DE20107626U1 - Mit Fluorpolymeren verbundene Polytetrafluorethylen-Formkörper - Google Patents
Mit Fluorpolymeren verbundene Polytetrafluorethylen-FormkörperInfo
- Publication number
- DE20107626U1 DE20107626U1 DE20107626U DE20107626U DE20107626U1 DE 20107626 U1 DE20107626 U1 DE 20107626U1 DE 20107626 U DE20107626 U DE 20107626U DE 20107626 U DE20107626 U DE 20107626U DE 20107626 U1 DE20107626 U1 DE 20107626U1
- Authority
- DE
- Germany
- Prior art keywords
- ptfe
- bonded
- fluoropolymers
- thermoplastic
- bodies
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920001343 polytetrafluoroethylene Polymers 0.000 title claims description 27
- 239000004810 polytetrafluoroethylene Substances 0.000 title claims description 27
- 229920002313 fluoropolymer Polymers 0.000 title claims description 14
- 239000004811 fluoropolymer Substances 0.000 title claims description 13
- -1 polytetrafluoroethylene Polymers 0.000 title claims description 4
- 229920001169 thermoplastic Polymers 0.000 claims description 13
- 239000004416 thermosoftening plastic Substances 0.000 claims description 13
- 229920001577 copolymer Polymers 0.000 claims description 5
- 238000002844 melting Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 15
- 238000003466 welding Methods 0.000 description 14
- 239000010410 layer Substances 0.000 description 13
- 239000004831 Hot glue Substances 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
- B29C65/12—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined and welding bar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/026—Chemical pre-treatments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
- B29C66/4322—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms by joining a single sheet to itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/731—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
- B29C66/7311—Thermal properties
- B29C66/73115—Melting point
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/731—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the intensive physical properties of the material of the parts to be joined
- B29C66/7312—Rheological properties
- B29C66/73121—Viscosity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/737—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined
- B29C66/7377—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline
- B29C66/73773—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being semi-crystalline
- B29C66/73774—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the state of the material of the parts to be joined amorphous, semi-crystalline or crystalline the to-be-joined area of at least one of the parts to be joined being semi-crystalline the to-be-joined areas of both parts to be joined being semi-crystalline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/02—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving pretreatment of the surfaces to be joined
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/36—Bending and joining, e.g. for making hollow articles
- B29C53/38—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges
- B29C53/40—Bending and joining, e.g. for making hollow articles by bending sheets or strips at right angles to the longitudinal axis of the article being formed and joining the edges for articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like
- B29C65/5021—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the structure of said adhesive tape, threads or the like being multi-layered
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5057—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like positioned between the surfaces to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/12—Use of polyvinylhalogenides or derivatives thereof as moulding material containing fluorine
- B29K2027/18—PTFE, i.e. polytetrafluorethene, e.g. ePTFE, i.e. expanded polytetrafluorethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29K2305/00—Use of metals, their alloys or their compounds, as reinforcement
- B29K2305/08—Transition metals
- B29K2305/12—Iron
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/004—Semi-crystalline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
- B29L2009/003—Layered products comprising a metal layer
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Description
Wolfgang Michel
Bachstraße 4
84489 Burghausen
Bachstraße 4
84489 Burghausen
Mit Fluorpolymeren verbundene Polytetrafluorethylen-Formkörper
Beschreibung
Die Erfindung betrifft Formkörper aus Polytetrafluoräthylen, im folgenden PTFE, die mit einem thermolplastischen Fluorkunststoff fest verbunden sind.
Das Verschweißen von PTFE mit thermoplastischen Fluorpolymeren ,wie mit einem Copolymeren aus 90 bis 99,5 Gewichtsprozent Tetrafluoräthylen und 0,5 bis 10 Gewichtsprozent eines Perfluoralkyl-perfluorvinylethers der Formel CF2= CF - OR , worin R eine Perfluoralkylkette mit 1 bis 10 C-Atomen bedeutet, im folgenden PFA genannt.ist in der DE 2311096 beschrieben.Dabei geht es um das Verbinden von PTFE-Formkörpern mit PFA als Schmelzkleber.wobei in einem Arbeitsgang unter Zuhilfenahme einer Vorrichtung die Verbindung unter Temperatur und Druck hergestellt wird.
Dieses Verfahren hat zwei wesentliche Nachteile : a.) es führt zu Schweißnähten ,die den Ansprüchen oft nicht genügen und
b.) es kann zum Auskleiden von Behältern vor Ort nicht herangezogen werden.
