DE102008054628A1 - Connection technique for a massive transparent plastic molded body using adapter elements or connecting elements, which have considerable higher elastic modulus than the plastic molded body - Google Patents
Connection technique for a massive transparent plastic molded body using adapter elements or connecting elements, which have considerable higher elastic modulus than the plastic molded body Download PDFInfo
- Publication number
- DE102008054628A1 DE102008054628A1 DE102008054628A DE102008054628A DE102008054628A1 DE 102008054628 A1 DE102008054628 A1 DE 102008054628A1 DE 102008054628 A DE102008054628 A DE 102008054628A DE 102008054628 A DE102008054628 A DE 102008054628A DE 102008054628 A1 DE102008054628 A1 DE 102008054628A1
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- Germany
- Prior art keywords
- elements
- molded body
- adapter
- technology according
- connection technology
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920003023 plastic Polymers 0.000 title abstract description 29
- 239000004033 plastic Substances 0.000 title abstract description 26
- 238000000034 method Methods 0.000 title abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 11
- 239000000853 adhesive Substances 0.000 claims abstract description 6
- 230000001070 adhesive effect Effects 0.000 claims abstract description 6
- 239000002131 composite material Substances 0.000 claims abstract description 6
- 229910052751 metal Inorganic materials 0.000 claims abstract description 6
- 239000002184 metal Substances 0.000 claims abstract description 6
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 239000002023 wood Substances 0.000 claims abstract description 3
- 239000004831 Hot glue Substances 0.000 claims abstract 2
- 229920001169 thermoplastic Polymers 0.000 claims abstract 2
- 238000005516 engineering process Methods 0.000 claims description 24
- 238000010137 moulding (plastic) Methods 0.000 claims description 22
- 150000001875 compounds Chemical class 0.000 claims description 16
- 239000012815 thermoplastic material Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000004873 anchoring Methods 0.000 abstract 2
- 239000004416 thermosoftening plastic Substances 0.000 abstract 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 54
- -1 2-ethylhexyl Chemical group 0.000 description 32
- 239000004926 polymethyl methacrylate Substances 0.000 description 22
- 229920005372 Plexiglas® Polymers 0.000 description 17
- 125000004432 carbon atom Chemical group C* 0.000 description 16
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 14
- 238000007789 sealing Methods 0.000 description 12
- 229910052739 hydrogen Inorganic materials 0.000 description 11
- 239000001257 hydrogen Substances 0.000 description 11
- 239000000178 monomer Substances 0.000 description 11
- 125000000217 alkyl group Chemical group 0.000 description 10
- 150000003254 radicals Chemical class 0.000 description 9
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- 125000003118 aryl group Chemical group 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
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- 125000000753 cycloalkyl group Chemical group 0.000 description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-L fumarate(2-) Chemical class [O-]C(=O)\C=C\C([O-])=O VZCYOOQTPOCHFL-OWOJBTEDSA-L 0.000 description 4
- 125000005843 halogen group Chemical group 0.000 description 4
- 150000002431 hydrogen Chemical class 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 239000004435 Oxo alcohol Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 150000003440 styrenes Chemical class 0.000 description 3
- JSPLKZUTYZBBKA-UHFFFAOYSA-N trioxidane Chemical compound OOO JSPLKZUTYZBBKA-UHFFFAOYSA-N 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 description 2
- XVTPGZQPUZSUKS-UHFFFAOYSA-N 2-(2-oxopyrrolidin-1-yl)ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCN1CCCC1=O XVTPGZQPUZSUKS-UHFFFAOYSA-N 0.000 description 2
- DJKKWVGWYCKUFC-UHFFFAOYSA-N 2-butoxyethyl 2-methylprop-2-enoate Chemical compound CCCCOCCOC(=O)C(C)=C DJKKWVGWYCKUFC-UHFFFAOYSA-N 0.000 description 2
- PGMMQIGGQSIEGH-UHFFFAOYSA-N 2-ethenyl-1,3-oxazole Chemical class C=CC1=NC=CO1 PGMMQIGGQSIEGH-UHFFFAOYSA-N 0.000 description 2
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- NUXLDNTZFXDNBA-UHFFFAOYSA-N 6-bromo-2-methyl-4h-1,4-benzoxazin-3-one Chemical compound C1=C(Br)C=C2NC(=O)C(C)OC2=C1 NUXLDNTZFXDNBA-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
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- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 150000001340 alkali metals Chemical class 0.000 description 2
- 125000004103 aminoalkyl group Chemical group 0.000 description 2
- OIPMQULDKWSNGX-UHFFFAOYSA-N bis[[ethoxy(oxo)phosphaniumyl]oxy]alumanyloxy-ethoxy-oxophosphanium Chemical compound [Al+3].CCO[P+]([O-])=O.CCO[P+]([O-])=O.CCO[P+]([O-])=O OIPMQULDKWSNGX-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 239000004035 construction material Substances 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 125000000623 heterocyclic group Chemical group 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
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- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
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- KDGNCLDCOVTOCS-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy propan-2-yl carbonate Chemical compound CC(C)OC(=O)OOC(C)(C)C KDGNCLDCOVTOCS-UHFFFAOYSA-N 0.000 description 1
- BUHVIAUBTBOHAG-FOYDDCNASA-N (2r,3r,4s,5r)-2-[6-[[2-(3,5-dimethoxyphenyl)-2-(2-methylphenyl)ethyl]amino]purin-9-yl]-5-(hydroxymethyl)oxolane-3,4-diol Chemical compound COC1=CC(OC)=CC(C(CNC=2C=3N=CN(C=3N=CN=2)[C@H]2[C@@H]([C@H](O)[C@@H](CO)O2)O)C=2C(=CC=CC=2)C)=C1 BUHVIAUBTBOHAG-FOYDDCNASA-N 0.000 description 1
- UXDCSXDWLVYCQF-UHFFFAOYSA-N (3-methyloxiran-2-yl)methyl 2-methylprop-2-enoate Chemical compound CC1OC1COC(=O)C(C)=C UXDCSXDWLVYCQF-UHFFFAOYSA-N 0.000 description 1
- VMLATLXXUPZKMJ-UHFFFAOYSA-N (4-bromophenyl) 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1=CC=C(Br)C=C1 VMLATLXXUPZKMJ-UHFFFAOYSA-N 0.000 description 1
- NOBYOEQUFMGXBP-UHFFFAOYSA-N (4-tert-butylcyclohexyl) (4-tert-butylcyclohexyl)oxycarbonyloxy carbonate Chemical compound C1CC(C(C)(C)C)CCC1OC(=O)OOC(=O)OC1CCC(C(C)(C)C)CC1 NOBYOEQUFMGXBP-UHFFFAOYSA-N 0.000 description 1
- 229920002818 (Hydroxyethyl)methacrylate Polymers 0.000 description 1
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
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- JVPKLOPETWVKQD-UHFFFAOYSA-N 1,2,2-tribromoethenylbenzene Chemical class BrC(Br)=C(Br)C1=CC=CC=C1 JVPKLOPETWVKQD-UHFFFAOYSA-N 0.000 description 1
- WNVYIRNVNNETNB-UHFFFAOYSA-N 1,3-dichloropropan-2-yl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC(CCl)CCl WNVYIRNVNNETNB-UHFFFAOYSA-N 0.000 description 1
- UICXTANXZJJIBC-UHFFFAOYSA-N 1-(1-hydroperoxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(OO)CCCCC1 UICXTANXZJJIBC-UHFFFAOYSA-N 0.000 description 1
- JQACBLYOTAYMHP-UHFFFAOYSA-N 1-(2-methylprop-2-enoyl)pyrrolidin-2-one Chemical compound CC(=C)C(=O)N1CCCC1=O JQACBLYOTAYMHP-UHFFFAOYSA-N 0.000 description 1
- INMCBHAUNITFAQ-UHFFFAOYSA-N 1-(2-oxopyrrolidin-1-yl)heptadecan-3-yl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCC(OC(=O)C(C)=C)CCN1CCCC1=O INMCBHAUNITFAQ-UHFFFAOYSA-N 0.000 description 1
- PYGSHOKARRMFTD-UHFFFAOYSA-N 1-(2-oxopyrrolidin-1-yl)pentadecan-2-yl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCC(OC(=O)C(C)=C)CN1CCCC1=O PYGSHOKARRMFTD-UHFFFAOYSA-N 0.000 description 1
- DDPGLQRMAQYQEQ-UHFFFAOYSA-N 1-butoxypropyl 2-methylprop-2-enoate Chemical compound CCCCOC(CC)OC(=O)C(C)=C DDPGLQRMAQYQEQ-UHFFFAOYSA-N 0.000 description 1
- LGJCFVYMIJLQJO-UHFFFAOYSA-N 1-dodecylperoxydodecane Chemical compound CCCCCCCCCCCCOOCCCCCCCCCCCC LGJCFVYMIJLQJO-UHFFFAOYSA-N 0.000 description 1
- BDHGFCVQWMDIQX-UHFFFAOYSA-N 1-ethenyl-2-methylimidazole Chemical compound CC1=NC=CN1C=C BDHGFCVQWMDIQX-UHFFFAOYSA-N 0.000 description 1
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- OSSNTDFYBPYIEC-UHFFFAOYSA-N 1-ethenylimidazole Chemical compound C=CN1C=CN=C1 OSSNTDFYBPYIEC-UHFFFAOYSA-N 0.000 description 1
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- WIWZLDGSODDMHJ-UHFFFAOYSA-N 1-ethoxybutyl 2-methylprop-2-enoate Chemical compound CCCC(OCC)OC(=O)C(C)=C WIWZLDGSODDMHJ-UHFFFAOYSA-N 0.000 description 1
