DE1108385B - Hot rolled ingot produced by casting - Google Patents
Hot rolled ingot produced by castingInfo
- Publication number
- DE1108385B DE1108385B DEU4215A DEU0004215A DE1108385B DE 1108385 B DE1108385 B DE 1108385B DE U4215 A DEU4215 A DE U4215A DE U0004215 A DEU0004215 A DE U0004215A DE 1108385 B DE1108385 B DE 1108385B
- Authority
- DE
- Germany
- Prior art keywords
- block
- casting
- hot rolled
- head
- ingot produced
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005266 casting Methods 0.000 title claims description 13
- 229910000655 Killed steel Inorganic materials 0.000 claims description 2
- 230000007704 transition Effects 0.000 claims 1
- 238000005096 rolling process Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 4
- 238000005204 segregation Methods 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005098 hot rolling Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D7/00—Casting ingots, e.g. from ferrous metals
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49972—Method of mechanical manufacture with separating, localizing, or eliminating of as-cast defects from a metal casting [e.g., anti-pipe]
- Y10T29/49975—Removing defects
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49988—Metal casting
- Y10T29/49989—Followed by cutting or removing material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49988—Metal casting
- Y10T29/49991—Combined with rolling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12229—Intermediate article [e.g., blank, etc.]
- Y10T428/12271—Intermediate article [e.g., blank, etc.] having discrete fastener, marginal fastening, taper, or end structure
- Y10T428/12285—Single taper [e.g., ingot, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12389—All metal or with adjacent metals having variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12458—All metal or with adjacent metals having composition, density, or hardness gradient
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12771—Transition metal-base component
- Y10T428/12861—Group VIII or IB metal-base component
- Y10T428/12951—Fe-base component
- Y10T428/12972—Containing 0.01-1.7% carbon [i.e., steel]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Rolling (AREA)
- Continuous Casting (AREA)
Description
DEUTSCHESGERMAN
PATENTAMTPATENT OFFICE
M/*M / *
ti ^rti ^ r
U4215VI/31CU4215VI / 31C
BEKANNTMACHUNG
DER ANMELDUNG
UNDAUSGABEDER
AUSLEGESCHRIFT: 8. JUNI 1961 NOTICE
THE REGISTRATION
ANDOUTPUTE
EDITORIAL: JUNE 8, 1961
Die Erfindung betrifft die besondere Formgebung des gießkopfseitigen Endes von aus beruhigtem Stahl oder anderem Metall gegossenen Walzblöcken zwecks Verminderung der beim Warmwalzen auftretenden Überlappung.The invention relates to the special shape of the end of the casting head made of killed steel or other metal cast billets for the purpose of reducing the amount of hot rolling involved Overlap.
Man versteht unter Überlappung eine während des Walzens auftretende ungleichmäßige Streckung des Materials, wodurch seine äußeren Partien an den inneren Partien vorbeigezogen werden. Die Knüppelenden erhalten dadurch ein trichter- oder tütenähnliches Aussehen und müssen verschrottet werden.Overlap is understood to be an uneven stretching of the which occurs during rolling Material, whereby its outer parts are pulled past the inner parts. The club ends This gives them a funnel-like or bag-like appearance and must be scrapped.
Ein diesbezüglicher Versuch an einem beruhigten Stahlblock von 410 mm Querabmessung am Grobende lieferte folgendes Ergebnis:A related experiment on a calmed steel block with a transverse dimension of 410 mm at the coarse end delivered the following result:
Nach Absägen des Gießkopfes wurde in die Mitte der freigelegten Oberfläche ein kurzer Bolzen aus vom Blockmaterial abweichender Stahlqualität eingeschraubt. Nach Warmwalzen im Duoblockwalzwerk auf 80 mm Vierkantabmessung betrug der am Knüppelende gebildete Trichter etwa 1,1 bis 1,2 m, entsprechend etwa 55 kg oder etwa 5% des nutzbaren Blockgewichtes. Der am tiefsten gelegene Punkt des Trichters wurde mit Hilfe des oberen Endes des im voraus eingeschraubten Bolzens festgestellt. Durch weitere Versuche wurde herausgefunden, daß das den Trichter enthaltende Stück am Knüppelende um so länger ausfällt, je größer die Anfangsquerabmessung des Blockes und je kleiner demgegenüber die Schlußquerabmessung des Knüppels ist.After sawing off the casting head, a short bolt was placed in the center of the exposed surface screwed in steel quality that differs from the block material. After hot rolling in the duo-block mill for a square dimension of 80 mm, the funnel formed at the end of the billet was about 1.1 to 1.2 m, correspondingly about 55 kg or about 5% of the usable block weight. The lowest point of the The funnel was fixed by means of the upper end of the bolt screwed in beforehand. By Further experiments have found that the piece containing the funnel at the end of the billet is so The longer it turns out, the larger the initial transverse dimension of the block and, in contrast, the smaller the final transverse dimension of the stick is.
