DE69916983D1 - Process for manufacturing die-cast nickel-based superalloy parts - Google Patents
Process for manufacturing die-cast nickel-based superalloy partsInfo
- Publication number
- DE69916983D1 DE69916983D1 DE69916983T DE69916983T DE69916983D1 DE 69916983 D1 DE69916983 D1 DE 69916983D1 DE 69916983 T DE69916983 T DE 69916983T DE 69916983 T DE69916983 T DE 69916983T DE 69916983 D1 DE69916983 D1 DE 69916983D1
- Authority
- DE
- Germany
- Prior art keywords
- based superalloy
- manufacturing die
- cast nickel
- superalloy parts
- disclosed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 title abstract 4
- 238000000034 method Methods 0.000 title abstract 2
- 229910052759 nickel Inorganic materials 0.000 title abstract 2
- 229910000601 superalloy Inorganic materials 0.000 title abstract 2
- 238000004519 manufacturing process Methods 0.000 title 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/055—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 20% but less than 30%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/03—Alloys based on nickel or cobalt based on nickel
- C22C19/05—Alloys based on nickel or cobalt based on nickel with chromium
- C22C19/051—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W
- C22C19/056—Alloys based on nickel or cobalt based on nickel with chromium and Mo or W with the maximum Cr content being at least 10% but less than 20%
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/07—Alloys based on nickel or cobalt based on cobalt
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/04—Heavy metals
- F05C2201/0433—Iron group; Ferrous alloys, e.g. steel
- F05C2201/0466—Nickel
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
- Powder Metallurgy (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
A die cast article composed of nickel base superalloy IN 718 is disclosed. The microstructure is characterized by an absence of flowlines and includes a fine average grain size, e.g., ASTM 3 or smaller. A method of heat treating the articles is also disclosed. Exemplary articles include gas turbine engine components, such as blades, vanes, cases and seals. <IMAGE>
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11375598P | 1998-12-23 | 1998-12-23 | |
| US11356998P | 1998-12-23 | 1998-12-23 | |
| US113569P | 1998-12-23 | ||
| US113755P | 1998-12-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| DE69916983D1 true DE69916983D1 (en) | 2004-06-09 |
| DE69916983T2 DE69916983T2 (en) | 2005-06-09 |
Family
ID=26811198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE69916983T Expired - Lifetime DE69916983T2 (en) | 1998-12-23 | 1999-12-23 | Process for producing nickel-base die-cast superalloy parts |
Country Status (11)
| Country | Link |
|---|---|
| US (1) | US20020005233A1 (en) |
| EP (1) | EP1013781B1 (en) |
| JP (2) | JP4125462B2 (en) |
| KR (1) | KR100646718B1 (en) |
| CN (1) | CN1111207C (en) |
| AT (1) | ATE266103T1 (en) |
| DE (1) | DE69916983T2 (en) |
| ES (1) | ES2216453T3 (en) |
| IL (1) | IL133580A (en) |
| RU (1) | RU2235798C2 (en) |
| UA (1) | UA70300A (en) |
Families Citing this family (66)
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|---|---|---|---|---|
| US20030056929A1 (en) * | 2001-09-24 | 2003-03-27 | Staley James T. | Die casting of wrought aluminum alloys |
| FR2833332B1 (en) * | 2001-12-07 | 2004-05-28 | Renault | GASKET FOR EXHAUST FLANGE |
| US6912984B2 (en) * | 2003-03-28 | 2005-07-05 | Eaton Corporation | Composite lightweight engine poppet valve |
| EP1658913A1 (en) * | 2004-11-19 | 2006-05-24 | Siemens Aktiengesellschaft | Casting method and casting article |
| US7378132B2 (en) * | 2004-12-14 | 2008-05-27 | Honeywell International, Inc. | Method for applying environmental-resistant MCrAlY coatings on gas turbine components |
| RU2296168C2 (en) * | 2005-04-06 | 2007-03-27 | Государственное научное учреждение "Научно-исследовательский институт Энергетического машиностроения Московского государственного Технического университета им. Н.Э. Баумана Министерства образования Российской Федерации" НИИЭМ (МГТУ им. Баумана) | Method of transfer of the solid metal into the state of plasticity and yielding |
