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DE102006032880A1 - Cable shoe package for vehicle, has two cable shoes prefabricated to pile, where two shoes are joined and fixed as cable shoe package, and standard cable shoes are utilized as cable shoes - Google Patents

Cable shoe package for vehicle, has two cable shoes prefabricated to pile, where two shoes are joined and fixed as cable shoe package, and standard cable shoes are utilized as cable shoes Download PDF

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Publication number
DE102006032880A1
DE102006032880A1 DE200610032880 DE102006032880A DE102006032880A1 DE 102006032880 A1 DE102006032880 A1 DE 102006032880A1 DE 200610032880 DE200610032880 DE 200610032880 DE 102006032880 A DE102006032880 A DE 102006032880A DE 102006032880 A1 DE102006032880 A1 DE 102006032880A1
Authority
DE
Germany
Prior art keywords
cable
shoes
lugs
package
standard
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
DE200610032880
Other languages
German (de)
Inventor
Andreas Dipl.-Ing. Müller (FH)
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mercedes Benz Group AG
Original Assignee
Daimler AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Daimler AG filed Critical Daimler AG
Priority to DE200610032880 priority Critical patent/DE102006032880A1/en
Publication of DE102006032880A1 publication Critical patent/DE102006032880A1/en
Withdrawn legal-status Critical Current

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/12—End pieces terminating in an eye, hook, or fork
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/32—End pieces with two or more terminations
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02—Soldered or welded connections
    • H01R4/029—Welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation

Landscapes

  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

The package has two cable shoes, which are prefabricated to a pile, where the two cable shoes are joined and fixed as a cable shoe package. Standard cable shoes (1) are utilized as the cable shoes. The standard cable shoes are aligned with its solder lug (2) one above the other. The fixation of the cable shoes takes place by a connection layer, which is made up of tin. The fixation of the cable shoes takes place with the hollow rivet.

Description

Die Erfindung betrifft ein vorkonfektioniertes Kabelschuhpaket aus standardisierten Kabelschuhen, die zu einem Stapel vorkonfektioniert werden und als Kabelschuhpaket zusammengefügt und fixiert werden. Die Fixierung kann hierbei durch verlöten der einzelnen Kabelschuhösen oder durch vernieten mittels eines Hohlniets durch die Anschlussösen der Kabelschuhe hindurch erfolgen.The The invention relates to a prefabricated cable lug package of standardized Cable lugs, which are prefabricated into a stack and as Cable lug package joined together and be fixed. The fixation can be done by soldering the individual cable lugs or by riveting by means of a hollow rivet through the eyelets of Cable lugs pass through.

Aus der älteren Anmeldung der Anmelderin DE 102005030739.6-34 ist bereits eine Mehrfachanschlussstelle für elektrische Leitungen bekannt. Diese Mehrfachanschlussstelle benötigt einen Sonderkabelschuh. Standardisierte Kabelschuhe können für diese Mehrfachanschlussstelle nur sehr schlecht eingesetzt werden.From the earlier application of the Applicant DE 102005030739.6-34 already a multiple connection point for electrical lines is known. This multiple connection point requires a special cable lug. Standardized cable lugs can only be used very badly for this multiple connection point.

Aus der DE 10155644 A1 ist eine Mehrfachanschlussstelle aus standardisierten Kabelschuhen bekannt. Diese Mehrfachanschlussstelle benötigt eine separate Anschlusskammer, in die die einzelnen Kabelschuhe einzulegen sind. Die einzelnen Kabelschuhe werden hierbei in der Aufnahmekammer übereinander gestapelt und jeweils gegeneinander um einen Drehwinkel versetzt in die Aufnahmekammer eingelegt. Aufnahmekammer und eingelegte Kabelschuhe werden dann auf einen Massebolzen aufgesteckt und als Gesamtpaket verschraubt.From the DE 10155644 A1 is a multi-junction of standardized cable lugs known. This multiple connection point requires a separate connection chamber into which the individual cable lugs are to be inserted. The individual cable lugs are in this case stacked in the receiving chamber and each offset against each other by a rotation angle inserted into the receiving chamber. The receiving chamber and inserted cable lugs are then plugged onto a ground bolt and screwed together as a complete package.

Aus dem deutschen Gebrauchsmuster DE 29707491 U1 ist es bekannt Kabelschuhe aus einer Zinnbronze zu fertigen. Diese Kabelschuhe sind zur Erzielung einer dauerhaften Verbindung, z.B. durch verlöten, gedacht.From the German utility model DE 29707491 U1 It is known to manufacture cable lugs from a tin bronze. These cable lugs are intended to achieve a permanent connection, eg by soldering.

Ausgehend von dem vorgenannten Stand der Technik ergibt sich folgende Situation.outgoing From the aforementioned prior art, the following situation arises.