Die Aufgabe der vorliegenden Erfindung besteht darin,die Nachteile des Standes der Technik zu überwinden.
Die erfindungsgemäßen PTFE-Formkörper sind dadurch gekennzeichnet,daß sie an ihren Stoßflächen durch eine mit PTFE schmelzverbindende Schicht ,aus einem thermoplastischen Fluorpolymeren, miteinander verbunden sind.
Die thermoplastische Schicht hat eine Dicke von insgesamt 0,02 mm bis 5 mm,vorzugsweise 0,2 mm bis 2mm. Das thermoplastische Fluorpolymer ist im allgemeinen ein Polymer, mit einer Schmelztemperatur von 250° C bis 4000C, vorzugsweise 3200C bis 3600C.Vertreter für derartige Fluorpolymere sind z.B. Fluorethylen-propylen- Copolymer (FEP) und Tetrafluorethylen-Perfluorvinylether ( PFA ),wobei PFA bevorzugt ist.
Dieses Copolymere hat einen Gehalt von 90 bis 99,5 Gewichtsprozent , vorzugsweise 95 bis 99 Gewichtsprozent Tetrafluorethylen und o,5 bis 10 Gewichtsprozent, vorzugsweise 1 bis 5 Gewichtsprozent, eines Perfluoralkyl-perfluorvinylethers der Formel CF2=CF-OR. R in der vorstehenden Formel bedeutet dabei eine Perfluoralkylkette mit 1 bis 10 ,vorzugsweise 1 bis 3 , C-Atomen. Derartige Copolymere von Tetrafluorethylen und Perfluoralkylperfluorvinylether ,die nach an sich bekannten Verfahren hergestellt werden,sollen eine Schmelzviskosität von 0,5 bis 500.10 Poise ,vorzugsweise 1 bis 100 .10 Poise, bei 3800C aufweisen.
Das PTFE ist vorzugsweise ein bereits vorher gesintertes teilkristallines PTFE Polymer. Es kann auch ein modifiziertes PTFE sein,wie sie am Markt erhältlich sind.
Beim Verfahren zur Herstellung der erfindungsgemäßen Formkörper, wird in einem ersten Schritt auf die zu verbindenden Stoßflächen des PTFE-Formkörpers jeweils eine Schicht aus einem mit PTFE- schmelzverbindbaren thermoplastischen Fluorpolyme ren.vorzugsweise PFA aufgebracht und in einem zweiten Schritt die thermoplastischen Schichten auf Schmelztemperatur gebracht und dabei die Stoßflächen miteinander verbunden.
-3-
Es ist bevorzugt auf jede Stoßfläche eine thermoplastische Fluorpolymerschicht von 0,1 bis 2,5 mm , vorzugsweise von 0,5 mm bis 1,5 mm, aufzubringen.
Häufig ist es von Vorteil, beim Verbinden der Stoßflächen einen Schweißdraht aus den genannten thermoplastischen Fluorpolymeren einzusetzen.
Das Verfahren wird im Einzelnen vorzugsweise nach dem Heißluftschweißverfahren mit Schweißschmelzkleberdraht durchgeführt.Die Flächen der zu verbindenden PTFE-Formkörper werden anfangs in üblicherweise vorpräpariert, wie entfetten,planfräsen etc.Verfahrensgemäß werden nun die Flächen der zu verbindenden PTFE-Körper ,vor dem eigentlichen Schweißvorgang.mit der genannten Schmelzkleberschicht im Bereich der Schweißnaht ( Stoßfläche ) versehen. In dem nachfolgenden Verbindungsvorgang ( Schweißverfahren), wird dann der erfindungsgemäße Formkörper erhalten.Dabei werden die Schmelzkleberschichten nochmals auf Schmelztemperatur erhitzt und (gegebenenfalls unte Druck ) die Teile zusammengefügt und anschließend auf Raumtemperatur abgekühlt.Neben diesem Heißluftschweißverfahren hat sich auch das Schweißen mit einem Schweißspiegel bewährt.Das Verfahren weist eine Reihe von Vorteilen auf.Es eignet sich vorteilhaft zum Verbinden von PTFE-Körpern der verschiedensten Formen und Maße , wobei besonders einfach und vorteilhaft Körper im Stumpfstoß zu verbinden sind.wie z.B. Platten,Rohre,Stäbe, Hohlzylinder etc.
