DE102008059967B4 - Battery and method for producing a battery with a arranged in a battery housing heat conducting - Google Patents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/653—Means for temperature control structurally associated with the cells characterised by electrically insulating or thermally conductive materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/296—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by terminals of battery packs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/64—Heating or cooling; Temperature control characterised by the shape of the cells
- H01M10/643—Cylindrical cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/213—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for cells having curved cross-section, e.g. round or elliptic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
- H01M50/264—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks for cells or batteries, e.g. straps, tie rods or peripheral frames
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6554—Rods or plates
- H01M10/6555—Rods or plates arranged between the cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Secondary Cells (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
Batterie mit einer in einem Batteriegehäuse angeordneten Wärmeleitplatte (1) zum Temperieren der Batterie, wobei die Batterie mehrere parallel und/oder seriell miteinander verschaltete Einzelzellen (7) aufweist, welche Einzelzellen (7) mit der Wärmeleitplatte (1) Wärme leitend verbunden sind, wobei die Wärmeleitplatte (1) aus zumindest einer als verlorene Form dienenden Bodenplatte (4), einem in die Bodenplatte gegossenen Gussteil aus einem Wärme leitenden Werkstoff (11) und einer von dem Werkstoff vollständig umschlossenen Kühlschlange (6) aus einem Wärme leitenden Werkstoff gebildet ist, wobei die Kühlschlange (6) eine Kanalstruktur ausbildet, die von einem Wärmeleitmedium durchströmbar ist, und die Bodenplatte (4) jeweils an allen ihrer Außenkanten und Kanten von Aussparungen (3) innerhalb der Bodenplatte (4) mit jeweils einem umlaufenden Formrand (5) versehen ist, dessen Höhe der Höhe der Wärmeleitplatte (1) entspricht.Battery with a arranged in a battery housing heat conducting plate (1) for controlling the temperature of the battery, the battery having a plurality of parallel and / or serially interconnected single cells (7), which single cells (7) to the heat conducting plate (1) are heat conductively connected, wherein the heat-conducting plate (1) is formed of at least one base plate (4) cast as a lost mold, a casting made of a heat-conducting material (11) and a cooling coil (6) completely enclosed by the material made of a heat-conducting material, wherein the cooling coil (6) forms a channel structure, which can be traversed by a heat conducting medium, and the bottom plate (4) at each of its outer edges and edges of recesses (3) within the bottom plate (4) each provided with a peripheral mold edge (5) is, whose height corresponds to the height of the heat conducting plate (1).
Description
Die Erfindung betrifft eine Batterie gemäß Anspruch 1 und ein Verfahren zur Herstellung einer Batterie mit einer in einem Batteriegehäuse angeordneten Wärmeleitplatte gemäß Anspruch 14.The invention relates to a battery according to
Hochvoltbatterien für Fahrzeuganwendungen bestehen aus vielen in Reihe und/oder parallel geschalteten Einzelzellen. Die Einzelzellen, z. B. Lithium-Ionen-Zellen, müssen gekühlt werden, um eine entstehende Verlustwärme abzuführen.High-voltage batteries for vehicle applications consist of many single and / or parallel single cells. The single cells, z. As lithium-ion cells, must be cooled to dissipate any heat loss.
Bekannt ist eine indirekte Kühlung durch eine Kühlflüssigkeit, z. B. verdampfendes Klimamittel R134a/CO2 als direkt oder über einen Chiller durch eine Klimaanlage temperierte Kühlflüssigkeit, oder eine direkte Kühlung mittels vorgekühlter Luft, die zwischen die Einzelzellen geleitet wird.An indirect cooling by a cooling liquid, for. B. evaporating refrigerant R134a / CO 2 as directly or via a chiller tempered by an air conditioner cooling liquid, or a direct cooling means of pre-cooled air, which is passed between the individual cells.
Bei einer Flüssigkeitskühlung, die aus Bauraumgründen vorzugsweise angewendet wird, ist an einem Zellenverbund eine von Kühlflüssigkeit durchströmte Wärmeleitplatte angeordnet.In the case of liquid cooling, which is preferably used for reasons of space, a heat-conducting plate through which cooling liquid flows is arranged on a cell assembly.
