DE102013106306B3 - Method for manufacturing blade for air vent, involves positioning stiffening element between two blade portions, and then blade portions are irreversibly joined together by using ultrasonic welding, bonding or latching element - Google Patents
Method for manufacturing blade for air vent, involves positioning stiffening element between two blade portions, and then blade portions are irreversibly joined together by using ultrasonic welding, bonding or latching element Download PDFInfo
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- DE102013106306B3 DE102013106306B3 DE201310106306 DE102013106306A DE102013106306B3 DE 102013106306 B3 DE102013106306 B3 DE 102013106306B3 DE 201310106306 DE201310106306 DE 201310106306 DE 102013106306 A DE102013106306 A DE 102013106306A DE 102013106306 B3 DE102013106306 B3 DE 102013106306B3
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 241000446313 Lamella Species 0.000 claims description 93
- 239000004033 plastic Substances 0.000 claims description 33
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/34—Nozzles; Air-diffusers
- B60H1/3414—Nozzles; Air-diffusers with means for adjusting the air stream direction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/08—Air-flow control members, e.g. louvres, grilles, flaps or guide plates
- F24F13/10—Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers
- F24F13/14—Air-flow control members, e.g. louvres, grilles, flaps or guide plates movable, e.g. dampers built up of tilting members, e.g. louvre
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29C66/01—General aspects dealing with the joint area or with the area to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/433—Casing-in, i.e. enclosing an element between two sheets by an outlined seam
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/541—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles a substantially flat extra element being placed between and clamped by the joined hollow-preforms
- B29C66/5414—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles a substantially flat extra element being placed between and clamped by the joined hollow-preforms said substantially flat extra element being rigid, e.g. a plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/541—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles a substantially flat extra element being placed between and clamped by the joined hollow-preforms
- B29C66/5416—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles a substantially flat extra element being placed between and clamped by the joined hollow-preforms said substantially flat extra element being perforated, e.g. a screen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
- B29L2031/3008—Instrument panels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/34—Nozzles; Air-diffusers
- B60H2001/3492—Manufacturing; Assembling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zum Herstellen einer Lamelle für einen Luftausströmer sowie eine Lamelle für einen Luftausströmer, wobei die Lamelle aus mindestens zwei Lamellenteilen und einem zwischen den mindestens zwei Lamellenteilen angeordneten Versteifungselement besteht. Versteifungselemente, insbesondere für horizontal verlaufende Lamellen mit einer bestimmten Länge, sind aus dem Stand der Technik bekannt. Um derartige Lamellen mit einem Versteifungselement zu versehen, wird in der Regel das Versteifungselement mit einem Kunststoff zur Herstellung der Lamelle umspritzt oder an das Versteifungselement Kunststoff zur Bildung einer Lamelle angespritzt.The present invention relates to a method for producing a lamella for an air vent and a lamella for an air vent, wherein the lamella consists of at least two fin parts and a stiffening element arranged between the at least two fin parts. Stiffening elements, in particular for horizontally extending lamellae with a certain length, are known from the prior art. In order to provide such lamellae with a stiffening element, the stiffening element is usually encapsulated with a plastic for producing the lamella or molded onto the stiffening element plastic to form a lamella.
Ferner offenbart
Das Umspritzen von Einlegeteilen oder Versteifungselementen zur Herstellung von Lamellen, welche gegenüber einer Durchbiegung wesentlich widerstandsfähiger sind, weist jedoch Nachteile auf. Das Umspritzen von Einlegeteilen, beispielsweise in einem Zweikomponentenspritzgussverfahren (Umspritzen), erfordert, dass das Einlegeteil beim Umspritzen abgestützt werden muss. Ohne ein Abstützen des Einlegeteils würde die Position des Einlegeteils bei der fertigen Lamelle gegenüber der geplanten bzw. gewünschten Position deutlich abweichen. Da aber bei Lamellen, insbesondere bei optischen Verzierungselementen, nur geringe Abweichungen zugelassen werden können, erweist sich die Herstellung in einem Spritzgussverfahren äußerst aufwändig. Beispielsweise weist der Metallträger der
Aufgabe der vorliegenden Erfindung ist es daher, ein Verfahren zum Herstellen einer Lamelle anzugeben, welches gegenüber dem aus dem Stand der Technik bekannten Verfahren einfacher und daher kostengünstiger ist und darüber hinaus eine große Gestaltungsfreiheit bei der Herstellung von Lamellen bietet.Object of the present invention is therefore to provide a method for producing a lamella, which is compared to the known from the prior art method easier and therefore less expensive and also offers a great design freedom in the production of lamellae.
