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DE202006007228U1 - Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet - Google Patents

Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet Download PDF

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Publication number
DE202006007228U1
DE202006007228U1 DE200620007228 DE202006007228U DE202006007228U1 DE 202006007228 U1 DE202006007228 U1 DE 202006007228U1 DE 200620007228 DE200620007228 DE 200620007228 DE 202006007228 U DE202006007228 U DE 202006007228U DE 202006007228 U1 DE202006007228 U1 DE 202006007228U1
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DE
Germany
Prior art keywords
special glass
heating element
nano
sandwich
carbon fibre
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Expired - Lifetime
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DE200620007228
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German (de)
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BEIER GERHARD M
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BEIER GERHARD M
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Priority to DE200620007228 priority Critical patent/DE202006007228U1/en
Publication of DE202006007228U1 publication Critical patent/DE202006007228U1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/0033Heating devices using lamps
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • H05B3/145Carbon only, e.g. carbon black, graphite
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/032Heaters specially adapted for heating by radiation heating

Landscapes

  • Resistance Heating (AREA)

Abstract

The sandwich construction of the infrared surface heater has a conductive carbon fibre mat (6) on the special glass sheet (8) with an aluminium foil layer (7) and a second glass sheet (5) with an upper coating of nano-ceramic material (4).

Description

Universell einsetzbares Infrarot-Flächenheizelement auf der Basis von nichtmetallischem Heizleiter aus isotropen, elektrisch und thermisch leitfähigem Carbon-Präzisionsvlies. Das Thermoelement in unterschiedlichen und anwendungsbezogenen Abmessungen ist sowohl mit Wechsel- oder Gleichstrom zu betreiben. Dabei verhält sich das Kohlefaservlies wie ein Widerstand und erwärmt sich. Die spezielle Fasermischung des Vlieses und die Kombination mit infrarotstrahlungsdurchlässigem Spezialglas und einer Abschirmung aus Aluminiumfolie führt zu einer sehr hohen Emission von Infrarot im Wellenbereich von 7.4–8.4 mkm, die der Strahlung des natürlichen Sonnenlichts sehr nahe kommt und vom menschlichem Organismus als wohltuend und gesundheitsfördernd empfunden wird. Diese Wirkung wird zusätzlich durch eine Beschichtung der Glasoberfläche mit einer strukturellen Funktionsnanokeramik in bisher nicht erreichter Weise verstärkt. Die dadurch sehr hohe Emission von Wärmestrahlung senkt den Energieverbrauch der Flächenheizelemente erheblich und führt sowohl zu Energieersparnis wie auch Kostensenkung beim Anwender. Bei Verwendung von photoelektrischer oder solarer Energiegewinnung kann eine autarke Heiztechnologie wie die hier vorgestellte eine vollständige Unabhängigkeit von fossilen Brennstoffen erreichen.Universal usable infrared surface heating element based on non-metallic heating conductor of isotropic, electric and thermally conductive Carbon precision fleece. The thermocouple in different and application-related dimensions is to operate with either alternating or direct current. It behaves the carbon fiber fleece as a resistance and warms up. The special fiber mixture of the fleece and the combination with infrared radiation permeable special glass and a shield made of aluminum foil leads to a very high emission of infrared in the wave range of 7.4-8.4 mkm, that of radiation of the natural Sunlight comes very close to and from the human organism as soothing and healthy is felt. This effect is additionally enhanced by a coating the glass surface with a structural Funktionsnanokeramik in so far not reached Way amplified. The resulting very high emission of heat radiation reduces energy consumption the surface heating elements considerably and leads both to energy savings as well as cost reduction for the user. When using photoelectric or solar energy can be a self-sufficient heating technology like the one presented here full independence of reach fossil fuels.