Bei den heute verwendeten, vom thermischen Gesichtspunkt aus gesehen mehr oder weniger wirksamen Gießhauben erfolgt ein Nachfüllen während der Erstarrungsschrumpfung, das zu einem häufig flach U-förmigen Absinken der Gießoberfläche des Blockes führt. Ihr Aussehen nähert sich dadurch mehr und mehr den bei den oben beschriebenen Versuchen verwendeten ganz flachen Blockoberflächen. Beim Walzen dieser Blöcke tritt daher eine Überlappung auf, d. h., das unter dem Gießkopfteil befindliche einwandfreie Material, insbesondere an den Außenseiten des Blockes, wird an dem lunker- und seigerungsbehafteten Teil der Mittelpartie vorbeigezogen und fällt beim Schneiden und Sägen der Knüppelstange als Schrott ab. Dadurch wird die Ausbeute an Knüppeln aus den Blöcken ungünstiger, d. h., es wird am Knüppelende mehr Material abgeschnitten, als dem Gießkopfteil des ursprünglichen Blockes entspricht.With those used today, from the thermal point of view from the point of view of more or less effective casting hoods, refilling takes place during the solidification shrinkage, which leads to an often flat U-shaped sinking of the casting surface of the Blockes leads. As a result, their appearance comes closer and closer to that of the experiments described above used very flat block surfaces. When these blocks are rolled, there is therefore an overlap on, d. h., the flawless material located under the casting head part, in particular on the The outside of the block is pulled past the part of the middle section that is prone to voids and segregation and falls off as scrap when the billet is cut and sawed. This will increase the yield less favorable on billets from the blocks, d. i.e. more material is cut off at the end of the billet, than corresponds to the pouring head part of the original block.
Es ist Aufgabe der Erfindung, diesen Nachteil, der mehr oder weniger allen gewalzten Blöcken üblicher Ausführung ungeachtet des verwendeten Gießkopftyps anhaftet, weitgehend zu beseitigen. Die Erfin-Durch Gießen hergestellter WarmwalzblockIt is the object of the invention to overcome this disadvantage, which is more or less common to all rolled blocks Execution regardless of the type of pouring head used, largely eliminated. The Erfin-Through Hot rolled ingot produced by casting
Anmelder:Applicant:
Uddeholms Aktiebolag, Uddeholm (Schweden)Uddeholms Aktiebolag, Uddeholm (Sweden)
Vertreter: Dipl.-Ing. E. Jourdan, Patentanwalt, Frankfurt/M., Kronberger Str. 46Representative: Dipl.-Ing. E. Jourdan, patent attorney, Frankfurt / M., Kronberger Str. 46
Beanspruchte Priorität: Schweden vom 1. Dezember 1955Claimed priority: Sweden from December 1, 1955
Carl Kristian Werner, Vikmanshyttan (Schweden), ist als Erfinder genannt wordenCarl Kristian Werner, Vikmanshyttan (Sweden), has been named as the inventor
dung ist dadurch gekennzeichnet, daß der Block im oberen Teilstück 2, jedoch unterhalb des Gießkopfes 1 und der Seigerungen, mit einer Konizität von im Mittel 20 bis 55° gegen die Blockachse geneigten Flächen auf ein Fünftel bis die Hälfte seines größten Durchmessers eingezogen ist, der vorzugsweise am Übergang zwischen dem oberen Teilstück 2 und dem unteren restlichen Block 3 vorgesehen ist.manure is characterized in that the block in the upper part 2, but below the pouring head 1 and the segregation, with a conicity of an average of 20 to 55 ° inclined to the block axis Areas is drawn in to one fifth to half of its largest diameter, which is preferably is provided at the transition between the upper section 2 and the lower remaining block 3.
