DE202006007228U1 - Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet - Google Patents
Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet Download PDFInfo
- Publication number
- DE202006007228U1 DE202006007228U1 DE200620007228 DE202006007228U DE202006007228U1 DE 202006007228 U1 DE202006007228 U1 DE 202006007228U1 DE 200620007228 DE200620007228 DE 200620007228 DE 202006007228 U DE202006007228 U DE 202006007228U DE 202006007228 U1 DE202006007228 U1 DE 202006007228U1
- Authority
- DE
- Germany
- Prior art keywords
- special glass
- heating element
- nano
- sandwich
- carbon fibre
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011521 glass Substances 0.000 title claims abstract description 11
- 238000010438 heat treatment Methods 0.000 title claims description 17
- 239000000919 ceramic Substances 0.000 title claims 2
- 238000004519 manufacturing process Methods 0.000 title claims 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title abstract description 3
- 229910052799 carbon Inorganic materials 0.000 title abstract description 3
- 239000000835 fiber Substances 0.000 title abstract description 3
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 5
- 239000004917 carbon fiber Substances 0.000 claims description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 239000003365 glass fiber Substances 0.000 claims 1
- 239000010438 granite Substances 0.000 claims 1
- 239000004579 marble Substances 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 238000010276 construction Methods 0.000 abstract description 2
- 239000005030 aluminium foil Substances 0.000 abstract 1
- 229910010293 ceramic material Inorganic materials 0.000 abstract 1
- 230000005855 radiation Effects 0.000 description 4
- 239000002250 absorbent Substances 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000036642 wellbeing Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/0033—Heating devices using lamps
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/032—Heaters specially adapted for heating by radiation heating
Landscapes
- Resistance Heating (AREA)
Abstract
Description
Universell einsetzbares Infrarot-Flächenheizelement auf der Basis von nichtmetallischem Heizleiter aus isotropen, elektrisch und thermisch leitfähigem Carbon-Präzisionsvlies. Das Thermoelement in unterschiedlichen und anwendungsbezogenen Abmessungen ist sowohl mit Wechsel- oder Gleichstrom zu betreiben. Dabei verhält sich das Kohlefaservlies wie ein Widerstand und erwärmt sich. Die spezielle Fasermischung des Vlieses und die Kombination mit infrarotstrahlungsdurchlässigem Spezialglas und einer Abschirmung aus Aluminiumfolie führt zu einer sehr hohen Emission von Infrarot im Wellenbereich von 7.4–8.4 mkm, die der Strahlung des natürlichen Sonnenlichts sehr nahe kommt und vom menschlichem Organismus als wohltuend und gesundheitsfördernd empfunden wird. Diese Wirkung wird zusätzlich durch eine Beschichtung der Glasoberfläche mit einer strukturellen Funktionsnanokeramik in bisher nicht erreichter Weise verstärkt. Die dadurch sehr hohe Emission von Wärmestrahlung senkt den Energieverbrauch der Flächenheizelemente erheblich und führt sowohl zu Energieersparnis wie auch Kostensenkung beim Anwender. Bei Verwendung von photoelektrischer oder solarer Energiegewinnung kann eine autarke Heiztechnologie wie die hier vorgestellte eine vollständige Unabhängigkeit von fossilen Brennstoffen erreichen.Universal usable infrared surface heating element based on non-metallic heating conductor of isotropic, electric and thermally conductive Carbon precision fleece. The thermocouple in different and application-related dimensions is to operate with either alternating or direct current. It behaves the carbon fiber fleece as a resistance and warms up. The special fiber mixture of the fleece and the combination with infrared radiation permeable special glass and a shield made of aluminum foil leads to a very high emission of infrared in the wave range of 7.4-8.4 mkm, that of radiation of the natural Sunlight comes very close to and from the human organism as soothing and healthy is felt. This effect is additionally enhanced by a coating the glass surface with a structural Funktionsnanokeramik in so far not reached Way amplified. The resulting very high emission of heat radiation reduces energy consumption the surface heating elements considerably and leads both to energy savings as well as cost reduction for the user. When using photoelectric or solar energy can be a self-sufficient heating technology like the one presented here full independence of reach fossil fuels.
