DE102009007641A1 - Separating material mixtures, particularly solutions, suspensions and emulsion, involves dividing main vaporization and degasification, where main vaporization and degasification are performed in separate mixing kneader - Google Patents
Separating material mixtures, particularly solutions, suspensions and emulsion, involves dividing main vaporization and degasification, where main vaporization and degasification are performed in separate mixing kneader Download PDFInfo
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- 239000000203 mixture Substances 0.000 title claims abstract description 77
- 238000007872 degassing Methods 0.000 title claims abstract description 48
- 238000002156 mixing Methods 0.000 title claims abstract description 26
- 239000000243 solution Substances 0.000 title claims description 46
- 239000000839 emulsion Substances 0.000 title claims description 4
- 239000000725 suspension Substances 0.000 title claims description 4
- 238000009834 vaporization Methods 0.000 title abstract 5
- 230000008016 vaporization Effects 0.000 title abstract 5
- 238000000926 separation method Methods 0.000 claims abstract description 6
- 238000004898 kneading Methods 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 91
- 229920000642 polymer Polymers 0.000 claims description 49
- 238000001704 evaporation Methods 0.000 claims description 48
- 230000008020 evaporation Effects 0.000 claims description 48
- 239000000654 additive Substances 0.000 claims description 27
- 239000000126 substance Substances 0.000 claims description 27
- 239000002904 solvent Substances 0.000 claims description 18
- 230000000996 additive effect Effects 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 10
- 229920001971 elastomer Polymers 0.000 claims description 9
- 239000000806 elastomer Substances 0.000 claims description 8
- 239000000470 constituent Substances 0.000 claims description 7
- 239000003039 volatile agent Substances 0.000 claims description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 238000004094 preconcentration Methods 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 3
- 238000013021 overheating Methods 0.000 claims description 3
- -1 polyethylene propylene Polymers 0.000 claims description 3
- 229920000034 Plastomer Polymers 0.000 claims description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 2
- 241000482268 Zea mays subsp. mays Species 0.000 claims description 2
- 239000003963 antioxidant agent Substances 0.000 claims description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000010528 free radical solution polymerization reaction Methods 0.000 claims description 2
- 229920001519 homopolymer Polymers 0.000 claims description 2
- 239000003999 initiator Substances 0.000 claims description 2
- 239000000178 monomer Substances 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims description 2
- 230000003068 static effect Effects 0.000 claims description 2
- 238000007669 thermal treatment Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 claims 7
- 230000001105 regulatory effect Effects 0.000 claims 6
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims 4
- 238000010438 heat treatment Methods 0.000 claims 4
- 238000009792 diffusion process Methods 0.000 claims 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims 2
- 229910002092 carbon dioxide Inorganic materials 0.000 claims 2
- 239000001569 carbon dioxide Substances 0.000 claims 2
- 238000009826 distribution Methods 0.000 claims 2
- 239000006260 foam Substances 0.000 claims 2
- 239000004615 ingredient Substances 0.000 claims 2
- 239000007921 spray Substances 0.000 claims 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 1
- 239000003570 air Substances 0.000 claims 1
- 150000001298 alcohols Chemical class 0.000 claims 1
- 230000003078 antioxidant effect Effects 0.000 claims 1
- 244000052616 bacterial pathogen Species 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000001273 butane Substances 0.000 claims 1
- 238000004140 cleaning Methods 0.000 claims 1
- 230000002349 favourable effect Effects 0.000 claims 1
- 238000005187 foaming Methods 0.000 claims 1
- 239000000463 material Substances 0.000 claims 1
- 239000000155 melt Substances 0.000 claims 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 claims 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims 1
- 229910052757 nitrogen Inorganic materials 0.000 claims 1
- 235000011837 pasties Nutrition 0.000 claims 1
- 229920001195 polyisoprene Polymers 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 238000004904 shortening Methods 0.000 claims 1
- 239000003381 stabilizer Substances 0.000 claims 1
- 230000007704 transition Effects 0.000 claims 1
- 238000011144 upstream manufacturing Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 description 5
- 238000001035 drying Methods 0.000 description 4
- 239000005062 Polybutadiene Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 229920002943 EPDM rubber Polymers 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 239000013557 residual solvent Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- BUHVIAUBTBOHAG-FOYDDCNASA-N (2r,3r,4s,5r)-2-[6-[[2-(3,5-dimethoxyphenyl)-2-(2-methylphenyl)ethyl]amino]purin-9-yl]-5-(hydroxymethyl)oxolane-3,4-diol Chemical compound COC1=CC(OC)=CC(C(CNC=2C=3N=CN(C=3N=CN=2)[C@H]2[C@@H]([C@H](O)[C@@H](CO)O2)O)C=2C(=CC=CC=2)C)=C1 BUHVIAUBTBOHAG-FOYDDCNASA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 238000012667 polymer degradation Methods 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C1/00—Treatment of rubber latex
