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CN2838858Y - The steel plate sand shaker - Google Patents

The steel plate sand shaker Download PDF

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Publication number
CN2838858Y
CN2838858Y CN 200520044976 CN200520044976U CN2838858Y CN 2838858 Y CN2838858 Y CN 2838858Y CN 200520044976 CN200520044976 CN 200520044976 CN 200520044976 U CN200520044976 U CN 200520044976U CN 2838858 Y CN2838858 Y CN 2838858Y
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main
roll axle
steel plate
plane
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颜维龙
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SHANGHAI YIXIAO PAINTING EQUIPMENT CO Ltd
China International Marine Containers Group Co Ltd
Taicang CIMC Container Co Ltd
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Shanghai Yixiao Mechanical & Electronic Equipment Co Ltd
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Abstract

一种钢板打砂机,包括主输送架和主体,主输送架有排列在同一平面的主辊轴列和驱动电机,主体有前隔窗和后隔窗,主体设有抛丸器和除尘器,主输送架由前隔窗向后隔窗贯穿主体,主输送架的主辊轴列所在平面与水平面成一倾斜角,在主输送架前端配置一个上料翻转架和一段增速输送架,主输送架从后隔窗起对接一个下料翻转架。由于在结构上保证了工件上下二平面在打砂过程中始终与水平成一定角度,打到工件上下二平面的钢砂靠自重自行离开工件,不会积聚,省却了每道打砂后的吹砂风机,同时对每道打砂来说,由于钢砂不会在工件表面积聚,提高了打砂效率。

Figure 200520044976

A steel plate sanding machine, including a main conveying frame and a main body, the main conveying frame has a main roller column arranged on the same plane and a driving motor, the main body has a front partition window and a rear partition window, and the main body is equipped with a shot blaster and a dust collector , the main conveying frame runs through the main body from the front partition window to the rear partition window, the plane where the main roller shaft row of the main conveying frame is located forms an inclination angle with the horizontal plane, and a feeding turning frame and a speed-increasing conveyor frame are arranged at the front end of the main conveyor frame. The conveying frame is docked with a blanking turning frame from the rear partition window. Due to the structural guarantee that the upper and lower planes of the workpiece are always at a certain angle to the horizontal during the sanding process, the steel grit hit on the upper and lower planes of the workpiece will leave the workpiece by its own weight and will not accumulate, saving the need for blowing after each sanding Sand blower, at the same time, for each sand blasting, because the steel sand will not accumulate on the surface of the workpiece, the sand blasting efficiency is improved.

Figure 200520044976

Description

钢板打砂机Steel plate sanding machine

技术领域technical field

本实用新型是一种用于对钢板进行表面除锈作业的设备,目的是提高钢板表面强度以及提高油漆附着力。The utility model relates to a device for surface derusting operation on a steel plate, the purpose of which is to improve the surface strength of the steel plate and the adhesion of paint.

背景技术Background technique

现有的钢板打砂机主要由工件(即钢板)输送机构和机械抛丸器组成。工件在输送机构带动下通过几道(一般一道到六道)打砂机主体,每道主体有上下各二台抛丸器对钢板进行机械式打砂实现表面处理的目的。主体内配置除尘器处理打砂所产生的粉尘。在整个作业过程中,输送机构上的工件是水平放置的,抛丸器对工件上、下两个表面分别打砂。由此产生两个弊病:其一,在本道打砂的进程中先打到工件上的钢砂在工件上表面的堆积对本道打砂效果产生不良影响;其二,工件每经过一道打砂后,工件的上表面就积聚一层钢砂,使下一道打砂失去作用。因此现在需配置高压风机将工件表面上的钢砂吹掉,不过效果并不十分理想,而且高压风机产生的风量既加重了除尘器的负担又增加了电能消耗。Existing steel plate blasting machine mainly is made up of workpiece (being steel plate) conveying mechanism and mechanical shot blasting device. Driven by the conveying mechanism, the workpiece passes through several (generally one to six) main bodies of the sand blasting machine, and each main body has two upper and lower shot blasting machines to perform mechanical sand blasting on the steel plate to achieve the purpose of surface treatment. The main body is equipped with a dust collector to deal with the dust generated by sand blasting. During the whole operation process, the workpiece on the conveying mechanism is placed horizontally, and the shot blaster blasts sand on the upper and lower surfaces of the workpiece respectively. There are two disadvantages hereby: one, the accumulation of the steel grit that hits the workpiece earlier in the process of sand blasting in this road has a bad influence on the sand blasting effect of this road; , a layer of steel grit accumulates on the upper surface of the workpiece, making the next sandblasting useless. Therefore, it is necessary to configure a high-pressure fan to blow off the steel sand on the surface of the workpiece, but the effect is not very satisfactory, and the air volume generated by the high-pressure fan not only increases the burden on the dust collector but also increases the power consumption.

