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DE102008050598A1 - Media detecting system for use during lubrication of e.g. steel strip in steel industry, has evaluation device evaluating spectra of transmitted and reflected light detected by sensors, where sensors and collecting lens form movable unit - Google Patents

Media detecting system for use during lubrication of e.g. steel strip in steel industry, has evaluation device evaluating spectra of transmitted and reflected light detected by sensors, where sensors and collecting lens form movable unit Download PDF

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Publication number
DE102008050598A1
DE102008050598A1 DE102008050598A DE102008050598A DE102008050598A1 DE 102008050598 A1 DE102008050598 A1 DE 102008050598A1 DE 102008050598 A DE102008050598 A DE 102008050598A DE 102008050598 A DE102008050598 A DE 102008050598A DE 102008050598 A1 DE102008050598 A1 DE 102008050598A1
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Prior art keywords
sensors
light
transmitted
media
evaluation device
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DE102008050598A
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German (de)
Inventor
Christian Kaushal
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Kaushal Christian Dipl-Ing (fh)
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Kaushal Christian Dipl-Ing (fh)
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Priority to DE102008050598A priority Critical patent/DE102008050598A1/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/62Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
    • G01N21/63Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
    • G01N21/64Fluorescence; Phosphorescence
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/8422Investigating thin films, e.g. matrix isolation method
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/8422Investigating thin films, e.g. matrix isolation method
    • G01N2021/8427Coatings

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Biochemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Nuclear Medicine, Radiotherapy & Molecular Imaging (AREA)
  • Mathematical Physics (AREA)
  • Investigating, Analyzing Materials By Fluorescence Or Luminescence (AREA)
  • Investigating Or Analysing Materials By Optical Means (AREA)

Abstract

The system has a collecting lens (4) for collimating a light e.g. UV light, reflected by a media that is irradiated with the light. A sensor (2) detects the transmitted light. Another sensor (3) detects the collimated light reflected by the media. An evaluation device is provided for qualitative and quantitative evaluation of spectra of the transmitted and reflected light detected by the sensors. The sensors and the collecting lens form a movable unit.

Description

Die vorliegende Erfindung betrifft ein System zum Erfassen verschiedener Medien und trockener Stellen auf Oberflächen, beispielsweise beim Einölen von Stahlbändern, auch Stahlcoils genannt, in der Stahlindustrie.The The present invention relates to a system for detecting various Media and dry areas on surfaces, for example when oiling Steel strips, also called steel coils, in the steel industry.

Stand der Technik ist, dass das Coil mit einer elektrostatischen Einölmaschine eingeölt wird. Dabei wird mittels eines an der Oberseite und mittels eines an der Unterseite des Stahlbandes befindlichen Balkens, aus dem Öl aufgrund der elektrostatischen Aufladung vom Stahlband angezogen wird, auf die Oberfläche des Stahlbands aufgebracht. Das Stahlband wird üblicherweise in Längsrichtung, nachfolgend Prozessrichtung genannt, eingeölt. Die Medienmenge bzw. Ölmenge wird in Abhängigkeit von der vom Kunden gewünschten Ölauflage eingestellt. Die Ölauflage wird üblicherweise in g/m2 (Gramm pro Quadratmeter) angegeben.The state of the art is that the coil is oiled with an electrostatic oiling machine. In this case, by means of a located at the top and by means of a located on the underside of the steel strip bar, is attracted to the surface of the steel strip from the oil due to the electrostatic charge of the steel strip. The steel strip is usually oiled in the longitudinal direction, referred to below as the process direction. The amount of media or amount of oil is adjusted depending on the oil pressure desired by the customer. The oil layer is usually given in g / m 2 (grams per square meter).

Nachteilig bei diesen im Stand der Technik bekannten Einölmaschinen ist, dass aufgrund von Verstopfungen in den Balken trockene, also ölfreie, Streifen oder Bereiche verbleiben. In diesen Bereichen weichen die Medienmengen bzw. Ölmengen auf den Stahlbändern von der Kundenvorgabe ab. Zudem können sich von vorangegangenen Arbeitsschritten Rest-Emulsionen (Wasser-Ölgemische) auf dem Band befinden, die zu unerwünschten Unregelmäßigkeiten in der Ölauflage führen. Bei derartigen Unregelmäßigkeiten, sowie bei den zuvor erwähnten von den Kundenvorgaben abweichenden und insbesondere ölfreien und nur mit Emulsion benetzten Bereichen handelt es sich um Prozessfehler. Derartige Prozessfehler mindern die Qualität der zu verarbeitenden Stahlcoils.adversely in these known in the art Einölmaschinen is that due of blockages in the bars dry, so oil-free, stripes or areas remain. In these areas, the quantities of media or quantities of oil are softening the steel bands from the customer's specification. They can also differ from previous ones Work remaining emulsions (water-oil mixtures) are on the tape, the too undesirable irregularities in the oil layer to lead. For such irregularities, as well as in the aforementioned of the customer specifications deviating and especially oil-free and only areas wetted with emulsion are process defects. Such process errors reduce the quality of the steel coils to be processed.