Konstruktion:Construction:

Die 1 zeigt ein Thermoelement in Reihenschaltung. Das Vlies wird mit Kupferleitband an der oberen Begrenzung durchgehend kontaktiert, während am unteren Ende der Widerstandsfläche eine durch 5 mm breite Trennfuge geteilte Kontaktierung erfolgt.The 1 shows a thermocouple connected in series. The non-woven is contacted continuously with copper tape at the upper boundary, while at the lower end of the resistance area a contact divided by 5 mm wide parting line is made.

2 und 3 zeigen die Kupferleitbänder und die Anschlussfahnen für die Kontaktierung mir dem Kaltleiter. 2 and 3 show the Kupferleitbänder and the terminal lugs for contacting me with the PTC thermistor.

Der Schichtenaufbau der Heizelemente wird in 2 dargestellt.

  • 4 Nano-Keramikbeschichtung, 10 nm, 98% IR-emittierent
  • 5 Spezialglas, 3 mm, 86% IR-emittierent
  • 6 Kohlefaservlies, isotrop, 0.6 mm/30gr/sqm
  • 7 Aluminiumfolie 0.1 mm, stark absorbierent (ca.90%)
  • 8 Spezialglas, 3 mm, geschwärzt, rest-absorbierent
The layer structure of the heating elements is in 2 shown.
  • 4 Nano-ceramic coating, 10 nm, 98% IR-emitting
  • 5 Special glass, 3 mm, 86% IR-emitting
  • 6 Carbon fiber fleece, isotropic, 0.6 mm / 30gr / sqm
  • 7 Aluminum foil 0.1 mm, strongly absorbent (approx. 90%)
  • 8th Special glass, 3 mm, blackened, rest-absorbent

Verbunden werden die Bauteile durch Spezialprepreg 0.2 mm auf GfK/Epoxydharzbasis. Die Verpressung der Laminatschichten erfolgt bei 165° C, 4 bar und 45 min. Presszeit im Autoclaven unter Stickstoffatmosphäre zu Heizsegmenten von 6,2 mm Dicke.Connected the components are made by special prepreg 0.2 mm on GfK / epoxy resin basis. The compression of the laminate layers takes place at 165 ° C, 4 bar and 45 min. Press time in autoclave under nitrogen atmosphere to heating segments of 6.2 mm thickness.

Der elektrische Anschluss erfolgt durch die Verlötung des Hochtemperatursilikonkabels mit Kupferleitband unter gleichzeitiger Verlötung von Kleinstthermostaten mit Temperaturbegrenzung bei 120° C. Der absolut homogene Verguss des Kabelanschlusses mit hochtemperaturfester Spezialvergussmasse sorgt für die bereits vom TÜV geprüfte Berührungssicherheit des Heizelementes. Die völlig gleichmäßige und sofortige Wärmeabgabe auf der gesamten Heizfläche erlaubt den Verzicht auf Temperatur-Regelschaltkreise.Of the electrical connection is made by soldering the high-temperature silicone cable with Kupferleitband with simultaneous soldering of miniature thermostats with temperature limitation at 120 ° C. The absolutely homogeneous encapsulation of the cable connection with high temperature resistant Special potting compound ensures already from TÜV tested contact safety of the heating element. The completely uniform and immediate heat release on the entire heating surface allows the waiver of temperature control circuits.

Die Anbringung der Heizelemente an Wand und Decke erfolgt durch eigens für diesen Zweck konstruierte Edelstahlklammern, die ein unbeabsichtigtes Abnehmen oder Verschieben des Flächenheizkörpers verhindern. Die Wandanbringung in Schulterhöhe sorgt für einen, dem Durchschnitt der Anwender entsprechenden Strahlungsfocus und die Erzielung des Wohl- und Wärmegefühls, das die infrarote Wärmewelle beim Anwender hervorruft. Der Schutzanspruch 1 bezieht sich auf die vorstehend dargestellte und erläuterte Infrarot-Flächenheizung auf Carbonvliesbasis in ihrer Gesamtheit.The Attachment of the heating elements to the wall and ceiling is done by a special For this Purpose constructed stainless steel braces that prevent accidental slimming or prevent the surface heating element from moving. The wall attachment at shoulder level takes care of a, the average of the users corresponding radiation focus and the achievement of the feeling of well-being and warmth, that of the infrared heat wave causes the user. The protection claim 1 refers to the above illustrated and explained infrared panel heater on carbon fiber base in its entirety.