Von der Einzelzelle zur Wärmeleitplatte wird die Verlustwärme entweder über separate Kühlstäbe oder -bleche oder über entsprechend aufgedickte Zellgehäusewände der Einzelzellen geleitet.From the single cell to the heat conduction plate, the heat loss is conducted either via separate cooling rods or plates or through appropriately thickened cell housing walls of the individual cells.
Liegt an den Zellgehäusen eine Spannung an, dann ist zur Verhinderung von Kurzschlüssen eine elektrisch isolierende Wärmeleitfolie bzw. Vergußmasse zwischen den Einzelzellen und der Wärmeleitplatte angeordnet.If a voltage is applied to the cell housings, an electrically insulating heat-conducting foil or potting compound is arranged between the individual cells and the heat-conducting plate in order to prevent short circuits.
Üblicherweise sind die Wärmeleitplatten aus zwei Aluminiumplatten aufgebaut. In eine untere Platte ist ein Kühlkanal durch Fräsung eingebracht. Eine obere Platte schließt den Kühlkanal ab. Beide Platten werden miteinander verlötet. Dazu ist die obere Platte lotplattiert. Da das Lot nur geringe Spaltgrößen überbrücken kann, muss die Ebenheit beider Platten sehr hoch sein. Dies erfordert eine mechanische Nacharbeit der unteren Platte nach dem Einbringen des Kühlkanals durch Schleifen oder Überfräsen. Der Lötprozess ist sehr zeitaufwendig. Für das Hochheizen und Abkühlen sind mehrere Stunden erforderlich. Da geringste Unebenheiten, Verschmutzungen oder Fettspuren zu Ausschuss führen, ist eine aufwendige Dichtigkeitskontrolle erforderlich. Die Lötnaht ist zudem sehr spröde, so dass die Wärmeleitplatte keinen starken mechanischen Belastungen ausgesetzt werden kann.Usually, the heat conducting plates are constructed from two aluminum plates. In a lower plate, a cooling channel is introduced by milling. An upper plate closes off the cooling channel. Both plates are soldered together. For this, the top plate is solder plated. Since the solder can bridge only small gap sizes, the flatness of both plates must be very high. This requires a mechanical rework of the lower plate after the introduction of the cooling channel by grinding or over-milling. The soldering process is very time consuming. For heating and cooling several hours are required. Since the slightest bumps, dirt or traces of grease lead to rejects, a complex tightness control is required. The solder seam is also very brittle, so that the heat conduction can not be exposed to strong mechanical stress.
Weiterhin ist die Herstellung und Applizierung eines Kühlmittelanschlusses sehr aufwendig, da derzeit ein separater, vorher aufwendig bearbeiteter Aluminiumblock aufgelötet wird.Furthermore, the production and application of a coolant connection is very expensive, since currently a separate, previously elaborately machined aluminum block is soldered.
Durch die massiven Platten entsteht eine unnötig schwere Wärmeleitplatte.The massive plates create an unnecessarily heavy heat conduction plate.
Zur Senkung der Kosten kann es ferner sinnvoll sein, eine Röhrchenkühlplatte einzusetzen. Hierbei wird ein Wärmeleitmedium in einem schleifenförmig gebogenen Rohr geführt, welches flächig auf einer Platte befestigt wird.To reduce costs, it may also be useful to use a tube cooling plate. Here, a heat-conducting medium is guided in a loop-shaped bent tube, which is fastened flat on a plate.
Aus der
Die
Die
Der Erfindung liegt die Aufgabe zugrunde, eine verbesserte Batterie mit einer in einem Batteriegehäuse angeordneten gegossenen Wärmeleitplatte zum Temperieren der Batterie anzugeben. Darüber hinaus ist es Aufgabe der Erfindung, ein einfaches Verfahren zur Herstellung einer solchen Batterie anzugeben.The invention has for its object to provide an improved battery with a arranged in a battery housing cast heat conduction plate for controlling the temperature of the battery. Moreover, it is an object of the invention to provide a simple method for producing such a battery.