发明内容Contents of the invention

为克服现有的钢板打砂机存在的缺陷,本实用新型提出如下改进的技术方案:一种钢板打砂机,包括主输送架和主体,主输送架有排列在同一平面的主辊轴列和驱动电机,主体有前隔窗和后隔窗,主体设有抛丸器和除尘器,主输送架由前隔窗向后隔窗贯穿主体,其特征在于,主输送架的主辊轴列所在平面与水平面成一倾斜角。In order to overcome the defects existing in the existing steel plate sanding machine, the utility model proposes the following improved technical scheme: a steel plate sanding machine, including a main conveying frame and a main body, and the main conveying frame has main roller shaft rows arranged on the same plane and a drive motor, the main body has a front partition window and a rear partition window, the main body is provided with a shot blaster and a dust collector, and the main conveying frame runs through the main body from the front partition window to the rear partition window. It is characterized in that the main roller shaft row of the main conveying frame The plane on which it is located forms an oblique angle with the horizontal plane.

由于本实用新型在结构上保证了工件上下二平面在打砂过程中始终与水平成一定角度,从而使打到工件上下二平面的钢砂靠自重自行离开工件,不会积聚,可以省却每道打砂后的吹砂风机。同时对每道打砂来说,由于钢砂不会在工件表面积聚,也提高了打砂效率。Since the utility model guarantees that the upper and lower planes of the workpiece are always at a certain angle with the horizontal during the sanding process, the steel grit that hits the upper and lower planes of the workpiece will leave the workpiece by its own weight and will not accumulate. Sand blower after sanding. At the same time, for each sandblasting, the sandblasting efficiency is also improved because the steel grit will not accumulate on the surface of the workpiece.

进一步,在主输送架前端配置一个上料翻转架,该上料翻转架设有一个第一摇摆辊轴列和一个倾斜的第二斜辊轴列,上料翻转架与第一摇摆辊轴列之间有转轴连接并用一第一气压缸驱动第一摇摆辊轴列转动,第二斜辊轴列的倾角与主辊轴列相同,第二斜辊轴列位于第一摇摆辊轴列之下并与主辊轴列对接。Further, a feeding turning frame is arranged at the front end of the main conveying frame, and the charging turning frame is provided with a first rocking roller shaft row and an inclined second inclined roller shaft row, and the feeding turning frame and the first swinging roller shaft row There is a rotating shaft connection between them and a first air cylinder is used to drive the first rocking roller row to rotate, the inclination angle of the second skewed roller row is the same as that of the main roller row, and the second skewed roller row is located below the first rocking roller row and Butt with the main roller column.

再进一步,主辊轴列向第二斜辊轴列延伸出一段增速输送架,增速输送架设有一第三斜辊轴列,第三斜辊轴列与主辊轴列的倾斜角相同,第三斜辊轴列的输送速度大于主辊轴列。Further, the main roller shaft row extends a section of speed-increasing conveying frame to the second skewed roller shaft row, and the speed-increasing conveying frame is provided with a third skewed roller shaft row, and the inclination angle of the third skewed roller shaft row is the same as that of the main roller shaft row, The conveying speed of the third skewed roller row is greater than that of the main roller row.

