DE102016002895A1 - Bar element for a scaffold made of prefabricated components - Google Patents

Abstract

The proposed technical solution relates to the construction of rod elements, which are connected by means of fasteners with Anbinde- and other elements to a variety of frameworks, in particular to a spatial framework. Main claim: Bar element of a truss of prefabricated components, which is connected in the assembly of a 3D framework with spherical links and includes the following parts: - Body in the form of a body part 1 with an annular or round profile with transition end pieces 2, each having an inner contact surface or with the body part 1 are connected by means of welds 8; - Connecting devices, each having an axially parallel attachment part 3, z. As a screw or a threaded pin, in the core hole of the tail have, over its contact surface, the counterpart to the end piece 2 and to the drive coupling 5, the torque from the tool to the mounting part 3 via the drive portion b with a possibility for axial during assembly of the framework Movements of the fastening part 3 relative to the coupling 5, transmits, forms, characterized in that the drive portion b produced by chipless machining of the fastening part has a star-shaped profile, the surface of the surface of a circle having a diameter corresponding to the nominal diameter of the thread of the fastening part 3 is equal, while the ends of the profile jets, which protrude from the circle, are located in the slots on the inner surface of the drive coupling 5.

Description

The proposed technical solution relates to the construction of rod elements, which are connected by means of fasteners with Anbinde- and other elements to a variety of frameworks, in particular to a spatial framework. This solution can be used in various technical areas, especially in construction, in skeleton construction, in protective roofs, in roof structures, in trade fair halls and stands.

The well-known 3D truss KT system includes four types of bar elements: KT-I, KT-II, KT-III and KT-FLD [1]. They are all provided with connection mechanisms which include a threaded rod fixing part with a hexagonal drive section and a hexagonal drive coupling. The types of KT bar elements differ in the construction of the connection mechanism and in the connection with a round or annular body part.

• a) sie ist nicht fertigungsfreundlich, weil die Produktion solcher Stabelemente schwere hochpräzise investitionsintensive Anlagen erfordert;
• b) das Körpermaterial wird schlecht ausgenutzt, weil die Gewindeöffnungen für Gewindestifte den Querschnitt des Körperteils reduzieren;
• c) das Material des Gewindestiftes wird schlecht ausgenutzt, weil der Gewindestift aus einem Sechskant sehr abfallintensiv hergestellt wird;
• d) der Zusammenbau eines Gerüstes aus solchen Elementen ist etwas schwierig.

Eine andere Ausführung des Stabes KT-III, bei der das runde Körper mit Verbindungsmechanismen KT-I versehen ist, ist zwar frei vom Nachteil d), jedoch weist sie die Nachteile a), b) und c) im gleichen Maße auf wie die oben genannte Ausführung KT-III.The easiest way is to construct a KT-III rod element with a round body, in the end of which a left-handed threaded pin is screwed in on both sides by means of a drive coupling. This version of KT-III has the following disadvantages:

• a) it is not production-friendly because the production of such bar elements requires heavy, high-precision, investment-intensive equipment;
• b) the body material is poorly utilized, because the threaded holes for threaded pins reduce the cross-section of the body part;
• c) the material of the grub screw is poorly utilized because the grub screw is made from a hexagon very waste-intensive;
• d) the assembly of a framework of such elements is somewhat difficult.

Another embodiment of the rod KT-III, in which the round body is provided with connection mechanisms KT-I, while free of the disadvantage d), but it has the disadvantages a), b) and c) to the same extent as those above named version KT-III.

Most similar to the proposed solution is the KT-II rod element whose body includes a tubular body part (with an annular profile) and welded conical transition end pieces. In the core hole of the end piece is a threaded pin with a left and right-hand thread in the edge areas and a 6-edged drive area and a technological thread in the middle. In the delivery condition of KT-II, the threaded pin is screwed into the end piece by means of the technological thread, while an anchor nut is screwed on at its inner end by means of the left-hand thread. At the outer end of the threaded pin a 6-sided drive coupling is placed, the 6-sided inner surface forms a counter surface to the 6-edged drive portion of the threaded pin and is secured with a pawl. The threaded pin with an anchor nut, the drive coupling and the areas of technological thread on the threaded pin and in the opening of the tail form a connection mechanism. After assembly, the tail is welded to the tubular body part.

The main drawback of the KT-II rod element is a high workload, which results primarily from a large number of parts requiring high-precision machining.

The object of the invention is to eliminate the mentioned weak points in KT rod elements. The set goal is achieved by the features described in the claims.

