) of Figure 12 to the position (vertical in this embodiment) of Figure 13. This arrangement is particularly useful when a relatively long sewnproduct 49 is to be discharged without elongating theguide rail 38. - As shown in Figures 9, 10, 12 and 13, the
stacker 19 is disposed beneath thegripper mechanism 18 for receiving the successive sewn products 49 (released from the grippingmechanism 18 as described below) one over another and for discharging a stack of the sewnproducts 49 out of the apparatus when the stack reaches a predetermined amount. - The
stacker 19 includes a generally T-shaped hanger having ahorizontal pipe 50 connected to an upper end of anarm 51 pivotally mounted on a base beneath the table 13. Anair cylinder 52 is pivotally supported by the base, and apiston rod 53 of theair cylinder 52 is pivotally connected to thearm 51 at a midportion thereof. In timed relation to the forward movement of the two 29, 29, thegrippers piston rod 53 of theair cylinder 52 projects to cause thestacker 19 to pivotally move in the direction of an arrow d in Figure 13 from a retracted position (solid lines) to an advanced position (dash-and-dot lines) where the sewnproduct 49 released from the 29, 29 is received on thegrippers transverse pipe 50. Thereafter, when thepiston rod 53 of theair cylinder 52 is retracted, thestacker 19 is returned in the direction of an arrow e in Figure 13 to its original or retracted position, with the sewnproduct 49 hanging on thetransverse pipe 50. - As shown in Figures 10 and 11, the sewn-
product guide 20 is disposed downstream of the sewnstation 14 and is vertically movable in the directions of arrows f and g by means of anair cylinder 54 supported by theholder 37. The sewn-product guide 20, as shown in Figures 18A and 18B, has a downwardlyopening guide channel 55. When the sewnproduct 49 is pulled forwardly by thegripper mechanism 18, the sewn-product guide 20 is lowered from the dash-and-dot-line position to the solid-line position in Figure 18A and the slide 5 (disposed at the lower end portion of the sewn product 49) is guided along theguide channel 55 of the guide to the slider-movingunit 21. While theslide fastener 1 is being sewn to the pair of 7, 7, thefabric pieces guide 20 is in raised position, as shown in Figure 10, so as not to obstruct the movement of thegripper mechanism 18. - The slider-moving
unit 21, as shown in Figures 10 and 11, is disposed immediately downstream of the sewn-product guide 20 for linear movement to move theslider 5 from the bottom end stop (not shown) of the sewnslide fastener 1 toward the top end stops (not shown) to couple the 4, 4 through a predetermined length. As a result, theopposed stringers slider 5 has been moved to the region where theslide fastener 1 is sewn to the 7, 7.fabric pieces - The thus partly closed
product 49 is discharged out of the apparatus, and then theslider 5 can be moved all the way to the top end stops of theslide fastener 1 smoothly to provide a fully closedconcealed slide fastener 1 sewn to a pair of 7, 7.fabric pieces - As better shown in Figures 14 to 17, the slider-moving
unit 21 includes aslider catch 56 of a generally C-shape opening backwardly for receiving theslider 5, and aretainer 57 pivotally mounted on a lower portion of thecatch 56 for retaining theslider 5 in thecatch 56. Thecatch 56 has asupport rod 58 extending substantially downwardly (Figures 14, 16, and 17) from the lower portion of thecatch 56 at an angle thereto and terminating in an block on which anair cylinder 59 is pivotally mounted, apiston rod 60 of theair cylinder 59 being pivotally connected to theretainer 57. As thepiston rod 60 of theair cylinder 59 projects (Figure 17), theretainer 57 is pivotally moved counterclockwise from the position of Figure 16 to the position of Figure 17 to push theslider body 5 against thecatch 56, thus preventing theslider body 5 from being removed from thecatch 56. On the contrary, as thepiston rod 60 of theair cylinder 59 is retracted (Figure 16), theretainer 57 is pivotally moved clockwise from the position of Figure 17 to the position of Figure 16 so that theslider 5 can be removed from thecatch 56. - As shown in Figure 11, a
slide 62 is slidably mounted on a pair of parallel 61, 61 which is supported by the base (of the apparatus) beneath the table 13. Anhorizontal guide rails endless belt 66 is wound around a pair of small-sized 63, 64 and a large-sized lower pulley 65 (all of the pulleys is rotatable on the base) and is fixed to theupper pulleys slide 62. The two small- 63, 64 are disposed between the twosized pulleys 61, 61 and are spaced away from each other along the guide rails 61, while the large-guide rails sized pulley 65 is disposed below the guide rails 61. - The large-
sized pulley 65 has acoaxial pinion 70 meshing with arack 68 formed on apiston rod 69 of anair cylinder 67 which is pivotally supported by the base. As thepinion 70 and thus the large-sized pulley 65 is rotated counterclockwise in response to extension of the rackedpiston rod 69 of theair cylinder 67, theslider 62 is moved forwardly leftwardly away from thesewing station 14 along the guide rails 61, 61. Reversely, as the large-sized pulley 65 is rotated clockwise in response to shrinking of the rackedpiston rod 69 of theair cylinder 67, theslider 62 is then moved backwardly, i.e. rightwardly toward thesewing station 14 along the guide rails 61, 61. - The
