CZ20014457A3 - Machine for wrapping button neck and mechanism for tensioning thread for sewing machine - Google Patents

Description

The machine for winding the button neck and the thread tensioning device for the sewing machine

Technical field

BACKGROUND OF THE INVENTION The present invention relates to a machine for winding a button neck and a thread tensioning device for a sewing machine.

BACKGROUND OF THE INVENTION

The button neck wrapping machine 11 performs the step of sewing the button B onto the fabric S as shown in Figures 14 (a) and 14 (b), and the step of winding the button neck to wrap the thread T around the yarn being between the button B and the fabric S after performing the button sewing step as shown in the figures of Figures 14 (c) and 14 (d).

Next, the yarn tensioning mechanism of the known button-necking machine 1 shown in FIG. 14 will be described.

The yarn tensioning mechanism comprises a yarn tensioning device 3 for winding the button neck, which is arranged on the upper part of the body of the sewing machine and which is used during the winding of the button neck, a first yarn tensioning device 2 for. a button sewing, which is used during the button sewing, the second yarn tensioning device 4, the member 5.

and a third yarn tensioning device 1 arranged on the side of the sewing machine.

The yarn T supplied from a supply source (not shown) is fed to the yarn tensioning device 6, to the third yarn tensioning device 7, and to the needle 8 via the yarn tensioning devices 3, 2 and 4 and the yarn unwinding member 5. .

The thread-tensioning device 3 for winding the button neck and the first thread-tensioning device 2 for sewing the button are provided with a known thread-tensioning spring (not shown), being regulated by a tension adjusting nut (not shown) arranged on appropriate thread tensioning devices such that a suitable tension is applied for each respective step.

The switching lever S, which is operated by a plunger piston (not shown in the figures) and which moves in the transverse direction indicated by the arrow J, is arranged such that the apex part K can be inserted into the yarn tensioning disc in one yarn tensioning device 3. for wrapping the neck of the button and the first tract j? for tensioning the thread for sewing the button, one thread tensioning device in which the switching lever S is inserted is set to an invalid state (open), while the other thread tensioning device is set to a valid state.

As a result, an effective thread tensioning device 2 and 3 can be selected in the button neck wrapping step and the button sewing step.

On the other hand, the second yarn tensioning device 4 can open and close a pair of yarn tensioning discs 4, the yarn T not being fed when the yarn tensioning discs are closed. In the second yarn tensioning device 4, the needle bar (not shown) for controlling the needle always reaches the top dead center during sewing, the thread being released when the bar for swinging the needle bar (not shown) pushes the disc upwards so that the disc is closed and compresses the yarn as the bar moves to pivot the needle bar downwards.

The button neck wrapping machine 1 creates a stitch by cooperating the vertical movement of the needle 8 and the hook 9 at each of the button sewing steps (see Figs. 15 (a) and 15 (b)) and the button neck wrapping step (see Fig. 15). (c) and FIG. 15 (d)).

Thread loops R1 and R2 formed in one of the thread through holes in knob B and fabric S by vertical movement of the preceding needle 8, and new thread loops T1 and t2 passing through the other through holes in knob B by vertical movement of the next needle 8 form loose loops R1 and R2. At this point, the second yarn tensioning device 4 is kept closed.

In this state, therefore, when the yarn tensioning device 6 is attached to the needle 8 while the needle bar is lifted upward, the thread T is pulled upward as shown by the arrows in Fig. 15 (b) and Fig. 15 (d). wherein the loops R1 and R2 gradually taper downward to form knots R1 'and R2 (see Figures 15 (b) and 15 (d)).

Since the yarn tensioning device is further lifted continuously after the overall entanglement of the stitches, the yarn T is cut off unless the yarn T is released from the second yarn tensioning device 4. Thus, the second yarn tensioning device 4 releases the yarn T almost at the same time as the yarn T is completely entangled.

In order to prevent the thread top T from slipping off the needle at the start of the sewing operation in the button sewing step and in the button neck wrapping step, and to ensure control of the length of the thread protruding from the stitch after the sewing is completed the amount by the yarn unwinding member 5 after the yarn is cut.

The yarn unwinding member 5 comprises two hook portions F at its top, driving the plunger piston P to rotate the unwinding plate R around the screw N during thread cutting, thereby causing the yarn to unwind on both sides of the guide member G to maintain a predetermined size threads.

Furthermore, since the quantities of thread to be consumed for each stitch are different from each other in the button stitching step and the button neck wrapping step, there are provided stops M1 and M2 to limit the unwinding plate R to limit the amount of rotation of the unwinding plate R to unwinding the yarn in an amount corresponding to the commencement of the sewing operation in the respective step.

In the case where the button sewing step is to be carried out as the next step, the unwinding plate R is rotated in a state where the stop M2 is driven by a plunger piston which is not

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As shown, and moving from the standby position to the retracted position, the unwinding plate R is stopped at the stop position M1, whereby a longer yarn is unwound.

In the case where the step of wrapping the button neck is carried out as a next step, the unwinding plate R rotates in a state where the stop M2 is not driven, and is stopped by the stop M2, whereby the unwinding thread is shorter.

The operator regulates the adjustment nuts M1a and M2a arranged at one end of each stop, corresponding to the sewing conditions at any time, thereby adjusting the position in which the other end of each stop M1 and M2 is supported on the unwinding plate R. set in each step. The upper end R1 of the unwinding plate R is bent toward this side of the paper so that it can easily abut the stops M1 and M2.

However, since the second yarn tensioning device 4 is driven mechanically by the rod for pivoting movement of the needle bar, it is always opened at a constant time for the vertical movement of the needle bar.

However, since the quantities of thread to be consumed per cycle are different from each other in the button stitching step and in the button neck wrapping step, the splicing time is variable. However, since the second yarn tensioning device 4 releases the yarn at a constant time, the second yarn tensioning device 4 cannot be opened at the optimum time for the respective steps. As a result, the quality of the sewn product deteriorates.

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Furthermore, the optimum sequencing time varies depending on the sewing conditions, such as the type of thread or the type and size of the button, and no countermeasures can be taken in a conventional sewing machine.

If it is necessary to change the yarn tension control values of the yarn tensioning device 3 and the first yarn tensioning device 2 according to the respective sewing conditions, the two tension adjusting nuts of the yarn tensioning device must be rotated. to adjust the thread tension at each time.

The adjustment is thus very laborious and demanding, and furthermore the adjustment status is only very difficult to confirm, so that the adjustment is difficult to repeat, and adjustment errors may occur or the adjustment may be forgotten.

In order to provide a response to the adjustment of the appropriate yarn tension in the button sewing step and the button neck wrapping step, a large number of yarn tension members are further utilized so that the overall construction becomes very complex.

In the case where the amount of yarn unwound with the aid of the yarn unwinding member 5 is to be changed depending on the sewing conditions, the operator must set two types of unwinding amount for the button sewing step and the button neck wrapping step at each time and in the same way as when the thread tension is to be set. This makes setting up very difficult.

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Since the setting status can only be confirmed with difficulty, the set values are very difficult to repeat, so setup errors can occur or the settings can be completely forgotten. Furthermore, in order to provide a response to the adjustment of the appropriate amount of yarn to be unwound in the button sewing step and the button neck wrapping step, the construction of the yarn unwinding member 5 is very complex.

SUMMARY OF THE INVENTION

SUMMARY OF THE INVENTION It is therefore an object of the present invention to provide a knob winding machine capable of controlling and adjusting thread tension based on optimum timing and size, further capable of properly controlling and regulating the amount of thread unwound corresponding to the knob sewing step and knob winding step. sewing conditions.