Figure 1 is a longitudinal section of the rod element with a tubular body part 1 and various embodiments of the linkage mechanism shown at the ends. Links a connection mechanism is shown, in which the drive range of the threaded pin 3 has a star-shaped multi-beam profile and the device for ejecting the threaded pin during assembly of the frame, a plastic sleeve 6 includes. On the right a connection mechanism is shown, in which the drive range of the threaded pin 3 has a star-shaped four-beam profile with punched wedge noses. An ejector for the set screw is not provided, which is indicated by the area f in the set screw that is out of the coupling 5 protrudes, is compensated.

Figure 2 shows section AA when the drive section b of the fastening part 3 has a straight corrugation.

Figure 3 shows section AA when the drive section b of the fastening part 3 Wedge lugs, which by radial compression of the part 3 were achieved.

Figure 2 shows section BB when the drive section b of the fastening part 3 having punched wedge noses.

Figure 5 shows a section of a longitudinal section of a rod element, which is a body part 1 with a round profile, an elongated drive area b of the set screw 3 with punched wedge noses and a threaded pin ejection device 3 includes that at the wedge noses of the grub screw 3 cut technological thread c, the a mating surface to the technological thread zone c ₁ in the core hole of the tail 2 forms, includes.

Figure 6 shows the cross-section C-C.

Figure 7 shows the cross section D-D.

LIST OF REFERENCE NUMBERS

1

röhrenförmiges Körperteil;

2

Übergangsendstück des Körperteils;

3

Befestigungsteil mit Gewinde;

4

Ankermutter;

5

Antriebskupplung;

6

Kunststoffhülse;

7

Vorrichtung gegen spontanes Ablösen der Antriebskupplung 5;

8

Schweißnaht.

Buchstabensymbole

a

Außengewinde am Befestigungsteil 3;

b

Antriebsbereich des Befestigungsteils 3;

c

technologisches Gewinde am Befestigungsteil 3;

c₁

technologisches Gewinde in der Öffnung des Übergangsendstücks 2;

d

Gewinde am Gewindestift für die Ankermutter 4;

f

Bereich des Befestigungsteils 3, der aus der Kupplung 5 hinausragt.

key numbers

1

tubular body part;

2

Transition end piece of the body part;

3

Fastening part with thread;

4

Anchor nut;

5

Drive coupling;

6

Plastic sleeve;

7

Device against spontaneous detachment of the drive clutch 5 ;

8th

Weld.

letter symbols

a

External thread on the fastening part 3 ;

b

Drive range of the fastening part 3 ;

c

technological thread on the fastening part 3 ;

c ₁

technological thread in the opening of the transition tail 2 ;

d

Thread on the threaded pin for the anchor nut 4 ;

f

Area of the fastening part 3 coming out of the clutch 5 protrudes.

• 1) Herstellung der Stabelementteile;
• 2) Zusammenbau der Stabelemente;
• 3) Verbindung von Stabelementen und Verbindungsgliedern beim Zusammenbau eines 3D-Fachwerks.

• 1. Wie es aus den Bildern 1–7 ersichtlich ist, muss lediglich das Verfahren für die Herstellung eines sternförmigen Bundes durch radiales Stauchen des Körpers des Befestigungsteils erläutert werden. Dies kann z. B. mithilfe einer 8-Backen-Stauchpresse erzielt werden. Der Erfinder hat eine Presse von Finn Power verwendet ( www.finnpower.co.uk ).
• 2. Die schwierigere Ausführung eines Stabelementes mit einer Kunststoffhülse 7 wird in folgender Reihenfolge zusammengebaut:
• – auf den Gewindestift 3 wird auf seiner inneren Seite die Kupplung 5 bis zum Anschlag am Antriebsbund b aufgesetzt oder aufgepresst;
• – von der gleichen Seite wird auf den Gewindestab 3 die Kunststoffhülse 6 bis zum Anschlag an der Stirnseite der Kupplung 5 aufgepresst;
• – die Kunststoffhülse 6 wird zusammen mit dem Gewindestift 3 in das Endstück 2 eingetrieben:
• – auf der inneren Seite des Gewindestiftes 3 wird die Ankermutter 4 aufgeschraubt;
• – das Endstück 2 mit dem zusammengebauten Verbindungsmechanismus wird mittels Schweißnaht 8 mit dem Körperteil 1 verbunden.
• 3. Im schwierigsten Fall, wenn zwei bereits befestigte Verbindungsglieder verbunden werden müssen, wird das Stabelement dazwischen eingeführt und anschließend werden die Gewindestifte 3 des Stabelementes durch Verdrehen der Antriebskupplungen 5 mit den Verbindungsgliedern verschraubt.

Invention realization involves three stages:

• 1) production of the rod element parts;
• 2) assembly of the rod elements;
• 3) Connection of bar elements and connecting links when assembling a 3D truss.