Die Aufgabe wird erfindungsgemäß mit einer Batterie gelöst, welche die im Anspruch 1 angegebenen Merkmale aufweist. Hinsichtlich des Verfahrens wird die Aufgabe erfindungsgemäß durch die Merkmale des Anspruchs 14 gelöst. The object is achieved with a battery having the features specified in
Vorteilhafte Ausgestaltungen der Erfindung sind Gegenstand der Unteransprüche.Advantageous embodiments of the invention are the subject of the dependent claims.
Die Batterie mit einer in einem Batteriegehäuse angeordneten Wärmeleitplatte zum Temperieren der Batterie weist mehrere parallel und/oder seriell miteinander verschaltete Einzelzellen auf, sowie eine in der Wärmeleitplatte angeordnete und für ein Wärmeleitmedium durchströmbare Kanalstruktur, wobei die Einzelzellen mit der Wärmeleitplatte Wärme leitend verbunden sind und die Wärmeleitplatte herausführende Kühlkanalanschlüsse für die Kanalstruktur aufweist. Die Batterie zeichnet sich erfindungsgemäß dadurch aus, dass die Wärmeleitplatte zumindest aus einer mit einem umlaufenden Formrand versehenen, separaten Bodenplatte gebildet ist, in welche eine Kühlschlange eingebracht und vergossen ist. Dadurch ist es in vorteilhafter Weise möglich, die Einzelzellen zu kühlen und eine entstehende Verlustwärme abzuleiten und somit eine Erhöhung eines elektrischen Widerstandes in den Einzelzellen zumindest zu begrenzen oder zu vermeiden.The battery with a arranged in a battery housing heat conduction plate for temperature control of the battery has a plurality of parallel and / or serially interconnected individual cells, as well as arranged in the heat conduction and flowable through a Wärmeleitmedium channel structure, the individual cells are thermally conductively connected to the heat conduction and the Heat conducting plate has leading cooling channel connections for the channel structure. According to the invention, the battery is characterized in that the heat-conducting plate is formed at least from a separate bottom plate provided with a circumferential edge of the mold into which a cooling coil is inserted and cast. As a result, it is advantageously possible to cool the individual cells and to dissipate any resulting heat loss and thus at least limit or avoid an increase in electrical resistance in the individual cells.
Die Bodenplatte ist jeweils an allen Kanten, insbesondere den Außenkanten und den Kanten eventueller Aussparungen innerhalb der Bodenplatte mit einem Formrand versehen. Der Formrand ist als ein von der Bodenplatte abgewinkelter Bereich ausgebildet und weitgehend in einem rechten Winkel zur Bodenplatte angeordnet. Definitionsgemäß ist eine Kante eine durch zwei aneinander stoßende Flächen gebildete Linie. Der Formrand an der Bodenplatte führt zu einer schalenartigen Form selbiger, in die auch die Aussparungen für die Polkontakte der Einzelzellen vor dem Gießen eingebracht werden können. Dies verringert den Fertigungsaufwand und senkt die Produktionskosten in besonders vorteilhafter Weise, da die Aussparungen nicht nachträglich in die fertige Wärmeleitplatte eingebracht werden müssen.The bottom plate is provided in each case at all edges, in particular the outer edges and the edges of any recesses within the bottom plate with a mold edge. The mold edge is formed as an angled portion of the bottom plate and arranged substantially at a right angle to the bottom plate. By definition, an edge is a line formed by two abutting surfaces. The mold edge on the bottom plate leads to a shell-like shape selbiger, in which the recesses for the pole contacts of the individual cells can be introduced before pouring. This reduces the production cost and lowers the production costs in a particularly advantageous manner, since the recesses must not be subsequently introduced into the finished heat conducting plate.
Die Kante zwischen Bodenplatte und Formrand ist verrundet. Diese Formgebung unterstützt vorteilhafterweise ein gleichmäßiges Ausbreiten eines Gußwerkstoffes.The edge between the bottom plate and the edge of the mold is rounded. This shaping advantageously supports a uniform spreading of a cast material.