- C08C1/02—Chemical or physical treatment of rubber latex before or during concentration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D1/00—Evaporating
- B01D1/22—Evaporating by bringing a thin layer of the liquid into contact with a heated surface
- B01D1/222—In rotating vessels; vessels with movable parts
- B01D1/223—In rotating vessels; vessels with movable parts containing a rotor
- B01D1/225—In rotating vessels; vessels with movable parts containing a rotor with blades or scrapers
- B01D1/226—In rotating vessels; vessels with movable parts containing a rotor with blades or scrapers in the form of a screw or with helical blade members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/0005—Degasification of liquids with one or more auxiliary substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/0021—Degasification of liquids by bringing the liquid in a thin layer
- B01D19/0026—Degasification of liquids by bringing the liquid in a thin layer in rotating vessels or in vessels containing movable parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/72—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7461—Combinations of dissimilar mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7485—Systems, i.e. flow charts or diagrams; Plants with consecutive mixers, e.g. with premixing some of the components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/84—Venting or degassing ; Removing liquids, e.g. by evaporating components
- B29B7/845—Venting, degassing or removing evaporated components in devices with rotary stirrers
- B29B7/847—Removing of gaseous components before or after mixing
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C2/00—Treatment of rubber solutions
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F6/00—Post-polymerisation treatments
- C08F6/001—Removal of residual monomers by physical means
- C08F6/003—Removal of residual monomers by physical means from polymer solutions, suspensions, dispersions or emulsions without recovery of the polymer therefrom
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur kontinuierlichen thermischen Trennung von Stoffgemischen, insbesondere von Lösungen, Suspensionen und Emulsionen.The The invention relates to a process for continuous thermal Separation of mixtures, in particular of solutions, Suspensions and emulsions.
STAND DER TECHNIKSTATE OF THE ART
Die industrielle Herstellung von Stoffgemischen, insbesondere jedoch keineswegs einschränkend die Herstellung von Polymeren, insbesondere von homo- und co-polymeren Elastomeren, erfolgt durch Polymerisationsreaktionen im sogenannten Solution-Polymerisationsverfahren, wobei für eine bessere Durchmischung durch die Verwendung von Lösungsmittel die Viskosität im Rührkesselreaktor abgesenkt wird. Aus der dabei entstehenden Polymerlösung muss das Lösemittel abgetrennt werden. Die Entfernung dieses Verdünnungsmittels erfolgt heute im Koagulation- und Strippverfahren, wobei grosse Mengen Energie in Form von Strippdampf (wet process) eingesetzt werden. Nach diesem Schritt muss das Polymer durch eine mechanothermische Trocknung aufwendig vom Strippmedium abgetrennt werden. Die Entfernung des Strippmediums erfolgt zweistufig über ein mechanisches Abpressen und atmosphärisches Trocknen. Während dieser Prozesse wird sehr viel Energie in Form von Wasserdampf und sehr viel Waschwasser benötigt, was zu hohen Abwassermengen und, aufgrund der grossen offenen Aggregate, zu hohen Emissionen führt. Parallel dazu muss das Strippmittel und das Lösungsmittel wiederum sehr aufwendig voneinander getrennt werden. Das bestehende Verfahren ist damit eine energetisch sehr ineffiziente, eine von hohen Emissions- und Investitionskosten gekennzeichnete uneffektive Technologie. Die bestehende Technologie ist bekannt, die Risiken sind gering und die Katalysatorsysteme sowie die Verarbeitung sind auf diese Technologie zugeschnitten.The industrial production of mixtures, but in particular by no means limiting the production of polymers, in particular of homo- and co-polymeric elastomers, carried out by Polymerization reactions in the so-called solution polymerization process, being for better mixing through use Solvent lowered the viscosity in the stirred tank reactor becomes. From the resulting polymer solution must Solvents are separated. The removal of this diluent takes place today in the coagulation and stripping process, with large Quantities of energy in the form of stripping steam (wet process) used become. After this step, the polymer must be replaced by a mechanothermal Drying consuming to be separated from the stripping medium. The distance the stripping medium is carried out in two stages via a mechanical Squeezing and atmospheric drying. While These processes are very much energy in the form of water vapor and a lot of washing water is needed, resulting in high wastewater volumes and, due to the large open aggregates, high emissions leads. In parallel, the stripping agent and the solvent must again very expensive to be separated from each other. The existing one Procedure is thus a very energy efficient, one of high emission and investment costs characterized ineffective Technology. The existing technology is aware of the risks are low and the catalyst systems as well as the processing are tailored to this technology.