Claims (3)

Universell einsetzbares Infrarot-Flächenheizelement, das auf der Basis von elektrisch leitendem Carbonfaservlies im Hochvakuum als mehrschichtiges Sandwich der Raumheizung und Trocknung dient, dadurch gekennzeichnet dass 3 mm dickes Spezialglas (5) an der Oberfläche mit einer selektierten Nano-Keramik von 10 nm Dicke (4) einseitig beschichtet wird,Universally applicable infrared surface heating element, which is based on electrically conductive carbon fiber fleece in a high vacuum as a multilayer sandwich of space heating and drying, characterized in that 3 mm thick special glass ( 5 ) at the surface with a selected nano ceramic of 10 nm thickness ( 4 ) is coated on one side, Infrarot-Heizelement nach Anspruch 1 dadurch gekennzeichnet, dass die beschichtete Spezialglasfläche(5) im Hochvakuum mit Spezialprepreg aus Glasfaser und Epoxydharz und isotropen Carbonfaservlies (6) Aluminiumfolie (7) und einer weiteren geschwärzten 3 mm dicken Spezialglasfläche (8) unter Temperatur von 165°C zu einem, aus fünf Schichten bestehenden Verbundelement (4, 5, 6, 7, 8,) unlösbar zusammengefügt wird,Infrared heating element according to claim 1, characterized in that the coated special glass surface ( 5 ) in a high vacuum with special prepreg made of glass fiber and epoxy resin and isotropic carbon fiber fleece ( 6 ) Aluminum foil ( 7 ) and another blackened 3 mm thick special glass surface ( 8th ) at a temperature of 165 ° C. to form a five-layer composite element ( 4 . 5 . 6 . 7 . 8th ,) is assembled inseparably, Infrarot-Heizelement nach Anspruch 1 und 2 – Unteranspruch 1 – dadurch gekennzeichnet dass statt 3mm Spezialglas (5) die Vorderfront des Heizelemente in 10 mm Naturstein (Granit oder Marmor) zu den gleichen Fertigungsmerkmalen wie Anspruch 2 ausgeführt wird.Infrared heating element according to claim 1 and 2 - Unteranspruch 1 - characterized in that instead of 3mm special glass ( 5 ) the front of the heating elements in 10 mm natural stone (granite or marble) to the same manufacturing features as claim 2 is executed.
DE200620007228 2006-05-03 2006-05-03 Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet Expired - Lifetime DE202006007228U1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE200620007228 DE202006007228U1 (en) 2006-05-03 2006-05-03 Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet

Applications Claiming Priority (1)

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DE200620007228 DE202006007228U1 (en) 2006-05-03 2006-05-03 Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet

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DE202006007228U1 true DE202006007228U1 (en) 2006-10-26