slider catch 56 is pivotally mounted on theslide 62 and is reciprocable, in response to the reciprocating movement of theslide 62, for pulling theslider 5 forwardly along the 4, 4 to close the sewnopposed stringers slide fastener 1 while the opposite end portions of theslide fastener 1 is held in position in a manner described below. - The
slide 62 has a pair of 71, 71 extending downwardly from a lower end portion of theparallel support rods slide 62 and interconnected at their lower ends by ahorizontal connector 72. Anair cylinder 73 is pivotally supported centrally on thehorizontal connector 72, and apiston rod 74 of theair cylinder 73 is pivotally connected to theslider catch 56. As thepiston rod 74 of theair cylinder 73 is retracted (Figure 15), thecatch 56 is pivotally moved counterclockwise from the position of Figure 16 to the position of Figure 15 below the table 13 so as not to impede not only the movement of thegripper mechanism 18 but the discharging of the sewn -product 49. Reversely, as thepiston rod 74 of theair cylinder 73 is extended, thecatch 56 is pivotally moved clockwise from the position of Figure 15 to the position of Figures 16 and 17 to project above the upper surface of the table 13. Theslider 5 is received in the catch 56 (Figure 16) and is then retained therein by the retainer 57 (Figure 17), whereupon the forward or downstream movement of thecatch 56 is started. - As shown in Figure 11, the
brake 75 is supported on the pair of 61, 61 at a fixed position adjacent to their upstream ends for temporarily stop the forward movement of the sewnguide rails product 49 to thereby facilitate the forward movement of theslider 5 on the sewnslide fastener 1 by the slider-movingunit 21. - As better shown in Figures 18A and 18B, the
brake 75 includes abracket 76 fixed to the guide rails 61, 61, anair cylinder 77 supported by thebracket 76, and a pressingmember 79, in the form of a thin plate (Figures 20A to 20G), to which apiston rod 78 of theair cylinder 77 is connected. As thepiston rod 78 of theair cylinder 77 is extended, the pressingmember 79 is raised in the direction of an arrow h from the position of Figure 18A and 18B for pressing the bottom end portion of the sewnproduct 49 against the lower surface of theproduct guide 20. To the contrary, as thepiston rod 78 of theair cylinder 77 is retracted, the pressingmember 79 is returned to its original or lowered position (Figure 18A) for releasing the sewnproduct 49. - The manner in which a
concealed slide fastener 1 is sewn to a pair of 7, 7 on the apparatus of Figures 9 - 17 and 18A - 18B will be described hereinbelow in connection with Figures 19A - 19F and 20A - 20G.fabric pieces - As shown in Figure 19A, before the start of sewing work, a pair of
7, 7 is introduced into the sewing station 14 (only the twofabric pieces 11, 11 are illustrated in Figures 19A - 19F), while asewing needles concealed slide fastener 1 is fully opened by moving theslider 5 and then the 4, 4 are turned upside down through the entire length of theuncoupled stringers slide fastener 1 except the bottom end portion thereof. Thus the two turned 4, 4 assume twisted positions in mirror symmetry. Thestringers concealed slide fastener 1 is introduced into thesewing station 14, with the 4, 4 superimposed over theopposed stringers 7, 7.respective fabric pieces - More specifically, in introducing the
7, 7 into thefabric pieces sewing station 14, eachfabric piece 7 passes over therespective guide rod 23 and then through the gap between thecorresponding guide plate 22 and the upper surface of the table 13, as shown in Figure 9. On the other hand, theconcealed slide fastener 1 is opened manually and is then placed over theguide plate 24 while turning the 4, 4 upside down, as shown in Figure 9. Then the leading end portion of eachuncoupled stringers stringer 4 is introduced into thesewing station 14 via therespective track body 25. In thesewing station 14, the leading end portion of eachstringer 4 is superimposed over therespective fabric piece 7 in such a manner that thecoupling elements 8 are erected with thehead portions 10 directed downwardly. At that time, as shown in Figure 11, thegripper mechanism 18 is diposed at a position near thepresser foot 9 in thesewing station 14, with eachgripper 29 open. And the sewn-product guide 20 is in raised position so as not to interfere with thegripper mechanism 18, as shown in Figure 11. The slide-movingunit 21 is in retracted position near thesewing station 14, theslider catch 56 being retracted below the table 13. Thebrake 75 is also lowered or retracted below the table 13. - When a start button (not shown) is depressed, the
presser foot 9 and the sewing needles 11, 11 are lowered to start sewing work. As the sewing work progresses, both the leading end portion of eachfabric piece 7 and the leading end portion of thecorresponding stringer 4 are advanced between the upper and 33, 30 of thelower grip members respective gripper 29, as shown in Figure 9B. The arrival of the leading ends of the 7, 7 and thefabric pieces 4, 4 is detected by a photosensor (not shown) disposed at a suitable position in thestringers sewing station 14. The photosensor is responsive to this arrival to issue a command signal to theair cylinder 36, whereupon thepiston rod 35 is extended to cause eachgripper 29 to grip the superimposed end portions of therespective fabric piece 7 and thecorresponding stringer 4, as shown in Figure 20A. Thegrippers 29 pull the sewnproduct 49 forwardly to discharge the same from thesewing station 14 under a constant tension smaller than the tension under which the sewnproduct 49 is advanced by the feed dog (not shown) of thesewing machine 15. This discharging tension is virtually automatically controlled by the non-illustrated servo motor that is the drive source for moving theslider 41 of thegripper mechanism 18. - When the