In der Fertigung und Montage von Kraftfahrzeugen wird nach Möglichkeiten gesucht die Prozesssicherheit zu erhöhen. Eine Methode dies in der Montage zu erreichen besteht darin, die Montagetätigkeit weitgehend zu vereinfachen. Dies bedarf oft einer Vorkonfektionierung der in der Fertigung angelieferten Teile. Für den Bereich der Massekabelanschlüsse hat man hier noch wenige zufrieden stellende Lösungen gefunden. Die bisher aufgefundene Lösung, die eine Vorkonfektionierung von gestapelten Kabelschuhen vorsieht, arbeitet mit Sonderkabelschuhen. Dies bedeutet aber einen Verzicht auf kostengünstige Standardkabelschuhe.In The manufacturing and assembly of motor vehicles is going to possibilities sought to increase process security. A method this in the assembly to achieve is to simplify the assembly activity largely. This often requires a prefabrication of the delivered in the production Parts. For the range of ground cable connections one has found here still few satisfactory solutions. The so far found solution, which provides a prefabrication of stacked cable lugs, works with special cable lugs. But this means a renunciation on low cost Standard cable lugs.

Erfindungsgemäße Aufgabe ist es daher, eine Lösung anzugeben, wie auch mit Standard Kabelschuhen die Prozesssicherheit in der Fahrzeugmontage erhöht werden kann.Task according to the invention It is therefore, a solution as with standard cable lugs, the process reliability increased in the vehicle assembly can be.

Die Lösung gelingt hauptsächlich mit einem Kabelschuhpaket mit den Merkmalen nach Anspruch 1. Weitere Ausführungsformen und Merkmale des Kabelschuhpakets sind in den abhängigen Ansprüchen und in der folgenden Beschreibung offenbart.The solution succeeds mainly with a cable lug package having the features of claim 1. Further embodiments and features of the cable shoe package are in the dependent claims and disclosed in the following description.

Die Lösung gelingt hauptsächlich durch eine Vorkonfektionierung eines Kabelschuhpakets in Form eines Stapels aus einzelnen Standard Kabelschuhen Nach dem Zusammenfügen des Stapels wird dieser mit Fixiermitteln zusammengehalten.The solution succeeds mainly by a pre-assembly of a cable shoe package in the form of a stack from single standard cable lugs After assembling the Stack this is held together with fixatives.

In einer Ausführungsform des Kabelschuhpakets wird die ohnehin vorhandene Zinnschicht auf den Lötösen der Standard Kabelschuhe dazu benutzt die einzelnen Kabelschuhösen miteinander zu verlöten, so dass der gebildete Stapel durch Löten fixiert wird.In an embodiment of the cable shoe package, the already existing tin layer on the Solder lugs the Standard cable lugs use the individual lug eyelets together to solder, so that the formed stack is fixed by soldering.

In einer anderen Ausführungsform wird das zusammengefügte Kabelschuhpaket mit einem Hohlniet durch die Lötösen bzw. Anschraubbohrung hindurch fixiert.In another embodiment will be the merged Cable lug package with a rivet through the solder lugs or screw hole fixed.

In einer anderen Ausführungsform werden die zusammengefügten Kabelschuhe miteinander verschweißt.In another embodiment become the joined together Cable lugs welded together.

Als Verdrehschutz hat mindestens ein Standard Kabelschuh, nämlich der unterste, eine Lasche, die bei der Montage des Kabelschuhpakets auf einem Massebolzen mit Achtkantschulter nach unten gebogen wird, so dass sie an einer Achtkantschulter zum Anliegen kommt.When Anti-twist protection has at least one standard cable lug, namely the bottom, a tab, which when assembling the cable shoe package is bent down on a ground bolt with octagonal shoulder, so that she comes to an octagonal shoulder to the concern.

Der damit hauptsächlich erzielte Vorteil liegt in der Verwendung von kostengünstigen DIN Kabelschuhen, die gegenüber den Sonderkabelschuhen wesentlich kostengünstiger sind.Of the mainly with it achieved advantage lies in the use of cost-effective DIN cable lugs opposite the special cable lugs are much cheaper.

Einzelheiten der Erfindung werden im Folgenden anhand von zeichnerischen Darstellungen näher erläutert.details The invention will be explained in more detail below with reference to drawings.

Dabei zeigen:there demonstrate:

1 in Aufsicht ein Kabelschuhpaket aus Standardkabelschuhen, 1 in supervision, a cable lug package made of standard cable lugs,

2 in Teilschnittdarstellung ein Kabelschuhpaket nach 1 aufgesetzt auf einen Massebolzen mit Achtkantschulter, 2 in partial sectional view of a cable lug package after 1 mounted on a ground bolt with octagonal shoulder,

3 ein DIN genormter Standardkabelschuh mit Biegelasche, 3 a standard DIN standard cable lug with bending tab,

4 in Teilschnittdarstellung ein Kabelschuhpaket nach 1 fixiert mit einem Hohlniet in der Lötöse der Kabelschuhe. 4 in partial sectional view of a cable lug package after 1 fixed with a rivet in the solder eyelet of the cable lugs.