Viele der bekannten Blockausführungen besitzen zwar auf Grund der Ausbildung des Kokillenkopfes sich verjüngende Bereiche an den oberen Enden. Sie unterscheiden sich von dem erfindungsgemäßen Block jedoch dadurch grundsätzlich, daß der Gießkopf mit dem sich verjüngenden Teil zusammenfällt. Der sich verjüngende Teil des erfindungsgemäßen Blockes befindet sich unterhalb des Gießkopfes und ist frei von Lunkern und Seigerungen.Many of the known block designs have due to the design of the mold head tapered areas at the top ends. They differ from the block according to the invention but basically in that the pouring head coincides with the tapered part. Which tapering part of the block according to the invention is located below the pouring head and is free of Cavities and segregations.
Es ist eine Kokillenform bekanntgeworden, bei welcher sich der Block am oberen Ende unterhalb des Gießkopfes und am unteren Ende bis zum Kokillengrund schwach verjüngt. Diese Kokille dient zur Herstellung sehr langer und schmaler Blöcke, vorzugsweise aus Kupfer, zur Drahtherstellung, wodurch das vorbereitende Walzen vor dem Drahtziehen vereinfacht werden soll. Der Abschrägungswinkel an den sich verjüngenden Enden ist entsprechend dem Längen- zum Breitenverhältnis dieser Blöcke gegenüber dem erfindungsgemäßen Abschrägungswinkel sehr klein und dient ausdrücklich zur Erleichterung der Einführung der Blöcke zwischen die Walzen.It has become known a mold shape in which the block is at the top below the Casting head and slightly tapered at the lower end to the bottom of the mold. This mold is used for production very long and narrow blocks, preferably made of copper, for making wire, which makes the preparatory rolling before wire drawing is to be simplified. The bevel angle on the tapered ends is opposite to the length to width ratio of these blocks the bevel angle according to the invention is very small and is expressly used to facilitate the Introduction of the blocks between the rollers.
109 610/363109 610/363
Die Erfindung wird durch die in den Figuren schematisch dargestellten Ausführungsbeispiele naher erläutert. Es zeigtThe invention is illustrated by the exemplary embodiments shown schematically in the figures explained. It shows
Fig. 1 einen Querschnitt eines erfindungsgemäßen Walzblockes,1 shows a cross section of a rolling block according to the invention,
Fig. 2 einen Querschnitt eines anderen erfindungsgemäßen Walzblockes.Fig. 2 is a cross section of another billet according to the invention.
Die erfindungsgemäßen Walzblöcke weisen einen Gießkopf 1, ein oberes Teilstück 2 und den unteren, restlichen Block 3 auf.The rolling blocks according to the invention have a casting head 1, an upper section 2 and the lower, remaining block 3.
Ein Walzversuch mit einem erfindungsgemäßen Block mit 410 mm Querabmessung führte zu folgendem Ergebnis: Nach Flachabschneiden des Gießkopfes und Ausbildung eines sich verjüngenden Teiles mit unter 30° geneigten Schrägflächen und einer Verjüngung auf 270 mm Querabmessung, d. h. also etwa um ein Drittel, wurde nach Walzen auf 80 mm Vierkantabmessung eine Überlappung von nur 2%, d. h. eine Verbesserung der Ausbeute um 3% gegenüber dem oben angeführten Versuch erreicht.A rolling test with a block according to the invention with a transverse dimension of 410 mm led to the following Result: After cutting off the casting head flat and forming a tapered part with inclined surfaces less than 30 ° and tapering to 270 mm transverse dimension, d. H. so by about a third, after rolling to a square dimension of 80 mm, an overlap of only 2%, d. H. an improvement in the yield of 3% compared to the above-mentioned experiment was achieved.
Der verjüngte Teil kann auf verschiedene Weise hergestellt werden, z. B. durch geeignete Ausbildung der Kokille oder durch Verwendung von einem oder mehreren Kokillenteilen, die über oder in der Hauptkokille angeordnet sind. Er kann ferner durch einen auf geeignete Weise geformten Anschluß an einen in oder auf der Kokille angeordneten Gießkopfteil erhalten werden, beispielsweise durch Verwendung einer zusammenklappbaren oder demontierbaren Schablone. Dieser Anschlußteil kann aus feuerbeständigem oder auch aus ganz oder teilweise verbrennbarem Material bestehen.The tapered part can be made in various ways, e.g. B. through appropriate training the mold or by using one or more mold parts above or in the main mold are arranged. It can also be connected to an in or the casting head part arranged on the mold can be obtained, for example by using a collapsible or demountable template. This connection part can be made of fire-resistant or consist of completely or partially combustible material.