Erfindungsgemäß wird die Aufgabe durch ein Verfahren mit den in Anspruch 1 angegebenen Merkmalen sowie eine Lamelle mit den in Anspruch 7 angegebenen Merkmalen gelöst.According to the invention the object is achieved by a method having the features specified in claim 1 and a blade having the features specified in claim 7.
Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen im Detail angegeben.Advantageous developments of the invention are specified in the dependent claims in detail.
Bei einem Verfahren zum Herstellen einer Lamelle für einen Luftausströmer, wobei die Lamelle aus mindestens zwei Lamellenteilen und einem, zwischen den mindestens zwei Lamellenteilen angeordneten Versteifungselement besteht, wird zwischen die mindestens zwei, in einem vorgelagerten Herstellungsschritt gefertigten Lamellenteile das Versteifungselement positioniert und anschließend werden die mindestens zwei Lamellenteile mittels Ultraschallschweißen, Verkleben oder über mindestens ein Rastelement irreversibel miteinander verbunden.In a method for producing a lamella for an air vent, the lamella consisting of at least two lamellae parts and a stiffening element arranged between the at least two lamellae parts, the stiffening element is positioned between the at least two lamella parts manufactured in an upstream production step, and then the at least two blade parts by means of ultrasonic welding, gluing or irreversibly connected to each other via at least one locking element.
Durch das Ultraschallverschweißen, Verkleben oder Verbinden durch mindestens ein Rastelement kann auf Strukturen zum Abstützen des Verbindungselementes verzichtet werden. Ein weiterer Vorteil des erfindungsgemäßen Verfahrens gegenüber dem Stand der Technik besteht darin, dass keine Überspritzungen bei einer nach dem erfindungsgemäßen Verfahren hergestellten Lamelle auftreten, wobei beim Stand der Technik durch das Umspritzen die Gefahr von Überspritzungen besteht, da das Versteifungselement bzw. ein Metalleinleger des Standes der Technik extrem eng toleriert sein muss. Die Toleranzvorgaben resultieren beim Stand der Technik in hohen Kosten und in einem hohen Ausschuss. Das erfindungsgemäße Verfahren ermöglicht im Gegensatz zum Stand der Technik jedoch ein positionsgenaues Einbringen des Versteifungselementes sowie ein einfaches, schnelles und kostengünstiges Verfahren.By ultrasonic welding, bonding or bonding by at least one locking element can be dispensed with structures for supporting the connecting element. Another Advantage of the method according to the invention over the prior art is that no overmolding occur in a lamella produced by the process according to the invention, wherein in the prior art by overmolding the risk of over-molding, since the stiffening element or a metal insert of the prior art must be extremely tight tolerated. The tolerance requirements result in the prior art in high costs and in a high committee. However, in contrast to the prior art, the method according to the invention makes it possible to introduce the stiffening element precisely in position and to provide a simple, fast and cost-effective method.
Mindestens eines der mindestens zwei Lamellenteile kann eine Aufnahme aufweisen, in welche mindestens teilweise das Versteifungselement eingesetzt wird. Durch das Einsetzen des Versteifungselementes in eine Aufnahme ist das Versteifungselement vorpositioniert. Anschließend müssen nur noch mindestens zwei Lamellenteile zueinander gebracht und miteinander verbunden werden.At least one of the at least two plate parts may have a receptacle into which at least partially the stiffening element is inserted. By inserting the stiffening element in a receptacle, the stiffening element is prepositioned. Subsequently, only at least two leaf parts need to be brought together and connected to each other.