In order to solve the above problems, the first aspect of the present invention, as shown in Figures 1, 7 and 12, is directed to a button neck wrapping machine (sewing machine 10) for performing the step of sewing a button on the work item and a step of wrapping the neck of the button for reinforcing the sewing thread between the sewn button and the work item, comprising:

yarn tensioning device 20 (solenoid and oscillating coil motor) for varying the voltage applied to the yarn depending on the amount of current supplied, and voltage control means (microcomputer 50) for controlling the amount of current fed to the yarn tensioning device; ·· separately for adjusting the tension to be exerted by the yarn tensioning device in the button-sewing step and the button-necking step.

In accordance with a first aspect of the present invention, the voltage can be controlled and regulated at each step of the button stitching and the button neck wrapping step by means of voltage control means. Thus, it is possible to apply optimal tension by simply adjusting in each step, so that greater tension is applied in the stitching step of the button in which the needle is inserted into the fabric, while less tension is applied in the winding step of the button neck in which the needle is not inserted into the fabric. .

A second aspect of the present invention is directed to

The button neck wrapping machine according to the first aspect of the present invention, further comprising:

voltage memory means a programmable EEPROM 56) voltage in the button-stitching step for each sewing pattern, and (electrically erasable for storing and in the neck-wrapping step a pattern selection of the sewing pattern) means (input device 53) for wherein the voltage control means controls the amount of current for adjusting the tension based on the sewing pattern selected by the sample selection means.

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In accordance with a second aspect of the present invention, even if the operator does not perform the proper adjustment for each sewing operation, the sewing pattern is simply selected by means of sample selection means such that the sewing operation can be performed at the proper tension depending sewing the button, as well as in the step of wrapping the button neck. It is thus possible to perform the sewing operation repeatedly and by a simple operation.

The sewing pattern classification gives the stitch voltage data fully set for each button type or work item type, which data may be pre-stored or the sewing data originally created by the operator may be stored.

A third aspect of the present invention is directed to a button neck wrapping machine (sewing machine 10) for performing a step of sewing a button on a work item and a step of wrapping a button neck for reinforcing a sewing thread between a sewn button and a work item.

needle position detection means (phase detection device 54) for detecting the position of the vertical movement of the needle, yarn tensioning device 20 (solenoid and oscillating coil motor) for varying the voltage applied to the yarn depending on the amount of current supplied; a microcomputer 50) for separately controlling the change in voltage time corresponding to the position of the vertical movement of the needle in the button stitching step and in the button neck wrapping step.

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In accordance with a third aspect of the present invention, the tension is varied depending on the position of the vertical movement of the needle in both the button stitching step and the button neck wrapping step by means of control by the time control means.

Thus, it is possible to control the timing at which the tension for a particular needle position is to be changed in both the button sewing step and the button neck wrapping step.

Unlike the prior art, where the thread tension is opened and closed at a constant time for the position of the needle in each stitch, the tension can be opened at such optimum timing that the loop is actually entangled in both the button sewing step and the wrapping step button neck. As a result, the quality of the sewn product is significantly improved.

Furthermore, if the first stitch is controlled and controlled so that a high thread tension is constantly applied, the thread may slip off the needle due to the needle being raised upward at the start of the sewing operation, further preventing the length of the remaining thread to be too long as in the prior art. In this respect too, there is a significant increase in quality.

A fourth aspect of the present invention is directed to a button neck wrapping machine according to the third aspect of the present invention, further comprising:

Change time memory means (electrically erasable programmable EEPROM 56) for storing the time change voltage for each sewing pattern in the button sewing step and in the button neck wrapping step, and sample selection means (input device 53) for selecting the sewing pattern, wherein the time control means adjusts the voltage time change based on the sewing pattern selected by the sample selection means.

In accordance with a fourth aspect of the present invention, even if the operator does not adjust for each sewing operation, the sewing pattern is simply selected with the aid of sample selection means so that the sewing operation can be performed by varying the tension in due time as in the sewing step. the knob as well as in the step of wrapping the knob. It is thus possible to repeat the sewing operation with the aid of a simple operation.

The sewing pattern classification gives the stitch voltage data fully set for each button type or work item type, which data may be pre-stored or the sewing data originally created by the operator may be stored.

A fifth aspect of the present invention is directed to a yarn tensioning device 20. for a sewing machine 10 that holds the sewing thread T between the yarn tensioning disks 21 and

12 ”• · presses the thread tensioning discs to apply tension to the sewing thread, wherein the bending member (thread guide 22) is arranged near the thread tensioning discs, wherein the sewing thread is bent by the bending member to adjust it in two straight lines and for its insertion between the yarn tensioning discs in this state.

In accordance with a fifth aspect of the present invention, the yarn is bent by means of a bending member, being set in two straight lines which are almost parallel to each other and held between the yarn tensioning disks in this state.

Compared to the prior art in which the thread is inserted in a single line, only half the force is therefore sufficient. Also, in the case where high voltage is to be applied, small-scale propulsion means having comparatively low power can be used, wherein the sensitivity of the propulsion means can be increased while the overall cost can be reduced.

A sixth aspect of the present invention is directed to a button neck wrapping machine (sewing machine 10) for performing a step of sewing a button on a work item and a step of winding a button neck to reinforce the sewing thread between the sewn button and the work item; sewing a button and winding a button neck step comprising:

Means for unwinding the yarn (device 30 for the yarn); yarn unwinding) capable of varying the amount of yarn being unwound on the basis of the amount of current supplied, and the unwinding amount control means (microcomputer 50) for controlling the amount of current fed to the yarn unwinding means and adjusting it relative to the unwinding amount corresponding threads.

In accordance with a sixth aspect of the present invention, the amount of unwound yarn can be adjusted to be adequate after cutting the yarn and to correspond to the next step, by means of the unwinding amount control means.

The thread cutting operation is not limited so that it must be performed at the end of the button stitching step and the button neck wrapping step, since it can be performed in the middle of the button stitching operation if the button has four holes.

A seventh aspect of the present invention is directed to a button neck wrapping machine according to a sixth aspect of the present invention, further comprising:

unwinding quantity storage means (electrically erasable programmable EEPROM 56) for storing the amount of unwinding thread for each sewn pattern in the button sewing step and the button neck winding step, and sample selection means (input device 53) for sewing pattern selection,

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wherein the unwinding amount control means adjusts the unwinding amount based on the sewing pattern selected by the sample selection means.

According to a seventh aspect of the invention, even if the operator does not adjust for each sewing. operation, the suture pattern is simply selected with the aid of sample selection means so that the yarn can be unwound in a suitable length after cutting the yarn. It is thus possible to repeat the sewing operation with the aid of a simple operation.

The sewing pattern classification gives the stitch voltage data fully set for each button type or work item type, which data can be stored in advance, or the sewing data, originally created by the operator, can be stored .