In
der
Ähnliche
Lösungen werden auch in der
In
der
Neben den energetischen Aspekten und den hohen Emissionen sind vor allem der hohe Aufwand für die Wasserabtrennung für die modernen wasserempfindlichen anionische Polymerisationsverfahren und die Aufarbeitung von extrem temperaturempfindlichen Produkten eine Triebkraft zur Modernisierung des Verfahrens.Next the energetic aspects and the high emissions are above all the high cost of water separation for the modern water-sensitive anionic polymerization and the processing of extremely temperature-sensitive products Driving force to modernize the process.
Aufgabetask
Aufgabe der vorliegenden Erfindung ist es, den Energie- bzw. Wasserdampf- und den Wasserverbrauch zu reduzieren, um die Energiebilanz des Prozesses zu verbessern sowie die Effizienz neuer Verfahren zu erhöhen. Parallel dazu können temperaturempfindliche Stoffgemische hergestellt werden, die mit der bestehenden Technologie nicht bzw. nur unter Zugabe von speziellen Antioxydanten herstellbar sind. Das neue Aufbereitungsverfahren (dry process) hat das Ziel, den Prozess energieeffizienter, umweltfreundlicher und flexibler zu machen.task It is the object of the present invention to reduce the energy or water vapor and reduce water consumption to the energy balance of the process improve the efficiency of new processes. In parallel, temperature-sensitive mixtures can which are not compatible with existing technology or can be produced only with the addition of special antioxidants. The new treatment process (dry process) has the goal of the Process more energy efficient, greener and more flexible too do.
Lösung der AufgabeSolution of the task
Zur Lösung der Aufgabe führt, dass die kontinuierliche Behandlung der Stoffgemische in eine Hauptverdampfung und eine Entgasung unterteilt wird, wobei die Hauptverdampfung und die Entgasung in jeweils einem separaten Mischkneter stattfinden.to Solution to the task that leads to the continuous Treatment of the mixtures in a main evaporation and degassing is divided, with the main evaporation and the degassing in each take place a separate mixing kneader.
Es handelt sich insbesondere und bevorzugt um ein Verfahren und eine Vorrichtung zur kontinuierlichen Behandlung einer Polymerlösung durch direkte Verdampfung von Lösungsmittel, Monomer, Katalysator-, Initiator- oder Reaktionsresten aus der Polymerisation von elastomer-haltigen Polymerlösungen in Mischknetern mit einer oder zwei Rührwellen. Dabei wird eine niedrigviskose Polymerlösung erstens in einer Verdampfungsschleife, zweitens in einem Verdampfungsmischkneter und drittens in einem Entgasungskneter behandelt. Dieses Verfahren eignet sich speziell für temperaturempfindliche Polymere, die bis maximal 160°C behandelt werden dürfen. Es soll aber ausdrücklich festgehalten werden, dass sich das erfindungsgemässe Verfahren auf die entsprechende Behandlung von anderen Stoffgemischen bezieht, gleichgültig ob es sich um Lösungen, Suspensionen oder Emulsionen handelt. Alle entsprechenden Stoffgemische sollen von der vorliegenden Erfindung umfasst sein.It is particularly and preferably a method and an apparatus for the continuous treatment of a polymer solution by direct evaporation of solvent, monomer, catalyst, initiator or reaction residues from the polymerization of elastomer-containing polymer solutions in mixing kneaders with one or two stirrer shafts. In this case, a low-viscosity polymer solution is firstly treated in an evaporation loop, secondly in an evaporative mixing kneader and thirdly in a degassing kneader. This method is especially suitable for temperature-sensitive polymers that may be treated up to a maximum of 160 ° C. It However, it should be expressly stated that the method according to the invention relates to the corresponding treatment of other mixtures, irrespective of whether they are solutions, suspensions or emulsions. All corresponding mixtures of substances are intended to be encompassed by the present invention.