| JP5109115B2 (en) * | 2005-04-07 | 2012-12-26 | 国立大学法人 長崎大学 | Nickel-base superalloy and manufacturing method thereof |
| US8557063B2 (en) * | 2006-01-05 | 2013-10-15 | General Electric Company | Method for heat treating serviced turbine part |
| RU2309191C1 (en) * | 2006-03-03 | 2007-10-27 | Открытое акционерное общество "Композит" | Method of treatment of cast parts made from high-temperature nickel alloys |
| US9322089B2 (en) * | 2006-06-02 | 2016-04-26 | Alstom Technology Ltd | Nickel-base alloy for gas turbine applications |
| RU2325246C1 (en) * | 2006-12-07 | 2008-05-27 | Федеральное государственное унитарное предприятие "Московское машиностроительное производственное предприятие "САЛЮТ" (ФГУП "ММПП "САЛЮТ") | Method of manufacture of workpiece for hollow vane of turbine of gas turbine engine |
| RU2344195C2 (en) * | 2007-02-12 | 2009-01-20 | Федеральное государственное унитарное предприятие "Московское машиностроительное производственное предприятие "Салют" | Method of treatment of casts out of heat resistant alloy |
| WO2008088242A1 (en) * | 2006-12-27 | 2008-07-24 | Federalnoe Gosudarstvennoe Unitarnoe Predpriyatie 'moskovskoe Mashinostroitelnoe Proizvodstvennoe Predpriyatie 'salut' | Composition and method for producing a nickel-based alloy and a method for treating castings made thereof |
| RU2361010C2 (en) * | 2007-07-03 | 2009-07-10 | Федеральное государственное унитарное предприятие "Московское машиностроительное производственное предприятие "Салют" | Method of casts sealing made of nickel alloy |
| RU2353701C1 (en) * | 2007-07-04 | 2009-04-27 | Федеральное Государственное Унитарное предприятие "Всероссийский научно-исследовательский институт авиационных материалов" (ВИАМ) | Method of products receiving from monocrystalline heat-resistant nickel alloys |
| US7950441B2 (en) * | 2007-07-20 | 2011-05-31 | GM Global Technology Operations LLC | Method of casting damped part with insert |
| RU2361012C1 (en) * | 2007-10-15 | 2009-07-10 | Федеральное государственное унитарное предприятие "Московское машиностроительное производственное предприятие "Салют" | Treatment method of cast made of heat-resistant nickel alloys for single-crystal foundaring |
| RU2361011C1 (en) * | 2007-10-15 | 2009-07-10 | Федеральное государственное унитарное предприятие "Московское машиностроительное производственное предприятие "Салют" | Processing method of casts made of heat-resistant nickel alloys for single-crystal foundaring |
| WO2009067512A1 (en) * | 2007-11-20 | 2009-05-28 | Buhlerprince, Inc. | Vacuum die casting machine and process |
| CN101469711A (en) * | 2007-12-26 | 2009-07-01 | 上海三电贝洱汽车空调有限公司 | Technique for processing sliding blade of rotary vane type compressor |
| CN101307402B (en) * | 2008-07-04 | 2010-10-13 | 北京科技大学 | A kind of ultra-fine-grained nickel-based superalloy and its preparation method |
| US8230899B2 (en) | 2010-02-05 | 2012-07-31 | Ati Properties, Inc. | Systems and methods for forming and processing alloy ingots |
| US9267184B2 (en) | 2010-02-05 | 2016-02-23 | Ati Properties, Inc. | Systems and methods for processing alloy ingots |
| US10207312B2 (en) | 2010-06-14 | 2019-02-19 | Ati Properties Llc | Lubrication processes for enhanced forgeability |
| US8708659B2 (en) | 2010-09-24 | 2014-04-29 | United Technologies Corporation | Turbine engine component having protective coating |
| US20120111525A1 (en) * | 2010-11-05 | 2012-05-10 | Bochiechio Mario P | High temperature die casting apparatus and method therefor |
| US8784066B2 (en) * | 2010-11-05 | 2014-07-22 | United Technologies Corporation | Die casting to produce a hybrid component |
| US20120111521A1 (en) * | 2010-11-05 | 2012-05-10 | Bullied Steven J | Die casting of component having integral seal |
| US20120111526A1 (en) * | 2010-11-05 | 2012-05-10 | Bochiechio Mario P | Die casting system and method utilizing high melting temperature materials |
| JP5216839B2 (en) | 2010-12-02 | 2013-06-19 | 株式会社日立製作所 | Ni-base heat-resistant alloy, gas turbine member, and turbine with excellent segregation characteristics |
| US8789254B2 (en) | 2011-01-17 | 2014-07-29 | Ati Properties, Inc. | Modifying hot workability of metal alloys via surface coating |