Die Höhe des Formrandes bestimmt die Höhe der fertigen Wärmeleitplatte. Dies resultiert aus der Verwendung der Bodenplatte mit dem Formrand als verlorene Form während eines Herstellungsprozesses der Wärmeleitplatte.The height of the mold edge determines the height of the finished heat conduction plate. This results from the use of the bottom plate with the mold edge as a lost mold during a manufacturing process of the heat conduction.
Die Bodenplatte mit Formrand wird vorzugsweise im Tiefziehverfahren hergestellt, daher ist der Formrand weitgehend in einem rechten Winkel zur restlichen Bodenplatte angeordnet In einer vorteilhaften Ausführungsform ist die Kühlschlange mit einem mäanderförmigen Verlauf in die Wärmeleitplatte eingebracht, da durch diesen Verlauf eine größtmögliche Kühlwirkung erreicht werden kann, auch wenn die Bodenplatte bzw. die Wärmeleitplatte mit Aussparungen für die Polkontakte der Einzelzellen versehen ist.The bottom plate with the edge of the mold is preferably produced by thermoforming, therefore, the mold edge is largely arranged at a right angle to the rest of the bottom plate in an advantageous embodiment, the cooling coil is introduced with a meandering course in the heat conducting, since this course a maximum cooling effect can be achieved even if the bottom plate or the heat conducting plate is provided with recesses for the pole contacts of the individual cells.
In einer besonders vorteilhaften Ausführungsform ist die Kühlschlange in der Wärmeleitplatte vergossen und vollständig von einem Gußwerkstoff umschlossen, dies ermöglicht eine größtmögliche Wärmeübergangsfläche und unterstützt zweckmäßigerweise die Kühlung. Außerdem verleiht diese Bauform der Wärmeleitplatte große mechanische Stabilität.In a particularly advantageous embodiment, the cooling coil is potted in the heat conducting plate and completely enclosed by a casting material, this allows a maximum heat transfer surface and conveniently supports the cooling. In addition, this design gives the heat conduction plate great mechanical stability.
Der Wärme leitende Werkstoff der Kühlschlange ist vorzugsweise undurchlässig gegenüber dem Wärmeleitmedium.The heat conductive material of the cooling coil is preferably impermeable to the heat transfer medium.
Die Kühlschlange mündet in Kühlkanalanschlüssen im Bereich des Randes der Wärmeleitplatte, um sie mit einem Kühlmedium, beispielsweise einem Kältemittel einer Fahrzeugklimaanlage, beaufschlagen zu können, so dass eine weitere Verbesserung der Effektivität der Kühlung der Einzelzellen und/oder weiterer zu kühlender Komponenten der Batterie erreicht wird.The cooling coil opens into cooling duct connections in the region of the edge of the heat conduction plate in order to be able to apply a cooling medium, for example a refrigerant of a vehicle air conditioning system, so that a further improvement in the effectiveness of cooling the individual cells and / or other components of the battery to be cooled is achieved ,
Die Wärmeleitplatte besteht aus einem Gussteil und ist aus einem Wärme leitenden, vorzugsweise metallischen Werkstoff ausgebildet. Diese Ausführungsform verleiht der Wärmeleitplatte große mechanische Stabilität.The heat conducting plate consists of a casting and is made of a heat-conducting, preferably metallic material. This embodiment imparts great mechanical stability to the heat conduction plate.
Die Einzelzellen sind vorzugsweise mit der Polseite zur Wärmeleitplatte hin angeordnet, vorteilhafterweise weist die Wärmeleitplatte deshalb im Bereich der Polkontakte der Einzelzellen Aussparungen auf und die Polkontakte der Einzelzellen ragen durch die Aussparungen hindurch.The individual cells are preferably arranged with the pole side toward the heat-conducting plate, advantageously the heat-conducting plate therefore has recesses in the region of the pole contacts of the individual cells and the pole contacts of the individual cells protrude through the recesses.