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will now be explained in more detail by way of examples of specific embodiments thereof, the description of which will be given with reference to the accompanying drawings, in which:

Fig. 1 is a perspective view showing the main components of an exemplary embodiment of a buttonhole sewing machine according to the present invention;

Fig. 2 is a perspective view showing the appearance of the yarn tensioning device when the cover 30 and the fastening plate 61 are arranged;

FIG. 3 is an exploded perspective view showing the yarn tensioning disc;

Fig. 4 is a front elevational view showing the stand-by condition of the yarn tensioning device and the yarn unwinding device in the sewing operation;

Fig. 5 is a perspective view showing the rear of the yarn tensioning device and the yarn unwinding device;

Fig. 6 is a front elevational view showing a state in which the yarn is unwound by the yarn tensioning device and the yarn unwinding device;

FIG. Ί is a block diagram illustrating a control circuit of the button neck wrapping machine of FIG. 1;

Fig. 8 is a flow chart illustrating the adjustment process;

Fig. 9 is a flow chart illustrating the sewing process;

Fig. 10 is a flow chart showing the continuation of Fig. 9;

Fig. 11 is a flow chart showing the continuation of Fig. 10;

Fig. 12 is a timing diagram showing the change in tension in the button stitching step and the neck wrapping step.

An IV knob corresponding to the rotational phase of the main shaft of the sewing machine;

Figure 13 illustrates a known button neck wrapping machine, wherein Figure 13 (a) is a plan view, and Figure 13 (b) is a side elevational view;

Figure 14 shows the button stitching step and the button neck wrapping step, wherein Figure 14 (a) is a perspective view showing the button stitching step; Figure 14 (b) is a side elevational view showing the button stitching step;

Figure 14 (c) shows showing the wrapping step perspective view, neck knob, and Fig. 14 (d) shows lateral elevated view, showing the wrapping step neck knob;

Fig. 15 (a) is a view showing a state where the yarn is entangled with the hook in the button sewing step; Fig. 15 (b) is a view showing a state where the back yarn of Fig. 15 (a) is pulled and entwined;

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η * Fig. 15 (c) is a view showing the state in which the thread is entangled with the hook in the wrapping step of the button neck, and Fig. 15 (d) is a view showing the back thread of Fig. 15 (c) showing the state; when pulled and entangled.

Fig. 16 is a cross-sectional view illustrating a solenoid representing another drive device that can be used for the yarn tensioning device of the button neck wrapping machine of the present invention;

Fig. 17 is a graph showing the hysteresis curve of the solenoid of Fig. 16; and Fig. 18 is a perspective view showing a yarn tensioning device comprising the solenoid of Fig. 16.

Legend to Fig. 8:

(51) Setting each sewing condition (52) Setting the phase and the value of the button stitching (1) First stitch: 0 - 359 ° / 100 (2) Second stitch: 0 - 289 ° / 100

290 - 359 ° / 20 (3) Third and next stitch:

- 19 ° / 20

- 319 ° / 100

320 - 359 ° / 30 (4) End stitch: 0 - 29 ° / 30

- 339 ° / 100 · φ φ φ φ φ φ φ φ φ φ φ φ φ φ φ φ φ φ φ φ 33 33

Thread cutting: 340 - 360 ° / 50 (53) (5) Adjusting the unwinding amount of thread for sewing the button to size 50 (54) (6) Setting the unwinding amount of thread for wrapping the button neck to size 30 (55) for button neck wrapping step (1) First stitch: 0 - 359 ° / 100 (2) Second stitch: 0 - 309 ° / 100

310 - 359 ° / 20 (3) Third and next stitch:

- 19 ° / 20 °

- 329 ° / 100

330 - 359 ° / 10 (4) End stitch: 0 - 29 ° / 10

- 339 ° / 100 Thread cutting: 340 - 360 ° / 50 (56) Store conditions

Legend to Fig. 9:

(520) Start signal is · entered?

(521) Reading set value (522) Start sewing machine operation (523) Start sewing right hole (524) Sewing first stitch: (1) Set value (525) Sewing second stitch: (2) Set value (526) Sewing third and (3) Set value (527) End stitch (tenth stitch)?

(528) Cross thread?

(529) Sewing of the tenth stitch: (3) Set value.

·· ··· ·

(530) Sewing of the tenth stitch: (4) Set value (531) Thread cutting operation (532) Thread unwinding mechanism?

(533) Thread Unwinding Mechanism Operation: (5) Setpoint (534) Sewing Right End Hole (535) Sewing Right End Hole

Legend to Fig. 10:

(535) Start stitching left hole (536) Sewing first stitch: (1) Set value (537) Sewing second stitch: (2) Set value (538) Sewing the third and following stitches: (3) Set value (539) End stitch (10) Stitching of the 10th stitch: (4) Set value (541) Thread cutting operation (542) Thread winding mechanism?

(543) Thread Unwinding Mechanism Operation: (6) Setpoint (544) Sewing Left Hole (546) Sewing Left Hole Sewing (547) Sewing First Stitch: (3) Set Value (548) Sewing Second Stitch: (3) Set value

Legend to Fig. 11:

(549) Rotate the knob to hold the knob 90 ° (550) Start sewing to wrap the button neck (551) Sewing the first stitch: (7) Set value (552) Sewing the second stitch: (8) Set value (553) Sewing the third and following stitches: (9) Set value (554) End stitch (tenth stitch)?

(555) Sewing of the 10th stitch: (10) Set value (556) Thread cutting operation (557) Thread unwinding mechanism?

(558) Thread unwinding mechanism operation: (5) Set point

DETAILED DESCRIPTION OF THE INVENTION

Embodiments of the present invention will now be described in more detail below with reference to the accompanying drawings.

The sewing machine 10 shown in FIG. 1 is a button neck wound sewing machine for continuously performing the step of sewing a button on a fabric (a sewn object) and a step of wrapping a thread to tie the sewn thread between the sewn button and the fabric.

The sewing machine 10 is driven by the motor 43 of the sewing machine 10 (see FIG. 7) to provide vertical movement of the needle bar 11a and needle 11 attached to the end of the needle bar 11a and to drive the hook mechanism (not shown) arranged below the workpiece. in synchronization with the needle 11 for making the stitches through the cooperation of the needle 11 and the hook.

Because it is a create operation. Needle-and-hook stitches generally known, as shown in the figures of Figures 14 and 15, a more detailed description thereof will be omitted.

• ·

The yarn tensioning device 15 is attached to the needle bar 11a and moves with it in the vertical direction.

As shown in Figures 1 and 2, the yarn tensioning device 20 and the yarn unwinding device 30 are arranged on the upper surface of the arm 10a of the sewing machine 10. The yarn tensioning device 20 and the yarn unwinding device 30 are respectively. almost completely covered by a cover 60 and a fastening plate 61 attached to the upper surface of the arm 10a of the sewing machine 10, only the member in which the operator is to insert the thread T is accessible from the outside.

The yarn tensioning device 20 is comprised of a yarn tensioning motor 41, a yarn tensioning disc 21 and a yarn guide 22, 23 and 24.

The yarn tensioning motor 41 constituting the electric drive means is a coil motor, wherein the motor shaft 41a is driven at a predetermined speed in the longitudinal direction, depending on the magnitude of the drive current supplied.

The yarn tensioning disc 21 is formed by a support plate 25, a front plate 26 and a nut 27 as shown in Figure 3. Thereafter, the support plate 25 is mounted on the outside of the front face of the fastening plate 61 by screws 25e and by spacers inserts 25d.

In addition, the yarn tensioning motor 41 is mounted on the inside of the front face of the fastening plate 61 by means of a screw (not shown), wherein the shaft 41a.

The motor 41 passes through the shaft hole 61a in the mounting plate 61.

In the figures of Figures 1, 4, 5, 6 and 12, the fastening plates 61 are omitted for a clearer illustration and description of the internal structure.

