DE102008008035A1 - Preparing polyamide foam, comprises heating scrap tire granulates containing polyamide fiber cords and gum powder in an extruder under formation of melting mass and carrying out a thermal decomposition of gum powder in e.g. cracked gas - Google Patents
Preparing polyamide foam, comprises heating scrap tire granulates containing polyamide fiber cords and gum powder in an extruder under formation of melting mass and carrying out a thermal decomposition of gum powder in e.g. cracked gas Download PDFInfo
- Publication number
- DE102008008035A1 DE102008008035A1 DE102008008035A DE102008008035A DE102008008035A1 DE 102008008035 A1 DE102008008035 A1 DE 102008008035A1 DE 102008008035 A DE102008008035 A DE 102008008035A DE 102008008035 A DE102008008035 A DE 102008008035A DE 102008008035 A1 DE102008008035 A1 DE 102008008035A1
- Authority
- DE
- Germany
- Prior art keywords
- gum powder
- thermal decomposition
- extruder
- foam
- scrap tire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3442—Mixing, kneading or conveying the foamable material
- B29C44/3446—Feeding the blowing agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/3442—Mixing, kneading or conveying the foamable material
- B29C44/3446—Feeding the blowing agent
- B29C44/3457—Feeding the blowing agent in solid form to the plastic material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/26—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof by elimination of a solid phase from a macromolecular composition or article, e.g. leaching out
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2030/00—Pneumatic or solid tyres or parts thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2201/00—Foams characterised by the foaming process
- C08J2201/02—Foams characterised by the foaming process characterised by mechanical pre- or post-treatments
- C08J2201/03—Extrusion of the foamable blend
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2201/00—Foams characterised by the foaming process
- C08J2201/04—Foams characterised by the foaming process characterised by the elimination of a liquid or solid component, e.g. precipitation, leaching out, evaporation
- C08J2201/046—Elimination of a polymeric phase
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2300/00—Characterised by the use of unspecified polymers
- C08J2300/30—Polymeric waste or recycled polymer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Herstellung von Polyamidschaum, das sich durch eine gute Umweltverträglichkeit auszeichnet.The Invention relates to a process for the production of polyamide foam, which is characterized by good environmental compatibility.
Bekannt sind Verfahren zur Plastschaumgewinnung, bei denen eine Erwärmung von Mischungen aus flüssigen oder festen Ausgangskomponenten (Halbfabrikaten) gemeinsam mit Treibmitteln und Füllstoffen erfolgt.Known are processes for plastic foam extraction, where a warming mixtures of liquid or solid starting components (Semi-finished products) together with blowing agents and fillers he follows.
So
wird in der
Aus
der
Zu den Mängeln dieses Verfahrens gehören Sonderaktivatoren und Sondertreibmittel. Auch dieses Verfahren zeichnet sich durch eine mehrstufige Polyamidschaumgewinnung aus.To The deficiencies of this procedure include special activators and special blowing agents. This method is also characterized a multi-stage polyamide foam extraction.
Aus
Zu den Mängeln dieses Verfahrens gehören ihre niedrige Produktivität, die Notwendigkeit von Sonderfüllstoffen und Treibmitteln, Zweistufigkeit und die vergleichsweise hohen Kosten vom aufgeschäumten Thermoplasten.To The shortcomings of this procedure include their low ones Productivity, the need for special fillers and blowing agents, two-stage and the comparatively high cost from the foamed thermoplastic.
Weiterhin
ist ein Verfahren zur Herstellung von Polystyrolschaum im Extruder
bekannt (
Zu den Mängeln dieses Verfahrens zur Plastschaumgewinnung auf Polystyrolbasis gehören einmal die Notwendigkeit der Anwendung nicht nur von speziellen Treibmitteln sondern auch die Mischung mit Polystyrol beim Erwärmen im Extruder und weiter die beschränkten Festigkeitseigenschaften.To the shortcomings of this process for plastic foam extraction On polystyrene basis belong once the need of Application not only of special propellants but also the Mixture with polystyrene during heating in the extruder and continue the limited strength properties.
Aufgabe der Erfindung ist es, Polystyrolschäume billiger, kontinuierlich und unter Verwendung von Abfallstoffen herzustellen.task The invention is polystyrene foams cheaper, continuous and using waste materials.
Gelöst wird diese Aufgabe mit den Merkmalen des Anspruches 1, vorteilhafte Ausgestaltungen sind Gegenstand der Unteransprüche.Solved This object is achieved with the features of claim 1, advantageous Embodiments are the subject of the dependent claims.
Erfindungsgemäß wird ein Verfahren zur Herstellung von Polyamidschaum vorgeschlagen unter Verwendung von Altreifengranulat enthaltend Polyamidkordfasern und Gummipulver, die in einem Extruder unter Bildung einer Schmelzmasse einmalig erwärmt werden, wobei gleichzeitig eine thermische Zerlegung (Pyrolyse) des Gummipulvers in staubfeinen technischen Kohlenstoff und Spaltgas erfolgt und wobei das Spaltgas als Gasporenbildner zum Verschäumen der Schmelzmasse dient und der technische Kohlenstoff (Polycarbon) als armierender Füllstoff zur Erhöhung der Festigkeit des Polyamidschaumes.According to the invention a method of producing polyamide foam has been proposed Use of used tire granules containing polyamide cord fibers and Rubber powder used in an extruder to form a melt be heated once, while a thermal decomposition (Pyrolysis) of rubber powder in dusty technical carbon and cracking gas takes place and wherein the cracked gas as a gas-pore-forming agent used for foaming the melt and the technical Carbon (polycarbon) as reinforcing filler for Increasing the strength of the polyamide foam.