Bevorzugt wird, ein dünnflüssiges Stoffgemisch zuerst in einer Verdampfungsschleife mit Kontaktwärme vorzukonzentrieren und dann als viskose Lösung in einen Verdampfungsmischkneter so zu dosieren, dass die Viskosität in diesem Aggregat ausreicht, um mehrheitlich über Friktion die Verdampfungsenergie bereit zu stellen, um über 90% des der Lösung zugeführten Fluids (z. B. Lösungsmittel) zu verdampfen. Die eingetragene thermische und mechanische Energie wird dabei direkt zur Verdampfung des Lösungsmittels genutzt, wobei das Druckniveau so eingestellt wird, dass die maximale Stoffgemischtemperatur aufgrund der Verdampfungskühlung des Lösungsmittels nicht überschritten wird.Prefers is, a low-viscosity mixture first in Pre-concentrate an evaporation loop with contact heat and then as a viscous solution in a Verdampfungsmischkneter so dose that viscosity in this aggregate is sufficient to the majority about friction the evaporation energy ready to provide over 90% of the solution supplied fluids (eg solvent) to evaporate. The registered thermal and mechanical energy is directly used for the evaporation of the solvent, the pressure level is set so that the maximum mixture temperature due to the evaporative cooling of the solvent is not exceeded becomes.
Aus diesem Verdampfungskneter wird ein Stoffgemisch mit ca. 10% Restfeuchte (z. B. Lösungsmittel) ausgetragen und in einen Entgasungskneter dosiert, um dort auf die endgültig gewünschte Restfeuche (z. B. Restlösungsmittelkonzentration) eingedampft zu werden.Out This evaporation kneader is a mixture of about 10% residual moisture (For example, solvent) discharged and in a degassing dosed, there to the final desired residual moisture (eg, residual solvent concentration) to be evaporated.
Zur Verbesserung des Entgasungsprozesses werden kleine Mengen eines Fluids (z. B. Wasser) in den Entgasungskneter dosiert, das durch das Verdampfen auf der Oberfläche des Stoffgemisches die für eine Oberflächenerneuerung eingetragene mechanische Energie wieder abführen, so dass die Stoffgemischtemperatur exakt eingestellt werden kann, z. B. um Überhitzung und thermische Schädigung zu vermeiden.to Improving the degassing process will be small amounts of a fluid (For example, water) dosed into the degassing, by evaporation on the surface of the substance mixture for a surface renewal registered mechanical energy remove again, so that the substance mixture temperature exactly can be adjusted, for. B. overheating and thermal To avoid damage.
Parallel dazu hilft der entstehende Fluiddampf (z. B. Wasserdampf) im Brüdenraum als Strippmittel Partialdruck senkend und kann, im Gegensatz zur kontaminierten heissen Trocknungsluft (hot air) des bestehenden Prozesses, komplett mit dem Lösungsmittel kondensiert werden.Parallel The resulting fluid vapor (eg water vapor) in the vapor space helps to do this as a stripping medium, partial pressure lowering and can, in contrast to contaminated hot air (hot air) of the existing Process, be completely condensed with the solvent.
Das gefundene Verfahren eignet sich für hoch temperaturempfindliche und weniger empfindliche Stoffgemische, wie zum Beispiel für die direkte Eindampfung von butadien- und butylstämmigen Elastomeren, wie BR, SBR, SBS, SIS, SBM HBR, NBR oder auch EPDM-stämmigen Elastomeren sowie zur Eindampfung von Copolymerlösungen, die direkt co-polymerisiert werden oder aus zwei Polymerlösungen vor der direkten Eindampfung gemischt werden, wie z. B. Polymerlösungen aus gemischten SBS und SBR Lösungen, also schwierig mischbaren Elastomeren und Plastomeren.The found method is suitable for high temperature sensitive and less sensitive mixtures, such as for the direct evaporation of butadiene- and butyl-based elastomers, such as BR, SBR, SBS, SIS, SBM HBR, NBR or EPDM-derived Elastomers and for evaporation of copolymer solutions, which are directly co-polymerized or from two polymer solutions be mixed before direct evaporation, such. B. polymer solutions from mixed SBS and SBR solutions, ie difficult to mix elastomers and plastomers.