- HVBADOTWUFBZMF-UHFFFAOYSA-N 1-ethoxyethyl 2-methylprop-2-enoate Chemical compound CCOC(C)OC(=O)C(C)=C HVBADOTWUFBZMF-UHFFFAOYSA-N 0.000 description 1
- CISIJYCKDJSTMX-UHFFFAOYSA-N 2,2-dichloroethenylbenzene Chemical class ClC(Cl)=CC1=CC=CC=C1 CISIJYCKDJSTMX-UHFFFAOYSA-N 0.000 description 1
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- DAVVKEZTUOGEAK-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethyl 2-methylprop-2-enoate Chemical compound COCCOCCOC(=O)C(C)=C DAVVKEZTUOGEAK-UHFFFAOYSA-N 0.000 description 1
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- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
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- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
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- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/742—Joining plastics material to non-plastics material to metals or their alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/561—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using screw-threads being integral at least to one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/562—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined
- B29C65/564—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits using extra joining elements, i.e. which are not integral with the parts to be joined hidden in the joint, e.g. dowels or Z-pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/64—Joining a non-plastics element to a plastics element, e.g. by force
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/483—Reactive adhesives, e.g. chemically curing adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2025/00—Use of polymers of vinyl-aromatic compounds or derivatives thereof as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2027/00—Use of polyvinylhalogenides or derivatives thereof as moulding material
- B29K2027/06—PVC, i.e. polyvinylchloride
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2033/00—Use of polymers of unsaturated acids or derivatives thereof as moulding material
- B29K2033/04—Polymers of esters
- B29K2033/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2055/00—Use of specific polymers obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in a single one of main groups B29K2023/00 - B29K2049/00, e.g. having a vinyl group, as moulding material
- B29K2055/02—ABS polymers, i.e. acrylonitrile-butadiene-styrene polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2069/00—Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2305/00—Use of metals, their alloys or their compounds, as reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B21/00—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings
- F16B21/10—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings by separate parts
- F16B21/12—Means for preventing relative axial movement of a pin, spigot, shaft or the like and a member surrounding it; Stud-and-socket releasable fastenings by separate parts with locking-pins or split-pins thrust into holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B4/00—Shrinkage connections, e.g. assembled with the parts at different temperature; Force fits; Non-releasable friction-grip fastenings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B5/00—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them
- F16B5/02—Joining sheets or plates, e.g. panels, to one another or to strips or bars parallel to them by means of fastening members using screw-thread
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
Gebiet der ErfindungField of the invention
Die Erfindung betrifft kraftschlüssige Verbindungen zwischen Trägerbauteilen und die Trägerelemente aus Kunststoff. In der folgenden Ausführung ist für Kunststoffe exemplarisch PLEXIGLAS® (Gattungsname Acrylglas) verwendet worden, ohne daß hierdurch eine Beschränkung erfolgen soll. PLEXIGLAS® ist eine Marke der Evonik Röhm GmbH.The invention relates to non-positive connections between carrier components and the carrier elements made of plastic. In the following embodiment has been used for plastics example PLEXIGLAS ® (generic name acrylic glass), but no resultant restriction is intended. PLEXIGLAS ® is a trademark of Evonik Röhm GmbH.
Stand der TechnikState of the art
Aufgabetask
Es bestand nun die Aufgabe, für Last beaufschlagte Elemente mit mindestens einer Komponenten aus Kunststoff, Verbindungselemente zu entwickeln, die auftretende Kräfte und Momente in Formkörpern dauerhaft und sicher auf andere Elemente weiterleiten bzw. übertragen können. Dies wird erforderlich, da die Kunststoffformkörper nicht in beliebigen Abmessungen hergestellt werden können und somit Ankopplungsmechanismen erforderlich werden. So sind beispielsweise Kunststoffformkörper aus PLEXIGLAS® GS bis zu Abmessungen von ca. 8 m × 3 m × 0,2 m (Länge × Breite × Höhe) herstellbar.It was now the task, for load applied elements with at least one plastic components, to develop fasteners that can forward or transfer occurring forces and moments in moldings permanently and safely to other elements. This is necessary because the plastic moldings can not be made in any dimensions and thus coupling mechanisms are required. For example, plastic moldings made of PLEXIGLAS ® GS can be produced up to dimensions of approx. 8 m × 3 m × 0.2 m (length × width × height).
Eine rein über Kunststoffe herzustellende kraftschlüssige Verbindung ist generell möglich, diese reicht aber meist auf Grund der geringeren mechanischen Festigkeitswerte gegenüber anderen Konstruktionswerkstoffen – wie Holz oder Stahl – nicht bei größeren, dauerhaften Belastungen aus. Während Druckkräfte von einigen Kunststoffen sehr ordentlich beherrscht werden, zeigen sie in der Regel Schwächen bei Zug- und Biegebeanspruchung. Gerade wenn diese Kräfte über längere Zeit anstehen, zeigen Kunststoffe wegen ihrer ausgeprägten Neigung zum Kriechen doch erhebliche Nachteile gegenüber üblichen Baumaterialien.A purely on plastics to produce frictional Connection is generally possible, but this is usually enough due to the lower mechanical strength values other construction materials - such as wood or steel - not for larger, permanent loads. While Pressure forces of some plastics very well controlled usually show weaknesses in train and train Bending stress. Especially when these forces over Pending for a long time, show plastics because of their pronounced Tendency to creep but significant disadvantages compared to usual Construction materials.
Eine ausschließlich aus Kunststoff bestehende Verbindungstechnik für Kunststoffformkörper, die unter Last stehen bzw. erhebliche Lasten tragen, ist daher kaum statisch sicher möglich, weshalb es notwendig war, geeignete Adapter- bzw. Verbindungsmechanismen zu entwickeln, die eine spannungsarme und homogene Krafteinleitung in Kunststoffformkörper ermöglichen.A exclusively made of plastic connection technology for plastic moldings that are under load or carry considerable loads, is therefore hardly possible statically safe, why it was necessary, suitable adapter or connection mechanisms to develop a low-tension and homogeneous force application allow in plastic moldings.
Lösungsolution
PLEXIGLAS® ist durch seine Produktions- und Materialeigenschaften in unterschiedlichster Form herstellbar oder durch Weiterverarbeitung in fast jede geforderte Form zu überführen. Für die Realisierung von Tragsystemen aus PLEXIGLAS® sind als Lückenschluss kraftschlüssige, lösbare Verbindungen erforderlich. Diese Verbindungselemente müssen neben den Festigkeitsanforderungen auch den Montagebedingungen Rechnung tragen. Gerade bei Tragsystemen aus PLEXIGLAS®, ist ein Höchstmaß an Transparenz gefordert. Im vorliegenden Entwurf werden Lösungsbeispiele für die Verbindungstechnik beispielhaft dargestellt unter besonderer Berücksichtigung größtmöglicher Transparenz.Thanks to its production and material properties, PLEXIGLAS ® can be produced in many different forms or converted into almost any required form by further processing. For the realization of load-bearing systems made of PLEXIGLAS ® , non-positive, releasable connections are required as a gap closure. In addition to the strength requirements, these fasteners must also take into account the installation conditions. Especially with support systems made of PLEXIGLAS ® , the highest level of transparency is required. In the present draft, solution examples for the connection technology are presented by way of example with special consideration of the greatest possible transparency.
