DE102006037608A1 - Production of a preparation for bread spread, comprises chopping sun flower seeds, soya beans, pulses or cereals in a closed cutter, grinding the substance in ceramic high pressure mill and feeding the ground mixture to corundum disc mills - Google Patents

Abstract

The production of a preparation for a bread spread, comprises chopping sun flower seeds (12), soya beans, pulses or cereals together with water (14) and/or without an acidifier and an oil, like sunflower oil (13) or olive oil in a closed cutter (10) during subjecting of heat by the application of vacuum in the cutter-inner space, grinding the chopped and heated mixture in a ceramic high-pressure mill to a particle-size distribution of 0.3-200 mu m with an outer surface of 1.0-1.5 m2>/g, and feeding the ground mixture via a shaft screw pump to a corundum disc mill (30). The production of a preparation for a bread spread, comprises chopping sun flower seeds (12), soya beans, pulses or cereals together with water (14) and/or without an acidifier and an oil, like sunflower oil (13) or olive oil in a closed cutter (10) during subjecting of heat by the application of vacuum in the cutter-inner space, grinding the chopped and heated mixture in a ceramic high-pressure mill to a particle-size distribution of 0.3-200 mu m with an outer surface of 1.0-1.5 m2>/g, and feeding the ground mixture via a shaft screw pump to a corundum disc mill (30). The chopping is carried out during the simultaneous introduction of additional water in the form of direct vapor through vapor discharge nozzles on the floor or on the cover part of the cutter. The end product to be filled in containers (40) is sterilized or pasteurized in a vapor autoclave and then cooled at = 30[deg] . The chopping of the initial substances is carried out in the cutter by 1500 revolutions of the cutter knife for 1-1.5 minutes and is finally carried out by the cutter knife revolutions of 3000 revolutions over 1-1.5 minutes. The chopped mixture is finely ground so that it becomes free-flowing and pumpable product. The ground product and further additives like spices, bear's garlic or food colorants are fed into an agitator- and reservoir container. The head part of the container, which is filled with the heated product is vaporized with a dry vapor and is heated at 150[deg] C. The container is sealed and then its content is cooled by spraying the container with cold water. Independent claims are included for: (1) preparation for bread spread; and (2) plant for manufacturing a preparation for bread spread.

Description

The The invention relates to a process for the preparation of a preparation for one Spread and an installation for carrying out the method.

Various processes are known for the production of spreads. That's how it describes DE 101 00 960 A1 a production process for a spread, in which at least two solid and / or fluid substances are mixed, comminuted or / and ground in one process step, so that a substantially homogeneous mixture of these substances is obtained. This mixture has a pulpy or pasty consistency. In this method, suitable raw materials are used for consumption, such as legumes, nuts, cereals, vegetables or oilseeds, which are mixed in a desired ratio with a liquid, such as water, and preferably an acidulant, such as lemon juice and / or vinegar, in a cutter and crushed.

From the DE 198 23 925 For example, a method for producing a biological substance is known, which is composed of several process steps. In this case, a first substance is produced from crushed seeds or nuts and a liquid. In a second step, oil or liquefied fat is added to the first substance and a second substance is obtained. In the last step, an acidic liquid or an acidifying agent is added to the second substance, wherein the consistency of the substance produced should be determinable by the amount of the acidic liquid or the acidifying agent added.

The use of an acidulant, such as lemon juice, is inter alia by the SU 1741726 A1 discloses a process for producing halva from sunflower seeds with nuts for the manufacture of confectionery products. This halva consists of sunflower seeds with nuts, caramel mass, sunflower seed and nut kernels, with added lemon juice and sunflower oil. The vitamin C contained in the lemon juice increases the shelf life of the product. The Halvamasse obtained has a fine-fiber structure.

It It is an object of the present invention to provide a process for the preparation a preparation for to create a spread that is creamy and creamy firm but brushable Has consistency, the production should be economical.

Is solved This object with a method with the features according to the claim 1.