Ein erstes Lamellenteil der mindestens zwei Lamellenteile kann ein vorderes Lamellenteil einer Lamelle und ein zweites Lamellenteil der mindestens zwei Lamellenteile kann ein hinteres Lamellenteil der Lamelle bilden, oder ein erstes Lamellenteil der mindestens zwei Lamellenteile kann ein oberes Lamellenteil einer Lamelle und ein zweites Lamellenteil der mindestens zwei Lamellenteile kann ein unteres Lamellenteil der Lamelle bilden.A first sipe part of the at least two sipe parts may be a front sipe part of a sipe and a second sipe part of the at least two sipe parts may form a rear sipe part of the sipe, or a first sipe part of the at least two sipe parts may be an upper sipe part of a sipe and a second sipe part of at least two Slat parts can form a lower slat part of the slat.
Darüber hinaus kann zwischen mindestens zwei Lamellenteilen mindestens ein weiteres Lamellenteil angeordnet werden, bevor die Lamellenteile miteinander verbunden werden. Bei entsprechender Ausgestaltung der Lamellenteile und des Versteifungselementes können hiermit verschiedene optische Ausgestaltungen einer Lamelle erzielt werden. Beispielsweise kann zwischen einem ersten und einem zweiten Lamellenteil eine Vielzahl von weiteren dünnschichtigen Lamellenteilen angeordnet sein, die ein bestimmtes optisches Erscheinungsbild bei der fertigen Lamelle bewirken.In addition, at least one further lamella part can be arranged between at least two lamella parts before the lamella parts are connected to one another. With appropriate design of the plate parts and the stiffening element hereby different optical configurations of a blade can be achieved. For example, between a first and a second fin part a plurality of further thin-layer fin parts can be arranged, which cause a certain visual appearance in the finished fin.
Weiterhin können die mindestens zwei Lamellenteile über ihre Kontaktflächen, an welchen die mindestens zwei Lamellenteile im zusammengesetzten Zustand aneinander liegen, verklebt oder mittels Ultraschallschweißen miteinander verbunden werden. Die Kontaktflächen können beispielsweise eine große Fläche der beiden Lamellenteile darstellen oder auch nur einzelne Punkte sein, an welchen die beiden Lamellenteile aneinander anliegen.Furthermore, the at least two lamella parts can be adhesively bonded or joined together by means of ultrasonic welding via their contact surfaces on which the at least two lamella parts lie in the assembled state. The contact surfaces may, for example, represent a large area of the two lamella parts or even be single points at which the two lamella parts abut each other.
Darüber hinaus können die mindestens zwei Lamellenteile in einem Spritzgussverfahren hergestellt worden sein. Ein Spritzgussverfahren ermöglicht hierbei die Herstellung einer großen Stückzahl von Lamellenteilen, wobei aufgrund der anschließenden Verbindung der Lamellenteile mit dem Versteifungselement in einem anderen Prozess auf aufwändige Positionier- oder Abstützschritte bzw. -Vorrichtungen verzichtet werden kann.In addition, the at least two sipe parts may have been produced in an injection molding process. An injection molding process in this case allows the production of a large number of fin parts, which can be dispensed with complex positioning or support steps or devices due to the subsequent connection of the fin parts with the stiffening element in another process.
Bei einer erfindungsgemäßen Lamelle für einen Luftausströmer, bestehend aus mindestens zwei Lamellenteilen und einem zwischen den zwei mindestens zwei Lamellenteilen angeordneten Versteifungselement, sind die mindestens zwei Lamellenteile mittels Ultraschallschweißen, Verkleben oder über mindestens ein Rastelement irreversibel miteinander verbunden.In a blade according to the invention for an air vent, consisting of at least two fin parts and a stiffening element arranged between the two at least two fin parts, the at least two fin parts are irreversibly connected to one another by means of ultrasonic welding, gluing or at least one latching element.