29, 29, as the sewing work further progresses, are removed from the region where both the sewn-grippers product guide 20 and the slider-movingunit 21 are disposed, the sewn-product guide 20 is lowered and theslider catch 56 of the slider-movingunit 21 projects above the upper surface of the table 13, as shown in Figures 20B and 20C. - Subsequently, when the
slider 5 disposed at the bottom end portion of theslide fastener 1 arrives at theslider detector 26, thedetector 26 is pivotally moved upwardly to actuate themicroswitch 27 associated therewith, whereupon themicroswitch 27 issues a command signal to thesewing machine 15 to start back-tacking The sewing threads are cut and thepresser foot 9 is then raised to terminate the operation of thesewing machine 15. As shown in Figure 9C, the sewn stitches 12 extend from the leading end of theslide fastener 1 and terminates immediately short of theslider 5 disposed at the bottom end portion of theslide fastener 1, thus leaving the bottom end portions of the 4, 4 not sewn and hence floating from theopposed stringers 7, 7.fabric pieces - After the sewing operation of the
sewing machine 1 is stopped, thegripper mechanism 18 is continued to discharge the sewnproduct 49 that has been removed from thesewing station 14. - With continued discharging of the sewn
product 49 by thegripper mechanism 18, the bottom end portion of the sewnslide fastener 1, including theslider 5, is introduced into the sewn-product guide 20. Then theslider 5 of the sewnslide fastener 1 is blocked or caught by theslider catch 56 of the slider-movingunit 21, as shown in Figure 20D. This blocking is detected by a photosensor (not shown) which then issues a command signal to energize theair cylinder 59, (Figures 16 and 17), causing theretainer 57 to pivot to keep theslider body 5 in thecatch 56. - Upon receipt of the
slider 5 in thecatch 56, the forward movement of thegripper mechanism 18 is stopped and the operation of thebrake 75 is started. Thus the leading end of the sewnproduct 49 is held in position by the 29, 29, and the trailing end of the sewn-grippers product 49 is held in position by thebrake 21, giving the concealed slide fastener 1 a constant tension. - While the sewn product is 49 thus kept from moving, as shown in Figures 19E and 20E, the slider-moving
unit 21 is moved forwardly by the action of the air cylinder 67 (Figure 11) to pull theslider 5 along the 4, 4 to partly close the sewnuncoupled stringers slide fastener 1. This pulling is continued until theslider 5 is moved into the region where eachstringer 4 and thecorresponding fabric piece 7 are sewn. Then, as shown in Figure 20F, theretainer 57 is returned to its original or retracted position to release theslider 5 and theslider catch 56 is retracted below the table 13, during which time thebrake 75 is continued to be operative. - Thereafter, as shown in Figures 19F and 20G, the
brake 75 is rendered inoperative to release the trailing end of the sewnproduct 49, while thegripper mechanism 18 is continued to discharge the sewnproduct 49. More specifically, in discharging the sewnproduct 49, when thecontact member 48 on theslide 41 of thegripper mechanism 18 hits the actuator of themicroswitch 47, a command signal is issued from theswitch 47 to stop the non-illustrated servo motor which is a drive for theendless belt 44. The discharging of the sewnproduct 49 of thegripper mechanism 18 is terminated. Then theconnector 31 is pivotally moved on theslide 41 to direct downwardly, during which time thestacker 19 is pivotally moved, by the action of theair cylinder 52, forwardly of the base beneath the table 13, as shown in Figure 13. Thegrippers 29 at the end portion of theconnector 31 are opened to release the sewnproduct 49, which thus falls onto thetransverse pipe 50 of thestacker 19. Thestacker 19 and thegripper mechanism 18 are returned to their original or upstream positions. The slider-movingunit 21 is also returned to its original or upstream position near thesewing station 14, during which time the slide-movingunit 21 remains retracted below the table 13. And theproduct guide 20 is returned to it raised position. Now the apparatus is in condition for start of the next cycle of the sewing operation, and a single cycle has been completed. - Figures 21 and 22 show the sewn product including the concealed
slide fastener 1 sewn to the pair of 7, 7 according to the present invention. In this sewn product, the opposedfabric pieces 8, 8 can be coupled smoothly and quickly by manually moving thecoupling element rows slider 5 toward the top end stops (not shown), as shown in Figure 23, during which time the 4, 4 are progressively turned back in mirror symmetry.opposed stringers - In the sewn product obtained by the present method, since the slider is disposed into the region where each concealed fastener stringer and the corresponding fabric piece are sewn, smooth and quick coupling of the opposed stringers can be achieved simply by manually pulling the slider. Accordingly, the present method is particularly useful for the case in which a plurality of concealed slide fasteners are sewn to successive pairs of the fabric pieces and in which the sewn products are temporarily stacked and then supplied one after another to a finishing station where the opposed fastener stringers of each concealed slide fastener are coupled by manually moving the slider.