Häufig ist es von Vorteil, beim Verbinden der Stoßflächen einen Schweißdraht aus den genannten thermoplastischen Fluorpolymeren einzusetzen.
Das Verfahren wird im Einzelnen vorzugsweise nach dem Heißluftschweißverfahren mit Schweißschmelzkleberdraht durchgeführt.Die Flächen der zu verbindenden PTFE-Formkörper werden anfangs in üblicherweise vorpräpariert, wie entfetten,planfräsen etc.Verfahrensgemäß werden nun die Flächen der zu verbindenden PTFE-Körper ,vor dem eigentlichen Schweißvorgang.mit der genannten Schmelzkleberschicht im Bereich der Schweißnaht ( Stoßfläche ) versehen. In dem nachfolgenden Verbindungsvorgang ( Schweißverfahren), wird dann der erfindungsgemäße Formkörper erhalten.Dabei werden die Schmelzkleberschichten nochmals auf Schmelztemperatur erhitzt und (gegebenenfalls unte Druck ) die Teile zusammengefügt und anschließend auf Raumtemperatur abgekühlt.Neben diesem Heißluftschweißverfahren hat sich auch das Schweißen mit einem Schweißspiegel bewährt.Das Verfahren weist eine Reihe von Vorteilen auf.Es eignet sich vorteilhaft zum Verbinden von PTFE-Körpern der verschiedensten Formen und Maße , wobei besonders einfach und vorteilhaft Körper im Stumpfstoß zu verbinden sind.wie z.B. Platten,Rohre,Stäbe, Hohlzylinder etc.
Nach dem Verfahren hergestellte Hohlkörper, sind nicht durch die Schweißnähte in ihrer Permeabilität beeinträchtigt.Ebenso wird die gute chemische Beständigkeit von PTFE gegen korrosiv wirkende Stoffe nicht verändert.Die Schweißnaht ist reproduzierbar.Das Verfahren eignet sich besonders auch zum Auskleiden von Behältern,Tanks etc. wo hoher Korrosionsschutz gegen flüssige bzw. gasförmige Medien, auch bei erhöhten Temperaturen , vorliegen. Es ist nicht aufwendig.wirtschaftlich und auch bei komplizierten Apparaten gut durchführbar.
-4-
Das beschriebene Verfahren kann vor allem auch vor Ort und im Großbehälter durchgeführt werden.
Ein weiterer Vorteil des Verfahrens sind die gleichmäßigen homogenen Schweißnähte,die höchste Festigkeit und Dichtheit gewährleisten.
Die Erfindung wird nun anhand einer Zeichnung mit den Figuren 1 bs 5 noch näher erläutert:
In Fig. 1 ist einschnitt durch einen Formkörper 1 schematisch dargestellt.wobei 2 die Schmelzkleberschicht an der zu verbindenden Stoßfläche 1 a des PTFE- Formkörpers 1 ist.
Fig. 2 zeigt den PTFE-Formkörper 1 , mit der Schmelzkleberschicht 2 ,die eine V-förmige Ausfräsung 2a aufweist.
Fig. 3 zeigt im Schnitt den PTFE-Formkörper 1, mit der Schmelzkleberschicht 2 . Zwischen den zu verbindenden Teilen des Formkörpers befindet sich der Schweißspiegel 3 .
In Fig. 3a ist in Seitenansicht der verbundenen Teile des Formkörpers 1, mit Schmelzkleberschicht 2, mit Schweißwulst 10 dargestellt.
Fig. 4 zeigt im Schnitt ,einen zu einem Zylinder gebogenen PTFE-Formkörper 4 ,mit der Schmelzkleberschicht 5 an der Formkörperstoßfläche 5a und in Seitenansicht das Heißluftgerät (6), mit Schweißdrahtzuführung 7 und Schweißdraht 8 , mit Abstandspalt 9 .
Fig. 5 zeigt in einer perspektivischen Ansicht einen Stahlrohrzylinder 13 , mit einem an der Innenwand 13a anliegenden PTFE-Formkörper 11 , mit Schweißnaht 12 .