Der Erfindung liegt in Anbetracht dieses Standes der Technik die Aufgabe zugrunde, ein System der Eingangs genannten Art zur Verfügung zu stellen, welches ein schnellst mögliches Erkennen der genannten Prozessfehler ermöglicht.Of the Invention is the object in view of this prior art based on providing a system of the aforementioned type, which one fastest possible Detecting the mentioned process errors allows.

Zur technischen Lösung dieser Aufgabe wird erfindungsgemäß ein System zum Erkennen der Prozessfehler bereitgestellt.to technical solution This object is achieved according to a system for detecting the Process error provided.

Die Erfindung nutzt dabei gezielt das physikalische Phänomen der Fluoreszenz aus.The This invention uses the physical phenomenon of the targeted Fluorescence off.

Die Fluoreszenz wird durch Bestrahlung des auf der Oberfläche befindlichen Mediums, beispielsweise des Öls, mit Licht angeregt, wobei die Wellenlänge des Lichtes vorteilhafterweise im ultravioletten Bereich, also von etwa 200 nm bis etwa 380 nm liegt. Trifft das ausgestrahlte UV-Licht auf ein Medium, beispielsweise Öl, so wird in Abhängigkeit von dem Medium sowie der Menge des aufgetragenen Mediums, ein Teil des ausgestrahlten UV-Lichtes absorbiert (Fluoresenz), der restliche Teil wird reflektiert.The Fluorescence is caused by irradiation of the surface Medium, for example of oil, excited with light, wherein the wavelength of the light advantageously in the ultraviolet range, ie from about 200 nm to about 380 nm lies. If the emitted UV light hits a medium, such as oil, it will dependent on from the medium and the amount of medium applied, a part of the emitted UV light (fluorescence), the rest Part is reflected.

Das erfindungsgemäße System verfügt vorteilhafterweise über wenigstens zwei Sensoren. Mittels der Sensoren wird der Grad der Fluoreszenz, der durch die Bestrahlung mit dem UV-Licht hervorgerufen wird, ermittelt.The inventive system has advantageously over at least two sensors. By means of the sensors, the degree of Fluorescence, caused by the irradiation with UV light is determined.

Zur Ermittlung des Grades der Fluoreszenz nimmt wenigstens ein Sensor das Spektrum des ausgesandten UV-Lichtes auf. Der reflektierte Teil des UV-Lichtes wird gebündelt, vorzugsweise durch eine Sammellinse, und dessen Spektrum durch den wenigstens einen weiteren Sensor aufgenommen. Eine Auswerteeinrichtung berechnet mit Hilfe der von den wenigstens zwei Sensoren ermittelten Daten das Verhältnis Spektrum des ausgestrahlten UV-Lichtes zu Spektrum des reflektierten UV-Lichtes. Erfindungsgemäß kann aufgrund dieses Verhältnisses die Art des Prozessfehlers bestimmt werden.to Determining the degree of fluorescence takes at least one sensor the spectrum of the emitted UV light. The reflected part of UV light is bundled, preferably by a condenser lens, and its spectrum by the recorded at least one other sensor. An evaluation device calculated using the one determined by the at least two sensors Data the ratio Spectrum of the emitted UV light to spectrum of the reflected UV light. According to the invention, due this relationship the nature of the process error will be determined.

Liegt als Prozessfehler eine Abweichung der Medienmenge von der Kundenvorgabe vor, so lässt sich mittels der Auswerteeinheit die Medienmenge für den entsprechenden Bereich bestimmen.Lies as a process error, a deviation of the media quantity from the customer specification before, that's how it works by means of the evaluation unit, the amount of media for the corresponding area determine.

In einer besonders vorteilhaften Ausführung werden die UV-Lichtquelle, die Sensoren und die Sammellinse vorzugsweise. auf einen Halter montiert, welcher quer zur Prozessrichtung reversierend bewegt wird. Die Bewegung erfolgt parallel zur Oberfläche. Anhand der jeweiligen Position des Halters quer zur Prozessrichtung lässt sich vorteilhafterweise die örtliche Lage des Prozessfehlers lokalisieren.In In a particularly advantageous embodiment, the UV light source, the sensors and the condenser preferably. on a holder mounted, which is reversibly moved transversely to the process direction. The movement is parallel to the surface. Based on the respective Position of the holder transversely to the process direction can be advantageously the local Locate the location of the process error.