The support plate 25 is provided with a shaft bore 25b into which the shaft 41a of the motor 41 can be inserted and support pins 25a and 25c, the front plate 26 is provided with a shaft bore 26b into which the shaft 41a of the motor 41 and the cut-outs 26a can be inserted. U, in which the support pins 25a and 25c can be mounted.

In the state where the protruding support pins 25a and 25c are retained in the U-shaped cut-outs 26a, the motor shaft 41a passing through the mounting plate 61 is inserted into the shaft holes 25b and 26b and the nut 27 is screwed onto the shaft end. The thread T is held between the support plate 25 and the front plate 26.

When the shaft 41a of the motor 41 moves in the longitudinal direction, a tension of magnitude corresponding to the magnitude of the movement is applied to the thread T attached between the support plate 25 and the front plate 26.

The protruding support pins 25a and 25c prevent the front plate 26 from rotating, while also preventing the yarn T from sliding off the yarn tensioning disc 21.

The yarn guides 22, 23, 24 and 28 serve to guide the yarn, the yarn guides 22, 23 and 24 being attached to the front face of the fastening plate 61, while the yarn guide 28 is attached to the yarn unwinding plate 32, which will be described in more detail. in another.

The yarn unwinding device 30 serves to wind a predetermined amount of yarn to start another sewing operation after the yarn is cut. The yarn unwinding device 30 comprises a pulse motor 42, a pivot arm 31, a yarn unwinding plate 32 and a stop member 33.

The pulse motor 42, representing the electric drive means, is pulsed controlled by the microcomputer 50, its shaft 42a rotating at a predetermined angle. The pulse motor 42 is secured to the inner end face of the frame 10b of the sewing machine 10, wherein the shaft 42a of the pulse motor 42 passes through the frame 10b and its front end protrudes from the mounting plate 61 (see FIG. 2).

A pivot arm 31 is disposed between the frame 10b and the mounting plate 61, wherein the shaft 42a of the pulse motor 42 is attached to the base end portion through which the protruding pin 31a, which projects forward, is secured to the end portion.

In the yarn unwinding plate 32, at its base end 32b there is a receiving opening 32a in which a projecting pin 31a is received, the slot 32d being formed in the elongated portion 32c extending to the left of the base end 32b. As already described above, a yarn guide 28 is also provided in the extended portion 32c.

The stop member 33 comprises a fastening portion 33a pivotally attached to the frame 10b of the sewing machine 10 at the center

and a stop piece 33c for pressing the yarn, being configured to have a hook shape as seen from the front.

The front face of the fastening portion 33a is provided with a front pin 34 intended to be received in a slot 32d in the yarn unwinding plate 32.

As further illustrated in FIG. 5, the rear face of the fastening portion 33a is provided with a rear pin 35 extending rearwardly, one of the ends of the spring 36 being hinged to the rear pin 35. The other end of the spring 36 is hinged on a spring hook 12 attached to the body of the sewing machine 10.

When the stop member 33 is actuated by the spring 36 to rotate counterclockwise (in the direction of arrow B in Fig. 4), it is stationary in the state of Fig. 4 by the yarn unwinding plate 32 and the front pin 34 based on balance torque on the side of the pulse motor 42 and the spring force of the spring 36 in the standby state.

The yarn T supplied from a yarn supply source not shown in the figures passes through the yarn guide 23 as shown in Figures 1 and 4, and then passes so that it is held by the front plate 26 and the support plate. 25 between the motor shaft 41a and the protruding support pin 25a on the right side, then is folded through the lower thread guide 22 and passes so that it is held by the front plate 26 and the support plate 25 between the motor shaft 41a and a protruding support pin 25c on the left.

Subsequently, the thread T passes through the yarn guide 23, the yarn guide 28 on the yarn unwinding plate 32 and the yarn guide 24, and then passes through the yarn threader 14 arranged on the side of the arm 10a and the yarn tensioning device 15 respectively. inserted into the handle of the needle 11 in a predetermined path.

Thus, the yarn 10 is folded over the yarn guide 22 so that it is subjected to tension in two lines which are almost parallel. In other words, the yarn guide 22 forms a folding member according to the present invention.

In the yarn unwinding device 30, the shaft 42a of the pulse motor 42 rotates counterclockwise (in the direction of arrow A) in the standby state in Fig. 4 so that the yarn unwinding plate 32 moves in the direction of arrow C by the pivot arm 31 as is shown in FIG. 6.

Since at the same time the movement of the front pin 34 is not blocked by the yarn unwinding plate 32, the stop member 33 rotates in the direction of the arrow B by applying the biasing force of the yarn spring 24 to press the yarn guide 24. stopped.

Further, the pulse motor 42 rotates in the direction of arrow A such that the yarn T is pulled by the yarn guide 28 attached to the yarn unwinding plate 32. At this time, no tension is applied to the yarn tensioning disk 21, the yarn T being unwound from the yarn supply source.

Upon completion of the unwinding operation, the pulse motor 42 rotates in the direction of arrow A 'so that the yarn unwinding plate 32 moves to the right by the pivot arm 31 and the protruding pin 31a. As a result, the stop member 22 rotates in a clockwise direction, moving away from the yarn guide 24 and returning to the state of FIG. 4. This completes the yarn unwinding operation.

Through the unwinding operation, the yarn on the needle side 11 is more relaxed than the yarn on the yarn tensioning disc 21.

FIG. 7 shows the control circuit 40 of the sewing machine 10.

The input device 53 comprises a button, a switch and a display panel, for entering a time at which the yarn tension and yarn tension values are to be changed based on the needle phase and other sewing conditions related to the button stitching step and the button neck wrapping step; to select a pre-stored sewing pattern (which will be described in more detail below).

In other words, the input device 53 constitutes the pattern selection means of the present invention.

Phase detection device 54 (needle position detection means for detecting rotation of the upper shaft (sewing machine main shaft) for driving

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9 9 · 9 · 9 · needle rods for one stage of the rotary phase for generating a detection signal, and consequently for example detecting the rotational phase of the upper shaft. The rotational phase corresponds to the vertical movement of the needle 11.

When the needle 11 is positioned at the top dead center, the rotational phase is set to 0 °. When the needle 11 is positioned at the bottom dead center, the rotational phase is set to 180 °. If the needle 11 returns to its top dead center, the turn phase is set at 360 ° (0 °).

The actuator 55 is formed, for example, by a pedal, and serves to give an instruction to commence the sewing operation.

In addition, a control program is stored in the ROM 51 or sewing control data is stored there.

The random access memory 52 temporarily stores detected data or traffic data.

Further, different sets of data are stored in the electrically erasable programmable EEPROM 56.

More specifically, the electrically erasable programmable EEPROM 56 stores the yarn tension amount for each sewing pattern corresponding to the button type and the change time, as well as the thread unwinding time sequence and the amount of yarn unwinding, wherein the pattern can be recalled into RAM 52 with any access via the input device 53.

In other words, the electrically erasable programmable EEPROM 56 serves as memory means for storing voltage data, memory means for storing change time, and memory means for storing unwind quantities according to the present invention.

In addition, it is also possible to change the portion of the sewing pattern induced from the electrically erasable programmable EEPROM 56, or to adjust the yarn tension value and time of change thereof, the yarn winding sequence and the amount of yarn unwound independently of the stored pattern.

In such a case, it is also possible to store the change data or set data in the random access memory 52 and further store it as a new sewing pattern in the electrically erasable programmable EEPROM 56.

