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DE19836385A1 - Building components, especially construction boards, and mixtures are produced using foam formers and a thermally treated binder mixture of combustion residues, water-containing substances and calcium oxide - Google Patents

Building components, especially construction boards, and mixtures are produced using foam formers and a thermally treated binder mixture of combustion residues, water-containing substances and calcium oxide

Info

Publication number
DE19836385A1
DE19836385A1 DE1998136385 DE19836385A DE19836385A1 DE 19836385 A1 DE19836385 A1 DE 19836385A1 DE 1998136385 DE1998136385 DE 1998136385 DE 19836385 A DE19836385 A DE 19836385A DE 19836385 A1 DE19836385 A1 DE 19836385A1
Authority
DE
Germany
Prior art keywords
water
thermally treated
substances
combustion residues
containing substances
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
DE1998136385
Other languages
German (de)
Inventor
Georg Gebhard
Beate Werner
Dieter Kahl
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE1997119684 external-priority patent/DE19719684C1/en
Application filed by Individual filed Critical Individual
Priority to DE1998136385 priority Critical patent/DE19836385A1/en
Priority to PCT/EP1999/005780 priority patent/WO2000009829A1/en
Publication of DE19836385A1 publication Critical patent/DE19836385A1/en
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/18Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

Building component and mixture production, using foam formers and a thermally treated binder mixture of combustion residues, water-containing substances and calcium oxide, is new. The process of DE 19719684.5, for producing building components and mixtures by mixing binder and a foam former with water, is modified by using, as binder, a thermally treated mixture of combustion residues, water-containing substances and calcium oxide, this mixture being mixed with conventional foam formers and water, optionally compacted in moulds and allowed to set. Preferred Features: The combustion residues are filter ashes. The water-containing substances are liquids or solids containing water or water of crystallization or partially dewatered gypsum dihydrate.

Description

Die Erfindung betrifft ein Verfahren nach 197 19 684.5 zur Herstellung von Bauteilen, insbesondere von Bauplatten so­ wie von Gemischen, wobei neben Reststoffen aus fossil be­ triebenen Kraftwerken auch organische Stoffe zum Einsatz kommen.The invention relates to a method according to 197 19 684.5 Manufacture of components, especially building boards like this as from mixtures, whereby besides residues from fossil be powered plants also use organic substances come.

Bekannt ist es, aus dem bei der nassen Rauchgasentschwefe­ lung entstehenden Gips Wandplatten, sogenannte Gipskarton­ platten, herzustellen. Diese Platten sind aufgrund ihrer mangelnden Wasser- und Witterungsbeständigkeit ausschließ­ lich für den Innenausbau von Gebäuden einsetzbar.It is known from the wet flue gas desulfurizer The resulting gypsum wall panels, so-called plasterboard plates to manufacture. These plates are due to their exclude lack of water and weather resistance Can be used for the interior construction of buildings.

Weiterhin ist es bekannt, auf Gipsbasis nach dem Aufwickel­ verfahren Baurohplatten herzustellen, die neben dem in Form von CaSO4.1/2 H2O vorliegenden Gips auch Zement, Schlacken, Flugaschen, Kieselgur, Sand, mineralische und organische Fasern und Flockungshilfsmittel beinhalten (DE-OS 31 21 256).Furthermore, it is known to produce gypsum-based coils after the winding, which in addition to that in the form of CaSO 4 . 1/2 H 2 O present gypsum and cement, slag, fly ash, diatomaceous earth, sand, mineral and organic fibers and flocculants include (DE-OS 31 21 256).

Darüber hinaus gibt es leichte, nichttragende Trennwände aus nachwachsenden Rohstoffen, wie Flachs, Hanf, Stroh oder dgl. und Gips (DE-GM 297 14 805, 296 20 751). Alle diese Platten und Trennwände weisen den bereits bei den Gipskar­ tonplatten beschriebenen Mangel einer ausschließlichen Ver­ wendbarkeit für den Innenausbau auf. Des weiteren sind ihre Festigkeits- und Elastizitätswerte sehr niedrig, so daß die Einsatzgebiete auch dort stark eingeschränkt sind.There are also lightweight, non-load-bearing partitions from renewable raw materials, such as flax, hemp, straw or Like. and gypsum (DE-GM 297 14 805, 296 20 751). All these Panels and partitions already show this in the Gipskar clay plates described lack of an exclusive Ver versatility for interior work. Furthermore, theirs Strength and elasticity values very low, so that the Areas of application are also severely restricted there.