Mittels des erfindungsgemäßen Systems wird so vorteilhafterweise die Vermeidung von Prozessfehlern ermöglicht, was insbesondere dazu führt, dass die Qualität der zu verarbeitenden Stahlcoils für weitergehende Verarbeitungen verbessert wird, insbesondere für ein Tiefziehen bzw. Pressen von Kraftfahrzeugteilen. Weitere Einzelheiten, Merkmale und Vorteile der Erfindung sind anhand der Zeichnung eines prinzipiellen Ausführungsbeispiels der Erfindung erkennbar (1).By means of the system according to the invention it is thus advantageously possible to avoid process errors, which in particular leads to the quality of the steel coils to be processed being improved for further processing, in particular for deep drawing or pressing of motor vehicle parts. Further details, features and advantages of the invention are apparent from the drawing of a basic embodiment of the invention ( 1 ).

11
UV-LichtquelleUV-light source
22
Sensor 1 sensor 1
33
Sensor 2 sensor 2
44
Sammellinseconverging lens
55
Halterholder
66
Querbalken obencrossbeam above
77
Querbalken untencrossbeam below
88th
Stahlcoilsteel coil
99
MedienauflageflächeMedia support surface

Claims (1)

System zu Detektion von Medien auf Oberflächen, gekennzeichnet durch eine Bestrahlung der Medien mit Licht (UV-Licht), eine Bündelung des von den Medien reflektierten Lichts, vorzugsweise mittels einer Sammellinse, eine Erfassung des ausgesandten Lichtes (UV-Licht) mittels wenigstens eines Sensors, eine Erfassung des von den Medien reflektierten, gebündelten Lichtes (UV-Lichtes) mittels wenigstens eines weiteren Sensors, wenigstens eine Auswertungseinrichtung zur qualitativen und quantitativen Auswertung der mittels des Sensoren erfassten Spektren des ausgesandten und des reflektierten Lichts (UV-Licht), wobei wenigstens die Sensoren und die Sammellinse eine bewegliche Einheit bilden.System for detecting media on surfaces, characterized by an irradiation of the media with light (UV light), a bundling of the light reflected from the media, preferably by means of a Converging lens, a detection of the emitted light (UV light) by means of at least one sensor, a capture of the media reflected, bundled Light (UV light) by means of at least one further sensor, at least one Evaluation device for qualitative and quantitative evaluation the detected by the sensors spectra of the emitted and the reflected light (UV light), wherein at least the sensors and the converging lens form a movable unit.
DE102008050598A 2007-10-09 2008-10-09 Media detecting system for use during lubrication of e.g. steel strip in steel industry, has evaluation device evaluating spectra of transmitted and reflected light detected by sensors, where sensors and collecting lens form movable unit Withdrawn DE102008050598A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE102008050598A DE102008050598A1 (en) 2007-10-09 2008-10-09 Media detecting system for use during lubrication of e.g. steel strip in steel industry, has evaluation device evaluating spectra of transmitted and reflected light detected by sensors, where sensors and collecting lens form movable unit

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102007048542.7 2007-10-09
DE102007048542 2007-10-09
DE102008050598A DE102008050598A1 (en) 2007-10-09 2008-10-09 Media detecting system for use during lubrication of e.g. steel strip in steel industry, has evaluation device evaluating spectra of transmitted and reflected light detected by sensors, where sensors and collecting lens form movable unit

Publications (1)

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DE102008050598A1 true DE102008050598A1 (en) 2009-04-16

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018219775A1 (en) 2017-05-30 2018-12-06 Thyssenkrupp Steel Europe Ag Identification of dry areas on oiled steel strips by means of uv light
DE102018126837A1 (en) 2018-10-26 2020-04-30 Emg Automation Gmbh Process for the automated control and regulation of a machine for applying lubricant and device for the automated control and regulation of a machine for applying lubricant
CN113226723A (en) * 2018-12-31 2021-08-06 辛北尔康普机器及成套设备有限责任公司 Device and method for monitoring the lubrication state of an endless belt for transporting a press material, and continuously operable press

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018219775A1 (en) 2017-05-30 2018-12-06 Thyssenkrupp Steel Europe Ag Identification of dry areas on oiled steel strips by means of uv light
DE102017209062A1 (en) 2017-05-30 2018-12-06 Thyssenkrupp Ag Detection of dry defects on oiled steel strips using UV light
DE102017209062B4 (en) 2017-05-30 2020-07-30 Thyssenkrupp Ag Detection of dry defects on oiled steel strips using UV light
DE102018126837A1 (en) 2018-10-26 2020-04-30 Emg Automation Gmbh Process for the automated control and regulation of a machine for applying lubricant and device for the automated control and regulation of a machine for applying lubricant
WO2020083540A1 (en) 2018-10-26 2020-04-30 Emg Automation Gmbh Method for the automated open-loop and closed-loop control of a machine for lubricant application and device for the automated open-loop and closed-loop control of a machine for lubricant application
CN113226723A (en) * 2018-12-31 2021-08-06 辛北尔康普机器及成套设备有限责任公司 Device and method for monitoring the lubrication state of an endless belt for transporting a press material, and continuously operable press

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R119 Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee

Effective date: 20120501