- With the apparatus constructed according to the present invention, partly because the slider-moving unit is retractable below the upper surface of the table so as not to interfere with the gripper mechanism, it is possible to sew a plurality of concealed slide fasteners successively to successive pairs of fabric pieces without impeding the sewing and discharging operations, causing an improved rate of production.
- The apparatus of the invention is especially useful in the sewing of concealed slide fasteners, as described above. However, it is clear that exposed slide fasteners may as well be sewn with the apparatus of the invention. Such assembly is illustrated in Figures 24A - 24E. As there shown, tapes 2',2' of stringers 4',4' are aligned for sewing along stich lines 12',12' located further from the coupling element rows 3',3', then in the concealed slide fasteners embodiment of Figures 19A - 19F. An exposed type fastener is employed, so that coupling element rows 3' face downwardly, toward the fabric 7',7' in the initial setup shown in Figure 24A. As a result, when the sewing is completed the fabric 7',7' does not meet, leaving the coupling element rows and tapes exposed as shown in Figures 24D and 24E. The apparatus and method are in other respects the same, providing a substantially improved, more rapid system for fastener sewing and assembly.
- Figures 26 - 28 illustrate a modified slider-moving unit 21' having an alternative slider holding mechanism.
- As better shown in Figures 27, 28 and 29A - 29C, the slider-holding mechanism includes a
slider catch 56' for receiving theslider 5, and a retainer 57' for retaining theslider 5 in thecatch 56'. Theslider catch 56' is mounted on a piston rod 74' of a first vertical air cylinder 37' fixedly secured to a lower portion of a slide 62', while the retainer 57' is mounted on a piston rod 60' of a second vertical air cylinder 59' fixedly secured to a lower portion of thecatch 56'. The slide 62' is slidably mounted on a pair of vertically spaced horizontal guide rails 61',61' which is supported by the base (of the apparatus) beneath the table 13. - As the piston rod 74' of the first cylinder 73' is extended, the
catch 56' is moved upwardly on the slide 62' from the position of Figure 29A to the position of Figure 29B to receive theslider 5. At that time the second air cylinder 59', with its piston rod 60' and hence the retainer 57' retracted, is moved upwardly along with thecatch 56'. Then as the piston rod 60' of the second air cylinder 59' is extended, the retainer 57' is raised from the position of Figure 29B to the position of Figure 29C to press theslider 5 against thecatch 56', thus preventing theslider 5 from being removed from thecatch 56'. - As shown in Figure 26, an endless belt 66' is wound around a pair of small-sized upper pulleys 63', 64' and a large-sized lower pulley 65' and is fixedly secured to the slide 62', all the pulleys 63', 64', 65' being rotatable on the base of the apparatus. The two small-sized pulleys 63', 64' are disposed between the two guide rails 61', 61' and are spaced away from each other along the guide rails 61', 61', while the large-sized pulley 65' is disposed below the guide rails 61',61'.