• – ein oder mehrere Ölsaaten oder deren Produkte, insbesondere Sonnenblumenkerne, Sojabohnen oder ein oder mehrere Hülsenfrüchte oder Getreide zusammen mit Wasser und oder ohne einem Säuerungsmittel und einem Öl, wie Sonnenblumenöl oder Olivenöl, in einem geschlossenen Kutter bei angelegtem Vakuum im Kutter-Innenraum bei gleichzeitigem Einbringen von weiterem Wasser in Form von Direktdampf über Dampfaustrittsdüsen am Boden oder am Deckelteil des Kutters zerkleinert werden,
• – hierauf das zerkleinerte und erhitzte Mischgut bevorzugter Weise in einer Korund-Scheiben-Mühle fein vermahlen wird,
• – hierauf das vermahlene Mischgut einer Abfüllanlage zugeführt wird,
• – wobei das in Behältnisse abgefüllte Endprodukt sterilisiert bzw. pasteurisiert und abgekühlt wird, so dass eine Zubereitung mit einer festen und streichfähigen sahneartigen und cremeartigen Konsistenz erhalten wird.

After that, the method according to the invention consists in that

• - One or more oil seeds or their products, in particular sunflower seeds, soybeans or one or more legumes or cereals together with water and or without an acidifier and an oil such as sunflower oil or olive oil, in a closed cutter with applied vacuum in the cutter interior while Introducing further water in the form of direct steam via steam outlet nozzles on the bottom or on the cover part of the cutter are comminuted,
• - Then the comminuted and heated mix is preferably finely ground in a corundum disk mill,
• - Then the milled material is fed to a bottling plant,
• - In which the bottled end product is sterilized or pasteurized and cooled, so that a preparation with a firm and spreadable creamy and creamy consistency is obtained.

It has become more surprising Were shown by heating the starting materials during the Crushing process in the cutter and by the subsequent grinding in a corundum disk mill after cooling the ground material is obtained a spread, the strength and has stiffness like whipped cream and one creamy and creamy consistency, this particular Consistency of the spread with under addition or without addition from lemon juice or other acidulant. Add to that a good spreadability of the spread even then remains when the spread after storage in a fridge is used. Another advantage is the implementation of the Crushing process in two speed stages of cutter knives, so that at a low number of revolutions the cutter knife a gentle comminution of the starting materials takes place, in which case at higher However, the number of revolutions of the crushing process will continue at the same time an intimate mixing of the starting materials during the further comminution process takes place. The minced and mixed Product is then still in the grinding process subsequent grinding very finely ground.

Further advantageous embodiments of the method according to the invention are the subject the dependent claims.

at the method according to the invention is the crushing of the starting substances in the closed Cutter under feeder of heat performed with applied vacuum in the cutter interior.

Of further, the crushing of the starting materials in the cutter in a first stage at a low number of revolutions of 1500 revolutions the cutter knife with simultaneous introduction of water in the form from direct steam over steam nozzles on the bottom or on the lid part of the cutter over a period of about 1 to 1.5 minutes and in a second stage at one revolution the cutter knife of 3000 revolutions over a period of time more preferable 1 to 1.5 minutes.

To the comminution of the starting substances in the cutter becomes the comminution product pumped out of the cutter and preferably via a shaft screw pump the corundum disk mill supplied in the crushed product to one in its consistency yet flowable and pumpable product is finely ground. After that, that will Grinded product from the corundum disk mill supplied to a stirrer and storage tank.

The so obtained product is in containers bottled and subsequently becomes the head space of the containers filled with the heated end product with at 150 ° C steamed heated steam. Thereafter, each container by means of a lid closed. Following this, the content of a every container by spraying cooled with cold water.

It is particularly advantageous that the material removed from the cutter is preferably ground to a particle size distribution of 0.2 μm to 600 μm with a specific surface area of 1.0 m ² / g to 1.5 m ² / g.

A further embodiment provides that the material removed from the cutter is ground to a particle size distribution of 0.3 μm to 200 μm with a specific surface area of 1.0 m ² / g to 1.5 m ² / g.

The filled and sealed containers are sterilized or pasteurized in a steam autoclave and cooled to ≤ 30 ° C after the sterilization or pasteurisation process.

The The invention further relates to claim 12 as a spread usable preparation obtained by the method according to the invention can be produced. The preparation prepared by the process is used as a spread.