Durch die gute mechanische Bearbeit-, Verkleb- bzw. Verschweißbarkeit von PLEXIGLAS® lassen sich alle erdenklichen mechanischen Formschluss Verbindung oder Schraubverbindungen generieren. Allein die Praxis zeigt, dass diese rein aus PLEXIGLAS® hergestellten Verbindungen den wiederholten Montage- und Demontagebedingungen nicht in ausreichendem Maße widerstehen können. Dies wird im Besonderen kritisch, wenn es sich um sehr schwere Bauteile handelt, welche mit Lasthebezeuge bewegt werden müssen. Der Lösungsansatz fokussiert nun eine funktionelle Trennung der Fügetechnik durch separate Bauteile.Thanks to the good mechanical processing, gluing and welding properties of PLEXIGLAS ®, it is possible to generate all imaginable mechanical form-fit connections or screw connections. Practical experience alone shows that these compounds, which are made entirely of PLEXIGLAS ®, can not sufficiently withstand repeated assembly and disassembly conditions. This is particularly critical when it comes to very heavy components that need to be moved with load lifting equipment. The solution now focuses on a functional separation of the joining technique with separate components.
Hierbei sind folgende Eigenschaften maßgeblich erforderlich:
- 1) Kraftschlüssige oder formschlüssige, wieder lösbare Verbindungen,
- 2) Montagegerechte Ausführung der Anschlusselemente,
- 3) Kraft und oder formschlüssige Verbindung zu den Trägerbauteilen aus Kunststoff, z. B. PLEXIGLAS®.
- 1) positive or positive, detachable connections,
- 2) assembly-compliant design of the connection elements,
- 3) force and or positive connection to the support components made of plastic, z. B. PLEXIGLAS ® .
Diese Elemente übertragen an den Stoßfugen der Trägerbauteile die erforderlichen Kräfte. Die ausgewählten exemplarischen Beispiele zeigen zudem die materialgerechte Verbindung der separaten Verbindungselemente mit den Enden der Trägerelemente.These Elements transferred to the butt joints of the support components the necessary forces. The selected exemplary Examples also show the material-appropriate connection of the separate fasteners with the ends of the support elements.
In der nachstehenden Übersichtstabelle sind mögliche Kombinationen systematischer Prinziplösungen beispielhaft dargestellt.In The following summary table is possible Combinations of systematic principle solutions by way of example shown.
Eine detaillierte Beschreibung der Einzelkombinationen ist nachstehend ausgeführt, welche keinen Anspruch auf Vollständigkeit erhebt.A Detailed description of the individual combinations is below which are not exhaustive rises.
Kunststoffeplastics
Als Kunststoffe können erfindungsgemäß verwendet werden: Poly(meth)acrylat (PMMA), Polycarbonat (PC), Acrylnitril-Butadien-Styrol-Copolymere (ABS), Styrol-Acrylnitril-Copolymere (SAN), Polyvinylchlorid (PVC) oder Polystyrol (PS). Das PMMA wird unter der Marke PLEXIGLAS® von der Evonik Röhm GmbH vertrieben. Besonders gut eignen sich für diese Verwendung die PLEXIGLAS® GS-Typen, die durch Gußpolymerisation hergestellt werden. Es können auch gefüllte PMMA-Typen eingesetzt werden, diese werden beispielsweise unter den Namen CORIAN® oder PLEXICOR® in den Handel gebracht.As plastics, it is possible according to the invention to use: poly (meth) acrylate (PMMA), poly Carbonate (PC), acrylonitrile-butadiene-styrene copolymers (ABS), styrene-acrylonitrile copolymers (SAN), polyvinyl chloride (PVC) or polystyrene (PS). The PMMA is marketed under the brand PLEXIGLAS ® by Evonik Röhm GmbH. I especially PLEXIGLAS ® GS grades, which are prepared by cast polymerization are suitable for this use. It can also be used filled PMMA types, they are put on the market for example under the name CORIAN ® or PLEXICOR ®.
Das KammerverfahrenThe chamber procedure
Das
Kammerverfahren ist eines der ältesten Verfahren für
die Substanzpolymerisation von ethylenisch ungesättigten
Monomeren und wird z. B. schon in der Patentschrift
Der Einsatz von vorpolymerisiertem Material verringert dabei den Schrumpf, vermindert die Wärmeentwicklung bei der weiteren Polymerisation und verkürzt die Reaktionszeit. Die Polymerisation wird häufig in einem Wärmeschrank zunächst bei niedriger Temperatur, z. B. bei 20°C bis 60°C, durchgeführt und dann meist bei höherer Temperatur, z. B. bei 100°C bis 130°C vollendet. Dabei kommt es zu einem Volumenschwund von bis zu 20%, der durch Zusammenpressen der Platten ausgeglichen wird, so dass Spannungen vermieden werden.Of the Use of prepolymerized material reduces the shrinkage, reduces the heat development in the further polymerization and shortens the reaction time. The polymerization becomes frequent in a warming cabinet, first at low temperature, z. B. at 20 ° C to 60 ° C, performed and then usually at a higher temperature, eg. At 100 ° C completed up to 130 ° C. This leads to a volume shrinkage of up to 20%, which is compensated by compressing the plates so that tensions are avoided.
Zu diesem Zweck werden gewöhnlich Klammern verwendet, die die beiden Platten und die dazwischenliegende Dichtschnur umgreifen und zusammendrücken. Dies kann allerdings zu einer Verformung (Ausbauchung) der Dichtschnur mit der Folge führen, dass der Randbereich der resultierenden Platte abgeschnitten und verworfen werden muss. Weiterhin müssen für unterschiedliche Plattendicke unterschiedliche Klammern gefertigt und vorgehalten werden.To For this purpose, brackets are commonly used which grasp the two plates and the sealing cord in between and squeeze. However, this can lead to deformation (Bulge) of the sealing cord with the result that the edge region of the resulting plate was cut off and discarded must become. Continue to have for different Plate thickness different brackets made and kept.
Im Rahmen der vorliegenden Erfindung umfassen die ethylenisch ungesättigten Monomere daher, jeweils bezogen auf ihr Gesamtgewicht, vorzugsweise mehr als 50,0 Gew.-%, bevorzugt mehr als 50,0 Gew.-% bis 99,0 Gew.-%, zweckmäßigerweise mehr als 60,0 Gew.-%, ganz besonders bevorzugt mehr als 70,0 Gew.-%, insbesondere mehr als 80,0 Gew.-%, mindestens einer Verbindung der Formel (I) In the context of the present invention, therefore, the ethylenically unsaturated monomers, based in each case on their total weight, preferably comprise more than 50.0% by weight, preferably more than 50.0% by weight to 99.0% by weight, more preferably more as 60.0% by weight, very particularly preferably more than 70.0% by weight, in particular more than 80.0% by weight, of at least one compound of the formula (I)
Der Rest R steht für Wasserstoff oder Methyl.Of the Radical R is hydrogen or methyl.
Der Rest 1R bedeutet eine lineare oder verzweigte Alkyl- oder eine ggf. alkylierte Cycloalkylgruppe mit 1 bis 40, vorzugsweise 1 bis 24, zweckmäßigerweise 1 bis 12, besonders bevorzugt 1 bis 6, insbesondere 1 bis 4, Kohlenstoffatomen. Die Reste 2R und 3R stellen jeweils unabhängig voneinander Wasserstoff oder eine Gruppe der Formel -COOR' dar, worin R' Wasserstoff oder eine Alkylgruppe mit 1 bis 40, vorzugsweise 1 bis 24, zweckmäßigerweise 1 bis 12, besonders bevorzugt 1 bis 6, insbesondere 1 bis 4, Kohlenstoffatomen bedeutet.The radical 1 R is a linear or branched alkyl or an optionally alkylated cycloalkyl group having 1 to 40, preferably 1 to 24, suitably 1 to 12, particularly preferably 1 to 6, in particular 1 to 4, carbon atoms. The radicals 2 R and 3 R are each independently of one another hydrogen or a group of the formula -COOR ', in which R' is hydrogen or an alkyl group having 1 to 40, preferably 1 to 24, advantageously 1 to 12, particularly preferably 1 to 6, in particular 1 to 4, carbon atoms.