Konstruktion:Construction:
Die
Der
Schichtenaufbau der Heizelemente wird in
-
4 Nano-Keramikbeschichtung, 10 nm, 98% IR-emittierent -
5 Spezialglas, 3 mm, 86% IR-emittierent -
6 Kohlefaservlies, isotrop, 0.6 mm/30gr/sqm -
7 Aluminiumfolie 0.1 mm, stark absorbierent (ca.90%) -
8 Spezialglas, 3 mm, geschwärzt, rest-absorbierent
-
4 Nano-ceramic coating, 10 nm, 98% IR-emitting -
5 Special glass, 3 mm, 86% IR-emitting -
6 Carbon fiber fleece, isotropic, 0.6 mm / 30gr / sqm -
7 Aluminum foil 0.1 mm, strongly absorbent (approx. 90%) -
8th Special glass, 3 mm, blackened, rest-absorbent
Verbunden werden die Bauteile durch Spezialprepreg 0.2 mm auf GfK/Epoxydharzbasis. Die Verpressung der Laminatschichten erfolgt bei 165° C, 4 bar und 45 min. Presszeit im Autoclaven unter Stickstoffatmosphäre zu Heizsegmenten von 6,2 mm Dicke.Connected the components are made by special prepreg 0.2 mm on GfK / epoxy resin basis. The compression of the laminate layers takes place at 165 ° C, 4 bar and 45 min. Press time in autoclave under nitrogen atmosphere to heating segments of 6.2 mm thickness.
Der elektrische Anschluss erfolgt durch die Verlötung des Hochtemperatursilikonkabels mit Kupferleitband unter gleichzeitiger Verlötung von Kleinstthermostaten mit Temperaturbegrenzung bei 120° C. Der absolut homogene Verguss des Kabelanschlusses mit hochtemperaturfester Spezialvergussmasse sorgt für die bereits vom TÜV geprüfte Berührungssicherheit des Heizelementes. Die völlig gleichmäßige und sofortige Wärmeabgabe auf der gesamten Heizfläche erlaubt den Verzicht auf Temperatur-Regelschaltkreise.Of the electrical connection is made by soldering the high-temperature silicone cable with Kupferleitband with simultaneous soldering of miniature thermostats with temperature limitation at 120 ° C. The absolutely homogeneous encapsulation of the cable connection with high temperature resistant Special potting compound ensures already from TÜV tested contact safety of the heating element. The completely uniform and immediate heat release on the entire heating surface allows the waiver of temperature control circuits.
Die Anbringung der Heizelemente an Wand und Decke erfolgt durch eigens für diesen Zweck konstruierte Edelstahlklammern, die ein unbeabsichtigtes Abnehmen oder Verschieben des Flächenheizkörpers verhindern. Die Wandanbringung in Schulterhöhe sorgt für einen, dem Durchschnitt der Anwender entsprechenden Strahlungsfocus und die Erzielung des Wohl- und Wärmegefühls, das die infrarote Wärmewelle beim Anwender hervorruft. Der Schutzanspruch 1 bezieht sich auf die vorstehend dargestellte und erläuterte Infrarot-Flächenheizung auf Carbonvliesbasis in ihrer Gesamtheit.The Attachment of the heating elements to the wall and ceiling is done by a special For this Purpose constructed stainless steel braces that prevent accidental slimming or prevent the surface heating element from moving. The wall attachment at shoulder level takes care of a, the average of the users corresponding radiation focus and the achievement of the feeling of well-being and warmth, that of the infrared heat wave causes the user. The protection claim 1 refers to the above illustrated and explained infrared panel heater on carbon fiber base in its entirety.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200620007228 DE202006007228U1 (en) | 2006-05-03 | 2006-05-03 | Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200620007228 DE202006007228U1 (en) | 2006-05-03 | 2006-05-03 | Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE202006007228U1 true DE202006007228U1 (en) | 2006-10-26 |
Family
ID=37388117
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE200620007228 Expired - Lifetime DE202006007228U1 (en) | 2006-05-03 | 2006-05-03 | Manufacturing a flat surface infrared heating element has a sandwich of a carbon fibre electrical heating mat and a special glass coated with a nano-ceramic sheet |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE202006007228U1 (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2930234A1 (en) * | 2008-04-21 | 2009-10-23 | Aircelle Sa | DEFROSTING AND / OR ANTI-FRICTION SYSTEM FOR AIRCRAFT BOAT ATTACK. |
| DE202009015662U1 (en) | 2009-11-27 | 2010-02-25 | Varchmin, Petra | Infrared retrofit kit |
| DE102008050669A1 (en) | 2008-09-30 | 2010-04-01 | Ostmann, Daniel | Flat heater with a flat support, a layer of electrically conducting fibres and contact points for applied voltage, used, e.g. as heating tape for ceilings, walls and floors, for heating containers or for deicing |
