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DE29902143U1 - Device for methanizing substrates of different consistency in a continuous or semi-continuous sliding layer fermenter - Google Patents

Device for methanizing substrates of different consistency in a continuous or semi-continuous sliding layer fermenter

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Publication number
DE29902143U1
DE29902143U1 DE29902143U DE29902143U DE29902143U1 DE 29902143 U1 DE29902143 U1 DE 29902143U1 DE 29902143 U DE29902143 U DE 29902143U DE 29902143 U DE29902143 U DE 29902143U DE 29902143 U1 DE29902143 U1 DE 29902143U1
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Prior art keywords
fermenter
sliding layer
substrates
continuous
percolate
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Expired - Lifetime
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DE29902143U
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German (de)
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Priority to DE29902143U priority Critical patent/DE29902143U1/en
Publication of DE29902143U1 publication Critical patent/DE29902143U1/en
Priority to DE10005390A priority patent/DE10005390C2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16Solid state fermenters, e.g. for koji production
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/36Means for collection or storage of gas; Gas holders
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/02Percolation
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Zoology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Organic Chemistry (AREA)
  • Wood Science & Technology (AREA)
  • Genetics & Genomics (AREA)
  • General Engineering & Computer Science (AREA)
  • Sustainable Development (AREA)
  • Biochemistry (AREA)
  • Microbiology (AREA)
  • General Health & Medical Sciences (AREA)
  • Biotechnology (AREA)
  • Biomedical Technology (AREA)
  • Molecular Biology (AREA)
  • Thermal Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Analytical Chemistry (AREA)
  • Clinical Laboratory Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Fertilizers (AREA)
  • Preparation Of Compounds By Using Micro-Organisms (AREA)
  • Treatment Of Sludge (AREA)

Description

Vorrichtung zur Methanisierung von Substraten unterschiedlicher Konsistenz in einem kontinuierlich bzw. semikontinuierlich arbeitenden Gleitschicht-FermenterDevice for methanation of substrates of different consistencies in a continuously or semi-continuously operating sliding layer fermenter

BeschreibungDescription

Zur Biogasgewinnung werden methanisierbare Biomassen (z. B. Gülle oder Klärschlämme) entweder in flüssiger Form (Flüssig-Vergärung) oder in halbfeuchter Form (Trocken-Vergärung) in Fermentern mikrobiologisch genutzt. Die im landwirtschaftlichen oder kommunalen Bereich favorisierte Flüsssig-Vergärung von Gülle oder Klärschlamm ist vorwiegend auf deren betriebsinterne Verwertung abgestellt. Wegen der geringen Energiedichte z. B. der Gülle lohnt sich kein Transport, was im Regelfall durch die Größe dieser Anlagen deren Wirtschaftlichkeit begrenzt. Andererseits müssen ausbeutungswürdige Biomassen (z. B. Rasenschnitte) aus außerlandwirtschaftlichen Bereichen erst in einen pumpfähigen Zustand gebracht und auch als Flüssigkeit auf den landwirtschftlichen Nutzflächen verteilt werden.
Zur Trockenen Vergärung sind mehrere Verfahrens-Varianten bekannt:
To produce biogas, methanizable biomass (e.g. liquid manure or sewage sludge) is used microbiologically in fermenters either in liquid form (liquid fermentation) or in semi-moist form (dry fermentation). The liquid fermentation of liquid manure or sewage sludge, which is favored in the agricultural or municipal sector, is primarily geared towards internal use. Due to the low energy density of liquid manure, for example, transport is not worthwhile, which usually limits the profitability of these plants due to the size of their size. On the other hand, biomass worth exploiting (e.g. grass clippings) from non-agricultural areas must first be made pumpable and then distributed as a liquid on agricultural land.
There are several process variants known for dry fermentation:

- diskontinuierlilche Batch-Verfahren und- discontinuous batch processes and

- kontinuierliche bzw. semikontinierliche Verfahren- continuous or semi-continuous processes