The microcomputer 50 is also used for voltage control means, timing control means, and unwinding control means according to the present invention, for controlling and controlling a number of sewing operations, via the drive circuit 45 for driving the motor 43 of the sewing machine 10. , a yarn tensioning driver circuit 46, a pulse motor drive driver driving circuit 47, and a yarn cutting driver driving circuit 48 upon receiving a trigger signal sent from the trigger device 55 by setting random access RAM 52 as a work area based on the control program and control data stored in nonvolatile ROM 51.

For example, the microcomputer 50 serves to drive the yarn tensioning motor 41 to provide a predetermined voltage i

and to drive the pulse motor 42 to provide unwinding of the yarn of a predetermined length at a predetermined length

The time phase depends on the set conditions when monitoring the input signal sent from the phase detection device 54.

The drive circuit 45 for driving the sewing machine motor 43 is the driving means for controlling and driving the sewing machine motor 43 depending on the respective signal sent from the microcomputer 50. The yarn tensioning driving circuit 46 and the driving circuit 47 for driving the impinging motor 42 form the driving a device for controlling the motor 41 for tensioning the yarn and the pulse motor 42 depending on the signals sent from the microcomputer 50.

Further, in the sewing machine 10, the thread is attached to the sewing machine. a knob automatically cut off after or during sewing, wherein the yarn excitation circuit 48 is intended as an excitation device for driving the yarn cutting solenoid 44 to perform a yarn cutting operation controlled by the microcomputer 50.

FIG. 8 shows a flow chart for adjusting the yarn tension value and the yarn tension control phase value via the input device 53 when the button sewing step and the button neck wrapping step are to be performed continuously.

Next, a description of the button sewing step to be set is provided, provided that the sewing operation is first performed by adjusting the two holes of the button provided with four holes, for example the stitch b1 in the illustration of Fig. 14 (a) for the right holes, then the thread-cutting operation is then carried out, after which it is

a sewing operation is performed by adjusting the two remaining holes, for example, stitch b2 in the illustration of FIG. 14 (a) for the left holes.

In step S1, a switch is first actuated to set the conditions of the input device 53 to adjust each sewing condition, such as the number of holes in the button (for example, four holes), the presence of a cross thread (for example none) or the pitch between the holes in the button.

In step S2, the thread tension is further set in dependence on the rotational phase of the upper shaft in the button sewing step. In the present embodiment, the yarn tension may be adjusted, for example, to have a relative value of from 0 to 100, with 100 corresponding to 250 g.

Settings is performed as follows: (1) first stitch, (2) second stitch, (3) third and the following stitches, and (4) final stitch,

wherein the voltage 100 is set for the phase from. 0 to 359 ° for the first stitch, voltage 100 is set for the 0 to 289 ° phase, and the voltage 20 is set for the 290 to 359 ° phase for the second stitch.

• ·

For the final stitch, the yarn is cut with a tension of 50 within the final phase from 340 ° to 360 °. Details of the adjustment procedure will be described below with reference to the timing diagram of FIG. 12.

In step S3, a value of 50 representing the amount of unwound thread for sewing the button is further set. The amount of unwound thread is set to start sewing the left buttonhole after sewing the right buttonhole and to start sewing the button for the next right buttonhole to perform the step of winding the button neck.

In the present embodiment, the amount of unwind is then used to relatively adjust the moving distance of the yarn unwinding plate 32 in the range of 0 to 100, 100 being, for example, a distance of 40 mm.

Operation proceeds to step S4 where a value of 30 representing the amount of unwound thread for wrapping the button neck is set. The adjustment is performed to initiate the sewing operation in the step of winding the button neck after sewing the left buttonhole. The unwinding amount is less than the unwinding amount set in step S3 for the following reasons.

The amount of thread used for one stitch when wrapping the button neck is less than the amount of thread for sewing the button. In the case of the button sewing, even if the length of the remaining thread at the beginning of the sewing operation is slightly longer, it is hidden by the subsequent button neck wrapping operation.

• · · ·

If the neck of the button is wrapped, if the length of the remaining thread is large, the thread hangs down from the stitch of the button so that the quality deteriorates.

After step S4, the voltage value corresponding to the rotational phase of the upper shaft is set for each stitch in the button neck wrapping step in step S5. The setup procedure will be described in more detail below. During the adjusting operation in steps S2 to S5, the adjusted amounts are displayed at any time on the display panel of the input device 53.

When the necessary data is fully set, it is stored in random access RAM 52 while controlled by the microcomputer 50 in step S6.

Although only the adjusting operation with respect to the yarn tensioning device 20 is shown in FIG. 8, other sewing conditions may also be set. In addition, the voltage is not adjusted at each stitch, as in FIG. 8, but can be adjusted by recalling a sewing pattern stored in an electrically erasable programmable memory EEPROM 56.

These setpoints are shown on the input device control panel 53 when the input device 53 is operating. This allows the operator to easily check and confirm the setting status.

Next, the sewing process to be performed by the microcomputer 50 under the set conditions of FIG. 8 will be described below with reference to the flowcharts of FIGS. 9 to 11 and the timing of FIG. 12.

In the timing diagram of FIG. 12, the upper portion shows the button stitching (which is common to sewing the right buttonhole and the left buttonhole), with the lower portion showing the button neck wrap. Both button stitching and button neck winding have a total of 10 stitches.

The sewing process begins from the button sewing step. As shown in FIG. 14, during the button sewing operation, the button is held in a direction perpendicular to the direction of driving the needle by the button holding arm (not shown).

In step S20, it is first decided whether or not the start signal was given by the triggering device 55. This decision is repeated until the start signal is given. If the start signal is given, the process proceeds to step S21 where the thread tension data reading for each stitch of Fig. 8 is performed, as well as the phase timing for changing the thread tension.

In step S22, the motor 43 of the sewing machine 10 is further driven to operate the sewing machine 10. In addition, at the same time, the microcomputer 50 starts tracking the signal emitted from the phase detection device 54.

Then, in step S23, the sewing of the right holes is initiated, whereupon the microcomputer 50 drives the yarn tensioning motor 41 to provide a predetermined voltage in the predetermined phase (needle occurrence) as shown in Fig. 8, also driving the pulse motor the threads in a predetermined amount and in a predetermined time sequence.

In step S24, the first stitch is sewn based on the data (1) in step S2 in Fig. 8.

The first stitch is maintained to have a maximum tension value of 100 as shown in FIG. 12. The reason is to avoid a situation in which the yarn is unwound from a supply source not shown, the length up to the end of the yarn coming out of the fabric is greater than a predetermined value with the vertical movement of the needle 11 at the beginning of the sewing operation.

In step S25, a second stitch is sewn based on the data (2) in step S2 in Fig. 8.

As shown in FIG. 12, the second stitch has a tension of 100 at the upper shaft phase of from 0 to 290 °, and a tension of 20 at the upper shaft phase of from 290 to 359 °. Before the phase reaches approximately 290 °, the yarn tensioning device 15 lifts the yarn tangled on the hook (see t1 in Fig. 15 (a)) for splicing and maintains the yarn at maximum tension to prevent unwinding of the yarn at this time.

The tension is reduced to a magnitude of 20 for unwinding the yarn in the 290 ° phase when the loop is nearly entangled (see Fig. 15 (b)). After the third stitch, the tension is reduced to 30 during splicing. However, since the second stitch is not stable at the first splicing, it has a lower value than the values of the third stitch and subsequent stitches so that the yarn can be unwound at an early stage.

In step S26, the third stitch is further sewed based on the data (3) of step S2 in Fig. 8.