Um der Überlappung am besten entgegenzuwirken, soll der sich verjüngende Teil des Blockkörpers von Lunkern und nicht zulässigen Seigerungen vollkommen frei sein. Die Erfindung erstreckt sich jedoch auch auf den Fall, bei welchem die Lunker bzw. die nicht erwünschten Seigerungen in geringem Maße in dem sich verjüngenden Teil des Blockes vorhanden sind. In diesem Falle wird jedoch die mögliche Ausbeute verringert.In order to best counteract the overlap, the tapered part of the block body should be from Be completely free of cavities and impermissible segregation. However, the invention extends also in the case in which the blowholes or the undesired segregation to a small extent the tapered part of the block are present. In this case, however, the possible yield will be decreased.
Claims (1)
Deutsche Patentschrift Nr. 706 908;
USA.-Patentschriften Nr. 2 030 199, 2 097 658.Considered publications:
German Patent No. 706 908;
U.S. Patent Nos. 2,030,199, 2,097,658.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE351718X | 1955-12-01 | ||
| SE1087955 | 1955-12-01 | ||
| SE1108385X | 1955-12-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE1108385B true DE1108385B (en) | 1961-06-08 |
Family
ID=32966331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DEU4215A Pending DE1108385B (en) | 1955-12-01 | 1956-11-16 | Hot rolled ingot produced by casting |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US3201213A (en) |
| DE (1) | DE1108385B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4292726A (en) * | 1980-01-28 | 1981-10-06 | Campana Patsie C | Ingot mold reconditioning process |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2030199A (en) * | 1932-05-23 | 1936-02-11 | Walter M Charman | Mold extension for ingot molds |
| US2097658A (en) * | 1934-09-22 | 1937-11-02 | American Metal Co Ltd | Apparatus to be used in casting metal |
| DE706908C (en) * | 1937-11-06 | 1941-06-09 | Stahlwerke Roechling Buderus A | Process for the production of steel blocks, in particular alloyed steels |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1581512A (en) * | 1926-04-20 | Method oe making abticles from steel ingots | ||
| US385837A (en) * | 1888-07-10 | Feeder for i ngot-molds | ||
| US1055833A (en) * | 1912-11-06 | 1913-03-11 | Benjamin Talbot | Manufacture of steel shapes. |
| US1279037A (en) * | 1918-03-13 | 1918-09-17 | Benjamin Talbot | Ingot-mold for the manufacture of steel. |
| GB166299A (en) * | 1920-02-11 | 1921-07-11 | Willem Bijvoet | Improvements in collapsible cores for use in moulding concrete and like materials |
| US2010650A (en) * | 1931-09-03 | 1935-08-06 | Bethlehem Steel Corp | Process for producing armor plates |
| US2021227A (en) * | 1934-03-03 | 1935-11-19 | George A Dornin | Method of isolating the segregate in ingots |
| US2282462A (en) * | 1941-09-16 | 1942-05-12 | George A Dornin | Ingot |
| US2799067A (en) * | 1950-05-26 | 1957-07-16 | Ferro Eng Co | Bottom rings for hot tops |
| US2903762A (en) * | 1957-09-18 | 1959-09-15 | Donald C Caudron | Method and apparatus for forming cores |
-
1956
- 1956-11-16 DE DEU4215A patent/DE1108385B/en active Pending
-
1959
- 1959-04-13 US US806091A patent/US3201213A/en not_active Expired - Lifetime
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2030199A (en) * | 1932-05-23 | 1936-02-11 | Walter M Charman | Mold extension for ingot molds |
| US2097658A (en) * | 1934-09-22 | 1937-11-02 | American Metal Co Ltd | Apparatus to be used in casting metal |
| DE706908C (en) * | 1937-11-06 | 1941-06-09 | Stahlwerke Roechling Buderus A | Process for the production of steel blocks, in particular alloyed steels |
Also Published As
| Publication number | Publication date |
|---|---|
| US3201213A (en) | 1965-08-17 |
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