| US8459331B2 (en) | 2011-08-08 | 2013-06-11 | Crucible Intellectual Property, Llc | Vacuum mold |
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| US9925584B2 (en) * | 2011-09-29 | 2018-03-27 | United Technologies Corporation | Method and system for die casting a hybrid component |
| US9302320B2 (en) | 2011-11-11 | 2016-04-05 | Apple Inc. | Melt-containment plunger tip for horizontal metal die casting |
| JP5723078B2 (en) | 2011-11-11 | 2015-05-27 | クルーシブル インテレクチュアル プロパティ エルエルシーCrucible Intellectual Property Llc | Dual plunger rod for controlled transfer in injection molding system |
| US20130133793A1 (en) * | 2011-11-30 | 2013-05-30 | Ati Properties, Inc. | Nickel-base alloy heat treatments, nickel-base alloys, and articles including nickel-base alloys |
| US20130323522A1 (en) * | 2012-06-05 | 2013-12-05 | General Electric Company | Cast superalloy pressure containment vessel |
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| US8701742B2 (en) | 2012-09-27 | 2014-04-22 | Apple Inc. | Counter-gravity casting of hollow shapes |
| US9004151B2 (en) | 2012-09-27 | 2015-04-14 | Apple Inc. | Temperature regulated melt crucible for cold chamber die casting |
| US8826968B2 (en) | 2012-09-27 | 2014-09-09 | Apple Inc. | Cold chamber die casting with melt crucible under vacuum environment |
| US8833432B2 (en) | 2012-09-27 | 2014-09-16 | Apple Inc. | Injection compression molding of amorphous alloys |
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| US8813817B2 (en) | 2012-09-28 | 2014-08-26 | Apple Inc. | Cold chamber die casting of amorphous alloys using cold crucible induction melting techniques |
| US8813814B2 (en) | 2012-09-28 | 2014-08-26 | Apple Inc. | Optimized multi-stage inductive melting of amorphous alloys |
| US8813813B2 (en) | 2012-09-28 | 2014-08-26 | Apple Inc. | Continuous amorphous feedstock skull melting |
| US10197335B2 (en) | 2012-10-15 | 2019-02-05 | Apple Inc. | Inline melt control via RF power |
| CN103014388B (en) * | 2012-12-26 | 2014-12-10 | 中国科学院金属研究所 | Large-tonnage low-cost ultraclean melting method of producing Inconel690 alloy |
| US9539636B2 (en) | 2013-03-15 | 2017-01-10 | Ati Properties Llc | Articles, systems, and methods for forging alloys |
| US9445459B2 (en) | 2013-07-11 | 2016-09-13 | Crucible Intellectual Property, Llc | Slotted shot sleeve for induction melting of material |
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| US10011892B2 (en) * | 2014-08-21 | 2018-07-03 | Honeywell International Inc. | Methods for producing alloy forms from alloys containing one or more extremely reactive elements and for fabricating a component therefrom |
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| US10563293B2 (en) | 2015-12-07 | 2020-02-18 | Ati Properties Llc | Methods for processing nickel-base alloys |
| CN106884100B (en) * | 2015-12-16 | 2019-02-26 | 湖南科技大学 | A kind of preparation method of nickel-aluminum-based complex phase alloy |
| ITUA20163944A1 (en) * | 2016-05-30 | 2017-11-30 | Nuovo Pignone Tecnologie Srl | Process for making a component of a turbomachine, to a component obtainable consequently and turbomachine comprising the same / Process for obtaining a turbomachinery component, a component obtainable from it and a turbomachine which comprises it |
| PL3558211T3 (en) * | 2016-12-23 | 2023-10-02 | R.P. Scherer Technologies, Llc | Multiple-fill/chamber softgel die |
| US11851320B2 (en) | 2017-05-01 | 2023-12-26 | The Johns Hopkins University | Method of depositing nanotwinned nickel-molybdenum-tungsten alloys |
| DE102018117304A1 (en) * | 2018-07-17 | 2020-01-23 | Ald Vacuum Technologies Gmbh | Device and method for levitation melting with tilted induction units |
| CN110923513B (en) * | 2019-12-06 | 2021-01-08 | 北京钢研高纳科技股份有限公司 | Vacuum induction melting process of GH4720Li alloy, GH4720Li alloy and aviation parts |
| US11878343B2 (en) * | 2021-12-07 | 2024-01-23 | Lockheed Martin Corporation | Housing and method of preparing same using a hybrid casting-additive manufacturing process |
| CN114378273B (en) * | 2022-01-20 | 2024-08-20 | 厦门市佳嘉达机械有限公司 | Die casting die, die casting device and ultra-high speed die casting method |