«. * ·. · · J J J J J J J J J J J J J J J J J J J

In the third stitch, the tension is set at 20 in the 0 to 20 ° phase following the second stitch, and the tension is set at 100 in the 20 to 320 ° phase to pull the thread passing through the hook as shown in Fig. 12 The voltage is reduced to 30 in the 320 ° phase, where the loop is again entangled. Since the stitch is stable after the third stitch, the tension value is reduced to 30 when the loop is braided.

After step S26, it is decided whether or not the end tenth stitch should be sewn in step S27. If the tenth stitch is not sewn, that is to say the fourth to ninth stitches are to be sewn, the process returns to step S26 where the sewing operation is continuously performed at the same tension and timing as the third stitch.

If it is decided that the tenth stitch is to be sewn in step S27, it is further decided whether or not the cross thread should be formed in step S28. In the example of the setting of FIG. 8, there is no cross thread. In this case, the process proceeds to step S30.

In step S30, the tenth stitch is sewed based on the data (4) of the fireplace S2 in Fig. 8.

For the tenth stitch, the tension is set at 30 in the 0 to 30 ° phase following the ninth stitch, and the tension is set at 100 in the 30 to 340 ° phase to pull the yarn passing through the hook as shown in Fig. 12 .

'i «

9 • 9 · 9 ··

* «· · · · · · · ···»

After the 340 ° phase, when the splicing is sufficiently performed, the tension is set to 50 so that the yarn can be tensioned to some extent and can be cut in a stable state before the yarn cutting operation in the next step S31 is completed.

After performing the thread cutting operation in step S31, it is decided whether or not the thread unwinding mechanism is present in step S32. This is because the presence of the yarn unwinding device depends on the type of sewing machine.

Since the sewing machine 1 according to the embodiment of the present invention is provided with a yarn unwinding device 30, the process proceeds to step S33 where the yarn is unwound in a quantity unwound according to the data (5) set in step S3 in FIG. the right-hand hole is terminated in step S34.

If not sewing. the machine provided with a yarn unwinding device, so the process continues to step S34 without passing step S33 after step S32.

As shown in FIG. 10, the left hole sewing is further initiated in step S35. The first, second and third stitches are sewn with a voltage value according to the data shown in Fig. 8 in steps S36, S37 and S38 in the same manner as steps S24, S25 and S26.

Next, in step S39, it is decided whether or not the end tenth stitch should be sewn in the same manner as in step S27.

If the final tenth stitch is not to be sewn, that is to say the fourth to ninth stitches are to be sewn, the process returns to

• · • 4 * « • 9 ♦ · · 9 9 * ♦ 4 4 • 9999 9 E 9 9 9 9 * 4 · 9 • 4 4 · 4 9 9 • 9 9 ··· 9 9

r * 4 · 9

Step S38, wherein the sewing operation is performed in the same manner as the third stitch.

If it is decided that the final tenth stitch is to be sewn in step S39, the process proceeds to step S40, where the sewing operation is performed based on the data (4) of Fig. 8, in the same manner as in step S30, S41 with a terminal voltage of 50, after which the thread is cut.

In step S42, the presence of the yarn unwinding device is detected. Since the yarn unwinding device 30 is provided in the embodiment, the process proceeds to step S43, where the yarn is unwound based on the data (6) set in step S4 of Fig. 8, wherein the left holes are fully sewn (see step S44). . Thus, as already described above, the button sewing operation is completed, after which the process proceeds to step S49 in Fig. 11.

If it is determined that a cross-thread is present in step S28 of Fig. 9, that is, the left-hand sewing operation is set to perform without thread cutting after the right-hand sewing operation is complete, the process proceeds from step S28 to step S29 where the end tenth stitch tension is controlled based on the same data as the third stitch data at step S26, whereby the right-hand sewing operation is completed (step S45).

Then, the left buttonhole sewing operation is started in step S46, wherein the first stitch is sewn in step S47 and the second stitch is sewn in step S48. In this case, since the sewing thread is connected from the right holes, the voltage control is performed based on the data (3) in step S2 of FIG. 8. the process continues to step S38.

After performing step S48

In step S49 of Figure 11, the knob holding arm rotates 90 ° to provide a change in direction of knob B so as to lie parallel to the direction of drive of the needle 11 as shown in Figures 14 (c) and 14. (d).

Then, after performing S50, the button neck wrapping step is initiated. In step S51, the first stitch is sewn in accordance with the set value according to the data (7) in step S5 in Fig. 8. The first stitch is maintained to have a maximum value of 100, as shown in Fig. 12. for the same reasons as at the beginning of the button sewing operation (step S24).

Subsequently, the process proceeds to step S52, where the second stitch is sewn based on the data (8) set in step S5 in Fig. 8. The thread retained in the hook (see part t2 in Fig. 15 (c)) is pulled through the device 15 for stretching the yarn, with the aid of a tension of 100, maintained in the phase of rotation of the upper shaft of 310 ° or less. The voltage is reduced to a value of 20 in the 310 ° phase in which the splicing is almost complete (see Figure 15 (d)).

The voltage is changed in a phase of 290 ° during the button sewing operation in step S25. However, since the amount of thread to be consumed for each stitch is less in the button neck wrapping step than in the button stitching step, the splicing timing is more shortened so that the maximum stress interval is set to be greater than during the operation

• 9 • • · 9 • 9 • 9 9 9 • · 9 • • 9 9 • • • • 9990 • 0 9 0 • 9 AT • • 9 • • 9 • • • 9 • · · 9 • • 9 ··· 9 9 • 9

sewing the button, the amount of yarn being pulled increases.

In step S53, the third stitch is further sewn based on the data (9) set in step S5 of Fig. 8.

As shown in FIG. 12, a voltage of 20 is set in a phase of 0 to 20 ° following the second stitch, with a maximum value of 100 in a phase of 20 ° to 330 ° and a voltage of 10 is set phase 330 ° * or higher. The voltage release timing is slower than at step S26, for the same reasons as at step S52.

In addition, the yarn tension of 10 during release is less than during the button stitching operation since the needle does not pierce the fabric in the button neck wrapping step so that the resistance is low and the tension is reduced accordingly.

After step S53, it is decided whether or not the final tenth stitch should be sewn in step S54. If the final tenth stitch is not sewn, that is to say the fourth to ninth stitches are to be sewn, the process returns to step S53, where the sewing operation is performed in the same manner as the third stitch.

If it is decided that the final tenth stitch is to be sewn in step S54, the process proceeds to step S55.

(10) In step S55, the final tenth stitch is sewn on from step S5 of FIG. 8. based on data For the tenth stitch, the tension is 10 set in stage 30 ° or less following the 9th stitch, maximum

the voltage is set to 100 in the 30 ° to 340 ° phase for twisting, and then the voltage is set to 50 as shown in Figure 12. The voltage is set to 50 for the same reasons as in Step S30 .

In step S56, the yarn is cut at a voltage of 50.

Subsequently, the presence of the yarn unwinding mechanism is confirmed in step S57.

If the yarn unwinding device 30 is arranged, the process proceeds to step S58, where the yarn is unwound in a set amount according to the data (5) set in step S3 in Fig. 8, after which the sewing operation is completed.

If it is determined that the yarn unwinding device is not arranged in step S57, the sewing operation is definitely completed.

In the sewing machine 10 described above, the yarn tensioning motor 41 is used as a driving source for driving the yarn tensioning device 20 to effect drive control via the microcomputer 50 without correlation with the mechanical vertical movement of the needle bar.