Als Bindemittel für Bauplatten sind Zement, α- und β- Halbhydrat aus Natur-Gips bzw. REA-Gips bekannt.Cement, α- and β- are used as binders for building boards. Hemihydrate from natural gypsum or REA gypsum known.

Zur Immobilisierung von Schadstoffen ist ein Verfahren zur Herstellung eines Bindemittels bekannt, wobei die Ausgangs­ stoffe für die Speicherkomponenten aus Verbrennungsrück­ ständen, wasserhaltigen Substanzen und CaO gemischt und ei­ ner speziellen thermischen Behandlung unterzogen werden (DE 197 19 684). A method for the immobilization of pollutants is Manufacture of a binder known, the starting substances for the storage components from combustion waste stands, water-containing substances and CaO mixed and egg undergo a special thermal treatment (DE 197 19 684).  

Ein baustofftechnischer Einsatz dieses Produkts ist nicht näher beschrieben.This product is not used for building materials described in more detail.

Weiterhin ist ein thermisches Verfahren bekannt, bei wel­ chem Schaumglasprodukte mit granulatartigen Eigenschaften aus Flugstaub oder Flugasche sowie Alkalisilikaten herge­ stellt werden, wobei Flugstaub und Alkalisilikat- oder Al­ kalihydroxidlösungen sowie Wasser vermischt, das Gemisch durch mehrstündiges Erwärmen auf bis zu 100°C zum Erhärten gebracht, die abgekühlte Masse zerkleinert, eine Fraktion von < 1,6 und < 3,15 mm abgesiebt und das erhaltene Produkt durch eine erneute Wärmebehandlung bei 150-300°C aufge­ bläht (25-35 Minuten) wird (DE-OS 31 36 888). Das ent­ sprechende Produkt ist für Isolierzwecke einsetzbar. Der Herstellungsprozeß verdeutlicht, daß das auf eine derart aufwendigen Art und Weise gefertigte Granulat nur unter Verwendung großer Energie- und Technologieaufwendungen pro­ duzierbar ist, was sich zweifellos auf seinen Preis auswir­ ken muß.Furthermore, a thermal method is known in which chem foam glass products with granular properties from fly dust or fly ash and alkali silicates are posed, fly dust and alkali silicate or Al Potash solutions and water mixed, the mixture by heating up to 100 ° C for several hours to harden brought, the cooled mass crushed, a fraction sieved from <1.6 and <3.15 mm and the product obtained by renewed heat treatment at 150-300 ° C puffs (25-35 minutes) (DE-OS 31 36 888). That ent speaking product can be used for insulation purposes. The Manufacturing process shows that this is the case elaborate way manufactured granules only under Use of large energy and technology expenses per is doable, which undoubtedly affects its price must.

Der Erfindung liegt die Aufgabe zugrunde, leichte und sta­ bile Bauteile und/oder Gemische herzustellen, die vielsei­ tig verwendbar sind, hauptsächlich aus Reststoffen bestehen und einfach sowie kostengünstig produzierbar sind.The invention is based, light and sta to manufacture bile components and / or mixtures that are versatile are usable, mainly consist of residues and are easy and inexpensive to produce.

Dies wird dadurch erreicht, daß erfindungsgemäß als Binde­ mittel thermisch behandeltes Gemisch aus Verbrennungsrück­ ständen, wasserhaltigen Substanzen und CaO zum Einsatz kommt, wobei dieses mit an sich bekannten Schaumbildnern und Wasser vermischt, ggf. anschließend in Formen verpreßt und zur Aushärtung gebracht wird.This is achieved in that according to the invention as a bandage medium thermally treated mixture from combustion back stands, water-containing substances and CaO comes, this with known foaming agents and water mixed, if necessary subsequently pressed into molds and is hardened.

Als Verbrennungsrückstände kommen Braunkohlen-, Steinkoh­ len-, Wirbelschichtfilteraschen in Betracht. Die wasserhal­ tigen Substanzen können Wasser bzw. kristallwasserhaltige Flüssigkeiten bzw. Stoffe und teilentwässertes Gips- Dihydrat sein. Lignite and hard coal come as combustion residues len-, fluidized bed filter ash into consideration. The water term substances can be water or water containing crystal water Liquids or substances and partially dewatered gypsum Be dihydrate.  

Als Schaumbildner bzw. Treibmittel können alle chemischen Stoffe und Verbindungen, die durch eine chemische und/oder physikalische Reaktion einen Bläh- oder Schäumungsvorgang auslösen, verwendet werden.All chemical can be used as foaming agents or blowing agents Substances and compounds created by a chemical and / or physical reaction a swelling or foaming process trigger, be used.