Zu den besonders bevorzugten Verbindungen der Formel (I) gehören insbesondere Meth)acrylate, Fumarate und Maleate, die sich von gesättigten Alkoholen ableiten, wie beispielsweise Methyl(meth)acrylat, Ethyl(meth)acrylat, n-Propyl(meth)acrylat, iso-Propyl(meth)acrylat, n-Butyl(meth)acrylat, tert.-Butyl(meth)acrylat, Pentyl(meth)acrylat, Hexyl(meth)acrylat, 2-Ethylhexyl(meth)acrylat, Heptyl(meth)acrylat, 2-tert.-Butylheptyl(meth)acrylat, Octyl(meth)acrylat, 3-iso-Propylheptyl(meth)acrylat, Nonyl(meth)acrylat, Decyl(meth)acrylat, Undecyl(meth)acrylat, 5-Methylundecyl(meth)acrylat, Dodecyl(meth)acrylat, 2-Methyldodecyl(meth)acrylat, Tridecyl(meth)acrylat, 5-Methyltridecyl(meth)acrylat, Tetradecyl(meth)acrylat, Pentadecyl(meth)acrylat, Hexadecyl(meth)acrylat, 2-Methylhexadecyl(meth)acrylat, Heptadecyl(meth)acrylat, 5-iso-Propylheptadecyl(meth)acrylat, 4-tert.-Butyloctadecyl(meth)acrylat, 5-Ethyloctadecyl(meth)acrylat, 3-iso-Propyloctadecyl(meth)acrylat, Octadecyl(meth)acrylat, Nonadecyl(meth)acrylat, Eicosyl(meth)acrylat, Cetyleicosyl(meth)acrylat, Stearyleicosyl(meth)acrylat, Docosyl(meth)acrylat und/oder Eicosyltetratriacontyl(meth)acrylat; Cycloalkyl(meth)acrylate, wie Cyclopentyl(meth)acrylat, 2,3,4,5-Tetra-t-butylcyclohexyl(meth)acrylat, Cyclohexyl(meth)acrylat, Bornyl(meth)acrylat; sowie die entsprechenden Fumarate und Maleate.To the most preferred compounds of formula (I) in particular meth) acrylates, fumarates and maleates, which differ from saturated ones Derive alcohols, such as methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, iso-propyl (meth) acrylate, n-butyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, heptyl (meth) acrylate, 2-tert-butylheptyl (meth) acrylate, Octyl (meth) acrylate, 3-iso-propylheptyl (meth) acrylate, nonyl (meth) acrylate, Decyl (meth) acrylate, undecyl (meth) acrylate, 5-methylundecyl (meth) acrylate, Dodecyl (meth) acrylate, 2-methyldodecyl (meth) acrylate, tridecyl (meth) acrylate, 5-methyltridecyl (meth) acrylate, tetradecyl (meth) acrylate, pentadecyl (meth) acrylate, Hexadecyl (meth) acrylate, 2-methylhexadecyl (meth) acrylate, heptadecyl (meth) acrylate, 5-iso-propylheptadecyl (meth) acrylate, 4-tert-butyloctadecyl (meth) acrylate, 5-ethyloctadecyl (meth) acrylate, 3-iso-propyloctadecyl (meth) acrylate, octadecyl (meth) acrylate, nonadecyl (meth) acrylate, Eicosyl (meth) acrylate, Cetyleicosyl (meth) acrylate, Stearyleicosyl (meth) acrylate, Docosyl (meth) acrylate and / or eicosyltetratriacontyl (meth) acrylate; Cycloalkyl (meth) acrylates, such as cyclopentyl (meth) acrylate, 2,3,4,5-tetra-t-butylcyclohexyl (meth) acrylate, Cyclohexyl (meth) acrylate, bornyl (meth) acrylate; as well as the corresponding ones Fumarates and maleates.
Die Esterverbindungen mit langkettigem Alkoholrest, insbesondere die Verbindungen Alkoholresten mit 6 und mehr Kohlenstoffatomen, lassen sich beispielsweise durch Umsetzen von (Meth)acrylaten, Fumaraten, Maleaten und/oder den entsprechenden Säuren mit langkettigen Fettalkoholen erhalten, wobei im allgemeinen eine Mischung von Estern, wie beispielsweise (Meth)acrylaten mit verschieden langkettigen Alkoholresten entsteht. Zu diesen Fettalkoholen gehören unter anderem Oxo Alcohol® 7911, Oxo Alcohol® 7900, Oxo Alcohol® 1100, Alfol® 610, Alfol® 810, Lial® 125 und Nafol®-Typen (Sasol Olefins & Surfactants GmbH); Alphanol® 79 (ICI); Epal® 610 und Epal® 810 (Ethyl Corporation); Linevol® 79, Linevol® 911 und Neodol® 25E (Shell AG); Dehydad®-, Hydrenol®- und Lorol®-Typen (Cognis); Acropol® 35 und Exxal® 10 (Exxon Chemicals GmbH); Kalcol 2465 (Kao Chemicals).The ester compounds with a long-chain alcohol radical, in particular the compounds alcohol radicals with 6 or more carbon atoms, can be obtained, for example, by reacting (meth) acrylates, fumarates, maleates and / or the corresponding acids with long-chain fatty alcohols, generally a mixture of esters, such as For example, (meth) acrylates with different long-chain alcohol residues arises. These fatty alcohols include Oxo Alcohol ® 7911, Oxo Alcohol ® 7900, Oxo Alcohol ® 1100 ® Alfol 610, Alfol ® 810, Lial ® 125 and Nafol ® grades (Sasol Olefins & Surfactants GmbH); Alphanol ® 79 (ICI); Epal ® 610 and Epal ® 810 (Ethyl Corporation); Linevol ® 79, Linevol ® 911 and Neodol ® 25E (Shell AG); Dehydad® ® -, Hydrenol ® - and Lorol ® grades (Cognis); Acropol ® 35 and Exxal ® 10 (Exxon Chemicals GmbH); Kalcol 2465 (Kao Chemicals).
Von den Verbindungen der Formel (I) sind die (Meth)acrylate gegenüber den Maleaten und Fumaraten besonders bevorzugt, d. h. R2 und R3 stellen in besonders bevorzugten Ausführungsformen Wasserstoff dar. Im allgemeinen sind die Methacrylaten den Acrylaten bevorzugt.Of the compounds of the formula (I), the (meth) acrylates are particularly preferred over the maleates and fumarates, ie R 2 and R 3 represent hydrogen in particularly preferred embodiments. In general, the methacrylates are preferred over the acrylates.
Der Ausdruck (Meth)acrylat umfasst im Rahmen der vorliegenden Erfindung Methacrylate und Acrylate sowie Mischungen aus beiden Verbindungen.Of the Expression (meth) acrylate in the context of the present invention Methacrylates and acrylates and mixtures of both compounds.
Im Rahmen einer besonders bevorzugten Ausführungsform der vorliegenden Erfindung enthalten die ethylenisch ungesättigten Monomere ein oder mehrere Comonomere, die sich zweckmäßigerweise mit Verbindungen der Formel (I) copolymerisieren lassen. Der Anteil an Comonomere liegt bevorzugt im Bereich von 0,01 bis 25,0 Gew.-%, vorzugsweise im Bereich von 0,01 bis 10,0 Gew.-%, besonders bevorzugt im Bereich von 0,01 bis 5,0 Gew.-%, insbesondere im Bereich von 0,01 bis 1,0 Gew.-%, bezogen auf das Gesamtgewicht der Monomerzusammensetzung.in the Within a particularly preferred embodiment of the present invention contain the ethylenically unsaturated Monomers one or more comonomers, which expediently with Let compounds of formula (I) copolymerize. The amount comonomers is preferably in the range from 0.01 to 25.0% by weight, preferably in the range of 0.01 to 10.0 wt .-%, more preferably in the range of 0.01 to 5.0 wt .-%, in particular in the range of 0.01 to 1.0 wt .-%, based on the total weight of the monomer composition.