| ITPN20080093A1 (en) * | 2008-12-23 | 2010-06-24 | Nardi Mirco De | MATERIAL COUPLED, PROCEDURE AND PLANT |
| DE102009032260A1 (en) | 2009-07-08 | 2011-01-13 | Physiotherm Gmbh | Infrared-radiation arrangement for infrared-radiation device, particularly for low-temperature infrared cabin, comprises support element and electrically supplied heater that are made of bundles of carbon fibers at holding element |
| DE202012009083U1 (en) | 2012-09-21 | 2013-01-30 | Anke Hestermann de Boer | Sub-molecular surface heating system based on a ferro magnetic caloric memory alloy |
| DE202013003216U1 (en) | 2013-04-05 | 2013-04-26 | Joanna Romana Lewandowska | Plug-in universally applicable heat wave heating element for existing panel radiators as well as mobile stand-alone unit |
| DE102011086448A1 (en) | 2011-11-16 | 2013-05-16 | Margarete Franziska Althaus | Method for producing a heating element |
| EP2931004A1 (en) | 2014-04-11 | 2015-10-14 | Thermofer GmbH & Co. KG | Heating element |
| EP3410820A1 (en) * | 2017-06-02 | 2018-12-05 | Digel Sticktech GmbH & Co. KG | Infrared heating with structured front wall |
| EP3438563A1 (en) * | 2017-08-02 | 2019-02-06 | AdFiTech GmbH | Surface heating element, electric surface heating and method for producing a surface heating element |
-
2006
- 2006-05-03 DE DE200620007228 patent/DE202006007228U1/en not_active Expired - Lifetime
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102007038A (en) * | 2008-04-21 | 2011-04-06 | 埃尔塞乐公司 | De-icing and/or anti-icing systems for aircraft wing leading edges |
| WO2009130400A1 (en) * | 2008-04-21 | 2009-10-29 | Aircelle | De-icing and/or anti-icing system for the leading edge of an aircraft wing |
| US8991763B2 (en) | 2008-04-21 | 2015-03-31 | Aircelle | De-icing and/or anti-icing system for the leading edge of an aircraft wing |
| FR2930234A1 (en) * | 2008-04-21 | 2009-10-23 | Aircelle Sa | DEFROSTING AND / OR ANTI-FRICTION SYSTEM FOR AIRCRAFT BOAT ATTACK. |
| RU2489320C2 (en) * | 2008-04-21 | 2013-08-10 | Эрсель | Device to eliminate and/or prevent icing of aircraft wing leading edge |
| DE102008050669A1 (en) | 2008-09-30 | 2010-04-01 | Ostmann, Daniel | Flat heater with a flat support, a layer of electrically conducting fibres and contact points for applied voltage, used, e.g. as heating tape for ceilings, walls and floors, for heating containers or for deicing |
| ITPN20080093A1 (en) * | 2008-12-23 | 2010-06-24 | Nardi Mirco De | MATERIAL COUPLED, PROCEDURE AND PLANT |
| DE102009032260A1 (en) | 2009-07-08 | 2011-01-13 | Physiotherm Gmbh | Infrared-radiation arrangement for infrared-radiation device, particularly for low-temperature infrared cabin, comprises support element and electrically supplied heater that are made of bundles of carbon fibers at holding element |
| DE202009015662U1 (en) | 2009-11-27 | 2010-02-25 | Varchmin, Petra | Infrared retrofit kit |
| DE102011086448A1 (en) | 2011-11-16 | 2013-05-16 | Margarete Franziska Althaus | Method for producing a heating element |
| WO2013072338A2 (en) | 2011-11-16 | 2013-05-23 | Althaus Margarete Franziska | Heating element and method for producing a heating element |
| DE202012009083U1 (en) | 2012-09-21 | 2013-01-30 | Anke Hestermann de Boer | Sub-molecular surface heating system based on a ferro magnetic caloric memory alloy |
| DE202013003216U1 (en) | 2013-04-05 | 2013-04-26 | Joanna Romana Lewandowska | Plug-in universally applicable heat wave heating element for existing panel radiators as well as mobile stand-alone unit |
| EP2931004A1 (en) | 2014-04-11 | 2015-10-14 | Thermofer GmbH & Co. KG | Heating element |
| DE102014105215A1 (en) | 2014-04-11 | 2015-10-15 | Thermofer GmbH & Co. KG | heating element |
| US9756685B2 (en) | 2014-04-11 | 2017-09-05 | Thermofer GmbH & Co. KG | Heating element |
| EP3410820A1 (en) * | 2017-06-02 | 2018-12-05 | Digel Sticktech GmbH & Co. KG | Infrared heating with structured front wall |
| EP3438563A1 (en) * | 2017-08-02 | 2019-02-06 | AdFiTech GmbH | Surface heating element, electric surface heating and method for producing a surface heating element |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| R207 | Utility model specification |
Effective date: 20061130 |
|
| R156 | Lapse of ip right after 3 years |
Effective date: 20091201 |