Der Schaumbildner wird in einer Menge von 0,3-3 M-%, bezo­ gen auf das Gesamtgemisch, verwendet. Der Anteil des Binde­ mittelleims beträgt zwischen 5-60 M-%, je nach Verwen­ dungszweck des Produkts, wobei eine stark wärmedämmende Verwendung bei untergeordneter Tragfähigkeit im unteren Be­ reich und eine weniger wärmedämmende Verwendung bei erhöh­ ter Tragfähigkeit im oberen Bereich angesiedelt ist. Der Schaumbildner wird dabei zuerst dem Wasser oder gleichzei­ tig mit diesem dem Mischer zugegeben. Zur Erzeugung der notwendigen Luftporenmenge ist eine erhöhte Mischzeit (min­ destens 120 Sekunden) erforderlich.The foaming agent is used in an amount of 0.3-3% by mass gene on the total mixture used. The proportion of the bandage middle glue is between 5-60 M%, depending on the use purpose of the product, being a highly heat-insulating Use with lower load capacity in the lower part rich and a less heat-insulating use when increasing load capacity is located in the upper area. The Foaming agent is first the water or at the same time with this added to the mixer. To generate the the required amount of air pores is an increased mixing time (min at least 120 seconds) is required.

Überraschenderweise hat sich herausgestellt, daß ein in der beschriebenen Art und Weise hergestelltes Gemisch ohne spe­ zielle Luftzufuhr oder besondere Behandlung unter Lufter­ härtung ein Produkt ergibt, aus welchem Betone, Platten, Steine etc. herstellbar sind, die teilweise gute bis sehr gute Wärmedämmwerte bei ausreichenden Trageigenschaften er­ zielen.Surprisingly, it has been found that one in the described manner produced mixture without spe air supply or special treatment under ventilation curing results in a product from which concretes, slabs, Stones etc. can be produced, some of which are good to very good good thermal insulation values with sufficient wearing properties aim.

Anhand eines Ausführungsbeispiels soll nachstehend die Er­ findung näher erläutert werden.Using an embodiment, the Er invention are explained in more detail.

Hergestellt werden sollen geschäumte Bauelemente für Wärme­ dämmwände.Foamed components for heat are to be produced insulation walls.

Dafür werden 125 kg spezielles Bindemittel gemäß Hauptpa­ tent mit 56,3 Liter Wasser in einem Zwangsmischer minde­ stens 3 Minuten intensiv gemischt. Gleichzeitig mit dem An­ machwasser werden 1,7 l eines flüssigen Schaumbildners in den Mischer gegeben. For this, 125 kg of special binder according to main pa tent with 56.3 liters of water in a compulsory mixer mixed intensively for at least 3 minutes. Simultaneously with the arrival Machwasser become 1.7 l of a liquid foaming agent in given the mixer.  

Das Gemisch wird nach dem Mischvorgang in geeignete Formen gegeben, die der gewünschten Produktgröße entspricht, z. B. in Quaderformen 12 × 30 × 60 cm. Nach etwa 2 Stunden werden die Baukörper entschalt und bis zum Einbau trocken gela­ gert.The mixture is shaped into suitable shapes after the mixing process given that corresponds to the desired product size, e.g. B. in rectangular shapes 12 × 30 × 60 cm. After about 2 hours the structures removed and dryed until installation device.

An gleichzeitig von diesem Gemisch hergestellten Prüfpris­ men entsprechend DIN EN 196 können folgende charakteristi­ sche Kennwerte ermittelt werden:
The following characteristic values can be determined on test prisms produced simultaneously from this mixture in accordance with DIN EN 196:

Festkörperdichte: 0,625 g/cm3
Druckfestigkeit nach 28 Tagen: 2,85 N/mm2.
Solid density: 0.625 g / cm 3
Compressive strength after 28 days: 2.85 N / mm 2 .