Hierbei sind Comonomere besonders geeignet, die der Formel entsprechen: worin R1* und R2* unabhängig aus der Gruppe ausgewählt sind, bestehend aus Wasserstoff, Halogene, CN, lineare oder verzweigte Alkylgruppen mit 1 bis 20, vorzugsweise 1 bis 6 und besonders bevorzugt 1 bis 4 Kohlenstoffatomen, welche mit 1 bis (2n + 1) Halogenatomen substituiert sein können, wobei n die Zahl der Kohlenstoffatome der Alkylgruppe ist (beispielsweise CF3), Cycloalkylgruppen mit 3 bis 8 Kohlenstoffatomen, welche mit 1 bis (2n – 1) Halogenatomen, vorzugsweise Chlor, substituiert sein können, wobei n die Zahl der Kohlenstoffatome der Cycloalkylgruppe ist; Arylgruppen mit 6 bis 24 Kohlenstoffatomen, welche mit 1 bis (2n – 1) Halogenatomen, vorzugsweise Chlor, und/oder Alkylgruppen mit 1 bis 6 Kohlenstoffatomen substituiert sein können, wobei n die Zahl der Kohlenstoffatome der Arylgruppe ist; C(=Y*)R5*, C(=Y*)NR6*R7*, Y*C(=Y*)R5*, SOR5 *, SO2R5*, OSO2R5*, NR8*SO2R5*, PR5* 2, P(=Y*)R5* 2, Y*PR5* 2, Y*P(=Y*)R5* 2, NR8 * 2 welche mit einer zusätzlichen R8 *-, Aryl- oder Heterocyclyl-Gruppe quaternärisiert sein kann, wobei Y* NR8*, S oder O, vorzugsweise O sein kann; R5 * eine Alkylgruppe mit 1 bis 20 Kohlenstoffatomen, eine Alkylthio mit 1 bis 20 Kohlenstoffatomen, OR15 (R15 ist Wasserstoff oder ein Alkalimetall), Alkoxy von 1 bis 20 Kohlenstoffatomen, Aryloxy oder Heterocyklyloxy ist; R6* und R7* unabhängig Wasserstoff oder eine Alkylgruppe mit 1 bis 20 Kohlenstoffatomen sind, und R8 * Wasserstoff, lineare oder verzweigte Alkyl- oder Arylgruppen mit 1 bis 20 Kohlenstoffatomen sind; R3* und R4* unabhängig ausgewählt aus der Gruppe bestehend aus Wasserstoff, Halogen (vorzugsweise Fluor oder Chlor), Alkylgruppen mit 1 bis 6 Kohlenstoffatomen und COOR9 *, worin R9* Wasserstoff, ein Alkalimetall oder eine Alkylgruppe mit 1 bis 40 Kohlenstoffatomen ist, sind, oder R3* und R4* können zusammen eine Gruppe der Formel (CH2)n, bilden, welche mit 1 bis 2n' Halogenatomen oder C1 bis C4 Alkylgruppen substituiert sein kann, oder der Formel C(=O)-Y*-C(=O) bilden, wobei n' von 2 bis 6, vorzugsweise 3 oder 4 ist und Y* wie zuvor definiert ist; und wobei zumindest 2 der Reste R1*, R2 *, R3* und R4* Wasserstoff oder Halogen sind.In this case, comonomers which correspond to the formula are particularly suitable: wherein R 1 * and R 2 * are independently selected from the group consisting of hydrogen, halogens, CN, linear or branched alkyl groups having 1 to 20, preferably 1 to 6, and most preferably 1 to 4 carbon atoms which are substituted with 1 to (2n + 1) halogen atoms may be substituted, where n is the number of carbon atoms of the alkyl group (for example CF 3 ), cycloalkyl groups having 3 to 8 carbon atoms which may be substituted by 1 to (2n-1) halogen atoms, preferably chlorine, where n the number of carbon atoms of the cycloalkyl group is; Aryl groups of 6 to 24 carbon atoms which may be substituted with 1 to (2n-1) halogen atoms, preferably chlorine, and / or alkyl groups of 1 to 6 carbon atoms, n being the number of carbon atoms of the aryl group; C (= Y *) R 5 * , C (= Y *) NR 6 * R 7 * , Y * C (= Y *) R 5 * , SOR 5 * , SO 2 R 5 * , OSO 2 R 5 * , NR 8 * SO 2 R 5 * , PR 5 * 2 , P (= Y *) R 5 * 2 , Y * PR 5 * 2 , Y * P (= Y *) R 5 * 2 , NR 8 * 2 which may be quaternized with an additional R 8 * , aryl or heterocyclyl group, where Y * NR 8 * , S or O, preferably O; R 5 * is an alkyl group having 1 to 20 carbon atoms, an alkylthio having 1 to 20 carbon atoms, OR 15 (R 15 is hydrogen or an alkali metal), alkoxy of 1 to 20 carbon atoms, aryloxy or heterocyclyloxy; R 6 * and R 7 * are independently hydrogen or an alkyl group of 1 to 20 carbon atoms, and R 8 * are hydrogen, linear or branched alkyl or aryl groups of 1 to 20 carbon atoms; R 3 * and R 4 * are independently selected from the group consisting of hydrogen, halogen (preferably fluoro or chloro), alkyl groups of 1 to 6 carbon atoms and COOR 9 * , where R 9 * is hydrogen, an alkali metal or an alkyl group of 1 to 40 Or R 3 * and R 4 * may together form a group of the formula (CH 2 ) n , which may be substituted by 1 to 2n 'halogen atoms or C 1 to C 4 alkyl groups, or of the formula C ( = O) -Y * -C (= O) where n 'is from 2 to 6, preferably 3 or 4, and Y * is as previously defined; and wherein at least 2 of the radicals R 1 * , R 2 * , R 3 * and R 4 * are hydrogen or halogen.
Zu den bevorzugten Comonomeren gehören unter anderem Styrol, substituierte Styrole mit einem Alkylsubstituenten in der Seitenkette, wie z. B. α-Methylstyrol und α-Ethylstyrol, substituierte Styrole mit einem Alkylsubstitutenten am Ring, wie Vinyltoluol und p-Methylstyrol, halogenierte Styrole, wie beispielsweise Monochlorstyrole, Dichlorstyrole, Tribromstyrole und Tetrabromstyrole; Vinylhalogenide, wie beispielsweise Vinylchlorid, Vinylfluorid, Vinylidenchlorid und Vinylidenfluorid; Vinylester, wie Vinylacetat; Heterocyclische Vinylverbindungen, wie 2-Vinylpyridin, 3-Vinylpyridin, 2-Methyl-5-vinylpyridin, 3-Ethyl-4-vinylpyridin, 2,3-Dimethyl-5-vinylpyridin, Vinylpyrimidin, Vinylpiperidin, 9-Vinylcarbazol, 3-Vinylcarbazol, 4-Vinylcarbazol, 1-Vinylimidazol, 2-Methyl-1-vinylimidazol, N-Vinylpyrrolidon, 2-Vinylpyrrolidon, N-Vinylpyrrolidin, 3-Vinylpyrrolidin, N-Vinylcaprolactam, N-Vinylbutyrolactam, Vinyloxolan, Vinylfuran, Vinyloxazole und hydrierte Vinyloxazole; Vinyl- und Isoprenylether; Maleinsäure und Maleinsäurederivate, wie beispielsweise Maleinsäureanhydrid, Methylmaleinsäureanhydrid, Maleinimid, Methylmaleinimid; Fumarsäure und Fumarsäurederivate; Acrylsäure und Methacrylsäure; Aryl(meth)acrylate, wie Benzylmethacrylat oder Phenylmethacrylat, wobei die Arylreste jeweils unsubstituiert oder bis zu vierfach substituiert sein können; Methacrylate von halogenierten Alkoholen, wie 2,3-Dibromopropylmethacrylat, 4-Bromophenylmethacrylat, 1,3-Dichloro-2-propylmethacrylat, 2-Bromoethylmethacrylat, 2-Iodoethylmethacrylat, hloromethylmethacrylat; Hydroxyalkyl(meth)acrylate, wie 3-Hydroxypropylmethacrylat, 3,4-Dihydroxybutylmethacrylat, 2-Hydroxyethylmethacrylat, 2-Hydroxypropylmethacrylat, 2,5-Dimethyl-1,6-hexandiol(meth)acrylat, 1,10-Decandiol(meth)acrylat; carbonylhaltige Methacrylate, wie 2-Carboxyethylmethacrylat, Carboxymethylmethacrylat, Oxazolidinylethylmethacrylat, N-(Methacryloyloxy)formamid, Acetonylmethacrylat, N-Methacryloylmorpholin, N-Methacryloyl-2-pyrrolidinon, N-(2-Methacryloyloxyethyl)-2-pyrrolidinon, N-(3-Methacryloyloxypropyl)-2-pyrrolidinon, N-(2-Methacryloyloxypentadecyl)-2-pyrrolidinon, N-(3-Methacryloyloxyheptadecyl)-2-pyrrolidinon; Glycolmethacrylate, wie 1,2-Butandiolmethacrylat, 2-Butoxyethylmethacrylat, 2-Ethoxyethoxymethylmethacrylat, 2-Ethoxyethylmethacrylat; Methacrylate von Etheralkoholen, wie Tetrahydrofurfurylmethacrylat, Methoxyethoxyethylmethacrylat, 1-Butoxypropylmethacrylat, Cyclohexyloxymethylmethacrylat, Methoxymethoxyethylmethacrylat, Benzyloxymethylmethacrylat, Furfurylmethacrylat, 2-Butoxyethylmethacrylat, 2-Ethoxyethoxymethylmethacrylat, 2-Ethoxyethylmethacrylat, 