• – einen eine mittels eines Deckels verschließbare Einfüllöffnung für die Ausgangssubstanzen aufweisenden Kutter mit einer Zuführungsleitung für die Zufuhr von Wasserdampf in den Innenraum des Kutters,
• – eine Mühle, bevorzugter Weise eine Korund-Scheiben-Mühle, die über eine Ableitung mit zwischengeschalteter Pumpe mit dem Innenraum des Kutters verbunden ist, und
• – einen Rühr- und Vorratsbehälter umfasst, der über eine Leitung mit dem Innenraum der Mühle verbunden ist, der eine Zuführungsleitung für die Zuführung von Kräutern, Gewürzen, zerkleinerten Zwiebeln, Bärlauch u. dgl. und eine Ableitung mit zwischengeschalteter Pumpe zu einer Abfüllanlage aufweist, die eine Verpackungsvorrichtung für die Zubereitung in verschließbare Behältnisse sowie eine Sterilisations- bzw. Pasteurisier-Einrichtung und eine Kühleinrichtung umfasst.

The invention further provides an apparatus for producing a usable as a spread preparation, the

• A closing opening, which can be closed by means of a cover, for the cutter having starting substances, with a feed line for the supply of water vapor into the interior of the cutter,
• A mill, preferably a corundum disk mill, which is connected via a discharge with an intermediate pump to the interior of the cutter, and
• - Includes a stirring and reservoir, which is connected via a line to the interior of the mill, a supply line for the supply of herbs, spices, crushed onions, wild garlic u. Like. And a discharge with intermediate pump to a filling plant comprising a packaging device for the preparation in closable containers and a sterilization or Pasteurisier device and a cooling device.

In the drawing is in 1 an exemplary embodiment of a plant for producing the spread according to the method according to the invention, wherein for the preparation of preparations which can be used as a spread by the process of the invention, for example, the following approaches have been made, wherein the percentages are by weight: Approach I 42.33% Sunflower seeds, softened 1.86% water 27.46% water 7.72% direct steam 20.13% Sunflower oil 0.50% sea-salt 100.00% approach Approach II 42.33% Sunflower seeds, softened 1.86% Lemon juice concentrate 27.46% water 7.72% direct steam 20.13% Sunflower oil 0.50% sea-salt 100.00% approach Approach III 42.33% Sunflower seeds, softened 1.86% Spirit vinegar 12% 27.46% water 7.72% direct steam 20.13% Sunflower oil 0.50% sea-salt 100.00% approach

In the 1 shown plant comprises a crushing device used as a cutter 10 is formed, which has driven and rotating cutter knife in its interior. The cutter 10 be about his closable filling z. B. the substances, products and liquids of the approaches I, II or III supplied. So will the cutter 10 Sunflower seeds 12 that may be soaked before, sunflower oil 13 , Water 14 , an acidulant, such as lemon juice concentrate 15 , wherein the lemon juice may also be omitted, and multi-salt 16 fed. After all the starting substances in the cutter 10 are filled, the cutter is closed and in the cutter interior by means of a vacuum pump 20 created a vacuum. The cutter knives are put into operation. At the same time, additional water in the form of direct steam via the supply line 17 and introduced via steam outlet nozzles on the bottom or on the cover part of the cutter so that the starting substances and substances are heated during the comminution process. Other required additives can at the beginning of the crushing process the cutter 10 be supplied.

The comminution of the starting materials in the cutter takes place in a first stage at a low number of revolutions of 1500 revolutions of the cutter blades over a period of about 1 to 1.5 minutes, at the same time the steam is introduced. Subsequently, in a second stage at a number of revolutions, the cutter blade of 3000 revolutions is continued over a period of 1 to 1.5 minutes, the comminution process. After opening the cutter 10 is the pumpable consistency having a heated and crushed product by means of a pump 19 , which is preferably designed as a shaft screw pump, via the derivative 18 pumped out and a mill 30 supplied, which is preferably designed as a corundum disk mill. The thus ground crushing product is over the lines 31 . 32 directly to a mixing and storage container 40 with one in its interior 42 arranged by means of a motor 45 driven agitator 41 supplied, wherein the stirring and storage container 40 Herbs, z. B. wild garlic, and / or spices or food colors 33 be supplied.

From the mixing and storage container 40 is then about the derivative 50 by means of a pump 51 the preparation withdrawn and fed to a bottling plant comprising a packaging device for the preparation in closable containers and a sterilization or pasteurization device and a cooling device. The filled and sealed containers are sterilized or pasteurized in a steam autoclave. After completion of the sterilization or pasteurization process, the containers are cooled to ≦ 30 ° C.