Den kontinuierlichen bzw. semikontinuierlichen Verfahren ist gemeinsam, daß der Substrattransport im Fermenter entweder über Schwerkraft (fall down-Prinzip), mechanisch (Transportschnecke oder Zinkenförderer) oder in geschobenen Spezialbehältern und die Substrat-Homogenisierung mit Rührwerken oder durch Gaseinpressung erfolgen.
Bei der vorliegenden Erfindung handelt es sich um eine Vorrichtung zur wahlweisen Flüssigen oder Trockenen Vergärung in einem Gleitschicht-Fermenter, welcher im Längsprofil (Fig. 1) und Querschnitt (Fig. 2) vorgestellt wird. Dabei wird von einem stufenlos steuerbaren kontinuierlich arbeitenden Vergärungsverfahren ausgegangen, welches mit einem Minimum an technischen Vorrichtungen auskommt. Über einer Einschleusungsvorrichtung (vorzugsweise Syphon oder Mischerschnecke) wird z. B. stapelbare Biomasse/Substrat bevorratet, die/das kontinuierlich oder semikontinuierlich dem auf einer Schiefen Ebene angeordneten Gleitschicht-Fermenter zugeführt wird. Das Substrat gleitet dabei im Sinne des Hangabtriebs auf einer flüssigen Gleitschicht, wobei die "Fließgeschwindigkeit" vom Neigungswinkel des Fermenters, dem Substrat-Gewicht im Einschleusungsbereich, der Ausbildung und Qualität der Gleitflüssigkeit (Faulschlamm), der Reibung an den Fermenterwänden, vor allem aber der Einstellung einer mechanischen oder hydraulischen Bremsvorrichtung im Ausschleusungsbereich abhängt.
What the continuous and semi-continuous processes have in common is that the substrate transport in the fermenter takes place either by gravity (fall down principle), mechanically (transport screw or tine conveyor) or in pushed special containers and the substrate homogenization with agitators or by gas injection.
The present invention is a device for optionally liquid or dry fermentation in a sliding layer fermenter, which is presented in longitudinal profile (Fig. 1) and cross section (Fig. 2). It is based on a continuously controllable, continuously operating fermentation process that requires a minimum of technical equipment. Stackable biomass/substrate, for example, is stored via an inlet device (preferably a siphon or mixer screw), which is fed continuously or semi-continuously to the sliding layer fermenter arranged on an inclined plane. The substrate slides on a liquid sliding layer in the sense of downhill drift, whereby the "flow speed" depends on the angle of inclination of the fermenter, the substrate weight in the inlet area, the formation and quality of the sliding liquid (digested sludge), the friction on the fermenter walls, but above all the setting of a mechanical or hydraulic braking device in the outlet area.

Somit hat die Vorrichtung einen 3-teiligen Aufbau: eine Einschleusungsvorrichtung, einen quaderförmigen oder röhrenförmigen modular erweiterbaren Fermenter-Teil und einen Ausschleusungsteil.The device therefore has a 3-part structure: an inlet device, a cuboid or tubular modular expandable fermenter part and an outlet part.

Die Einschleußung der Biomasse erfolgt vorzugsweise über eine syphonartige Ausbildung, so daß neben dem sicheren hydraulischen Gasverschluß eine Vortemperierung und Inoculation des Substrates gewährleistet ist. Der sich langsam voranschiebende Masse-Strom gelangt schließlichThe biomass is preferably introduced via a siphon-like structure, so that in addition to the secure hydraulic gas seal, pre-tempering and inoculation of the substrate is ensured. The slowly advancing mass flow finally reaches