Aufgrund des geschlossenen Systems des dry process können über 98% des Lösungsmittels im Kreislauf ohne aufwendige Wasserabtrennung zurückgeführt und die Lösemittelemissionen bzw. die belastete Abwasser- und Abgasmenge enorm reduziert werden.by virtue of of the closed system of the dry process can over 98% of the solvent in the circulation without expensive water separation recycled and the solvent emissions or the polluted wastewater and exhaust gas quantity are enormously reduced.
Entgegen dem genannten Stand der Technik macht es die Erfindung möglich, mittels Extrudern oder Knetmaschinen elastomerhaltige Polymerlösungen, speziell reine Polybutadienlösungen, direkt und ohne weitere Hilfskomponenten, auf beliebige Restlösungsmittelgehalte zu entgasen.opposite The cited prior art makes it possible for the invention elastomer-containing polymer solutions by means of extruders or kneaders especially pure polybutadiene solutions, directly and without further Auxiliary components, to any residual solvent contents to degas.
Die
Mischkneter, mit denen die hier vorliegende Erfindung getestet wurde,
sind ein- oder zweiwellig, gleich- oder gegenläufig, und
werden in den Patenten
Die Unteransprüche beschreiben vorteilhafte Ausgestaltungen des erfindungsgemässen Verfahrens.The Subclaims describe advantageous embodiments of the inventive method.
Figurenbeschreibungfigure description
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung eines bevorzugten Ausführungsbeispiels sowie anhand der Zeichnung; diese zeigt in ihrer einzigen Figur eine blockschaltbildliche Darstellung eines Verfahrensaufbaus einer erfindungsgemässen mehrstufigen Anlage zur kontinuierlichen thermischen Trennung von Stoffgemischen, insbesondere zur Behandlung von Polymerlösungen.Further Advantages, features and details of the invention will become apparent the following description of a preferred embodiment as well as from the drawing; this shows in her single figure a block diagram representation of a process structure of a inventive multi-stage system for continuous thermal Separation of mixtures, in particular for the treatment of polymer solutions.
Eine
beliebige Polymerlösung
Die
aufkonzentrierte Polymerlösung gelangt dann aus dem Verdampfer
Die aufkonzentrierte Polymerlösung kann an einer oder mehreren Stellen nacheinander oder gleichzeitig eindosiert werden. Dabei soll die Dosiermenge der Polymerlösung jeweils durch eine vorgegebene Produkttemperatur gesteuert werden.The concentrated polymer solution may be attached to one or more Make successive or simultaneous dosing. there should the metered amount of the polymer solution in each case by a predetermined product temperature can be controlled.
Dem
Verdampfungskneter
Die
jetzt im Verdampfungskneter
In dem Entgasungskneter entsteht eine Propfenströmung für die Polymerlösung, wobei diese einer stetigen aktiven Oberflächenerneuerung unterliegt und dabei mechanische Dissipationsenergie in der Polymerlösung absorbiert wird.In the degassing kneader produces a plug flow for the polymer solution, which gives a continuous active surface renewal subject and thereby mechanical dissipation energy in the polymer solution is absorbed.