The close the filled containers with lids before the sterilization process in the way that the headspace of each filled with the heated end product container with at 150 ° C steamed dry steam, after which closed each container and subsequently the contents of each sealed container by spraying the container container cooled with cold water becomes.

Next Sunflower seeds can Kernels or nuts of any kind are used. Olive oil or thistle oil are used as oil in addition to sunflower oil. As an acidifier can also z. B. Branntweinessig be used.

Claims (14)

Process for the preparation of a preparation for a Spread, where - one or more oilseeds or their products, in particular sunflower seeds, soybeans or one or more legumes or Cereals together with water and or without an acidulant and an oil, like sunflower oil or olive oil, in a closed cutter with applied vacuum in the cutter interior with simultaneous introduction of further water in the form of direct steam via steam outlet nozzles on the ground or crushed on the lid part of the cutter, - on this the crushed and heated mix preferably in one Corundum disc mill finely ground, - on this the milled mix is fed to a bottling plant, - in which that in containers bottled End product is sterilized or pasteurized and cooled, making a preparation with a firm and spreadable, creamy and creamy consistency is obtained. Method according to claim 1, characterized in that that the crushing of the starting substances in the closed Cutter under feeder of heat is carried out with applied vacuum in the cutter interior. Method according to one of claims 1 or 2, characterized that the comminution of the starting materials in the cutter in a first stage at low speed of 1500 revolutions of Cutter knife with simultaneous introduction of water in the form of Direct steam over steam nozzles on the bottom or on the lid part of the cutter over a period of about 1 to 1.5 minutes and in a second stage at one revolution the cutter blade of 3000 revolutions over a period of time preferably from 1 to 1.5 minutes becomes. Method according to one of claims 1 to 3, characterized that the crushed product is pumped out of the cutter and more preferably Way over a shaft screw pump is supplied to the corundum disk mill, in which the crushed product to a still flowable and pumpable product in its consistency is finely ground. Method according to one of claims 1 to 4, characterized that the milled product from the corundum disk mill one agitator and reservoir supplied which will be further additives, such as spices, wild garlic or food dyes are supplied. Method according to one of claims 1 to 5, characterized that as an acidifier Lemon juice or lemon juice concentrate or vinegar, such as brandy vinegar, is used. Method according to one of claims 1 to 6, characterized that the headspace of each filled with the heated end product container with at 150 ° C heated steam is steamed, after which closed each container and subsequently the contents of each sealed container by spraying the container container cooled with cold water becomes. Method according to one of claims 1 to 7, characterized that the grinding process takes place by means of a ceramic high-pressure mill. Method according to one of claims 1 to 8, characterized in that the entnom the cutter mene Good to a particle size distribution of 0.2 .mu.m to 600 .mu.m with a specific surface of 1.0 m ² / g to 1.5 m ² / g is milled. Method according to one of claims 1 to 8, characterized in that the material removed from the cutter to a particle size distribution of 0.3 microns to 200 microns with a specific surface of 1.0 m ² / g to 1.5 m ² / g milled becomes. Method according to one of claims 1 to 10, characterized that the filled and sealed containers sterilized or pasteurized in a steam autoclave and after the sterilization or pasteurization process to ≤ 30 ° C are cooled. Preparation, which by a method according to a of the preceding claims can be produced. Plant for the preparation of a preparation of a spread, characterized in that the plant - a closing by means of a lid filling opening for the starting substances having cutter ( 10 ) with a supply line ( 17 ) for the supply of water vapor into the interior of the cutter ( 10 ), - a mill, preferably a corundum disk mill, which has a discharge ( 18 ) with intermediate pump ( 19 ) with the interior of the cutter ( 10 ), and - a stirring and storage container ( 40 ), which is connected via a 31 . 32 ) with the interior of the mill ( 30 ) connected to a supply line ( 33 ) for the supply of herbs, spices, crushed onions, wild garlic u. Like. And the one derivative ( 50 ) with intermediate pump ( 51 ) to a filling plant comprising a packaging device for the preparation in sealable containers and a sterilization or pasteurization device and a cooling device. Use of the preparation according to claim 12 as Component of a foodstuff, in particular as a spread.