EP0098999B1 - Process for adjusting leaf-spring like parts - Google Patents
Process for adjusting leaf-spring like parts Download PDFInfo
- Publication number
- EP0098999B1 EP0098999B1 EP83106060A EP83106060A EP0098999B1 EP 0098999 B1 EP0098999 B1 EP 0098999B1 EP 83106060 A EP83106060 A EP 83106060A EP 83106060 A EP83106060 A EP 83106060A EP 0098999 B1 EP0098999 B1 EP 0098999B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spring
- adjustment
- force
- forces
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 5
- 238000005259 measurement Methods 0.000 claims 1
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 238000005452 bending Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H11/04—Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H2011/0075—Apparatus or processes specially adapted for the manufacture of electric switches calibrating mechanical switching properties, e.g. "snap or switch moment", by mechanically deforming a part of the switch, e.g. elongating a blade spring by puncturing it with a laser
Definitions
- the invention relates to a method for adjusting leaf spring-like parts, in particular of contact springs clamped on one side, by deflecting the free spring end by means of local heating or local melting acting on only one side of the spring, e.g. B. by laser beams.
- contact springs are used, the contact force or contact path of which is subject to certain conditions.
- the more complicated the tasks of the devices the higher the requirements for compliance with the specified conditions.
- a contact force or a contact path can be calculated in advance for a specific contact spring by a specific deflection force.
- the actual observance of the pre-calculated values depends both on the material constants that cannot be influenced and on the manufacturing tolerances that can only be influenced in part. It can therefore not be avoided to meet certain required conditions by a subsequent adjustment process.
- DE-A-2918100 describes and shows a method for the contactless automated adjustment of precision engineering devices, in particular contact springs.
- a defined distortion is caused by a local, metered application of heat, e.g. B. achieved by laser radiation without force. Adjustment in both directions is only possible with laser radiation on both sides.
- the invention has for its object to further develop the method defined in the introduction so that even in the event of heating acting on only one side of the part to be adjusted, a comparison in both directions is made possible.
- This object is achieved in that the spring end is loaded with forces acting in the corresponding direction for adjustment in both directions.
- the main advantage of the invention is that it can also be used to adjust relay parts that can only be irradiated from one side because of the mechanical structure. Adjustment methods that enable adjustment in both directions are superior to those that only act on one side, since they do not require 100% adjustment of all parts.
- 1 denotes a contact spring which is clamped on one side in a holding device 2.
- the direction of single-sided laser irradiation is indicated schematically by arrow 3.
- the free spring end is preloaded with a force P.
- the free spring end is held down with a stop 4.
- the dashed lines 5 show the deflection of the spring solely due to the laser radiation.
- the adjustment with a laser beam 3 always brings only a deflection in the direction of the incident laser beam. If an additional force acts (Figure 2), the deflection is weakened or the stroke direction reversed from a certain force. If the additional force acts against the action of the beam direction, the deflection is increased. As an additional force z. B. a stop ( Figure 3) or the existing counter contacts can be evaluated. However, the forces can also be generated by a force transmitter, e.g. B. load cells, spring scales, etc., are applied. Automation is then possible in this way since, depending on the force or displacement display, the laser power or laser energy, the point of action of the laser, the size of the additionally acting force and the point of application of the additionally acting force can be changed. A combination of these selection points is possible.
- the adjustment process can, for. B. iteratively, that is, by gradually approaching the desired value.
- the measured value does not have to be recorded in the alignment position of the part.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Springs (AREA)
- Heat Treatment Of Articles (AREA)
- Contacts (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum Justieren von blattfederartigen Teilen, insbesondere von einseitig eingespannten Kontaktfedern, durch Auslenkung des freien Federendes mittels nur auf eine Seite der Feder einwirkender lokaler Erwärmung oder lokaler Aufschmelzung, z. B. durch Laserstrahlen.The invention relates to a method for adjusting leaf spring-like parts, in particular of contact springs clamped on one side, by deflecting the free spring end by means of local heating or local melting acting on only one side of the spring, e.g. B. by laser beams.