- The large-sized pulley 65' is operatively connected to a drive 76', such as a rotary actuator, for rotation in opposite directions. As the large-sized pulley 65' is driven by the
drive 25 for counterclockwise rotation, the slide 62' is moved forwardly (leftwardly) away from thesewing station 14 along the guide rails 61',61'. Reversely, as the large-sized pulley 65' is rotated clockwise, the slide 62' is then moved backwardly (rightwardly) toward thesewing station 14 along the guide rails 61',61'. - The
slider catch 56', along with the retainer 57', is reciprocable, in response to the reciprocating movement of the slide 62', for pulling theslider 5 forwardly along the 4, 4 to close theopposed stringers slide fastener 1 of the sewnproduct 49 while the opposite ends of theslide fastener 1 is held in position in a manner described below
As the piston rod 74' of the first air cylinder 73' is retracted, thecatch 56' is moved downwardly from the position of Figure 29C to the position of Figure 29A below the table 13 so as not to impede not only the movement ofgripper mechanism 18 but the discharging of the sewnproduct 49. Reversely, as the piston rod 74' of the first air cylinder 73' is extended, thecatch 56' is moved upwardly from the position of Figure 29A to the position of Figure 29B to project above the top surface of the table 13. Theslider 5 is received in thecatch 56' and is then retained therein by the retainer 57' (Figure 29C), whereupon the forward (leftward) movement of thecatch 56' is started. - As shown in Figures 26 - 28, the slider-moving unit 21' also includes a brake 75' supported on the guide rails 61',61' at a fixed position adjacent to their upstream ends to temporarily stop the forward movement of the sewn
product 49 to thereby facilitate the forward movement of theslider 5 on theslide fastener 1 by the slider-holding mechanism, namely, thecatch 56' and the retainer 57'. - As shown in Figures 26 - 28 and 30A - 30C, the brake 75' includes a bracket 76' fixed to the guide rails 61', 61', a third vertical air cylinder 77' supported by the bracket 76', and a pressing member 79' mounted on a piston rod 78' of the third air cylinder 77'. As the piston rod 78' of the third air cylinder 77' is extended, the pressing member 79' is raised in the direction of an arrow h' from the position of Figures 30A and 30B to the position of Figure 30C for pressing the bottom end portion of the
slide fastener 1 against the lower surface of the sewn-product guide 20'. Reversely, as the piston rod 78' of the third air cylinder 77' is retracted, the pressing member 79' is returned to its original or lowered position (Figure 30A) for releasing the sewnproduct 49. - The manner in which an
ordinary slide fastener 1 is sewn to a pair of 7,7 on the apparatus of Figures 9 - 13, 26 - 28, 29A - 29C and 30A - 30C will be described hereinbelow in connection with Figures 31A - 31E.fabric pieces - Before starting the sewing work, a pair of
7,7 is introduced into thefabric pieces sewing station 14, and aslide fastener 1 is fully opened by moving theslider 5 and then the 4,4 are turned upside down through the entire length of theuncoupled stringers slide fastener 1 except the bottom end portion thereof. Thus the two turned 4,4 assume twisted positions in mirror symmetry. Thestringers slide fastener 1 is introduced into thesewing station 14, with the 4,4 superimposed over theopposed stringers 7,7.respective fabric pieces - More specifically, in introducing the
7,7 into thefabric pieces sewing station 14, eachfabric piece 7 passes over therespective guide rod 23 and then through the gap between thecorresponding guide plate 22 and the upper surface of the table 13. On the other hand, theslide fastener 1 is opened manually and is then placed over theguide plate 24 while turning the 4,4 upside down. Then the leading end portion of eachuncoupled stringers stringer 4 is introduced into thesewing station 14 via therespective track body 25. In thesewing station 14, the leading end portion of eachstringer 4 is superimposed over therespective fabric piece 7 in such a manner that thecoupling elements 3 are erected with thehead portions 10 directed downwardly. At that time, as shown in Figure 26, thegripper mechanism 18 is disposed at a position near thepresser foot 9 in thesewing station 14, with eachgripper 29 open. The sewn-product guide 20' is in raised position so as not to interfere with thegripper mechanism 18, as shown in Figure 26. The slide-moving unit 21' is in retracted position near thesewing station 14, theslider catch 56' being retracted below the table 13. - When a start button (not shown) is depressed, the
presser foot 9 and the sewing needles 11,11 are lowered to start sewing work. As the sewing work progresses, both the leading end portion of eachfabric piece 7 and the leading end portion of thecorresponding stringer 4 are advanced between the upper and 33, 30 of thelower grip members respective gripper 29. The arrival of the leading ends of the 7,7 and thefabric pieces 4,4 is detected by a photosensor (not shown) disposed at a suitable position in thestringers sewing station 14. The photosensor is responsive to this arrival to issue a command signal to theair cylinder 36, whereupon thepiston rod 35 is extended to cause eachgripper 29 to grip the superimposed end portions of therespective fabric piece 7 and thecorresponding stringer 4, as shown in Figure 31A. Thegrippers 29 pull the sewnproduct 49 forwardly to discharge the same from thesewing station 14 under a constant tension smaller than the tension under which the sewnproduct 49 is advanced by the feed dog (not shown) of thesewing machine 15. This discharging tension is automatically controlled by the non-illustrated servo motor that is the drive source for moving theslide 41 of thegripper mechanism 18. - When the