Die im Hinblick auf das Verfahren zur Herstellung einer solchen Lamelle angegebenen Vorteile ergeben sich auch für die fertige Lamelle. Dies betrifft insbesondere die Ausgestaltungsmöglichkeiten im Hinblick auf die fertige Lamelle sowie das Verfahren zum Herstellen der Lamelle, wobei sich dadurch auch erheblich geringere Kosten für eine fertige Lamelle ergeben. Im Gegensatz dazu sind Lamellen mit besonderen optischen Erscheinungsbildern aus dem Stand der Technik relativ teuer. Eine erfindungsgemäße Lamelle hingegen kann eine Vielzahl von optischen Erscheinungsbildern aufweisen, ohne jedoch in relativ hohen Mehrkosten zu resultieren. Das erste Lamellenteil, das zweite Lamellenteil sowie weitere Lamellenteile können beispielsweise modulartig zusammengesetzt werden. Somit können einfach und schnell verschiedenartige und verschiedenfarbige Lamellen gefertigt werden.The advantages stated with regard to the method for producing such a lamella also apply to the finished lamella. This concerns in particular the design options with regard to the finished lamella and the method for producing the lamella, thereby also resulting in significantly lower costs for a finished lamella. In contrast, lamellae with special optical appearances from the prior art are relatively expensive. By contrast, a lamella according to the invention can have a multiplicity of optical appearances, but without resulting in relatively high additional costs. The first fin part, the second fin part and further fin parts can be assembled, for example, modular. Thus, different and different colored slats can be made easily and quickly.
So kann beispielsweise eines der mindestens zwei Lamellenteile eine Aufnahme aufweisen, in der mindestens teilweise das Versteifungselement eingesetzt ist.Thus, for example, one of the at least two lamella parts have a receptacle in which at least partially the stiffening element is inserted.
Darüber hinaus kann mindestens ein Lamellenteil oder die Aufnahme mindestens eines Lamellenteils mindestens ein Verbindungselement aufweisen, welches im zusammengesetzten Zustand der Lamelle an einem korrespondierenden Verbindungselement eines gegenüberliegenden Lamellenteils oder an einem gegenüberliegenden Lamellenteil anliegt. Ober die Verbindungselemente können beispielsweise zwei Lamellenteile miteinander verbunden werden, wobei die Verbindung je nach gewünschter Ausführungsform (beispielsweise Verbindung über Ultraschallverschweißen) nur im Bereich der Verbindungselemente und/oder an weiteren umlaufenden Kanten der Lamellenteile erfolgen kann.In addition, at least one lamella part or the receptacle of at least one lamella part can have at least one connecting element, which abuts in the assembled state of the lamella on a corresponding connecting element of an opposite lamella part or on an opposite lamella part. By way of example, two lamella parts can be connected to one another via the connecting elements, with the connection being able to take place only in the region of the connecting elements and / or on further circumferential edges of the lamella parts, depending on the desired embodiment (for example, connection via ultrasonic welding).
Weiterhin kann das Versteifungselement mindestens eine Öffnung, einen Durchbruch und/oder mindestens eine Struktur aufweisen.Furthermore, the stiffening element may have at least one opening, an opening and / or at least one structure.
In weiteren Ausgestaltungen können die Aufnahme und/oder das mindestens eine Verbindungselement so ausgebildet sein, dass sie der Struktur der mindestens einen Öffnung und/oder dem mindestens einen Durchbruch des Versteifungselementes entsprechen. Wird das Versteifungselement in die Aufnahme und/oder das mindestens eine Verbindungselement ein- bzw. aufgesetzt, so findet eine Positionierung des Versteifungselementes statt. In further embodiments, the receptacle and / or the at least one connecting element can be designed such that they correspond to the structure of the at least one opening and / or the at least one opening of the stiffening element. If the stiffening element is inserted or placed in the receptacle and / or the at least one connecting element, positioning of the stiffening element takes place.
Ferner kann das Versteifungselement Stifte aufweisen, die aus der Lamelle hervorstehen. Diese Stifte dienen beispielsweise zum Verschwenken der fertigen Lamelle in einem Lüftergehäuse.Furthermore, the stiffening element may have pins that protrude from the blade. These pins serve, for example, for pivoting the finished lamella in a fan housing.