Die Einzelzellen sind direkt oder indirekt formschlüssig und/oder kraftschlüssig an der Wärmeleitplatte befestigt. Dabei stehen die Einzelzellen in direktem Kontakt mit der Wärmleitplatte, so dass ohne zusätzliche Bauelemente eine effektive, einfach und somit kostengünstig herstellbare Kühlung realisierbar ist.The individual cells are attached directly or indirectly positively and / or non-positively to the heat conducting plate. The individual cells are in direct contact with the Wärmleitplatte, so that an effective, simple and thus inexpensive to produce cooling can be realized without additional components.
Die Einzelzellen und die Wärmeleitplatte sind thermisch miteinander gekoppelt und elektrisch voneinander isoliert, so werden elektrische Kurzschlüsse vermieden und eine Effektivität der Kühlung der Einzelzellen und/oder weiterer zu kühlender Komponenten der Batterie wird erhöht.The single cells and the heat conducting plate are thermally coupled together and electrically isolated from each other, so electrical short circuits are avoided and an effectiveness of the cooling of the individual cells and / or other components of the battery to be cooled is increased.
Das Batteriegehäuse ist mit weiteren Aussparungen versehen, durch welche elektrische Anschlusselemente und/oder Anschlusselemente der Wärmeleitplatte, insbesondere ein Hochvolt-Stecker und/oder Kühlkanalanschlüsse, nach außen ragen. Dadurch besteht die Möglichkeit, die Batterie in einfacher Art und Weise elektrisch und/oder mit einem Kühlkreislauf zu verbinden. The battery housing is provided with further recesses through which electrical connection elements and / or connection elements of the heat-conducting plate, in particular a high-voltage plug and / or cooling channel connections, protrude outward. This makes it possible to connect the battery in a simple manner electrically and / or with a cooling circuit.
Die Batterie ist als eine Fahrzeugbatterie, insbesondere für ein Fahrzeug mit Hybridantrieb oder ein mit Brennstoffzellen betriebenes Fahrzeug, einsetzbar. Die bevorzugte Verwendung erfindungsgemäßer Batterien, insbesondere in Form von Li-Ionen-Batterien oder NiMH-Batterien, erfolgt vorzugsweise zum zumindest teilweisen Antrieb eines Kraftfahrzeugs zur Personenbeförderung.The battery can be used as a vehicle battery, in particular for a vehicle with hybrid drive or a fuel cell powered vehicle. The preferred use of batteries according to the invention, in particular in the form of Li-ion batteries or NiMH batteries, is preferably carried out for the at least partial drive of a motor vehicle for transporting persons.
Das erfindungsgemäße Verfahren zur Herstellung einer Wärmeleitplatte einer Batterie, die mehrere parallel und/oder seriell miteinander verschaltete Einzelzellen und eine in der Wärmeleitplatte angeordneten und für ein Wärmeleitmedium durchströmbare Kanalstruktur sowie aus der Wärmeleitplatte herausführende Kühlkanalanschlüsse für die Kanalstruktur aufweist, wobei die Einzelzellen mit der Wärmeleitplatte Wärme leitend verbunden sind, ist dadurch gekennzeichnet, dass die Wärmeleitplatte zumindest aus einer mit einem umlaufenden Formrand versehenen Bodenplatte gebildet ist, in welche eine Kühlschlange eingebracht und vergossen ist.The inventive method for producing a heat conducting plate of a battery having a plurality of parallel and / or serially interconnected individual cells and arranged in the heat conducting plate and durchströmmöglich for a heat conduction channel channel structure and out of the heat conducting plate cooling channel connections for the channel structure, wherein the individual cells with the heat conducting plate heat are conductively connected, is characterized in that the heat conducting plate is formed at least from a provided with a peripheral mold edge bottom plate, in which a cooling coil is inserted and encapsulated.
Weitere sinnvolle Ausgestaltungen der Erfindung sind den jeweiligen Unteransprüchen entnehmbar. Im Übrigen wird die Erfindung anhand von in den Zeichnungen dargestellten Ausführungsbeispielen näher erläutert.Further useful embodiments of the invention can be taken from the respective subclaims. Moreover, the invention will be explained in more detail with reference to embodiments illustrated in the drawings.