29,29, as the sewing work further progresses, are removed from the region where both the sewn-product guide 20' and the slider-moving unit 21' are located, the sewn-product guide 20' is lowered and thegrippers slider catch 56' of the slider-moving unit 21' projects above the upper surface of the table 13, as shown in Figure 31B. - Subsequently, when the
slider 5 disposed at the bottom end portion of theslide fastener 1 arrives at a non-illustrated slider detector mounted on the forward end of theslide fastener guide 17, the detector is pivotally moved upwardly to actuate a microswitch (not shown) associated therewith, whereupon the microswitch issues a command signal to thesewing machine 15 to start back-tacking. The sewing threads are cut and thepresser foot 9 is then raised to terminate the operation of thesewing machine 15. As shown in Figures 19C and 19D, the sewn stitches 12 extend from the leading end of theslide fastener 1 and terminate just short of theslider 5 disposed at the bottom end portion of theslide fastener 1, thus leaving the bottom end portions of the 4,4 not sewn, and hence floating, from theopposed stringers 7,7.fabric pieces - After the sewing operation of the
sewing machine 1 is stopped, thegripper mechanism 18 continues to discharge the sewnproduct 49 that has been removed from thesewing station 14. - With continued discharging of the sewn
product 49 by thegripper mechanism 18, the bottom end portion of the sewnslide fastener 1, including theslider 5, is introduced into the sewn-product gide 20'. Then theslider 5 of the sewnslide fastener 1 is blocked or caught by theslider catch 56' of the slider-moving unit 21', as shown in Figure 8C. This blocking is detected by a photosensor (not shown) which then issues a command signal to energize the second air cylinder 59' (Figures 29B and 29C), causing the retainer 57' to raise to hold theslider body 5 against thecatch 56'. - Upon receipt of the
slider 5 in thecatch 56', the forward movement of thegripper mechanism 18 is stopped and the operation of the brake 75' is started. Thus the leading end of the sewnproduct 49 is held in position by the 29,29 and the bottom end portion of thegrippers slide fastener 1 is held in position by the brake 75' (Figure 30C), giving the slide fastener 1 a constant tension. - While the sewn
product 49 is thus kept from moving, as shown in Figure 31D, the slider-moving unit 21' is moved fowardly by the action of the drive 67', (Figure 26) to pull theslider 5 along the 4,4 to partially close the sewnuncoupled stringers slide fastener 1. This pulling continues until theslider 5 is moved into the region where eachstringer 4 and thecorresponding fabric piece 7 are sewn together. Then the retainer 57' is returned to its original or retracted position (phantom lines in Figure 31D) to release theslider 5 and theslider catch 56' is retracted below the table 13 (Figure 31E), during which time the brake 75' continues to be operative. - Thereafter, as shown in Figure 31E, the brake 75' is rendered inoperative to release the trailing end of the sewn
product 49, while thegripper mechanism 18 continues to discharge the sewnproduct 49. More specifically, in discharging the sewnproduct 49, when thecontact member 48 on theslide 41 of thegripper mechanism 18 hits the actuator of themicroswitch 47, a command signal is issued from theswitch 47 to stop the servo motor driving theendless belt 44. The discharging of the sewnproduct 49 of thegripper mechanism 18 is terminated. Then theconnector 31 is pivotally moved on theslide 41 to direct downwardly, during which time thestacker 19 is privotally moved, by the action of theair cylinder 52, forwardly of the base beneath the table 13, as shown in Figure 13. Thegrippers 29 at the end portion of theconnector 31 are opened to release the sewnproduct 49, which thus falls onto thetransverse pipe 50 of thestacker 19. Thestacker 19 and thegripper mechanism 18 are returned to their original or upstream positions. The slider-moving unit 21' is also returned to its original or upstream position near thestations 14, during which time the slider-moving unit 21' remains retracted below the table 13. The product guide 20' is returned to its raised position. Thus a single cycle of the sewing operation has been completed and now the apparatus is in conditions for start of the next cycle of the sewing operation. - Since the slider-moving unit 21' is retractable below the top surface of the table 13 so as not to interfere with the
gripper mechanism 18, it is possible to sew a plurality ofslide fasteners 1 successively to successive pairs of 7,7 without impeding the sewing and discharging operations.fabric pieces - An advantage of the slider-moving unit 21' is that because the
slider catch 56' and the retainer 57' are moved vertically, and an adequate horizontal stroke of the slider-moving unit 21' can be achieved, thus causing an improved rate of production. With this arrangement, the slider-moving unit 21' is particularly useful in the case where the sewnproducts 49 are relatively short, in which case the horizontal stroke of thegripper mechanism 18 must be short and the theslider catch 56' must start raising to project into the path of the sewnproduct 49 without delay after thegripper mechanism 18 has passed over thecatch 56'. Further, the slider-moving unit 21' is simple in construction and hence inexpensive to manufacture.