Das Versteifungselement kann im Wesentlichen in Längsrichtung der Lamelle zwischen den mindestens zwei Lamellenteilen angeordnet sein. Dies dient insbesondere zur Verhinderung der Durchbiegung der Lamelle im eingesetzten Zustand.The stiffening element may be arranged substantially in the longitudinal direction of the blade between the at least two fin parts. This is used in particular to prevent the deflection of the blade in the inserted state.
Das Versteifungselement kann ferner sich im Wesentlichen über die gesamte Breite und/oder Länge der Lamelle erstrecken. In bestimmten Ausführungsformen ist dabei das Versteifungselement bei einer fertigten Lamelle von außen sichtbar.The stiffening element can furthermore extend essentially over the entire width and / or length of the lamella. In certain embodiments, the stiffening element is visible from the outside in the case of a manufactured lamella.
Darüber hinaus können die mindestens zwei Lamellenteile aus Kunststoff und/oder das Versteifungselement aus Kunststoff oder einem Metall bestehen. Bestehen sowohl die Lamellenteile als auch das Versteifungselement aus Kunststoff, so kann auch für sämtliche Komponenten der gleiche Kunststoff verwendet werden, da kein Umspritzen wie im Stand der Technik erfolgt. Beim Stand der Technik ist es hingegen oftmals notwendig, dass der Kunststoff des Einlegeteils einen höheren Schmelzpunkt aufweist als der umspritzte Kunststoff, da ansonsten das Einlegeteil bzw. das Versteifungselement schmelzen würde und die resultierende Lamelle entweder aus optischen oder aus technischen Gründen unbrauchbar wäre.In addition, the at least two sipe parts made of plastic and / or the stiffening element may be made of plastic or a metal. If both the lamella parts and the stiffening element are made of plastic, then the same plastic can also be used for all components since no encapsulation takes place as in the prior art. In the prior art, however, it is often necessary that the plastic of the insert has a higher melting point than the overmolded plastic, otherwise the insert or the stiffening element would melt and the resulting blade would be unusable either optical or technical reasons.
Die mindestens zwei Lamellenteile können eine voneinander unterschiedliche Farbgebung, Oberflächenbeschaffenheit und/oder Erstreckung in ihrer Länge, Breite und/oder Höhe aufweisen. So können die mindestens zwei Lamellenteile, wobei zwischen den mindestens zwei Lamellenteilen weitere Lamellenteile angeordnet sein können, verschiedene Farben aufweisen oder auch ein Lamellenteil eine definierte Struktur und das andere Lamellenteil eine glatte Oberfläche haben. Beispielsweise können bei einer Ausgestaltung, wobei ein Lamellenteil das vordere Lamellenteil einer Lamelle und ein anderes Lamellenteil das hintere Lamellenteil einer Lamelle ist, das hintere Lamellenteil eine Struktur aufweisen, die einen turbulenten Luftstrom bewirkt, wobei das vordere Lamellenteil eine glatte Oberfläche aufweist. Somit ergibt sich im eingebauten Zustand der Lamelle in einem Luftausströmer ein gewohntes optisches Erscheinungsbild, wobei jedoch die ausströmende Luft durch die Struktur des hinteren Lamellenteils gewünscht verwirbelt wird.The at least two lamella parts may have a different color, surface texture and / or extent in their length, width and / or height. Thus, the at least two blade parts, wherein between the at least two blade parts further blade parts can be arranged, have different colors or even a blade part a defined structure and the other blade part have a smooth surface. For example, in one embodiment where one blade portion is the front blade portion of a blade and another blade portion is the rear blade portion of a blade, the rear blade portion may have a structure causing a turbulent airflow, the leading blade portion having a smooth surface. Thus, in the installed state of the lamella in a Luftausströmer results in a familiar visual appearance, but the outflowing air is desired by the structure of the rear fin part swirled desired.