• 1. As can be seen from Figures 1-7, only the process for making a star-shaped collar by radially swaging the body of the attachment part need be explained. This can be z. B. be achieved using an 8-jaw squeezing press. The inventor has used a press from Finn Power ( www.finnpower.co.uk ).
• 2. The more difficult design of a rod element with a plastic sleeve 7 is assembled in the following order:
• - on the threaded pin 3 becomes on its inner side the clutch 5 placed or pressed up to the stop on the drive collar b;
• - from the same side is on the threaded rod 3 the plastic sleeve 6 up to the stop on the front side of the coupling 5 pressed;
• - the plastic sleeve 6 will be together with the grub screw 3 in the tail 2 driven:
• - on the inner side of the threaded pin 3 becomes the anchor nut 4 screwed;
• - the tail 2 with the assembled link mechanism is by means of weld 8th with the body part 1 connected.
• 3. In the most difficult case, when two already fastened connecting links have to be connected, the rod element is inserted between them and then the threaded pins 3 of the rod element by turning the drive couplings 5 bolted to the links.

When turning the coupling 5 gets the grub screw 3 from the plastic sleeve 6 by means of the technological thread, when pressing in the plastic sleeve 6 in the tail 2 is pressed onto the inner surface, unscrewed.

The proposed invention reduces the working and metal intensity of the trusses from prefabricated components by significantly reducing the production costs for the production of rod elements due to design solutions in which instead of mechanical processing of rod elements chipless forming and welding processes are used.

Literature:

• 1. The KT space truss system. K. Imai, T. Morita, Y. Yamaoka, K. Wakiyama and S. Tsujioka Source: SPACE STRUCTURES 4. Volume 2. page 1374 , The papers presented at the Fourth International Conference on Space Structures at the University of Surrey, Guildford. Thomas Telford, London, 1993

QUOTES INCLUDE IN THE DESCRIPTION

This list of the documents listed by the applicant has been generated automatically and is included solely for the better information of the reader. The list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions.

Cited non-patent literature

• www.finnpower.co.uk [0014]

Claims (10)

Rod element of a truss made of prefabricated components, which is connected to spherical links when assembling a 3D truss and contains the following parts: - Body in the form of a body part 1 with an annular or round profile with transition end pieces 2 each having an inner contact surface or with the body part 1 by means of welds 8th are connected; - Connecting devices, each an axially parallel attachment part 3 , z. As a screw or a threaded pin, have in the core hole of the tail, via its contact surface, the counterpart to the tail 2 and to the drive clutch 5 that, when assembling the truss, the torque from the tool to the mounting part 3 via its drive region b with a possibility for axial movements of the fastening part 3 opposite the clutch 5 , transmits, forms, characterized in that the machining area produced by chipless machining section b of the fastening part has a star-shaped profile, the area of the surface of a circle having a diameter corresponding to the nominal diameter of the thread of the fastening part 3 is equal to, while the ends of the profile jets that protrude from the circle, in the slots on the inner surface of the drive coupling 5 are located. Bar element according to claim 1, which is the body part 1 includes a round profile and is characterized in that its transitional end pieces in the form of cylindrical sleeves 2 are executed on the ends of the body part 1 attached and by means of welds 8th located in the longitudinal grooves of the transition end pieces 2 are arranged are connected. Bar element according to claim 1 or 2, characterized in that the drive collar b of the fastening part 3 has a straight fluted or an eight-beam profile, preferably by radial compression of the fastening part 3 is achieved. Rod element according to claim 1 or 2, characterized in that the drive collar b a two- or vierstrahliges profile with punched wedge noses on the cylindrical surface of the fastening part 3 having. Bar element according to claim 1, 2 or 4, characterized in that the wedge noses in the region c are provided with a technological thread which forms a counter surface to the internal technological thread in the core hole of the end piece 2 in the range c ₁ forms. Rod element according to claims 1 to 5, characterized in that the fastening part in the form of a threaded pin 3 is executed, the inner end with left-hand thread d and a screwed anchor nut 4 is provided. Rod element according to claims 1 to 6, characterized in that the inner contact surface of the end piece 2 is conical or spherical and the opposite surface to the spherical contact surface of the anchor nut 4 forms. Rod element according to claims 1 to 7, characterized in that on the outside in the tail 2 a plastic sleeve, z. B. rubber sleeve 6 is pressed, which is a counter surface to the area c of the technological thread on the threaded pin 3 forms. Rod element according to claims 1, 2 or 8, characterized in that the sleeve 6 with the tail 2 is connected by a temperature-resistant adhesive seam. Rod element according to claims 1 to 9, characterized in that the drive coupling 5 on the inner end wall with a device 7 is provided, prevents the spontaneous detachment of the rod element and z. B. as plastically deformed points on the front side of the coupling 5 is executed, which reduce the dimensions of the slots.

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