Claims (8)
- A method of sewing a slide fastener (1,1') to a pair of fabric pieces (7,7; 7',7'), the slide fastener (1,1') including a pair of fastener stringers (4,4; 4',4'), each stringer (4,4') including a stringer tape (2,2') having an inner longitudinal edge supporting a row of coupling elements (3,3') attached to the tape edge, there being a slider (5) slidable on and along the fastener stringers (4,4; 4',4') for opening and closing the slide fastener (1,1'), said method comprising the steps of: supplying the pair of fabric pieces (7,7; 7',7') to a sewing station (14) defined by a sewing machine (15); uncoupling the pair of fastener stringers (4,4; 4',4') by moving the slider (5) to the bottom end portion of the slide fastener (1,1'); introducing the uncoupled pair of fastener stringers (4,4; 4',4'), as superimposed over the respective fabric pieces (7,7; 7',7'), to the sewing station (14) from the top end portion of the slide fastener (1,1'), while turning the pair of fastener stringers (4,4; 4',4') upside down in such a manner that the stringers (4,4; 4',4') assume twisted positions in mirror symmetry with respect to the longitudinal centerline of the slide fastener (1,1'); sewing the pair of fastener stringers (4,4; 4',4') to the respecture fabric pieces (7,7; 7',7') from the top end portion of the slide fastener (1,1') in the sewing station (14); drawing the slide fastener (1,1') by the top end thereof, with the pair of fabric pieces (7,7; 7',7') sewn thereto, forwardly from the sewing station (14), as said sewing progresses; terminating said sewing when the bottom end portion of the slide fastener (1,1') approaches the sewing station (14); upon termination of said sewing, at least partially coupling the pair of fastener stringers (4,4; 4',4') to close the slide fastener (1,1') by moving the slider (5) from the bottom end portion of the slide fastener (1,1') into the region where each fastener stringer (4,4') is sewn to the respective fabric piece (7,7'); and finally, discharging the closed slide fastener (1,1'), with the pair of fabric pieces (7,7; 7',7') sewn thereto.
- An apparatus for sewing a slide fastener (1,1') to a pair fo fabric pieces (7,7; 7',7'), the slide fastener (1,1') including a pair of fastener stringers (4,4; 4',4'), each stringer including a stringer tape (2,2') having an inner longitudinal edge supporting a row of coupling elements (3,3') attached to the tape edge, there being a slider (5) slidable on and along the pair of fastener stringers (4,4; 4',4') for opening and closing the slide fastener (1,1'), said apparatus comprising: a table (13); a sewing station (14) defined by a double-needle sewing machine (15) mounted on said table (13) for receiving the slide fastener (1,1') and the pair of fabric pieces (7,7; 7',7') in superimposed relationship; a first guide (16) disposed upstream of said sewing station (14) for guiding the pair of fabric pieces (7,7; 7',7') in laterally spaced relation to said sewing station (14); a second guide (17) supported on said table (13) and disposed above said first guide (16) for supporting the slide fastener (1,1') with the pair of fastener stringers (4,4; 4',4') uncoupled, and for guiding the uncoupled pair of fastener stringers (4,4; 4',4') to said sewing station (14) so as to turn the stringers upside down in such a manner that the stringers assume twisted positions in mirror symmetry with respect to the longitudinal centerline of the slide fastener (1,1'); a gripper mechanism (18) disposed downstream of said sewing station (14) and reciprocable along a substantially horizontal first path, between an upstream position and a downstream position, for drawing the slide fastener (1,1'), with the pair of fabric pieces (7,7; 7',7') sewn thereto, from said sewing station (14); and a slider-moving unit (21, 21') disposed downstream of said sewing station (14) and reciprocable, along a second path parallel to said first path, for moving the slider (5) on the pair of fastener stringers (4,4; 4',4') from the bottom end portion of the slide fastener (1,1') into the region where each fastener stringer is sewn to the respective fabric piece (7,7'), said slider-moving unit (21, 21') being retractable from said second path so as not to obstruct the movement of said fabric pieces (7,7; 7',7') along said first path.
- An apparatus according to claim 2, including brake means (75,75') frictionally pressing said fastener (1,1') adjacent its bottom end prior to movement of said slider (5) by said slider-moving unit (21, 21').
- An apparatus according to claim 2 or 3, wherein said gripper mechanism (18) comprises a pair of transversely spaced gripper means (33, 30) for gripping respective stringers (4,4; 4',4') and wherein said slider-moving unit (21, 21') is selectively movable into and out of the plane defined by the distance between the spaced gripper means (33, 30) as they move longitudinally along said first path.
- An apparatus according to one of the claims 2 to 4, wherein said slider-moving unit (21, 21') is projected into said first path after said gripper mechanism (18) has moved downstream of the most upstream position of said slider-moving unit (21, 21').
- An apparatus according to one of the claims 2 to 5 wherein said gripping mechanism (18) pivots out of said horizontal first path adjacent the end of its downstream movement to extend the downstream movement of the fabric (7,7').