Claims (7)

1. Verfahren nach 197 19 684.5 zur Herstellung von Bautei­ len, insbesondere von Bauplatten sowie von Gemischen, wobei als Ausgangsstoffe Bindemittel und Schaumbildner mit Wasser vermischt werden, gekennzeichnet dadurch, daß als Bindemittel thermisch behandeltes Gemisch aus Ver­ brennungsrückständen, wasserhaltigen Substanzen und CaO zum Einsatz kommt, wobei dieses mit an sich bekannten Schaum­ bildnern und Wasser vermischt, ggf. anschließend in Formen verpreßt und zur Aushärtung gebracht wird.1. The method according to 197 19 684.5 for the production of components, in particular of building boards and of mixtures, binders and foaming agents being mixed with water as starting materials, characterized in that a thermally treated mixture of combustion residues, water-containing substances and CaO is used as the binder comes, this mixed with known foam formers and water, optionally then pressed into molds and brought to hardening. 2. Verfahren nach Anspruch 1, gekennzeichnet dadurch, daß als Verbrennungsrückstand Filteraschen verwendet werden.2. The method according to claim 1, characterized in that filter ash can be used as combustion residue. 3. Verfahren nach Anspruch 1, gekennzeichnet dadurch, daß als wasserhaltige Substanzen des thermisch behandelten Bin­ demittels Wasser bzw. kristallwasserhaltige Flüssigkeiten bzw. Stoffe und teilentwässertes Gips-Dihydrat verwendet wird.3. The method according to claim 1, characterized in that as hydrated substances of the thermally treated bin by means of water or liquids containing water of crystallization or substances and partially dewatered gypsum dihydrate used becomes. 4. Verfahren nach Anspruch 1, gekennzeichnet dadurch, daß als Schaumbildner bzw. Treibmittel alle chemischen Stoffe und Verbindungen, die durch eine chemische und/oder physi­ kalische Reaktion einen Bläh- oder Schäumungsvorgang auslö­ sen, verwendet werden.4. The method according to claim 1, characterized in that all chemical substances as foaming agents or blowing agents and compounds by a chemical and / or physi calic reaction triggers a swelling or foaming process sen can be used. 5. Verfahren nach Anspruch 1 und 4, gekennzeichnet dadurch, daß der Schaumbildner in einer Menge von 0,3-3 M-%, bezo­ gen auf das Gesamtgemisch, verwendet wird.5. The method according to claim 1 and 4, characterized in that that the foaming agent in an amount of 0.3-3 M%, bezo gene on the total mixture is used. 6. Verfahren nach Anspruch 1 bis 5, gekennzeichnet dadurch, daß dem Bindemittelleim 5-60 M-% Zuschlagstoffe zugegeben werden. 6. The method according to claim 1 to 5, characterized in that that the binder glue added 5-60 M% additives become.   7. Verfahren nach Anspruch 1, gekennzeichnet dadurch, daß der Schaumbildner zuerst dem Wasser oder gleichzeitig mit diesem dem Mischer zugegeben wird.7. The method according to claim 1, characterized in that the foaming agent first with the water or simultaneously with this is added to the mixer.
DE1998136385 1997-05-09 1998-08-11 Building components, especially construction boards, and mixtures are produced using foam formers and a thermally treated binder mixture of combustion residues, water-containing substances and calcium oxide Ceased DE19836385A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
DE1998136385 DE19836385A1 (en) 1997-05-09 1998-08-11 Building components, especially construction boards, and mixtures are produced using foam formers and a thermally treated binder mixture of combustion residues, water-containing substances and calcium oxide
PCT/EP1999/005780 WO2000009829A1 (en) 1998-08-11 1999-08-10 Method for producing building components, notably building panelling, and mixtures

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE1997119684 DE19719684C1 (en) 1997-05-09 1997-05-09 Pollutant immobilisation mineral production
DE1998136385 DE19836385A1 (en) 1997-05-09 1998-08-11 Building components, especially construction boards, and mixtures are produced using foam formers and a thermally treated binder mixture of combustion residues, water-containing substances and calcium oxide

Publications (1)

Publication Number Publication Date
DE19836385A1 true DE19836385A1 (en) 2000-02-17

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DE1998136385 Ceased DE19836385A1 (en) 1997-05-09 1998-08-11 Building components, especially construction boards, and mixtures are produced using foam formers and a thermally treated binder mixture of combustion residues, water-containing substances and calcium oxide

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10155140C1 (en) * 2001-03-29 2003-03-20 Biag Produktions Gmbh & Co Kg Production of a building plate used in industrial/domestic buildings comprises mixing a support layer with a solvent and/or retarder and water/feeding to a mold, applying heat insulating layer and solidifying, and applying a plaster layer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE10155140C1 (en) * 2001-03-29 2003-03-20 Biag Produktions Gmbh & Co Kg Production of a building plate used in industrial/domestic buildings comprises mixing a support layer with a solvent and/or retarder and water/feeding to a mold, applying heat insulating layer and solidifying, and applying a plaster layer

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