Während
der Entgasung wird die Polymerlösungstemperatur im Entgasungskneter
durch die Zugabe von leicht verdampfbaren, in der Polymerlösung
nicht löslichen Additiven an einer oder mehreren Stellen
im Entgasungskneter unterhalb der Polymerschädigungstemperatur
gehalten. Dies ist durch die Pfeile
Auf
dem Entgasungskneter
An
den Entgasungskneter
Diese
Polymermasse gelangt dann in eine Schneidevorrichtung
ZITATE ENTHALTEN IN DER BESCHREIBUNGQUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list The documents listed by the applicant have been automated generated and is solely for better information recorded by the reader. The list is not part of the German Patent or utility model application. The DPMA takes over no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- - US 3683511 A [0003] - US 3683511 A [0003]
- - US 4909898 A [0004] - US 4909898 A [0004]
- - EP 0262594 B1 [0004] EP 0262594 B1 [0004]
- - US 6150498 A [0005] - US 6150498 A [0005]
- - EP 0910588 B1 [0005] - EP 0910588 B1 [0005]
- - DE 2349106 C [0017] - DE 2349106 C [0017]
- - EP 0517068 A1 [0017] EP 0517068 A1 [0017]
- - EP 0853491 [0017] EP 0853491 [0017]
- - DE 10150900 C1 [0017] DE 10150900 C1 [0017]
- - EP 02/11578 [0017] - EP 02/11578 [0017]
- - WO 03/035235 A1 [0017] WO 03/035235 A1 [0017]
Claims (66)
Priority Applications (21)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102009007641A DE102009007641A1 (en) | 2009-02-05 | 2009-02-05 | Separating material mixtures, particularly solutions, suspensions and emulsion, involves dividing main vaporization and degasification, where main vaporization and degasification are performed in separate mixing kneader |
| EP14170982.4A EP2774665B1 (en) | 2009-02-05 | 2010-02-05 | Process for continuous treatment of polymer solutions |
| KR1020177000798A KR101883122B1 (en) | 2009-02-05 | 2010-02-05 | A process for the continuous thermal treatment of mixed substances |
| BRPI1007922-0A BRPI1007922A2 (en) | 2009-02-05 | 2010-02-05 | a process and device for the continuous treatment of mixed substances |
| CA2751537A CA2751537C (en) | 2009-02-05 | 2010-02-05 | A process and a device for the continuous treatment of mixed substances |
| PL10708702T PL2393564T3 (en) | 2009-02-05 | 2010-02-05 | Method and device for continuously processing material mixtures |
| ES10708702.5T ES2616056T3 (en) | 2009-02-05 | 2010-02-05 | Thermal separation of mixtures of substances by main evaporation and degassing in separate mixer-kneaders |
| EP10708702.5A EP2393564B1 (en) | 2009-02-05 | 2010-02-05 | Method and device for continuously processing material mixtures |
| KR1020117020583A KR20110111536A (en) | 2009-02-05 | 2010-02-05 | Thermal Separation of Material Mixtures by Main Evaporation and Degassing Method in Separation Mixing Kneaders |
| JP2011548615A JP5905262B2 (en) | 2009-02-05 | 2010-02-05 | Process for continuous treatment of mixtures |
| ES14170982.4T ES2629758T3 (en) | 2009-02-05 | 2010-02-05 | Procedure for the continuous treatment of polymer solutions |
| EP14170983.2A EP2774666A1 (en) | 2009-02-05 | 2010-02-05 | Controlling of a kneader |
| CN201080013081.9A CN102711939B (en) | 2009-02-05 | 2010-02-05 | The mixing carried out by the main vaporization in different mixing and kneading machines and degassing is without thermal release |
| US13/148,133 US8519093B2 (en) | 2009-02-05 | 2010-02-05 | Process and a device for the continuous treatment of mixed substances |
| RU2011134026/05A RU2526548C2 (en) | 2009-02-05 | 2010-02-05 | Thermal separation of mixes of materials by primary evaporation and degassing performed in separate mixers |
| PL14170982T PL2774665T3 (en) | 2009-02-05 | 2010-02-05 | Process for continuous treatment of polymer solutions |
| PCT/EP2010/000735 WO2010089137A2 (en) | 2009-02-05 | 2010-02-05 | Method and device for continuously processing material mixtures |
| RU2014122581/05A RU2014122581A (en) | 2009-02-05 | 2014-06-04 | THERMAL SEPARATION OF MATERIAL MIXTURES USING BASIC EVAPORATION AND DEGASATION IN SEPARATE MIXING MACHINES |
| RU2014122586/05A RU2014122586A (en) | 2009-02-05 | 2014-06-04 | THERMAL SEPARATION OF MATERIAL MIXTURES USING BASIC EVAPORATION AND DEGASATION IN SEPARATE MIXING MACHINES |
| JP2015005936A JP6278569B2 (en) | 2009-02-05 | 2015-01-15 | Process for continuous treatment of mixtures |