- An apparatus according to one of the claims 2 to 6, said slider-moving unit (21') including a slide (62') disposed below the first horizontal path and reciprocable along the second horizontal path, a slider catch (56') carried on said slide (62') and vertically movable with respect thereto for receiving the slider (5), and a retainer (57') carried on said slider catch (56') and vertically movable with respect thereto for pressing the slider (5) against said slide catch (56').
- An apparatus according to claim 7, said slider-moving unit (21') further including: a first vertical air cylinder (73') fixedly secured to said slide (62') and having a piston rod (74') on which said slider catch (56') is mounted; and a second vertical air cylinder (59') fixedly secured to said slider catch (56') and having a piston rod (60') on which said retainer (57') is mounted.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US708727 | 1985-03-06 | ||
| US06/708,727 US4593635A (en) | 1985-03-06 | 1985-03-06 | Method and apparatus for sewing a slide fastener to fabric pieces |
| JP60046118A JPS61206403A (en) | 1985-03-08 | 1985-03-08 | Slider sliding apparatus in stitching machine for slide fastener |
| JP46118/85 | 1985-03-08 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP0193941A2 EP0193941A2 (en) | 1986-09-10 |
| EP0193941A3 EP0193941A3 (en) | 1989-05-24 |
| EP0193941B1 true EP0193941B1 (en) | 1992-01-29 |
Family
ID=26386241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP86102893A Expired - Lifetime EP0193941B1 (en) | 1985-03-06 | 1986-03-05 | Method and apparatus for sewing a slide fastener to fabric pieces |
Country Status (9)
| Country | Link |
|---|---|
| EP (1) | EP0193941B1 (en) |
| KR (1) | KR870001642B1 (en) |
| AR (1) | AR245512A1 (en) |
| AU (1) | AU559353B2 (en) |
| BR (1) | BR8601207A (en) |
| CA (1) | CA1253398A (en) |
| DE (1) | DE3683659D1 (en) |
| ES (2) | ES8700562A1 (en) |
| FI (1) | FI88626C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0659247B2 (en) * | 1989-08-23 | 1994-08-10 | 吉田工業株式会社 | Slide fastener manufacturing method |
| IT1400950B1 (en) * | 2010-07-21 | 2013-07-05 | Derim Srl | UNION SYSTEM BY SEWING SHEETS OF DIFFERENT TYPES OF MATERIALS MOVED BY MEANS OF AUTONOMOUS TRANSPORT AND TENSIONERS THROUGH THEM AND OPERATED ELECTRONICALLY IN SYNCHRONISM WITH THE SEWING HEAD. |
| CN112877923A (en) * | 2020-12-25 | 2021-06-01 | 珞石(山东)智能科技有限公司 | Deformable gripper for cut piece alignment and sewing |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52139539A (en) * | 1976-05-15 | 1977-11-21 | Yoshida Kogyo Kk | Slide fastener and method of attaching same |
| JPS60147381U (en) * | 1984-03-09 | 1985-09-30 | ワイケイケイ株式会社 | Sewing product traction device for sewing machine |
-
1986
- 1986-02-25 AU AU54029/86A patent/AU559353B2/en not_active Ceased
- 1986-03-03 CA CA000503097A patent/CA1253398A/en not_active Expired
- 1986-03-05 ES ES552664A patent/ES8700562A1/en not_active Expired
- 1986-03-05 FI FI860933A patent/FI88626C/en not_active IP Right Cessation
- 1986-03-05 DE DE8686102893T patent/DE3683659D1/en not_active Expired - Lifetime
- 1986-03-05 KR KR1019860001559A patent/KR870001642B1/en not_active Expired
- 1986-03-05 ES ES552665A patent/ES8700563A1/en not_active Expired
- 1986-03-05 EP EP86102893A patent/EP0193941B1/en not_active Expired - Lifetime
- 1986-03-06 AR AR86303305A patent/AR245512A1/en active
- 1986-03-06 BR BR8601207A patent/BR8601207A/en not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| AU5402986A (en) | 1986-10-23 |
| FI88626C (en) | 1993-06-10 |
| AU559353B2 (en) | 1987-03-05 |
| FI88626B (en) | 1993-02-26 |
| ES552665A0 (en) | 1986-11-16 |
| BR8601207A (en) | 1987-01-13 |
| ES8700562A1 (en) | 1986-11-16 |
| ES552664A0 (en) | 1986-11-16 |
| EP0193941A3 (en) | 1989-05-24 |
| DE3683659D1 (en) | 1992-03-12 |
| AR245512A1 (en) | 1994-01-31 |
| FI860933A7 (en) | 1986-09-07 |
| KR860006961A (en) | 1986-10-06 |
| FI860933A0 (en) | 1986-03-05 |
| CA1253398A (en) | 1989-05-02 |
| EP0193941A2 (en) | 1986-09-10 |
| KR870001642B1 (en) | 1987-09-18 |
| ES8700563A1 (en) | 1986-11-16 |
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