In fast allen elektrischen Geräten werden Kontaktfedern verwendet, deren Kontaktkraft oder Kontaktweg bestimmten Bedingungen unterliegt. Je komplizierter die Aufgaben der Geräte sind, umso höher sind die Anforderungen an die Einhaltung der vorgegebenen Bedingungen. Dabei kann für eine bestimmte Kontaktfeder zwar eine Kontaktkraft bzw. ein Kontaktweg in einer bestimmten Zeit durch eine bestimmte Auslenkkraft vorausberechnet werden. Die tatsächliche Einhaltung der vorausberechneten Werte hängt aber sowohl von den nicht beeinflußbaren Materialkonstanten, als auch von den nur zum Teil beeinflußbaren Fertigungstoleranzen ab. Es läßt sich daher nicht vermeiden, bestimmte geforderte Bedingungen durch einen nachträglichen Justiervorgang zu erfüllen.In almost all electrical devices, contact springs are used, the contact force or contact path of which is subject to certain conditions. The more complicated the tasks of the devices, the higher the requirements for compliance with the specified conditions. In this case, a contact force or a contact path can be calculated in advance for a specific contact spring by a specific deflection force. The actual observance of the pre-calculated values depends both on the material constants that cannot be influenced and on the manufacturing tolerances that can only be influenced in part. It can therefore not be avoided to meet certain required conditions by a subsequent adjustment process.
Dies geschieht im allgemeinen durch Biegen oder Stauchen von Teilen oder durch Einstellung an besonderen hierfür vorgesehenen Verstellelementen (klemm- und lösbare Gewinde- und Keilanordnungen, Einstellung an Schraubverbindungen mit Langloch usw.).This is generally done by bending or compressing parts or by adjusting special adjustment elements provided for this purpose (clampable and detachable thread and wedge arrangements, adjustment to screw connections with an elongated hole, etc.).
In der DE-A-2918100 ist ein Verfahren zum berührungslosen automatisierten Justieren feinwerktechnischer Geräte, insbesondere Kontaktfedern, beschrieben und dargestellt. Nach diesem Verfahren wird bei den zu justierenden Teilen ein definierter Verzug durch eine örtliche, dosierte Wärmeaufbringung, z. B. durch Laserstrahlung ohne Kraft, erzielt. Eine Justage in beide Richtungen ist dabei aber nur durch beidseitige Laserbestrahlung möglich.DE-A-2918100 describes and shows a method for the contactless automated adjustment of precision engineering devices, in particular contact springs. According to this method, a defined distortion is caused by a local, metered application of heat, e.g. B. achieved by laser radiation without force. Adjustment in both directions is only possible with laser radiation on both sides.
Der Erfindung liegt die Aufgabe zugrunde, das eingangs definierte Verfahren so weiter zu entwickeln, daß auch bei nur auf eine Seite des zu justierenden Teiles einwirkender Erwärmung ein Abgleich in beiden Richtungen ermöglicht wird. Diese Aufgabe wird dadurch gelöst, daß zur Justierung in beiden Richtungen das Federende mit in die entsprechende Richtung wirkenden Kräften belastet wird.The invention has for its object to further develop the method defined in the introduction so that even in the event of heating acting on only one side of the part to be adjusted, a comparison in both directions is made possible. This object is achieved in that the spring end is loaded with forces acting in the corresponding direction for adjustment in both directions.
Der wesentliche Vorteil der Erfindung liegt darin begründet, daß sich damit auch Relaisteile justieren lassen, die wegen des mechanischen Aufbaus nur von einer Seite bestrahlt werden können. Justierverfahren, die einen Abgleich in beiden Richtungen ermöglichen, sind den nur einseitig wirkenden überlegen, da sie nicht den 100 %-Abgleich aller Teile erfordern.The main advantage of the invention is that it can also be used to adjust relay parts that can only be irradiated from one side because of the mechanical structure. Adjustment methods that enable adjustment in both directions are superior to those that only act on one side, since they do not require 100% adjustment of all parts.
Zweckmäßige Weiterbildungen der Erfindung sind in den Unteransprüchen enthalten.Appropriate developments of the invention are contained in the subclaims.
Die Erfindung wird anhand der Figuren 2 und 3 an einem Ausführungsbeispiel zur Justierung von Kontaktfedern erläutert. Es zeigen :
- Figur 1 Federjustierung mit einseitiger Laserbestrahlung,
Figur 2 Federjustierung nach Figur 1 mit vorbelastetem Federende und- Figur 3 Federjustierung nach Figur 1 mit unbelastetem, niedergehaltenem Federende.
- FIG. 1 spring adjustment with one-sided laser radiation,
- Figure 2 spring adjustment according to Figure 1 with preloaded spring end and
- Figure 3 spring adjustment according to Figure 1 with the spring end unloaded and held down.