Das Versteifungselement kann beispielsweise auch Glasfaserelemente aufweisen, um die benötigte Biegesteifigkeit einer Lamelle zu erreichen. Ferner können auch Aluminium oder Stahl für das Versteifungselement verwendet werden, wobei im Hinblick auf die gewünschte optische Ausgestaltung der fertigen Lamelle, vor allem, wenn diese so ausgebildet ist, dass das Versteifungselement von außen sichtbar ist, beispielsweise das Versteifungselement mit einem galvanisierenden Verfahren beschichtet werden kann.The stiffening element can, for example, also have fiberglass elements in order to achieve the required bending stiffness of a lamella. Furthermore, aluminum or steel can also be used for the stiffening element, wherein, with regard to the desired optical configuration of the finished lamella, especially if it is designed such that the stiffening element is visible from outside, for example the stiffening element is coated with a galvanizing process can.
Ferner ist es möglich, das Versteifungselement vor dem Zusammenfügen der Lamellenteile in einem so genannten MIM(Metal Injektion Moulding)-Verfahren herzustellen. Es ist auch möglich, das Versteifungselement mittels Strangpressen und anschließender möglicher Nachbearbeitung herzustellen. Darüber hinaus kann das Versteifungselement auch in einem Zink-Druckgussverfahren hergestellt sein. Insbesondere kann das Versteifungselement einen Querschnitt in Form eines Doppel-T-Trägers aufweisen.Furthermore, it is possible to produce the stiffening element before joining the lamella parts in a so-called MIM (Metal Injection Molding) method. It is also possible to produce the stiffening element by means of extrusion and subsequent possible post-processing. In addition, the stiffening element can also be produced in a zinc die-casting process. In particular, the stiffening element may have a cross-section in the form of a double-T-beam.
Weitere Ziele, Merkmale, Vorteile und Anwendungsmöglichkeiten ergeben sich aus der nachfolgenden Beschreibung von nicht einschränkend zu verstehenden Ausführungsbeispielen mit Bezug auf die zugehörigen Zeichnungen. Dabei bilden alle beschriebenen und/oder bildlich dargestellten Merkmale für sich oder in beliebiger Kombination den hier offenbarten Gegenstand, auch unabhängig von ihrer Gruppierung in den Ansprüchen oder deren Rückbeziehungen. Die Abmessungen und Proportionen der in den Figuren gezeigten Komponenten sind hierbei nicht unbedingt maßstäblich, sie können bei zu implementierenden Ausführungsformen vom Veranschaulichten abweichen.Other objects, features, advantages and applications will be apparent from the following description of non-limiting embodiments to be understood with reference to the accompanying drawings. All described and / or illustrated features alone or in any combination form the subject matter disclosed herein, also independent of their grouping in the claims or their relationships. The dimensions and proportions of the components shown in the figures are not necessarily to scale, they may differ from the illustrated in embodiments to be implemented.
In den Zeichnungen zeigt:In the drawings shows:
Die
An dem dem Wulst
Die Öffnung
Die
Das Versteifungselement
Der Wulst
Das in
Nachdem das erste Lamellenteil
Hierzu weist das erste Lamellenteil
Das Versteifungselement
Wie bereits vorstehend angeführt, können die Öffnungen
Die Lamellenteile
Die in
Nach dem Einsetzen des Versteifungselementes
Anschließend erfolgt ein Ultraschallverschweißen, wobei sich das erste Lamellenteil
Die in der Figurenbeschreibung dargestellten Lamellen
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- 2020
- Lamellelamella
- 2222
- erstes Lamellenteilfirst fin part
- 2424
- zweites Lamellenteilsecond lamella part
- 2626
- Versteifungselementstiffener
- 2828
- Aufnahmeadmission
- 3030
- Lamellenteillamellar part
- 3232
- Lamellenteillamellar part
- 3434
- Kontaktflächecontact area
- 3636
- Verbindungselementconnecting element
- 4040
- Öffnungopening
- 4242
- Strukturstructure
- 4444
- Stiftpen
- 4646
- Wulstbead
- 4848
- Fasechamfer
- 5050
- Radiusradius