-5-
Zur Auskleidung eines Stahlzylinders mit einem Durchmesser von 1 m und einer Höhe von 1,5 m ,wurde ein präparierter PTFE- Folienzuschnitt mit der Dicke von 3 mm derart in den Zylinder eingebracht.daß die sich berührenden Stoßflächen parallel verliefen und deren gegenseitiger Abstand ca. 2mm betrug.Eine insgesamt etwa 10 mm breite Zone im Verbindungsbereich wurde dann durch die Heißluftdüse eines Schweißgerätes auf eine Temperatur von etwa 36O0C aufgeheizt ,die PFA-Schicht in Schmelze gebracht und mit einem ebenfalls in Schmelze übergehenden Schmelzkleberdraht aus PFA ausgefüllt.Nach Abkühlung der so hergestellten Schweißnaht.betrug die Nahtfestigkeit annähernd der Reißfestigkeit von nicht verschweißtem PFA.
Claims (6)
1. Mit thermoplastischen Fluorpolymeren verbundene Polytetrafluorethylen (PTFE)-Formkörper dadurch gekennzeichnet, daß die PTFE-Formkörper (1) an ihren Stoßflächen (1a) durch eine mit PTFE schmelzverbindbare Schicht (2) aus einem thermoplastischen Fluorpolymeren miteinander verbunden sind.
2. Formkörper nach Anspruch 1, dadurch gekennzeichnet, daß die Schicht(2) eine Dicke von 0,02 mm bis 5 mm aufweist.
3. Formkörper nach Anspruch 1 oder 2 dadurch gekennzeichnet, daß das thermoplastische Fluorpolymere einen Schmelzpunkt von 250°C bis 400°C hat.
4. Formkörper nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, daß das thermoplastische Fluorpolymer im wesentlichen aus einem teilkristallinen Copolymer aus Tetrafluorethylen und perfluorierten Comonomeren besteht.
5. Formkörper nach einem der Ansprüche 1 bis 4 dadurch gekennzeichnet, daß sie die Form von Folien mit einer Dicke von 0,5 mm bis 20 mm aufweisen.
6. Formkörper nach Anspruch 5 dadurch gekennzeichnet, daß sie auf einen metallischen oder nicht metallischen Werkstoff anliegen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE20107626U DE20107626U1 (de) | 2001-05-04 | 2001-05-04 | Mit Fluorpolymeren verbundene Polytetrafluorethylen-Formkörper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE20107626U DE20107626U1 (de) | 2001-05-04 | 2001-05-04 | Mit Fluorpolymeren verbundene Polytetrafluorethylen-Formkörper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE20107626U1 true DE20107626U1 (de) | 2001-08-02 |
Family
ID=7956518
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE20107626U Expired - Lifetime DE20107626U1 (de) | 2001-05-04 | 2001-05-04 | Mit Fluorpolymeren verbundene Polytetrafluorethylen-Formkörper |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE20107626U1 (de) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005098390A3 (de) * | 2004-04-08 | 2005-12-22 | Guenter Richter | Behälter zur aufnahme von medien sowie verfahren zur herstellung und zum überprüfen der dichtheit des behälters |
| WO2009043357A1 (en) | 2007-10-03 | 2009-04-09 | Trelleborg Sealing Solutions Denmark A/S | Welding of ptfe parts |
| EP4000873A1 (de) * | 2020-11-13 | 2022-05-25 | F.O.M. Industrie S.r.l. | Verfahren und maschine zum schweissen von profilstäben aus kunststoff, insbesondere pvc |
| CN115241101A (zh) * | 2022-05-18 | 2022-10-25 | 北京市塑料研究所有限公司 | 具有识别码的硅片承载器及其制作方法 |
-
2001
- 2001-05-04 DE DE20107626U patent/DE20107626U1/de not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2005098390A3 (de) * | 2004-04-08 | 2005-12-22 | Guenter Richter | Behälter zur aufnahme von medien sowie verfahren zur herstellung und zum überprüfen der dichtheit des behälters |
| WO2009043357A1 (en) | 2007-10-03 | 2009-04-09 | Trelleborg Sealing Solutions Denmark A/S | Welding of ptfe parts |
| EA017315B1 (ru) * | 2007-10-03 | 2012-11-30 | Треллеборг Силинг Солюшнз Хельсингёр А/С | Сварка элементов из политетрафторэтилена |
| US8652299B2 (en) | 2007-10-03 | 2014-02-18 | Trelleborg Sealing Solutions Helsingor A/S | Welding of PTFE parts |
| EP4000873A1 (de) * | 2020-11-13 | 2022-05-25 | F.O.M. Industrie S.r.l. | Verfahren und maschine zum schweissen von profilstäben aus kunststoff, insbesondere pvc |
| CN115241101A (zh) * | 2022-05-18 | 2022-10-25 | 北京市塑料研究所有限公司 | 具有识别码的硅片承载器及其制作方法 |
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