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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2930234A1 (en) * 2008-04-21 2009-10-23 Aircelle Sa DEFROSTING AND / OR ANTI-FRICTION SYSTEM FOR AIRCRAFT BOAT ATTACK.
DE202009015662U1 (en) 2009-11-27 2010-02-25 Varchmin, Petra Infrared retrofit kit
DE102008050669A1 (en) 2008-09-30 2010-04-01 Ostmann, Daniel Flat heater with a flat support, a layer of electrically conducting fibres and contact points for applied voltage, used, e.g. as heating tape for ceilings, walls and floors, for heating containers or for deicing
ITPN20080093A1 (en) * 2008-12-23 2010-06-24 Nardi Mirco De MATERIAL COUPLED, PROCEDURE AND PLANT
DE102009032260A1 (en) 2009-07-08 2011-01-13 Physiotherm Gmbh Infrared-radiation arrangement for infrared-radiation device, particularly for low-temperature infrared cabin, comprises support element and electrically supplied heater that are made of bundles of carbon fibers at holding element
DE202012009083U1 (en) 2012-09-21 2013-01-30 Anke Hestermann de Boer Sub-molecular surface heating system based on a ferro magnetic caloric memory alloy
DE202013003216U1 (en) 2013-04-05 2013-04-26 Joanna Romana Lewandowska Plug-in universally applicable heat wave heating element for existing panel radiators as well as mobile stand-alone unit
DE102011086448A1 (en) 2011-11-16 2013-05-16 Margarete Franziska Althaus Method for producing a heating element
EP2931004A1 (en) 2014-04-11 2015-10-14 Thermofer GmbH & Co. KG Heating element
EP3410820A1 (en) * 2017-06-02 2018-12-05 Digel Sticktech GmbH & Co. KG Infrared heating with structured front wall
EP3438563A1 (en) * 2017-08-02 2019-02-06 AdFiTech GmbH Surface heating element, electric surface heating and method for producing a surface heating element

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102007038A (en) * 2008-04-21 2011-04-06 埃尔塞乐公司 De-icing and/or anti-icing systems for aircraft wing leading edges
WO2009130400A1 (en) * 2008-04-21 2009-10-29 Aircelle De-icing and/or anti-icing system for the leading edge of an aircraft wing
US8991763B2 (en) 2008-04-21 2015-03-31 Aircelle De-icing and/or anti-icing system for the leading edge of an aircraft wing
FR2930234A1 (en) * 2008-04-21 2009-10-23 Aircelle Sa DEFROSTING AND / OR ANTI-FRICTION SYSTEM FOR AIRCRAFT BOAT ATTACK.
RU2489320C2 (en) * 2008-04-21 2013-08-10 Эрсель Device to eliminate and/or prevent icing of aircraft wing leading edge
DE102008050669A1 (en) 2008-09-30 2010-04-01 Ostmann, Daniel Flat heater with a flat support, a layer of electrically conducting fibres and contact points for applied voltage, used, e.g. as heating tape for ceilings, walls and floors, for heating containers or for deicing
ITPN20080093A1 (en) * 2008-12-23 2010-06-24 Nardi Mirco De MATERIAL COUPLED, PROCEDURE AND PLANT
DE102009032260A1 (en) 2009-07-08 2011-01-13 Physiotherm Gmbh Infrared-radiation arrangement for infrared-radiation device, particularly for low-temperature infrared cabin, comprises support element and electrically supplied heater that are made of bundles of carbon fibers at holding element
DE202009015662U1 (en) 2009-11-27 2010-02-25 Varchmin, Petra Infrared retrofit kit
DE102011086448A1 (en) 2011-11-16 2013-05-16 Margarete Franziska Althaus Method for producing a heating element
WO2013072338A2 (en) 2011-11-16 2013-05-23 Althaus Margarete Franziska Heating element and method for producing a heating element
DE202012009083U1 (en) 2012-09-21 2013-01-30 Anke Hestermann de Boer Sub-molecular surface heating system based on a ferro magnetic caloric memory alloy
DE202013003216U1 (en) 2013-04-05 2013-04-26 Joanna Romana Lewandowska Plug-in universally applicable heat wave heating element for existing panel radiators as well as mobile stand-alone unit
EP2931004A1 (en) 2014-04-11 2015-10-14 Thermofer GmbH & Co. KG Heating element
DE102014105215A1 (en) 2014-04-11 2015-10-15 Thermofer GmbH & Co. KG heating element
US9756685B2 (en) 2014-04-11 2017-09-05 Thermofer GmbH & Co. KG Heating element
EP3410820A1 (en) * 2017-06-02 2018-12-05 Digel Sticktech GmbH & Co. KG Infrared heating with structured front wall
EP3438563A1 (en) * 2017-08-02 2019-02-06 AdFiTech GmbH Surface heating element, electric surface heating and method for producing a surface heating element

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