Thus, the yarn tension value can be changed to a predetermined value at different time intervals depending on the particular situation of the sewing operation.

More specifically, as shown in Figure 12, the voltage value is changed from a maximum value of 100 to a value of 30 at a time to achieve a 320 ° phase according to the looping of the loop from the third to the ninth stitch. 9 9 in the button sewing step, while the thread tension is reduced from 100 to the value 20 in the 330 ° phase because the loop adjustment is delayed in the wrapping step of the button neck.

In addition, the value is also controlled to be 30, which is somewhat greater in the stitching step of the button in which the needle 11 is inserted into the fabric and the resistance is high, while being controlled to be 20, less a step of wrapping a neck of a button in which the needle 11 is not inserted into the fabric.

In both the button stitching step and the button neck wrapping step, the tension value, the presence of change, and the change timing are properly controlled in every first, second, third to ninth and tenth stitches.

In the sewing machine 10, the tension may be varied to have a desired value at a selected time in a single-stroke reverse operation. As a result, control can be performed to achieve the desired yarn tension in a time suitable for both the button stitching step and the button neck wrapping step, or at an optimum time corresponding to the stitching situation for a single stitch and sewing conditions such as such as the button type. As a result, high quality results can be achieved.

Since the maximum tension of 100 is applied before the loops for the first and second stitches are entangled at the beginning of the sewing operation, the length of the remaining thread at the beginning of the sewing operation can be controlled depending on the length of the thread unwound during the last thread unwinding.

· · * * * * «* * * * * * * * * * * * * *

4g * z ··· «z ··· · ······ · · · ·

Thus, unlike the prior art, sewing failures do not occur when the tension is released at the start of the sewing operation and the yarn is unwound from a supply source to increase the length of the remaining thread. Sewing quality can also be improved from this point of view.

In contrast to the prior art, a large number of yarn tensiones are no longer used, since only one yarn tensioning motor 41 is used to provide a yarn tension change. Although this allows very fine control, the overall design is simplified.

In addition, a plurality of sewing pattern systems may be stored in the memory. By invoking the sewing patterns by means of the input device 53, the sewing operation can very easily be performed with a predetermined sewing pattern, even if the operator does not set the sewing pattern for each sewing operation.

In addition, a pulse motor 42 is provided to control the yarn unwinding operation by the microcomputer 50.

Thus, as shown in FIG. 8, the amount of unwound thread for sewing the button and the amount of unwound thread for wrapping the neck of the button are set accordingly. It is therefore possible to adjust the amount of unwound yarn so that a suitable length corresponding to the respective step is available.

If a high thread tension is generally required, a correspondingly large motor must be used. If a large motor is used, the mechanical time constant of the motor increases accordingly, so that the motor operation may not be stopped within a predetermined time period.

4 ·> 4 4 ······ · · · · 4 4 4 · 4 · · β

4 4> »4 · 4 4 • 444444 4 4 4b 4 · · 444 · · · 4

4 ·· 4 4 «4444 44 44

However, in the present embodiment, the yarn T is folded by the yarn guide 22 and is inserted in two lines almost parallel between the support plate 25 and the front plate 26 in the yarn tensioning disc 21 as shown in FIG. 1.

Therefore, half the normal motor power is sufficient to achieve the same voltage. Therefore, even in cases where high voltage is to be applied, a motor of relatively small dimensions can be used, so that the adequacy of the motor is also improved.

In addition, when the thread T is not folded by the yarn guide 22 but passes only through one yarn tensioning disc 21, the space between the support plate 25 and the front plate 26 creates a thread thickness difference T between the shaft 41a of the motor 41 and the protruding support and between the shaft 41a of the motor 41 and the protruding support pin 25c when the thread T is inserted, for example, only between the protruding support pin 25a and the shaft 41a of the motor 41.

If a high tension is applied at this time, the front plate 26 and the support plate 25 are inclined so that they are not parallel, as a result of which a force is applied to transfer the thread T to the outside. However, in the present embodiment, the thread T ^Λ passes over both sides of the shaft 41a of the motor 41. Therefore, even when a high voltage is applied, the transmission force to the outside is very rarely applied to the thread T.

It is to be understood that the present invention is not. not limited to the above embodiment, as it can be varied in various ways. For example, the timing of the individual operations of the device 4 for the tensioning of the thread and the device for unwinding the thread in the button-sewing step and in the button-wrapping step, as well as certain values such as the amount of tension or the number of stitches are not limited to the timing diagram of FIG. 12.

In addition, various motors other than the engine of the present embodiment and a solenoid 70 having a stroke interval at which the subsequent pressure does not depend on the stroke size may be used as drive units for driving the yarn tensioning device.

Referring to FIG. 16, a solenoid 70 is shown which includes a sewing machine frame 71, a bobbin frame 72, a bobbin 73, a plunger piston 74 and a magnetic member 75. The plunger piston 74 is mounted in bearings 71a and 71b movably and non-rotatably axial direction. The magnetic member 75 attached to the plunger 74 is cylindrical and is partially provided with a shoulder portion 75a to achieve a diameter change with respect to the center of the shaft. With such a shape, it is possible to achieve a specific stroke interval at which the pressure of the plunger 74 does not depend on the stroke size, as will be described in more detail below.

The solenoid 70 can obtain the characteristics shown by the hysteresis curve in Fig. 17 at the pressure stroke if the excitation current is constant. In other words, it is possible to achieve a specific stroke interval W at which the pressure will not depend on the stroke of the plunger 74.

Fc fc 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9

This is the interval, expressed in relation

Δ Fp / Δ Sp = 0 with constant Cs where

Sp - represents the stroke of the plunger 74,

Fp - represents the plunger piston pressure 7 4 Cs - represents the current supplied to the solenoid 70, and

Δ Sp - represents very small stroke deviation Sp Δ Fp - represents very small pressure deviation Fp.

With a solenoid, the pressure generally varies depending on the stroke of the movable portion, although the amount of electric current is constant. Thus, when such a solenoid is used for yarn tension, the yarn tension varies depending on the yarn thickness such that a stable yarn tension cannot be achieved.

FIG. 18 shows an exemplary embodiment of a yarn tensioning device having a specific stroke interval in which the pressure does not depend on the stroke.

In particular, the yarn tensioning device 80 comprises a solenoid 70, a yarn tensioning shaft 81, a tensioning disc 82 comprising a movable disc 82a and a fixed disc 82b, a base plate 83, fastening screws 88 and 89 for attaching the base plate 83 to the solenoid 70, nut 84 a yarn tensioning shaft 81, a washer 85 and 87, and a tension spring 86 disposed therebetween.

The yarn tensioning device 80 serves to exert tension on the yarn by using only the specific stroke interval W shown in Figures 16 and 17.

In other words, the fastening position of the nut 84 is adjusted such that the stroke interval of the plunger 74 is in a state that acts on the tensioning disc 82 at a specific stroke interval W. A condition in which the plunger 74 acts on the tensioning disc 82 includes a condition from sufficient abutment of the movable disc 82a to the fixed disc 82b without the thread being interposed between the movable disc 82a and the fixed disc 82b.

If the current fed to solenoid 70 is higher, the pressure will be greater. The solenoid 70 is mounted in such a direction that electrical current is supplied to the bobbin 72 for pulling out the yarn tensioning shaft 81, causing the yarn to pull.