in den Fermenterteil. In dessen vorderem Bereich befinden sich eine Vorrichtung (z. B. ein mit Preßluft beaufschlagbares Luftkissen) zur evtl. erforderlich werdenden Überwindung der anfänglichen Haftreibung sowie eine Vorrichtung (z. B. Rechen) zur Totalentleerung. Auf dem Fermenterboden bildet sich - vornehmlich durch die laufende Rezirkulation des entstehenden Perkolats - eine Gleitschicht, aufweicher das Substrat gleitend aufschwimmt. Der Fermenterteil schließt mit einer Staunase ab, die den Erhalt des Gleitfilms garantiert. Das Sammeln des Biogases im oberen Fermenterbereich erfolgt über längsverlaufende und überlappend angeordnete beheizbare Abdeckelemente, zwischen welchen Schlitze fur den Gasabzug sorgen. In diese Abdeckelemente sind auch die Verteilvorrichtungen (z. B. Überlaufgerinne) für das Perkolat integriert. Der Ausschleusungsteil besteht vorzugsweise aus einer luftdichten formlabilen Haube mit einer versteifbaren Rückwand, über welche über einstellbare Preßdrücke die Fließgeschwindigkeit des Substrat-Stroms reguliert werden kann. Dabei kann die Ausschleusung soweit gedrosselt werden, daß auch fließfähiges Substrat verarbeitet werden kann. Gleichzeitig befindet sich im Ausschleusungsteil eine Abtropfvorrichtung ( z. B. eine Rollenstrecke oder perforierter Boden) zum Sammeln des Perkolats, welches über einen Wärmetauscher temperiert in den Fermenter rezirkuliert wird. Für eine allenfalls notwendig werdende Mischung von Faulsubstrat mit Biomasse (Frischsubstrat) befindet sich entweder im Ein- oder Auschleusungsteil eine temperierbare Mischvorrichtung.into the fermenter section. In the front area there is a device (e.g. an air cushion that can be pressurized with compressed air) to overcome the initial friction that may be necessary, as well as a device (e.g. rake) for total emptying. A sliding layer forms on the fermenter floor - primarily through the ongoing recirculation of the resulting percolate - on which the substrate floats. The fermenter section ends with a retaining nose that guarantees the preservation of the sliding film. The biogas is collected in the upper fermenter section via longitudinal and overlapping heatable cover elements, between which slots ensure the gas extraction. The distribution devices (e.g. overflow channels) for the percolate are also integrated into these cover elements. The discharge section preferably consists of an airtight, form-stable hood with a stiffenable rear wall, via which the flow rate of the substrate stream can be regulated using adjustable pressures. The discharge can be throttled so that flowable substrate can also be processed. At the same time, the discharge section contains a dripping device (e.g. a roller section or perforated base) for collecting the percolate, which is recirculated into the fermenter at a temperature via a heat exchanger. If it becomes necessary to mix digested substrate with biomass (fresh substrate), there is a temperature-controlled mixing device either in the inlet or outlet section.

Claims (1)