- 5252
- Öffnungopening
- 5454
- Positionierstiftpositioning
- 5656
- Schweißbereichwelding area
- 5858
- Öffnungopening
- 6060
- BereichArea
Claims (16)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE201310106306 DE102013106306B3 (en) | 2013-06-18 | 2013-06-18 | Method for manufacturing blade for air vent, involves positioning stiffening element between two blade portions, and then blade portions are irreversibly joined together by using ultrasonic welding, bonding or latching element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE201310106306 DE102013106306B3 (en) | 2013-06-18 | 2013-06-18 | Method for manufacturing blade for air vent, involves positioning stiffening element between two blade portions, and then blade portions are irreversibly joined together by using ultrasonic welding, bonding or latching element |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE102013106306B3 true DE102013106306B3 (en) | 2014-07-24 |
Family
ID=51064673
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE201310106306 Expired - Fee Related DE102013106306B3 (en) | 2013-06-18 | 2013-06-18 | Method for manufacturing blade for air vent, involves positioning stiffening element between two blade portions, and then blade portions are irreversibly joined together by using ultrasonic welding, bonding or latching element |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE102013106306B3 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3066152A1 (en) * | 2017-05-15 | 2018-11-16 | Valeo Systemes Thermiques | SHUTTER FOR FRONT FASTENING DEVICE |
| CN115366664A (en) * | 2021-05-21 | 2022-11-22 | 保时捷股份公司 | air guide element |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202004008181U1 (en) * | 2004-05-21 | 2004-07-29 | Olho-Technik Oleff & Holtmann Ohg | Bar grid for a ventilation unit built into a motor vehicle comprises pivotable bars, with at least the bar with a slider incorporating a strip of galvanically treatable plastic material |
| DE102004053720A1 (en) * | 2004-11-06 | 2006-05-11 | Adam Opel Ag | Attachable elements for motor vehicle ventilation nozzles |
| DE202006004052U1 (en) * | 2006-03-15 | 2006-06-01 | Dr. Schneider Engineering Gmbh | Slat for a horizontal and / or vertical slat arrangement in a housing of an air nozzle |
| DE202006014287U1 (en) * | 2006-09-13 | 2008-01-31 | Reum Gmbh & Co. Betriebs Kg | Slat for an air nozzle |
| DE102009010950A1 (en) * | 2009-02-27 | 2010-09-02 | Fischer Automotive Systems Gmbh & Co. Kg | Lamella for use as e.g. screen, in ventilation nozzle of vehicle, has bearing element comprising inner lying core that is extended over entire length of bearing element and coated by surrounding layer |
-
2013
- 2013-06-18 DE DE201310106306 patent/DE102013106306B3/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE202004008181U1 (en) * | 2004-05-21 | 2004-07-29 | Olho-Technik Oleff & Holtmann Ohg | Bar grid for a ventilation unit built into a motor vehicle comprises pivotable bars, with at least the bar with a slider incorporating a strip of galvanically treatable plastic material |
| DE102004053720A1 (en) * | 2004-11-06 | 2006-05-11 | Adam Opel Ag | Attachable elements for motor vehicle ventilation nozzles |
| DE202006004052U1 (en) * | 2006-03-15 | 2006-06-01 | Dr. Schneider Engineering Gmbh | Slat for a horizontal and / or vertical slat arrangement in a housing of an air nozzle |
| DE202006014287U1 (en) * | 2006-09-13 | 2008-01-31 | Reum Gmbh & Co. Betriebs Kg | Slat for an air nozzle |
| DE102009010950A1 (en) * | 2009-02-27 | 2010-09-02 | Fischer Automotive Systems Gmbh & Co. Kg | Lamella for use as e.g. screen, in ventilation nozzle of vehicle, has bearing element comprising inner lying core that is extended over entire length of bearing element and coated by surrounding layer |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3066152A1 (en) * | 2017-05-15 | 2018-11-16 | Valeo Systemes Thermiques | SHUTTER FOR FRONT FASTENING DEVICE |
| CN115366664A (en) * | 2021-05-21 | 2022-11-22 | 保时捷股份公司 | air guide element |
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