As the excitation current increases, the yarn tension is increased by the yarn tensioning shaft 81. In the yarn tensioning device 80, the yarn tension changes only by changing the excitation current. The magnitude of the current is. controlled by the yarn tensioning driver circuit 46 depending on the respective signal sent from the control circuit 40 of the sewing machine 10.

The yarn tensioning device 80 having the above structure can drive the yarn tensioning shaft 81 by means of a solenoid 70 pressure driven by a controlled

• · % • and" ♦ · • » • · * ·· · 9 '· • »· · · ♦ · * • • • · • ·. * « • · • ♦ ··· • • » • • · · «

the yarn being interposed between the movable disc 82a and the fixed disc 82b, and can further vary the yarn insertion force between the movable disc 82a and the fixed disc 82b via the yarn tensioning shaft 81 and the base plate 83, thereby tensioning the yarn and may be used as a drive unit for driving the yarn tensioning device of the present invention.

Instead of the above-described solenoid, a yarn tensioning device using an oscillating coil motor as described in JP-A-9-220 391 can also be used to control the current of the oscillating coil motor and thereby to change thread tension.

In addition, the voltage storage means, the time change storage means and the unwinding size storage means of the present invention are by no means limited to the storage media arranged in the sewing machine, since they may also be formed by external storage media.

Industrial applicability

In accordance with a first aspect of the present invention, the voltage can be controlled and regulated in both the button sewing step and the button neck wrapping step by means of control by voltage control means. Thus, an optimum tension can be applied in each step such that a higher tension is applied in the stitching step of the button in which the needle is inserted into the fabric, the lower tension being applied in the wrapping step of the neck of the button where the needle is not inserted.

9 '9 9 9 9 9

9 9 9 9 »9 9 9

In addition, there is no need to separately secure the yarn tensioning device corresponding to each step. As a result, simplification of the construction is achieved.

In accordance with a second aspect of the present invention, even if the operator does not adjust for each sewing operation, the sewing pattern is simply selected through exemplary selection means such that the sewing operation can be performed at a suitable tension based on the established pattern for the button stitching step; for the step of wrapping the button neck.

It is thus possible to perform a sewing operation with high repeatability and with the aid of a simple operation. In addition, since the setting can be easily acknowledged, setting errors can be avoided and the setting can be forgotten.

In accordance with a third aspect of the present invention, the tension is varied depending on the position of the vertical movement of the needle both in the button stitching step and the button neck wrapping step by means of control by means of time control means.

It is thus possible to control the timing when the tension for the position of the needle is changed in both the button sewing step and the button neck wrapping step.

Thus, in contrast to the prior art, when the thread tension is opened and closed at a constant timing for the needle position of each stitch, it is therefore also possible to release the tension at such optimum time that the loop is actually tangled in both the button stitching step and

in the step of wrapping the button neck. As a result, improved quality of the final product can be achieved.

In addition, if the first stitch is controlled so that a high thread tension is constantly applied, it is possible to prevent the thread from slipping out of the needle due to the needle being lifted at the beginning of the sewing operation, this in contrast to the prior art. Also from this point of view, higher quality of the finished product can be achieved.

In accordance with a fourth aspect of the present invention, even if the operator does not adjust for each sewing operation, the sewing pattern is simply selected by means of sample selection means such that the sewing operation can be performed by changing the tension at a suitable time based on in the button sewing step as well as in the button wrapping step.

It is thus possible to perform a sewing operation with high repeatability by means of a simple operation. In addition, since the setting can be easily acknowledged, setting errors can be prevented and the setting can be forgotten.

In accordance with a fifth aspect of the present invention, the yarn is bent by means of a bending member, wherein the yarn, arranged in two lines, is held almost parallel between the yarn tensioning disks.

Compared to the prior art, when the yarn is inserted between the disks in one straight line, it is sufficient /

• · * 9 9 9 99 999 ·> '9  9 9 9 9 9 9 9 9 9 9 9 9 • · 9 · 9 9 9 9 ·· 9.9 9 9 9

only half the power. Also, in the case where a high voltage must be applied, only small-size propulsion means having a comparatively low power can be used, while the sensitivity of the propulsion means can be increased while the costs can be reduced.

In accordance with a sixth aspect of the present invention, the amount of yarn to be unwound can be adjusted depending on the next step after the yarn is cut by control by means of the unwinding amount control means. The yarn is thus unwound at a suitable length in the next step.

According to a seventh aspect of the present invention, even if the operator does not adjust for each sewing operation, the sewing pattern can be simply selected by means of sample selection means such that the thread can be unwound in a suitable length after cutting the thread.

In addition, the sewing operation can be performed with high repeatability through a simple operation, the setting can be easily confirmed. This can prevent setup errors, while also avoiding settings being forgotten.

Claims (7)

A machine for winding a button neck for performing a step of sewing a button on a work item and a step of winding a button neck for reinforcing a sewing thread between a sewn button and a work item, comprising: a yarn tensioning device for varying the yarn tension as a function of the amount of current supplied, and voltage control means for controlling the amount of current supplied to the yarn tensioning device for separately adjusting the voltage to be exerted by the yarn tensioning device, the button sewing step and the button neck wrapping step. The button neck wrapping machine of claim 1, further comprising: voltage memory means for storing a voltage in the button stitching step and the button neck wrapping step for each sewing pattern, and sample selection means for selecting a sewing pattern, wherein the voltage control means controls the amount of voltage adjustment current based on the sewing pattern selected by the sample selection means. 3. A button neck wrapping machine for performing the step of sewing a button on a work item and a neck wrapping step. • * · * 00 00 40 0'0 0 00 00 0 4 4 0 0 0 0 0 0 ·· .0 0 0 0 0 4 0 • 0.0 4 0 • 0 • • 4 • 0 ·· 0 0 .0.0,0.0 0 0. 0 0. a button for reinforcing the sewing thread between the sewn button and the work item, comprising: needle position detecting means for detecting the position of the needle that is vertically movable, a device for tensioning the yarn to vary the tension applied to the yarn depending on the magnitude of the current supplied, and time control means for independently controlling the change in tension time the button stitching step and the button neck wrapping step. The button neck wrapping machine of claim 3, further comprising:. changing the time memory means for storing the change in the voltage time for each sewing pattern in the button stitching step and the button neck wrapping step, and the sample selection means for selecting the sewing pattern, the time control means adjusting the voltage change time based on the sewing pattern selected exemplary selection means. 5. A sewing machine tensioning device that holds the sewing thread between the thread tensioning disks and presses the thread tensioning disks to apply tension to the sewing thread, characterized in that the yarn bending member is disposed adjacent the thread tensioning disks. wherein the sewing thread is bent by means of a bending member to set it in two straight lines almost parallel and to insert it between the yarn tensioning discs in this state. A machine for winding a button neck for performing a step of sewing a button on a work item and a step of winding a button neck for reinforcing a sewing thread between the sewn button and a work item, and for finally cutting the yarn that contains: a yarn unwinding means capable of varying the amount of yarn being unwound on the basis of the amount of feed being supplied, and a unwinding amount control means for controlling the amount of current fed to the unwinding means, the yarn and adjusting it relative to the unwound amount corresponding to the next step after yarn cutting. 7. The button neck wrapping machine of claim 6, further comprising: unwinding quantity storage means for storing the amount of unwinding thread for each sewn pattern in the button stitching step and in the button neck wrapping step, and the sample selection means for selecting the sewn pattern 9, adjusting the selected amount unwinding quantity control means based on the sewing pattern , sample selection means.