SchutzansprücheProtection claims Vorrichtung zur Methanisierung von Substraten unterschiedlicher Konsistenz in einem
kontinuierlich bzw. semikontinuierlich arbeitenden Gleitschicht-Fermenter dadurch gekennzeichnet, daß
Device for methanation of substrates of different consistencies in a
Continuously or semi-continuously operating sliding layer fermenter characterized in that
(1) bevorratete Biomassen/Substrate vorzugsweise über eine - vorzugsweise temperierbare syphonartige - Einschleusungsvorrichtung (1) in einen schrägliegenden Fermenter (2) eingeleitet werden(1) stored biomass/substrates are preferably introduced into an inclined fermenter (2) via a - preferably temperature-controlled siphon-like - inlet device (1) (2) nach Anspruch 1 sich auf dem Fermenterboden eine hydraulische Gleitschicht (3) ausbildet,(2) according to claim 1, a hydraulic sliding layer (3) is formed on the fermenter bottom, (3) nach Anspruch 1 und 2 der aus den Baueinheiten Einschleusung - Fermenterteil Ausschleusung bestehende Fermenter modular aufgebaut ist(3) according to claim 1 and 2, the fermenter consisting of the units inlet - fermenter part outlet is modular (4) nach Anspruch 1-3 eine mechanische Phasentrennung (4) im Ausschleusungsbereich erfolgt,(4) according to claims 1-3, a mechanical phase separation (4) takes place in the discharge area, (5) nach Anspruch 1 -4 das temperierte Perkolat rezirkuliert wird(5) according to claims 1 -4 the tempered percolate is recirculated (6) nach Anspruch 1- 5 die hydraulische Gleitschicht (3) über eine Staunase (6) erhalten wird(6) according to claim 1-5, the hydraulic sliding layer (3) is obtained via a dam nose (6) (7) nach Anspruch 1- 6 der Fermenter quaderförmigen, runden oder ovalen Querschnitt besitzt(7) according to claim 1-6, the fermenter has a cuboid, round or oval cross-section (8) nach Anspruch 1-7 eine hydraulische, pneumatische oder mechanische Vorrichtung (7) zur Überwindung von Haftreibung eingesetzt wird, die durch eine Vorrichtung (8) zur Totalentleerung ergänzt wird(8) according to claims 1-7, a hydraulic, pneumatic or mechanical device (7) is used to overcome static friction, which is supplemented by a device (8) for total emptying (9) nach Anspruch 1-8 die Inoculation der Biomasse in der Einsschleußungsvorrichtung vorwiegend durch Diffusion erfolgt(9) according to claims 1-8, the inoculation of the biomass in the introduction device is carried out primarily by diffusion (10) nach Anspruch 1- 9 die Einspeisung für das Perkolat (5a) sich im Bereich der sich überlappenden Beplankungen (9), der Perkolatabzug (5b) sich im Auschschleußungsteil befinden(10) according to claims 1-9, the feed for the percolate (5a) is located in the area of the overlapping planking (9), the percolate discharge (5b) is located in the discharge part (11) nach Anspruch 1- 10 die Fließgeschwindigkeit des Substratvorschubs durch die druckbeaufschlagte Fermenterwand (12) stufenlos steuerbar ist(11) according to claim 1-10, the flow rate of the substrate feed through the pressurized fermenter wall (12) is continuously controllable (12) nach Anspruch 1-11 der Gasabzug (10) sowohl durch eigenen Gasdruck, als auch durch(12) according to claims 1-11, the gas outlet (10) is controlled both by its own gas pressure and by aktive Absaugung erfolgtactive suction occurs (13) nach Anspruch 1-12 daß eine gasdichte flexible Schürze (11) drückend oder angesogen die Substratoberfläche im Ausschleusungsteil abschließt(13) according to claims 1-12, that a gas-tight flexible apron (11) presses or sucks on the substrate surface in the discharge part (14) nach Anspruch 1-13 sich im Ein- oder Ausschleusungsteil eine vorzugsweise beheizbare Mischvorrichtung (13) befindet(14) according to claims 1-13, a preferably heatable mixing device (13) is located in the inlet or outlet part (15) nach Anspruch 1-14 sich entweder im Einschleusungs oder Ausschleusungsteil eine Hygenisierungsvorrichtung (14) befinden kann.(15) according to claims 1-14, a hygienisation device (14) can be located either in the infeed or outfeed part.
DE29902143U 1999-02-09 1999-02-09 Device for methanizing substrates of different consistency in a continuous or semi-continuous sliding layer fermenter Expired - Lifetime DE29902143U1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE29902143U DE29902143U1 (en) 1999-02-09 1999-02-09 Device for methanizing substrates of different consistency in a continuous or semi-continuous sliding layer fermenter
DE10005390A DE10005390C2 (en) 1999-02-09 2000-02-07 Process for the methanization of substrates of different consistency in a continuous or semi-continuous sliding layer fermenter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE29902143U DE29902143U1 (en) 1999-02-09 1999-02-09 Device for methanizing substrates of different consistency in a continuous or semi-continuous sliding layer fermenter

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DE29902143U1 true DE29902143U1 (en) 1999-05-27