| CN114921706B (en) * | 2022-04-25 | 2023-08-01 | 西北工业大学 | Modified nickel-based casting superalloy and preparation method thereof |
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|---|---|---|---|---|
| US3676225A (en) * | 1970-06-25 | 1972-07-11 | United Aircraft Corp | Thermomechanical processing of intermediate service temperature nickel-base superalloys |
| US3791440A (en) * | 1970-12-07 | 1974-02-12 | R Cross | Die casting method |
| JPS5316663A (en) * | 1976-07-29 | 1978-02-15 | Toshiba Machine Co Ltd | Method for manufacture of watch case |
| JPS58947B2 (en) * | 1978-07-06 | 1983-01-08 | 日産自動車株式会社 | Die-casting equipment for heat-resistant impellers |
| US4888253A (en) * | 1985-12-30 | 1989-12-19 | United Technologies Corporation | High strength cast+HIP nickel base superalloy |
| US5087305A (en) * | 1988-07-05 | 1992-02-11 | General Electric Company | Fatigue crack resistant nickel base superalloy |
| JPH0364435A (en) * | 1989-08-01 | 1991-03-19 | Daido Steel Co Ltd | Forging method for Ni-based superalloy |
| JP2922989B2 (en) * | 1990-06-20 | 1999-07-26 | 財団法人電気磁気材料研究所 | Precision resistance alloy having high electric resistance and low temperature coefficient and method for producing the same |
| JPH0633206A (en) * | 1992-07-14 | 1994-02-08 | Toshiba Corp | Method for heat-treating ni-base alloy |
| JP3369627B2 (en) * | 1993-04-08 | 2003-01-20 | 日立金属株式会社 | Method of manufacturing fine crystal grain super heat resistant alloy member |
| DE4436670C2 (en) * | 1993-10-27 | 2002-11-21 | United Technologies Corp Pratt | Objects made of nickel-based superalloys with improved machinability and method for producing a machined workpiece from such a superalloy |
| RU2060295C1 (en) * | 1994-01-08 | 1996-05-20 | Научно-производственное объединение энергетического машиностроения им. акад. В.П.Глушко | Method for manufacture of products from age-hardenable alloys |
| DE4411228C2 (en) * | 1994-03-31 | 1996-02-01 | Krupp Vdm Gmbh | High-temperature resistant nickel-based alloy and use of the same |
| US5505246A (en) * | 1994-06-17 | 1996-04-09 | Howmet Corporation | Permanent mold or die casting of titanium-aluminum alloys |
| JPH08311626A (en) * | 1995-05-17 | 1996-11-26 | Japan Steel Works Ltd:The | Super alloy material manufacturing method |
| US6070643A (en) * | 1997-09-12 | 2000-06-06 | Howmet Research Corporation | High vacuum die casting |
-
1999
- 1999-12-07 US US09/456,972 patent/US20020005233A1/en not_active Abandoned
- 1999-12-17 IL IL13358099A patent/IL133580A/en not_active IP Right Cessation
- 1999-12-22 RU RU99128076/02A patent/RU2235798C2/en not_active IP Right Cessation
- 1999-12-22 KR KR1019990060394A patent/KR100646718B1/en not_active Expired - Fee Related
- 1999-12-23 UA UA99127044A patent/UA70300A/en unknown
- 1999-12-23 CN CN99127276A patent/CN1111207C/en not_active Expired - Fee Related
- 1999-12-23 EP EP99310535A patent/EP1013781B1/en not_active Expired - Lifetime
- 1999-12-23 DE DE69916983T patent/DE69916983T2/en not_active Expired - Lifetime
- 1999-12-23 ES ES99310535T patent/ES2216453T3/en not_active Expired - Lifetime
- 1999-12-23 AT AT99310535T patent/ATE266103T1/en not_active IP Right Cessation
- 1999-12-24 JP JP36705699A patent/JP4125462B2/en not_active Expired - Fee Related
- 1999-12-24 JP JP11367057A patent/JP2000192208A/en active Pending
Also Published As
| Publication number | Publication date |
|---|---|
| EP1013781B1 (en) | 2004-05-06 |
| KR20000048339A (en) | 2000-07-25 |
| EP1013781A2 (en) | 2000-06-28 |
| US20020005233A1 (en) | 2002-01-17 |
| ES2216453T3 (en) | 2004-10-16 |
| ATE266103T1 (en) | 2004-05-15 |
| UA70300C2 (en) | 2004-10-15 |
| DE69916983T2 (en) | 2005-06-09 |
| IL133580A (en) | 2004-05-12 |
| JP4125462B2 (en) | 2008-07-30 |
| JP2000192179A (en) | 2000-07-11 |
| JP2000192208A (en) | 2000-07-11 |
| KR100646718B1 (en) | 2006-11-17 |
| RU2235798C2 (en) | 2004-09-10 |
| CN1279299A (en) | 2001-01-10 |
| CN1111207C (en) | 2003-06-11 |
| IL133580A0 (en) | 2001-04-30 |
| EP1013781A3 (en) | 2000-07-05 |
| UA70300A (en) | 2004-10-15 |
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