In den Figuren ist mit 1 eine Kontaktfeder bezeichnet, die in einer Haltevorrichtung 2 einseitig eingespannt ist. Mit dem Pfeil 3 ist schematisch die Richtung einer einseitigen Laserbestrahlung angedeutet. In der Figur 2 ist das freie Federende mit einer Kraft P vorbelastet. Nach der Darstellung in der Figur 3 wird das freie Federende mit einem Anschlag 4 niedergehalten. Die gestrichelten Linien 5 zeigen die Auslenkung der Feder allein infolge der Laserbestrahlung.In the figures, 1 denotes a contact spring which is clamped on one side in a
Die Justierung mit einem Laserstrahl 3 bringt immer nur eine Auslenkung in Richtung des einfallenden Laserstrahles. Wenn zusätzlich eine Kraft (Figur 2) angreift, wird die Auslenkung abgeschwächt bzw. ab einer bestimmten Kraft die Hubrichtung umgekehrt. Wenn dabei die zusätzliche Kraft entgegen der Einwirkung der Strahlrichtung angreift, wird die Auslenkung verstärkt. Als zusätzlich wirkende Kraft können z. B. ein Anschlag (Figur 3) oder die bereits vorhandenen Gegenkontakte ausgewertet werden. Die Kräfte können aber auch durch einen Kraftgeber z. B. Kraftmeßdosen, Federwaagen usw., aufgebracht werden. Auf diese Weise ist dann eine Automatisierung möglich, da in Abhängigkeit der Kraft-oder Weganzeige die Laserleistung bzw. Laserenergie, die Einwirkstelle des Lasers, die Größe der zusätzlich angreifenden Kraft und der Angriffspunkt der zusätzlich angreifenden Kraft geändert werden können. Eine Kombination dieser Auswahlpunkte ist möglich.The adjustment with a laser beam 3 always brings only a deflection in the direction of the incident laser beam. If an additional force acts (Figure 2), the deflection is weakened or the stroke direction reversed from a certain force. If the additional force acts against the action of the beam direction, the deflection is increased. As an additional force z. B. a stop (Figure 3) or the existing counter contacts can be evaluated. However, the forces can also be generated by a force transmitter, e.g. B. load cells, spring scales, etc., are applied. Automation is then possible in this way since, depending on the force or displacement display, the laser power or laser energy, the point of action of the laser, the size of the additionally acting force and the point of application of the additionally acting force can be changed. A combination of these selection points is possible.
Der Abgleichvorgang kann z. B. iterativ erfolgen, das heißt, durch ein allmähliches Herantasten an den gewünschten Wert. Der Meßwert muß nicht in der Abgleichlage des Teiles erfaßt werden.The adjustment process can, for. B. iteratively, that is, by gradually approaching the desired value. The measured value does not have to be recorded in the alignment position of the part.
Durch die verschiedenen Geometrien der aufgebrachten Erwärmungs- oder Schmelzzonen, z. B. überlappte Schmelzzonen, Schmelzzonen quer zur Feder, längs der Federränder oder in beliebiger anderer Anordnung, können unterschiedlich starke Verformungen der Feder hervorgerufen werden.Due to the different geometries of the applied heating or melting zones, e.g. B. overlapped melting zones, melting zones across the spring, along the spring edges or in any other arrangement, different degrees of deformation of the spring can be caused.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT83106060T ATE18827T1 (en) | 1982-07-15 | 1983-06-21 | PROCEDURE FOR ADJUSTING LEAF-SPRING-TYPE PARTS. |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3226543 | 1982-07-15 | ||
| DE19823226543 DE3226543A1 (en) | 1982-07-15 | 1982-07-15 | METHOD FOR ADJUSTING FINE-ENGINEERING PARTS |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP0098999A1 EP0098999A1 (en) | 1984-01-25 |
| EP0098999B1 true EP0098999B1 (en) | 1986-03-26 |
Family
ID=6168527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP83106060A Expired EP0098999B1 (en) | 1982-07-15 | 1983-06-21 | Process for adjusting leaf-spring like parts |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0098999B1 (en) |