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DE29902143U Expired - Lifetime DE29902143U1 (en) 1999-02-09 1999-02-09 Device for methanizing substrates of different consistency in a continuous or semi-continuous sliding layer fermenter
DE10005390A Expired - Lifetime DE10005390C2 (en) 1999-02-09 2000-02-07 Process for the methanization of substrates of different consistency in a continuous or semi-continuous sliding layer fermenter

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DE10005390A Expired - Lifetime DE10005390C2 (en) 1999-02-09 2000-02-07 Process for the methanization of substrates of different consistency in a continuous or semi-continuous sliding layer fermenter

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19951739A1 (en) * 1999-10-27 2001-05-10 Werner Rueck Apparatus for the selective continuous or discontinuous methanization of biogenic materials, comprises a fermenter fitted to a debris cone shape of a substrate
EP1136546A1 (en) * 2000-02-07 2001-09-26 BAW, Burdissa Agrodienstleistungen und Warenhandels GmbH Apparatus and process for the continuous or semi-continuous methanisation of substrates of different consistency in a fermentor with uniform progression
EP2275526A3 (en) * 2009-07-13 2011-02-02 KOMPOFERM GmbH Device for generating biogas

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202005019132U1 (en) * 2005-12-07 2007-04-19 Bekon Energy Technologies Gmbh & Co. Kg Transport device for biomass in a fermenter for the production of biogas and large fermenter for the production of biogas from biomass
DE102007044336A1 (en) 2007-09-17 2009-03-19 Kübler, Werner Fermenter for methanation of biomass, comprises an intermediate base, which is slanted and liquid tight so that a floating layer is formed, and which has a support wall so that the conveying direction of the biomass is predetermined
DE102009021015A1 (en) * 2009-05-13 2010-11-18 Bekon Energy Technologies Gmbh & Co. Kg Fermenter for the continuous production of biogas from biomass according to the principle of solid methanization and method for operating such a fermenter

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2461747A1 (en) * 1979-07-24 1981-02-06 Maumont Amaury Anaerobic fermentation vessel - for fuel gas, esp. methane, prodn. from cellulosic waste e.g. sawdust, wood shavings, waste paper, manure
FR2596772B1 (en) * 1986-04-03 1989-12-01 Cirad PROCESS FOR THE ANAEROBIC DIFFERENTIAL COBIODEGRADATION OF A CELLULOSIC SUBSTRATE AND A SUBSTRATE SUITABLE FOR FERMENTATION, AND APPARATUS FOR CARRYING OUT SAID METHOD
GB8710438D0 (en) * 1987-05-01 1987-06-03 Henrikson Sa Digestion of refuse
EP0307500A1 (en) * 1987-09-17 1989-03-22 Fa. Horst K. Lotz Transportable multiple-use biogas producer
NL9401454A (en) * 1994-09-07 1996-04-01 Paques Solid Waste Systems Bv Method and device for the anaerobic digestion of solid organic waste.
EP0794247A1 (en) * 1996-03-05 1997-09-10 Frank Alex Erich Rindelaub Fermenter
DE19733813A1 (en) * 1997-08-05 1999-02-11 Humunite Holding Ltd Method and device for extracting biogas

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19951739A1 (en) * 1999-10-27 2001-05-10 Werner Rueck Apparatus for the selective continuous or discontinuous methanization of biogenic materials, comprises a fermenter fitted to a debris cone shape of a substrate
EP1136546A1 (en) * 2000-02-07 2001-09-26 BAW, Burdissa Agrodienstleistungen und Warenhandels GmbH Apparatus and process for the continuous or semi-continuous methanisation of substrates of different consistency in a fermentor with uniform progression
EP2275526A3 (en) * 2009-07-13 2011-02-02 KOMPOFERM GmbH Device for generating biogas
WO2011006570A3 (en) * 2009-07-13 2011-03-10 Kompoferm Gmbh Device and method for recovering biogas
US9157056B2 (en) 2009-07-13 2015-10-13 Zero Waste Energy, Llc Device and method for recovering biogas

Also Published As

Publication number Publication date
DE10005390C2 (en) 2002-12-05
DE10005390A1 (en) 2000-08-10

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