Ein solches Verfahren dient nicht nur der Ressourcen- und Energieeinsparung sondern stellt auch eine sinnvolle Alternative für eine Altreifenverwertung durch umweltschädliches Verbrennen dar.One such a method is not only the resource and energy savings but also provides a useful alternative for one Used tire recycling by environmentally harmful burning represents.
Anhand
der
Im
Extruder
Pyrocarbon (technischer Kohlenstoff) erfüllt die Funktion von armierenden Füllstoffen und bewirkt so einen Plastschaum von höherer Festigkeit (bis auf 200–250%).pyrocarbon (technical carbon) fulfills the function of reinforcing Fillers and thus causes a plastic foam of higher Strength (up to 200-250%).
Das
Spaltgas dient als Gasporenbildner, der die Schmelzmasse
Der
warme Polyamidschaum, der den Ausgang aus dem Extruder
Bis heute werden die genannten Abfälle aus der Verarbeitung von abgenutzten Reifen nicht verwendet. Dabei geht es um bis zu 20% der Masse von verwertbaren Altreifen.To Today, the waste is processed not used by worn tires. It's about up to 20% of the mass of recyclable used tires.
Jährlich fallen nur in Deutschland 900.000 t von Abfälle aus Gummireifen an, die der Verwertung unterliegenden. Darum kann der Umfang ihrer ressourcensparenden rationalen Verarbeitung in Plastschaum (Polyamidschaum) 180.000 t erreichen. Außerdem kann mit dem Verfahren die umweltschädliche Verbrennung reduziert werden.Yearly Only in Germany 900,000 t of rubber tire waste which are subject to recovery. That is why the scope of their Resource-saving rational processing in plastic foam (polyamide foam) Reach 180,000 t. In addition, with the method the environmentally harmful combustion can be reduced.
ZITATE ENTHALTEN IN DER BESCHREIBUNGQUOTES INCLUDE IN THE DESCRIPTION
Diese Liste der vom Anmelder aufgeführten Dokumente wurde automatisiert erzeugt und ist ausschließlich zur besseren Information des Lesers aufgenommen. Die Liste ist nicht Bestandteil der deutschen Patent- bzw. Gebrauchsmusteranmeldung. Das DPMA übernimmt keinerlei Haftung für etwaige Fehler oder Auslassungen.This list The documents listed by the applicant have been automated generated and is solely for better information recorded by the reader. The list is not part of the German Patent or utility model application. The DPMA takes over no liability for any errors or omissions.
Zitierte PatentliteraturCited patent literature
- - DD 133806 A [0003] - DD 133806 A [0003]
- - CH 520736 B [0004] CH 520736 B [0004]
Zitierte Nicht-PatentliteraturCited non-patent literature
- - Khoshaba N., Sabsay O., Barshtein G., Kuleznev V, Technological properties of the expanded and filled polyolefins, Plastics (J. Plast. Massy), 1991, 11, s. 46–48 [0006] Khoshaba N., Sabsay O., Barshtein G., Kuleznev V, Technological Properties of the Expanded and Filled Polyolefins, Plastics (J. Plast. Massy), 1991, 11, p. 46-48 [0006]
- - PENOPLEX in STRON Magazine, 11, 2002. [0008] - PENOPLEX in STRON Magazine, 11, 2002. [0008]
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008008035A DE102008008035B4 (en) | 2008-02-05 | 2008-02-05 | Process for the production of polyamide foam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008008035A DE102008008035B4 (en) | 2008-02-05 | 2008-02-05 | Process for the production of polyamide foam |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| DE102008008035A1 true DE102008008035A1 (en) | 2009-08-06 |
| DE102008008035B4 DE102008008035B4 (en) | 2010-06-02 |
Family
ID=40822234
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| DE102008008035A Expired - Fee Related DE102008008035B4 (en) | 2008-02-05 | 2008-02-05 | Process for the production of polyamide foam |
Country Status (1)
| Country | Link |
|---|---|
| DE (1) | DE102008008035B4 (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD133806A1 (en) | 1977-11-08 | 1979-01-24 | Karin Baum | PROCESS FOR PREPARING POLYAMIDE FOAM |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH52036A (en) * | 1910-04-15 | 1911-10-16 | Wilhelm Reutter | Collapsible hood for motor vehicles |
| US4003408A (en) * | 1974-02-26 | 1977-01-18 | George C. Ballas, trustee | Underground irrigation porous pipe |
-
2008
- 2008-02-05 DE DE102008008035A patent/DE102008008035B4/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DD133806A1 (en) | 1977-11-08 | 1979-01-24 | Karin Baum | PROCESS FOR PREPARING POLYAMIDE FOAM |
Non-Patent Citations (2)
| Title |
|---|
| Khoshaba N., Sabsay O., Barshtein G., Kuleznev V, Technological properties of the expanded and filled polyolefins, Plastics (J. Plast. Massy), 1991, 11, s. 46-48 |
| PENOPLEX in STRON Magazine, 11, 2002. |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102008008035B4 (en) | 2010-06-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| OP8 | Request for examination as to paragraph 44 patent law | ||
| 8364 | No opposition during term of opposition | ||
| R119 | Application deemed withdrawn, or ip right lapsed, due to non-payment of renewal fee |