1 zeigt in Aufsicht ein Kabelpaket aus einem Stapel aus 4 Standardkabelschuhen 1, die mit ihren Lötösen 2 in Flucht übereinander angeordnet sind. Die einzelnen Kabelschuhe sind mit ihren Kabelschäften 3 gegen einander verdreht. Der unterste Kabelschuh hat als spätere Verdrehsicherung nach der Montage auf einem Massebolzen eine zusätzliche Lasche 4. Die Fixierung des Kabelschuhs erfolgt durch Erhitzen des Kabelschuhpakets über die Erweichungstemperatur der Zinnbeschichtung der Kabelschuhe. Dadurch werden die Anschlusslaschen der Kabelschuhe miteinander verlötet und dadurch in ihrer Position gegeneinander fixiert. 1 shows in supervision a cable package from egg a stack of 4 standard cable lugs 1 with their solder lugs 2 are arranged in alignment one above the other. The individual cable lugs are with their cable shafts 3 twisted against each other. The lowermost cable lug has an additional lug as a later rotation lock after mounting on a ground bolt 4 , The fixation of the cable lug takes place by heating the cable shoe package above the softening temperature of the tin coating of the cable lugs. As a result, the terminal lugs of the cable lugs are soldered together and thereby fixed in position against each other.

Ein nach 1 vorkonfektioniertes Kabelschuhpaket ist in 2 nochmals als Teilschnittdarstellung gezeigt. Das Kabelschuhpaket wird mit seinen in Flucht angeordneten Lötösen 2 auf einen elektrischen Kontaktbolzen 20, z.B. ein Massebolzen aufgesetzt. Als Verdrehsicherung wird die Sicherungslasche 4, des untersten Kabelschuhs umgebogen und an einer der Achtkantschultern 21, des elektrischen Kontaktbolzens zum Anliegen gebracht. Das aufgesetzte Kabelschuhpaket kann dann durch eine nicht dargestellte Schraubenmutter auf dem Bolzen festgeschraubt werden. Die einzelnen Kabelschuhe des Kabelschuhpakets sind untereinander durch während der Konfektionierung auf geschmolzenes und wieder erstarrtes Zinn miteinander verlötet.One after 1 Prefabricated cable lug package is in 2 again shown as a partial sectional view. The cable lug package comes with its aligned solder lugs 2 on an electrical contact pin 20 , eg a ground bolt attached. As a security against rotation, the locking tab 4 , the lowest cable lug bent and at one of the octagonal shoulders 21 , the electrical contact pin brought to the concern. The patch cable lug packet can then be screwed by a non-illustrated nut on the bolt. The individual cable lugs of the cable shoe package are soldered to one another during the fabrication on molten and again solidified tin.

3 zeigt einen an sich bekannten Standard Kabelschuh mit Sicherungslasche 4. 3 shows a known standard cable lug with locking tab 4 ,

4 zeigt ein alternatives Ausführungsbeispiel eines erfindungsgemäßen vorkonfektionierten Kabelschuhpakets aus Standard Kabelschuhen. Bei diesem Kabelschuhpaket werden die einzelnen Kabelschuhe durch einen Hohlniet 30 zu einem Paket zusammengehalten und fixiert. Der Hohlniet wird durch die in Flucht angeordneten Anschlussbohrungen bzw. Lötösen 2 hindurch gesteckt und festgezogen. 4 shows an alternative embodiment of a preassembled cable shoe package of standard cable lugs according to the invention. In this cable lug package, the individual cable lugs are replaced by a rivet 30 held together in a package and fixed. The tubular rivet is formed by the aligned connecting holes or solder lugs 2 put through and tightened.

Claims (5)