1-Ethoxybutylmethacrylat, Methoxymethylmethacrylat, 1-Ethoxyethylmethacrylat, Ethoxymethylmethacrylat und ethoxylierte (Meth)acrylate, die bevorzugt 1 bis 20, insbesondere 2 bis 8 Ethoxygruppen aufweisen; Aminoalkyl(meth)acrylate und Aminoalkyl(meth)acrylatamide, wie N-(3-Dimethylaminopropyl)methacrylamid, Dimethylaminopropylmethacrylat, 3-Diethylaminopentylmethacrylat, 3-Dibutylaminohexadecyl(meth)acrylat; Nitrile der (Meth)acrylsäure und andere stickstoffhaltige Methacrylate, wie N-(Methacryloyloxyethyl)diisobutylketimin, N-(Methacryloyloxyethyl)dihexadecylketimin, Methacryloylamidoacetonitril, 2-Methacryloyloxyethylmethylcyanamid, Cyanomethylmethacrylat; heterocyclische (Meth)acrylate, wie 2-(1-Imidazolyl)ethyl(meth)acrylat, 2-(4-Morpholinyl)ethyl(meth)acrylat und 1-(2-Methacryloyloxyethyl)-2-pyrrolidon; Oxiranylmethacrylate, wie 2,3-Epoxybutylmethacrylat, 3,4-Epoxybutylmethacrylat, 10,11-Epoxyundecylmethacrylat, 2,3-Epoxycyclohexylmethacrylat, 10,11-Epoxyhexadecylmethacrylat; Glycidylmethacrylat.Among the preferred comonomers include styrene, substituted styrenes having an alkyl substituent in the side chain, such as. Α-methylstyrene and α-ethylstyrene, substituted styrenes having an alkyl substituent on the ring such as vinyltoluene and p-methylstyrene, halogenated styrenes such as monochlorostyrenes, dichlorostyrenes, tribromostyrenes and tetrabromostyrenes; Vinyl halides such as vinyl chloride, vinyl fluoride, vinylidene chloride and vinylidene fluoride; Vinyl esters, such as vinyl acetate; Heterocyclic vinyl compounds, such as 2-vinylpyridine, 3-vinylpyridine, 2-methyl-5-vinylpyridine, 3-ethyl-4-vinylpyridine, 2,3-dimethyl-5-vinylpyridine, vinylpyrimidine, vinylpiperidine, 9-vinylcarbazole, 3-vinylcarbazole, 4-vinylcarbazole, 1-vinylimidazole, 2-methyl-1-vinylimidazole, N-vinylpyrrolidone, 2-vinylpyrrolidone, N-vinylpyrrolidine, 3-vinylpyrrolidine, N-vinylcaprolactam, N-vinylbutyrolactam, vinyloxolane, vinylfuran, vinyloxazoles and hydrogenated vinyloxazoles; Vinyl and isoprenyl ethers; Maleic acid and maleic acid derivatives such as maleic anhydride, methylmaleic anhydride, maleimide, methylmaleimide; Fumaric acid and fumaric acid derivatives; Acrylic acid and methacrylic acid; Aryl (meth) acrylates, such as benzyl methacrylate or phenyl methacrylate, wherein the aryl radicals may each be unsubstituted or substituted up to four times; Methacrylates of halogenated alcohols such as 2,3-dibromopropyl methacrylate, 4-bromophenyl methacrylate, 1,3-dichloro-2-propyl methacrylate, 2-bromoethyl methacrylate, 2-iodoethyl methacrylate, hloromethyl methacrylate; Hydroxyalkyl (meth) acrylates, such as 3-hydroxypropyl methacrylate, 3,4-dihydroxybutyl methacrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl methacrylate, 2,5-dimethyl-1,6-hexanediol (meth) acrylate, 1,10-decanediol (meth) acrylate; carbonyl-containing methacrylates, such as 2-carboxyethylmethacrylate, carboxymethylmethacrylate, oxazolidinylethylmethacrylate, N- (methacryloyloxy) formamide, acetonylmethacrylate, N-methacryloylmorpholine, N-methacryloyl-2-pyrrolidinone, N- (2-methacryloyloxyethyl) -2-pyrrolidinone, N- (3 Methacryloyloxypropyl) -2-pyrrolidinone, N- (2-methacryloyloxypentadecyl) -2-pyrrolidinone, N- (3-methacryloyloxyheptadecyl) -2-pyrrolidinone; Glycol methacrylates such as 1,2-butanediol methacrylate, 2-butoxyethyl methacrylate, 2-ethoxyethoxymethyl methacrylate, 2-ethoxyethyl methacrylate; Methacrylates of ether alcohols such as tetrahydrofurfuryl methacrylate, methoxyethoxyethyl methacrylate, 1-butoxypropyl methacrylate, cyclohexyloxymethyl methacrylate, methoxymethoxyethyl methacrylate, benzyloxymethyl methacrylate, furfuryl methacrylate, 2-butoxyethyl methacrylate, 2-ethoxyethoxymethyl methacrylate, 2-ethoxyethyl methacrylate, 1-ethoxybutyl methacrylate, methoxymethyl methacrylate, 1-ethoxyethyl methacrylate, ethoxymethyl methacrylate and ethoxylated (meth) acrylates which preferably have 1 to 20, in particular 2 to 8, ethoxy groups; Aminoalkyl (meth) acrylates and aminoalkyl (meth) acrylatamides, such as N- (3-dimethylaminopropyl) methacrylamide, dimethylaminopropyl methacrylate, 3-diethylaminopentyl methacrylate, 3-dibutylaminohexadecyl (meth) acrylate; Nitriles of (meth) acrylic acid and other nitrogen-containing methacrylates such as N- (methacryloyloxyethyl) diisobutylketimine, N- (methacryloyloxyethyl) dihexadecylketimine, methacryloylamidoacetonitrile, 2-methacryloyloxyethylmethylcyanamide, cyanomethylmethacrylate; heterocyclic (meth) acrylates such as 2- (1-imidazolyl) ethyl (meth) acrylate, 2- (4-morpholinyl) ethyl (meth) acrylate and 1- (2-methacryloyloxyethyl) -2-pyrrolidone; Oxiranyl methacrylates such as 2,3-epoxybutyl methacrylate, 3,4-epoxybutyl methacrylate, 10,11-epoxyundecyl methacrylate, 2,3-epoxycyclohexyl methacrylate, 10,11-epoxyhexadecyl methacrylate; Glycidyl.
Im Rahmen einer besonders bevorzugten Ausführungsform der vorliegenden Erfindung enthalten die ethylenisch ungesättigten Verbindungen ein oder mehrere Vernetzer, die sich günstigerweise mit den Verbindungen der Formel (I) copolymerisieren lassen. Dabei werden Verbindungen mit mindestens zwei, vorzugsweise 2 bis 5, insbesondere 2, ethylenisch-ungesättigten Gruppen pro Molekül besonders bevorzugt.in the Within a particularly preferred embodiment of the present invention contain the ethylenically unsaturated Compounds one or more crosslinkers, which are conveniently to copolymerize with the compounds of formula (I). there are compounds having at least two, preferably 2 to 5, in particular 2, ethylenically unsaturated groups per molecule particularly preferred.
Für
die Zwecke der vorliegenden Erfindung haben sich insbesondere die
folgenden Verbindungen besonders bewährt:
(Meth)acrylate,
die sich von ungesättigten Alkoholen ableiten, wie z. B.
Oleyl(meth)acrylat, Allyl(meth)acrylat, Vinyl(meth)acrylat, 2,4,5-Tri-t-butyl-3-Vinylcyclohexyl(meth)acrylat,
3-Vinylcyclohexyl(meth)acrylat; Methacrylate von ungesättigten Etheralkoholen,
wie Vinyloxyethoxyethylmethacrylat, 1-Methyl-(2-vinyloxy)ethylmethacrylat,
Allyloxymethylmethacrylat; mehrwertige (Meth)acrylate, wie Trimethyloylpropantri(meth)acrylat,
Glycoldi(meth)acrylat, Bis((meth)acryloyloxyethyl)sulfid; und Diene,
wie beispielsweise Divinylbenzol.For the purposes of the present invention, in particular the following compounds have proven particularly useful:
(Meth) acrylates derived from unsaturated alcohols, such as. Oleyl (meth) acrylate, allyl (meth) acrylate, vinyl (meth) acrylate, 2,4,5-tri-t-butyl-3-vinylcyclohexyl (meth) acrylate, 3-vinylcyclohexyl (meth) acrylate; Methacrylates of unsaturated ether alcohols, such as vinyloxyethoxyethyl methacrylate, 1-methyl- (2-vinyloxy) ethyl methacrylate, allyloxymethyl methacrylate; polyvalent (meth) acrylates such as trimethyloylpropane tri (meth) acrylate, glycol di (meth) acrylate, bis ((meth) acryloyloxyethyl) sulfide; and dienes, such as divinylbenzene.
Diese Monomere können einzeln oder als Mischung eingesetzt werden.These Monomers can be used individually or as a mixture.