| JP2015027644A JP2015166180A (en) | 2009-02-05 | 2015-02-16 | Continuous processing method of mixture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102009007641A DE102009007641A1 (en) | 2009-02-05 | 2009-02-05 | Separating material mixtures, particularly solutions, suspensions and emulsion, involves dividing main vaporization and degasification, where main vaporization and degasification are performed in separate mixing kneader |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE102009007641A1 true DE102009007641A1 (en) | 2010-08-19 |
Family
ID=42338521
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE102009007641A Withdrawn DE102009007641A1 (en) | 2009-02-05 | 2009-02-05 | Separating material mixtures, particularly solutions, suspensions and emulsion, involves dividing main vaporization and degasification, where main vaporization and degasification are performed in separate mixing kneader |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE102009007641A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015022079A1 (en) | 2013-08-15 | 2015-02-19 | List Holding Ag | Process and device for converting polymers/products of solution polymerization into polymer mouldings |
| WO2016030467A2 (en) | 2014-08-27 | 2016-03-03 | List Holding Ag | Method for improving the insulation of polymer solutions |
| DE102015114281A1 (en) | 2015-08-27 | 2017-03-02 | List Holding Ag | Process for improving the isolation of polymer solutions |
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| US3683511A (en) | 1970-09-04 | 1972-08-15 | Firestone Tire & Rubber Co | Method of removing volatiles from an elastomer |
| DE2349106C2 (en) | 1972-10-18 | 1987-02-12 | Heinz Dipl.-Ing. Pratteln List | Mixing kneader |
| EP0211578A2 (en) | 1985-07-24 | 1987-02-25 | Research Corporation | N-fluoro-N-perfluoromethyl sulfonamides |
| US4909898A (en) | 1986-10-01 | 1990-03-20 | Polysar Limited | Polymer recovery from solution |
| EP0517068A1 (en) | 1991-06-07 | 1992-12-09 | List Ag | Mixing kneader |
| EP0853491A1 (en) | 1995-10-04 | 1998-07-22 | List Ag | Mixing kneader |
| US6150498A (en) | 1996-07-12 | 2000-11-21 | The Dow Chemical Company | Polymer recovery |
| DE10150900C1 (en) | 2001-10-18 | 2003-04-24 | List Ag | Mixer-kneader for chemical, physical and thermal processing, has thicker and thinner carrier components mounted on shaft |
| DE102006015541A1 (en) * | 2006-03-31 | 2007-10-04 | List Holding Ag | Process for treating highly viscous products, comprises adding monomers, catalysts and/or initiators to a mixing kneader, heating the obtained product to a boiling temperature, and absorbing exothermicity of the product |
-
2009
- 2009-02-05 DE DE102009007641A patent/DE102009007641A1/en not_active Withdrawn
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| US3683511A (en) | 1970-09-04 | 1972-08-15 | Firestone Tire & Rubber Co | Method of removing volatiles from an elastomer |
| DE2349106C2 (en) | 1972-10-18 | 1987-02-12 | Heinz Dipl.-Ing. Pratteln List | Mixing kneader |
| EP0211578A2 (en) | 1985-07-24 | 1987-02-25 | Research Corporation | N-fluoro-N-perfluoromethyl sulfonamides |
| US4909898A (en) | 1986-10-01 | 1990-03-20 | Polysar Limited | Polymer recovery from solution |
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| DE10150900C1 (en) | 2001-10-18 | 2003-04-24 | List Ag | Mixer-kneader for chemical, physical and thermal processing, has thicker and thinner carrier components mounted on shaft |
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| DE102006015541A1 (en) * | 2006-03-31 | 2007-10-04 | List Holding Ag | Process for treating highly viscous products, comprises adding monomers, catalysts and/or initiators to a mixing kneader, heating the obtained product to a boiling temperature, and absorbing exothermicity of the product |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015022079A1 (en) | 2013-08-15 | 2015-02-19 | List Holding Ag | Process and device for converting polymers/products of solution polymerization into polymer mouldings |
| WO2016030467A2 (en) | 2014-08-27 | 2016-03-03 | List Holding Ag | Method for improving the insulation of polymer solutions |
| WO2016030467A3 (en) * | 2014-08-27 | 2016-05-12 | List Holding Ag | Method for concentrating polymer solutions, and device and method for transporting highly viscous polymer-solvent mixtures |
| DE102015114281A1 (en) | 2015-08-27 | 2017-03-02 | List Holding Ag | Process for improving the isolation of polymer solutions |
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