| JP (1) | JPS5925929A (en) |
| AT (1) | ATE18827T1 (en) |
| DE (2) | DE3226543A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7469831B2 (en) | 2004-06-30 | 2008-12-30 | Gsi Group Corporation | Laser-based method and system for processing targeted surface material and article produced thereby |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT387101B (en) * | 1986-12-18 | 1988-12-12 | Electrovac | METHOD AND DEVICE FOR ADJUSTING A THERMAL SWITCH |
| DE3808388A1 (en) * | 1988-03-12 | 1989-09-21 | Hella Kg Hueck & Co | Method and device for influencing the properties of electromagnetic relays, especially hinged-armature relays for motor vehicles |
| JPH083140B2 (en) * | 1989-09-14 | 1996-01-17 | 矢崎総業株式会社 | Heat treatment method for electrical connectors |
| GB8921475D0 (en) * | 1989-09-22 | 1989-11-08 | Gen Electric Co Plc | High current switch components |
| JP2796622B2 (en) * | 1996-03-07 | 1998-09-10 | セイコーインスツルメンツ株式会社 | Fine processing method and fine processing structure |
| FR2765291B1 (en) * | 1997-06-27 | 2001-03-30 | Luk Lamellen & Kupplungsbau | METHOD FOR ADJUSTING A MEMBRANE SPRING |
| US6837092B1 (en) | 2000-02-10 | 2005-01-04 | Hutchinson Technology Incorporated | Method for adjusting a head suspension parameter |
| US7219413B1 (en) | 2002-03-08 | 2007-05-22 | Hutchinson Technology Incorporated | Adjusting system and method for head slider mounting regions on head suspensions |
| US7275408B1 (en) | 2003-04-08 | 2007-10-02 | Hutchinson Technology Incorporated | Scanning beam suspension adjustment |
| DE102021200286B4 (en) | 2020-12-18 | 2023-02-02 | Robert Bosch Gesellschaft mit beschränkter Haftung | Micromechanical relay and method of manufacturing a micromechanical device |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AR208020A1 (en) * | 1975-02-14 | 1976-11-22 | Roussel Uclaf | PROCEDURE FOR THE PREPARATION OF 2-ALKYL-5 - ((N-SUBSTITUTED CARBAMOYLOXY) ALKYL) -THAZOLE |
| DE2538625A1 (en) * | 1975-08-29 | 1977-03-03 | Siemens Ag | Deforming adjuster for contact springs - has different shapers and pressure pin associated with spring clamp |
| DE2545743C3 (en) * | 1975-10-11 | 1978-06-01 | Gesellschaft Fuer Kernforschung Mbh, 7500 Karlsruhe | Actuator |
| DE2549909C3 (en) * | 1975-11-06 | 1979-12-13 | Siemens Ag, 1000 Berlin Und 8000 Muenchen | Transmitter with a touch probe, in particular a measuring device for adjusting contact springs |
| DE2739026C2 (en) * | 1977-08-26 | 1982-10-28 | Siemens AG, 1000 Berlin und 8000 München | Device for adjusting contact springs, in particular electromagnetic relays |
| DD135261A1 (en) * | 1978-04-10 | 1979-04-18 | Werner Ladewig | METHOD FOR ADJUSTING CONTACT SWITCH BEARING CONTACT SPRINGS |
| DE2918100A1 (en) * | 1979-05-04 | 1980-11-13 | Siemens Ag | Automatic contactless adjustment of precision contact springs - uses regulated distortion by heating with controlled energy laser beam |
-
1982
- 1982-07-15 DE DE19823226543 patent/DE3226543A1/en not_active Withdrawn
-
1983
- 1983-06-21 DE DE8383106060T patent/DE3362677D1/en not_active Expired
- 1983-06-21 EP EP83106060A patent/EP0098999B1/en not_active Expired
- 1983-06-21 AT AT83106060T patent/ATE18827T1/en not_active IP Right Cessation
- 1983-07-14 JP JP58128693A patent/JPS5925929A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7469831B2 (en) | 2004-06-30 | 2008-12-30 | Gsi Group Corporation | Laser-based method and system for processing targeted surface material and article produced thereby |
Also Published As
| Publication number | Publication date |
|---|---|
| EP0098999A1 (en) | 1984-01-25 |
| DE3226543A1 (en) | 1984-01-19 |
| JPS5925929A (en) | 1984-02-10 |
| JPH0375625B2 (en) | 1991-12-02 |
| DE3362677D1 (en) | 1986-04-30 |
| ATE18827T1 (en) | 1986-04-15 |
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