Zur Polymerisation wird dem ethylenisch ungesättigten Monomer zweckmäßigerweise mindestens ein, an sich bekannter Radikalinitiator zugesetzt. Zu den bevorzugten Initiatoren gehören unter anderem die in der Fachwelt weithin bekannten Azoinitiatoren, wie AIBN und 1,1-Azobiscyclohexancarbonitril, sowie Peroxyverbindungen, wie Methylethylketonperoxid, Acetylacetonperoxid, Dilaurylperoxyd, tert.-Butylper-2-ethylhexanoat, Ketonperoxid, Methylisobutylketonperoxid, Cyclohexanonperoxid, Dibenzoylperoxid, tert.-Butylperoxybenzoat, tert.-Butylperoxyisopropylcarbonat, 2,5-Bis(2-ethylhexanoyl-peroxy)-2,5-dimethylhexan, tert.-Butylperoxy-2-ethylhexanoat, tert.-Butylperoxy-3,5,5-trimethylhexanoat, Dicumylperoxid, 1,1-Bis(tert.-butylperoxy)cyclohexan, 1,1-Bis(tert.-butylperoxy)3,3,5-trimethylcyclohexan, Cumylhydroperoxid, tert.-Butylhydroperoxid, Bis(4-tert.-butylcyclohexyl)peroxydicarbonat, Mischungen von zwei oder mehr der vorgenannten Verbindungen miteinander sowie Mischungen der vorgenannten Verbindungen mit nicht genannten Verbindungen, die ebenfalls Radikale bilden können.to Polymerization becomes the ethylenically unsaturated monomer suitably at least one known per se Radical initiator added. Among the preferred initiators include including azo initiators well known in the art, such as AIBN and 1,1-azobiscyclohexanecarbonitrile, as well as peroxy compounds, such as methyl ethyl ketone peroxide, acetylacetone peroxide, dilauryl peroxide, tert-butyl per-2-ethylhexanoate, Ketone peroxide, methyl isobutyl ketone peroxide, cyclohexanone peroxide, dibenzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl carbonate, 2,5-bis (2-ethylhexanoylperoxy) -2,5-dimethylhexane, tert-butyl peroxy-2-ethylhexanoate, tert-butyl peroxy-3,5,5-trimethylhexanoate, dicumyl peroxide, 1,1-bis (tert-butylperoxy) cyclohexane, 1,1-bis (tert-butylperoxy) 3,3,5-trimethylcyclohexane, Cumyl hydroperoxide, tert-butyl hydroperoxide, bis (4-tert-butylcyclohexyl) peroxydicarbonate, Mixtures of two or more of the aforementioned compounds with each other and mixtures of the aforementioned compounds with those not mentioned Compounds that can also form radicals.
Diese Verbindungen werden häufig in einer Menge von 0,1 bis 10,0 Gew.-%, vorzugsweise von 0,5 bis 3,0 Gew.-%, bezogen auf das Gesamtgewicht der Monomeren, eingesetzt.These Compounds are often in an amount of 0.1 to 10.0 Wt .-%, preferably from 0.5 to 3.0 wt .-%, based on the total weight of Monomers used.
Weiterhin setzt man dem ethylenisch ungesättigten Monomer vorzugsweise mindestens ein Prepolymer mindestens eines ethylenisch ungesättigten Monomers, günstiger Weise mindestens eines (Meth)acrylats, Fumarats und/oder Maleats, zu. Der Anteil des Prepolymers beträgt dabei zweckmäßigerweise 0,1 bis 50,0 Gew.-%, besonders bevorzugt 10,0 bis 30,0 Gew.-%, jeweils bezogen auf das Gesamtgewicht der ethylenisch ungesättigten Verbindungen.Farther it is preferable to the ethylenically unsaturated monomer at least one prepolymer of at least one ethylenically unsaturated Monomers, favorably at least one (meth) acrylate, Fumarats and / or maleats, too. The proportion of the prepolymer is expediently 0.1 to 50.0 wt .-%, especially preferably 10.0 to 30.0 wt .-%, each based on the total weight of the ethylenically unsaturated compounds.
Beim erfindungsgemäßen Verfahren wird die das ethylenisch ungesättigte Monomer enthaltende Zusammensetzung in einem ersten Verfahrensschritt in eine Form, die sogenannte „Kammer”, eingebracht, die wenigstens zwei Platten umfasst, die durch wenigstens ein erfindungsgemäßes Dichtungselement voneinander beabstandet angeordnet sind. Dabei unterliegen die Platten keinen besonderen Beschränkungen, es können vielmehr die herkömmlichen, für das Kammerverfahren bekannten Platten verwendet werden. Die Platten sollten zweckmäßigerweise die Reaktionskammer abdichtend verschließen können und dabei gegenüber der verwendeten Reaktionsmischung unter den verwendeten Reaktionsbedingungen möglichst inert sein. Für die Zwecke der vorliegenden Erfindung besonders geeignete Platten sind aus Glas und/oder rostfreiem Stahl, insbesondere aus Glas, gefertigt.In the process according to the invention, the composition comprising the ethylenically unsaturated monomer is introduced in a first process step into a mold, the so-called "chamber", which comprises at least two plates which are arranged at a distance from one another by at least one sealing element according to the invention. The plates are not particularly limited, but the conventional plates known for the chamber method can be used. The plates should be purposeful may suitably seal the reaction chamber sealing and thereby be as inert as possible to the reaction mixture used under the reaction conditions used. For the purposes of the present invention particularly suitable plates are made of glass and / or stainless steel, in particular made of glass.
Die Form der Platten wird primär durch die angestrebte Polymerform bestimmt. Daher können sowohl ebene als auch gebogene Platten verwendet werden, obwohl ebene Platten vorliegend besonders bevorzugt werden.The Shape of the plates is primarily determined by the desired polymer form certainly. Therefore, both flat and curved plates although flat plates are particularly preferred herein become.
Erfindungsgemäß werden die Platten zweckmäßiger Weise abdichtend an das erfindungsgemäße Dichtungselement angelegt und günstiger Weise mit diesem, vorzugsweise kraftschlüssig, verbunden.According to the invention the plates expediently sealingly to the inventive sealing element applied and favorably with this, preferably non-positively, connected.
Dabei ist es ganz besonders vorteilhaft, ein Dichtungselement mit wenigstens einem, vorzugsweise zwei, wegragenden Schenkel zu verwenden und das Dichtungselement zwischen den Platten derart anzuordnen, dass der/die Schenkel an einer Platte/beiden Platten abdichtend anliegt/anliegen. Das Dichtungselement wird dann zweckmäßigerweise über den/die Schenkel mit der Platte/den Platten kraftschlüssig verbunden. Auf diese Weise wird eine Verformung des Dichtungselements durch den angelegten Druck bestmöglich vermieden.there It is particularly advantageous, a sealing element with at least one, preferably two, projecting leg to use and to arrange the sealing element between the plates such that the leg (s) sealingly abuts against a plate (s). The sealing element is then conveniently over the leg / s with the plate / plates frictionally connected. In this way, a deformation of the sealing element best avoided by the applied pressure.
Ein weiterer Vorteil dieser Variante besteht darin, dass im Gegensatz zum herkömmlichen Verfahren unabhängig von der angestrebten Plattendicke und -geometrie ein universelles Klammersystem verwendet werden, da die benötigte Klammergröße durch die Dicke der wegragenden Schenkel und nicht durch die Dicke des Dichtungselements und der Platten vorgegeben wird.One Another advantage of this variant is that in contrast to the conventional method regardless of the desired plate thickness and geometry uses a universal stapling system because of the required bracket size the thickness of the protruding legs and not by the thickness of the Sealing element and the plates is specified.
Die Polymerisationstemperatur ist dabei unkritisch. Je nach verwendetem Initiatorsystem liegt sie im allgemeinen jedoch im Bereich von 0°C–200°C, vorzugsweise im Bereich von 20°C–190°C und insbesondere im Bereich von 60°C–120°C, ohne dass hierdurch eine Beschränkung erfolgen soll. Gemäß einer ganz besonders bevorzugten Variante erfolgt die Polymerisation zunächst bei 20°C–60°C und wird dann bei 100°C–130°C fortgesetzt.The Polymerization temperature is not critical. Depending on the used However, initiator system is generally in the range of 0 ° C-200 ° C, preferably in the range of 20 ° C-190 ° C and in particular in the range of 60 ° C-120 ° C, without this being a limitation. According to one very particularly preferred variant, the polymerization is carried out first at 20 ° C-60 ° C and then at 100 ° C-130 ° C continued.
Auch die Polymerisationsdauer ist an sich unkritisch und kann im üblichen Bereich gewählt werden. Sie beträgt vorzugsweise 2 Stunden bis 2.000 Stunden, vorzugsweise 24 Stunden bis 1.200 Stunden, insbesondere 48 Stunden bis 1.000 Stunden, wobei die Vorteile des erfindungsgemäßen Dichtungselements insbesondere bei längeren Polymerisationszeiten, vorzugsweise größer 72 Stunden, zum Tragen kommen.Also the polymerization time is not critical per se and can in the usual Range can be selected. It is preferably 2 hours to 2,000 hours, preferably 24 hours to 1,200 hours, in particular 48 hours to 1,000 hours, taking advantage of the in particular sealing element according to the invention at longer polymerization times, preferably larger 72 hours, come to fruition.