Kabelschuhpaket aus mindestens zwei Kabelschuhen, die zu einem Stapel vorkonfektioniert werden und als Kabelschuhpaket zusammengefügt und fixiert werden, dadurch gekennzeichnet, dass als Kabelschuhe (1) Standardkabelschuhe verwendet werden.Cable lug package of at least two cable lugs, which are prefabricated into a stack and are assembled and fixed as a lug package, characterized in that as cable lugs ( 1 ) Standard cable lugs are used. Kabelschuhpaket nach Anspruch 1, dadurch gekennzeichnet, dass die Fixierung der Kabelschuhe (1) durch eine Verbindungsschicht (22) aus Zinn erfolgt.Cable lug package according to claim 1, characterized in that the fixation of the cable lugs ( 1 ) through a connection layer ( 22 ) made of tin. Kabelschuhpaket nach Anspruch 1, dadurch gekennzeichnet, dass die Fixierung der Kabelschuhe (1) mit einem Hohlniet (30) erfolgt.Cable lug package according to claim 1, characterized in that the fixation of the cable lugs ( 1 ) with a hollow rivet ( 30 ) he follows. Kabelschuhpaket nach Anspruch 1, dadurch gekennzeichnet, dass die Kabelschuhe miteinander verschweißt sind.Cable lug package according to claim 1, characterized that the cable lugs are welded together. Kabelschuhpaket nach einem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass mindestens ein Kabelschuh (1) eine Sicherungslasche (4) als Verdrehschutz nach erfolgter Montage auf einem Kontaktbolzen hat.Cable lug package according to one of claims 1 to 5, characterized in that at least one cable lug ( 1 ) a securing tab ( 4 ) as Verdrehschutz after installation has on a contact pin.
DE200610032880 2006-07-15 2006-07-15 Cable shoe package for vehicle, has two cable shoes prefabricated to pile, where two shoes are joined and fixed as cable shoe package, and standard cable shoes are utilized as cable shoes Withdrawn DE102006032880A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE200610032880 DE102006032880A1 (en) 2006-07-15 2006-07-15 Cable shoe package for vehicle, has two cable shoes prefabricated to pile, where two shoes are joined and fixed as cable shoe package, and standard cable shoes are utilized as cable shoes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200610032880 DE102006032880A1 (en) 2006-07-15 2006-07-15 Cable shoe package for vehicle, has two cable shoes prefabricated to pile, where two shoes are joined and fixed as cable shoe package, and standard cable shoes are utilized as cable shoes

Publications (1)

Publication Number Publication Date
DE102006032880A1 true DE102006032880A1 (en) 2008-01-17

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DE200610032880 Withdrawn DE102006032880A1 (en) 2006-07-15 2006-07-15 Cable shoe package for vehicle, has two cable shoes prefabricated to pile, where two shoes are joined and fixed as cable shoe package, and standard cable shoes are utilized as cable shoes

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1172751B (en) * 1963-01-22 1964-06-25 Alois Schiffmann Dipl Kfm Star point for several lines, especially for a three-phase earthing device
EP0318844A1 (en) * 1987-11-30 1989-06-07 Tsuyoshi Mukai Conductor-connecting terminal implement
DE29707491U1 (en) * 1997-04-25 1998-08-20 Klöckner-Moeller GmbH, 53115 Bonn Cable lug
EP0883210A2 (en) * 1997-06-03 1998-12-09 SUMITOMO WIRING SYSTEMS, Ltd. Terminal assembling structure and method
US5865637A (en) * 1995-12-01 1999-02-02 Sumitomo Wiring Systems, Ltd. Mounting structure of terminal fitting
DE10155644A1 (en) * 2001-11-13 2003-05-22 Volkswagen Ag Fixing arrangement for cable ends of cable run, has cable ends fed in different radial directions to holding bolt, and fixed onto it in radial directions by device fixed to it to rotate with it
US20030150105A1 (en) * 2002-02-12 2003-08-14 Sumitomo Wiring Systems, Ltd. Apparatus for joining terminals
DE102004050675A1 (en) * 2004-10-18 2006-04-20 Volkswagen Ag Mounting arrangement for at least one cable lug on a welding bolt

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1172751B (en) * 1963-01-22 1964-06-25 Alois Schiffmann Dipl Kfm Star point for several lines, especially for a three-phase earthing device
EP0318844A1 (en) * 1987-11-30 1989-06-07 Tsuyoshi Mukai Conductor-connecting terminal implement
US5188544A (en) * 1987-11-30 1993-02-23 Tsuyoshi Mukai Electrical conductor terminal apparatus and method
US5865637A (en) * 1995-12-01 1999-02-02 Sumitomo Wiring Systems, Ltd. Mounting structure of terminal fitting
DE29707491U1 (en) * 1997-04-25 1998-08-20 Klöckner-Moeller GmbH, 53115 Bonn Cable lug
EP0883210A2 (en) * 1997-06-03 1998-12-09 SUMITOMO WIRING SYSTEMS, Ltd. Terminal assembling structure and method
DE10155644A1 (en) * 2001-11-13 2003-05-22 Volkswagen Ag Fixing arrangement for cable ends of cable run, has cable ends fed in different radial directions to holding bolt, and fixed onto it in radial directions by device fixed to it to rotate with it
US20030150105A1 (en) * 2002-02-12 2003-08-14 Sumitomo Wiring Systems, Ltd. Apparatus for joining terminals
DE102004050675A1 (en) * 2004-10-18 2006-04-20 Volkswagen Ag Mounting arrangement for at least one cable lug on a welding bolt

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Effective date: 20121116