Dabei zeigen:Showing:
Einander entsprechende Teile sind in allen Figuren mit den gleichen Bezugszeichen versehen.Corresponding parts are provided in all figures with the same reference numerals.
Im Folgenden werden anhand dieser Figuren Ausführungsbeispiele der Erfindung näher erläutert.In the following, embodiments of the invention will be explained in more detail with reference to these figures.
Bei den Komponenten der Batterie handelt es sich insbesondere um Einzelzellen
Die Einzelzellen
Die Wärmeleitplatte
Die vorzugsweise aus einem Metall hergestellte Wärmeleitplatte
Die Wärmeleitplatte
Die Bodenplatte
Die Kante zwischen Bodenplatte
Die Höhe des Formrandes
Die Kühlschlange
Um ein Aufschwimmen der Kühlschlange
Um eine Durchschmelzung der Bodenplatte
Die Kühlschlange
Die Kühlschlange
Die Einzelzellen
Zu einer Wärme leitenden Verbindung sind die elektrischen Polkontakte P einer jeden Einzelzelle
Die Zellverbinder
Alle Zellverbinder
Ebenfalls an der Zellverbinderplatine
In einer vorteilhaften Ausgestaltung der Erfindung sind die Befestigungsmittel
Der gesamte Zellenverbund der Einzelzellen
Zwischen der Wärmeleitplatte
Über die elektrischen Polkontakte P der Einzelzellen
Bei einer Endmontage der Batterie werden die Wärmeleitplatte
Der Formkörper
An der Wärmeleitplatte
Zu einer Herausführung der Anschlusselemente, insbesondere der elektrische Anschlusselemente
Durch eine dichte Ausführung des Batteriegehäuses wird ein Eindringen von Fremdstoffen in das Batteriegehäuse verhindert und somit die Zuverlässigkeit der Batterie erhöht. Anhand der Vermeidung eines Austretens von Stoffen aus dem Batteriegehäuse wird weiterhin eine Gefährdung, Beschädigung und/oder Zerstörung des Umfeldes der Batterie vermieden.By a tight execution of the battery case, penetration of foreign substances into the battery case is prevented, thus increasing the reliability of the battery. On the basis of avoiding leakage of substances from the battery case continues to be a hazard, damage and / or destruction of the environment of the battery is avoided.
Bei der in den
BezugszeichenlisteLIST OF REFERENCE NUMBERS
- 11
- Wärmeleitplatteheat conduction
- 22
- KühlkanalanschlussCooling duct connection
- 33
- Aussparungrecess
- 44
- Bodenplattebaseplate
- 55
- Formrandshaped rim
- 66
- Kühlschlangecooling coil
- 77
- EinzelzellenSingle cells
- 88th
- Formkörpermoldings
- 99
- ZellverbinderplatineCell connector board
- 1010
- Zellverbindercell connectors
- 1111
- Gußwerkstoffcasting material
- 1212
- WärmeleitfolieHeat conducting
- 1313
- elektrische Anschlusselementeelectrical connection elements
- 1414
- Flachzellenflat cells
- 1515
- Befestigungsmittelfastener
- PP
- Polkontaktpole contact
- ZZ
- Zellenverbundcell assembly
Claims (16)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008059967.0A DE102008059967B4 (en) | 2008-12-02 | 2008-12-02 | Battery and method for producing a battery with a arranged in a battery housing heat conducting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008059967.0A DE102008059967B4 (en) | 2008-12-02 | 2008-12-02 | Battery and method for producing a battery with a arranged in a battery housing heat conducting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| DE102008059967A1 DE102008059967A1 (en) | 2010-06-10 |
| DE102008059967B4 true DE102008059967B4 (en) | 2015-02-05 |
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| DE102008059967.0A Expired - Fee Related DE102008059967B4 (en) | 2008-12-02 | 2008-12-02 | Battery and method for producing a battery with a arranged in a battery housing heat conducting |
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| DE (1) | DE102008059967B4 (en) |
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| Publication number | Publication date |
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| DE102008059967A1 (en) | 2010-06-10 |
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