Beispiel: Kraftschlüssige Verbindung mit eingeklebten FlanschblätternExample: positive connection with glued flange leaves
Der Montageflansch verfügt über entsprechende fest mit ihm verbundene Ankerdübel aus Metall. Die Anzahl sowie die Länge dieser Anker sind den Dimensionen des Trägers und den zu übertragenden Kräften angepasst. Hierbei werden die Bolzen über einen Spezialklebstoff in die Bohrungen im PLEXIGLAS® Träger eingeklebt. Hierbei sind die Auswahl des Klebstoffes und das Aushärteverfahren (Start der Polymerisation des Klebers durch thermischen Zerfall des Radikalbildners oder durch lichtinduzierten Zerfall des Radikalbildners) auf die Produkteigenschaften des Formkörpers, z. B. PLEXIGLAS® abgestimmt. Über die Gestaltung der Formgebung und des Tragflächenanteiles werden die Spannungen im Allgemeinen und Spannungsspitzen im Besonderen in denen für ein Dauerzeitstandsverhalten zulässigen Grenzen gehalten.The mounting flange has corresponding anchor anchors made of metal firmly connected to it. The number and length of these anchors are adapted to the dimensions of the carrier and the forces to be transmitted. The bolts are glued into the holes in the PLEXIGLAS ® carrier using a special adhesive. Here are the selection of the adhesive and the curing process (start of the polymerization of the adhesive by thermal decomposition of the radical generator or by light-induced decomposition of the radical generator) on the product properties of the molding, eg. For example, PLEXIGLAS ® . By shaping the shape and the wing portion, the stresses in general and voltage spikes in particular are kept within the permissible limits for long term behavior.
Als Kleber können die unterschiedlichen ACRIFIX®-Typen eingesetzt werden.The different types of ACRIFIX ® can be used as adhesives.
Weitere Fügetechniken sind unter Berücksichtigung der Verabreitungs- sowie Belastungsgrenzen der beteiligten Werkststoffe von Adapter- und Formkörper möglich.Further Joining techniques are taking into account the Approval and load limits of the participating materials of adapter and molded body possible.
PLEXIGLAS® weist ein Elastizitätsmodul
E von 3.000 MPa, gemessen nach
Die
Adapter- oder Verbundelemente (
Die
Adapter- oder Verbundelemente (
Es können auch Rohre und Stäbe mittels der erfindungsgemäßen Technik miteinender verbunden werden. Rundstäbe aus PLEXIGLAS® werden beispielsweise in Durchmessern von 15 bis 100 mm angeboten, Vierkantstäbe in Abmessungen von 10 × 10 mm bis 50 × 50 mm.It is also pipes and rods by means of the inventive technique miteinender be connected. Round rods made of PLEXIGLAS ® are offered, for example, in diameters of 15 to 100 mm, square rods in dimensions of 10 × 10 mm to 50 × 50 mm.
Figurenbeschreibungfigure description
- a: Adapterelement
- b: Schraube mit Mutter
- c: Schraube oder Bolzen
- d: Schraube oder Bolzen
- e: Sackloch, gefüllt mit Kleber
- f: Kunststoffformkörper
- a: adapter element
- b: screw with nut
- c: screw or bolt
- d: screw or bolt
- e: blind hole, filled with glue
- f: plastic moldings
- 1111
- Metallplattemetal plate
- 2121
- Plexiglas® Plexiglas ®
- 3131
- Gewindestabthreaded rod
- 4141
- Sackloch, gefüllt mit KleberBlind hole filled with glue
- 5151
- Scheibedisc
- 6161
- Schraubescrew
- 7171
- Muttermother
- 8181
- Bolzen kurzbolt short
- 9191
- Splintcotter
- 101101
- Schraubescrew
- 111111
- Bolzen langbolt long
- 121121
- MetallformteilMetal molding
ZITATE ENTHALTEN IN DER BESCHREIBUNGQUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list The documents listed by the applicant have been automated generated and is solely for better information recorded by the reader. The list is not part of the German Patent or utility model application. The DPMA takes over no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- - DE 102007001651 [0002] - DE 102007001651 [0002]
- - US 2154639 [0013] US 2154639 [0013]
Zitierte Nicht-PatentliteraturCited non-patent literature
- - ISO 527-2/1B/1 [0042] - ISO 527-2 / 1B / 1 [0042]
Claims (25)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008054628A DE102008054628A1 (en) | 2008-12-15 | 2008-12-15 | Connection technique for a massive transparent plastic molded body using adapter elements or connecting elements, which have considerable higher elastic modulus than the plastic molded body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008054628A DE102008054628A1 (en) | 2008-12-15 | 2008-12-15 | Connection technique for a massive transparent plastic molded body using adapter elements or connecting elements, which have considerable higher elastic modulus than the plastic molded body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| DE102008054628A1 true DE102008054628A1 (en) | 2010-06-17 |
Family
ID=42168305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE102008054628A Withdrawn DE102008054628A1 (en) | 2008-12-15 | 2008-12-15 | Connection technique for a massive transparent plastic molded body using adapter elements or connecting elements, which have considerable higher elastic modulus than the plastic molded body |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE102008054628A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111629889A (en) * | 2018-01-22 | 2020-09-04 | 伊诺瓦默公司 | Method for producing a covering panel of plastics and panel produced in this way |
| CN113924422A (en) * | 2019-07-05 | 2022-01-11 | 欧姆龙株式会社 | Method for producing bonded article and bonded article |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2154639A (en) | 1934-12-06 | 1939-04-18 | Rohm & Haas | Process for the manufacture of polymerization products |
| EP0057000A1 (en) * | 1981-01-26 | 1982-08-04 | Wirsbo Pex Zweigniederlassung der Platzer Schwedenbau GmbH | Method of deforming plastics pieces |
| DE19929558A1 (en) * | 1998-06-22 | 2000-03-02 | Veka Ag | Connection for plastics hollow profiled sections |
| US20040011927A1 (en) * | 2002-07-19 | 2004-01-22 | Christman David B. | Apparatuses and methods for joining structural members, such as composite structural members |
| DE102006012411A1 (en) * | 2005-10-04 | 2007-04-05 | Böllhoff Verbindungstechnik GmbH | Connecting element for fastening on surface, has sleeve shaped receiving part whereby connecting element can be fastened to surface by filling depression with suitable fastening means |
| US20080057305A1 (en) * | 2005-05-25 | 2008-03-06 | The Boeing Company | Methods of joining structures and joints formed thereby |
| DE102007001651A1 (en) | 2006-12-18 | 2008-06-19 | Evonik Röhm Gmbh | Composite systems using plastics in combination with other materials |
-
2008
- 2008-12-15 DE DE102008054628A patent/DE102008054628A1/en not_active Withdrawn
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2154639A (en) | 1934-12-06 | 1939-04-18 | Rohm & Haas | Process for the manufacture of polymerization products |
| EP0057000A1 (en) * | 1981-01-26 | 1982-08-04 | Wirsbo Pex Zweigniederlassung der Platzer Schwedenbau GmbH | Method of deforming plastics pieces |
| DE19929558A1 (en) * | 1998-06-22 | 2000-03-02 | Veka Ag | Connection for plastics hollow profiled sections |
| US20040011927A1 (en) * | 2002-07-19 | 2004-01-22 | Christman David B. | Apparatuses and methods for joining structural members, such as composite structural members |
| US20080057305A1 (en) * | 2005-05-25 | 2008-03-06 | The Boeing Company | Methods of joining structures and joints formed thereby |
| DE102006012411A1 (en) * | 2005-10-04 | 2007-04-05 | Böllhoff Verbindungstechnik GmbH | Connecting element for fastening on surface, has sleeve shaped receiving part whereby connecting element can be fastened to surface by filling depression with suitable fastening means |
| DE102007001651A1 (en) | 2006-12-18 | 2008-06-19 | Evonik Röhm Gmbh | Composite systems using plastics in combination with other materials |
Non-Patent Citations (1)
| Title |
|---|
| ISO 527-2/1B/1 |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111629889A (en) * | 2018-01-22 | 2020-09-04 | 伊诺瓦默公司 | Method for producing a covering panel of plastics and panel produced in this way |
| CN111629889B (en) * | 2018-01-22 | 2023-06-13 | 伊诺瓦默公司 | Method for producing cladding panels made of plastics and panels produced in this way |
| CN113924422A (en) * | 2019-07-05 | 2022-01-11 | 欧姆龙株式会社 | Method for producing bonded article and bonded article |
| CN113924422B (en) * | 2019-07-05 | 2023-08-11 | 欧姆龙株式会社 | Method for producing bonded article, and bonded article |
| US12076972B2 (en) | 2019-07-05 | 2024-09-03 | Omron Corporation | Production method for bonded article, and bonded article |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| OM8 | Search report available as to paragraph 43 lit. 1 sentence 1 patent law | ||
| ON | Later submitted papers | ||
| R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |
Effective date: 20120703 |