又进一步,主输送架从后隔窗起对接一个下料翻转架,下料翻转架设有一个第二摇摆辊轴列和一个水平辊轴列,下料翻转架与第二摇摆辊轴列间有转轴连接并用一第二气压缸驱动第二摇摆辊轴列转动,水平辊轴列位于第二摇摆辊轴列下。Still further, the main conveyor frame is docked with a blanking turning frame from the rear partition window, and the blanking turning frame is provided with a second rocking roller row and a horizontal roller row, and there is a gap between the blanking turning frame and the second swinging roller row. The rotating shaft is connected and driven by a second air cylinder to rotate the second rocking roller row, and the horizontal roller row is located under the second rocking roller row.

主辊轴列所在平面与水平面的倾斜角一般为30至75度,最佳倾斜角为60度。The inclination angle between the plane where the main roller shaft row is located and the horizontal plane is generally 30 to 75 degrees, and the optimum inclination angle is 60 degrees.

附图说明:Description of drawings:

图1是本实用新型总体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.

图2是图1中主体结构示意图。Fig. 2 is a schematic diagram of the main structure in Fig. 1 .

图3是图1中上料翻转架的结构示意图。Fig. 3 is a schematic structural view of the feeding turning frame in Fig. 1 .

图4是图1中增速输送架的结构示意图。Fig. 4 is a schematic structural view of the speed-increasing conveying frame in Fig. 1 .

图5是图1中下料翻转架的结构示意图。Fig. 5 is a schematic structural view of the unloading turning frame in Fig. 1 .

具体实施方式Detailed ways

下面结合本实用新型的实施例及其附图作进一步的说明。Further description will be made below in conjunction with the embodiments of the utility model and the accompanying drawings.

参阅图1、图2,一种钢板打砂机,包括主输送架10和主体20,主输送架20有排列在同一平面的主辊轴列11和驱动电机(图中未示出),驱动电机通过链轮链条传动各辊轴转动而移送加工工件(属公知技术,恕不祥述)。主体20有前隔窗21和后隔窗22,主体20设有抛丸器23和除尘器(图中未示出),主输送架10由前隔窗21向后隔窗22贯穿主体20,主输送架10的主辊轴列11所在平面与水平面成一倾斜角。Referring to Fig. 1, Fig. 2, a kind of steel plate blasting machine comprises main conveying frame 10 and main body 20, and main conveying frame 20 has the main roller column 11 and driving motor (not shown in the figure) that are arranged in the same plane, drives The motor drives each roller shaft to rotate through the sprocket chain and transfers the workpiece to be processed (a known technology, so I will not describe it in detail). The main body 20 has a front partition window 21 and a rear partition window 22, and the main body 20 is provided with a shot blasting device 23 and a dust collector (not shown in the figure). The plane where the main roller axis row 11 of the main conveying frame 10 is located forms an inclination angle with the horizontal plane.

运送钢板的输送架通常是把钢板水平放置的,为了能把钢板从水平位置变换为倾斜位置,参阅图1、图3,在主输送架10前端配置一个上料翻转架30。该上料翻转架30设有一个第一摇摆辊轴列31和一个倾斜的第二斜辊轴列32,上料翻转架30与第一摇摆辊轴列31之间有转轴34连接并用一第一气压缸33驱动第一摇摆辊轴列31转动,第二斜辊轴列32的倾角与主辊轴列11相同,第二斜辊轴列32位于第一摇摆辊轴列31之下并与主辊轴列11对接。电机35通过链轮链条传动第二斜辊轴列32的各辊轴转动。The conveyer frame that transports steel plate usually puts steel plate horizontally, in order to change steel plate from horizontal position to oblique position, referring to Fig. 1, Fig. 3, a loading turning frame 30 is configured at the main conveyer frame 10 front ends. The feeding turning frame 30 is provided with a first rocking roller shaft row 31 and an inclined second inclined roller shaft row 32, and a rotating shaft 34 is connected between the feeding turning frame 30 and the first rocking roller shaft row 31 and is connected by a first swinging roller shaft row 31. A pneumatic cylinder 33 drives the first rocking roller shaft row 31 to rotate, the inclination angle of the second skewed roller shaft row 32 is the same as that of the main roller shaft row 11, and the second skewed roller shaft row 32 is positioned below the first rocking roller shaft row 31 and is aligned with the main roller shaft row 11. The main roller row 11 is butted. The motor 35 drives each roller shaft of the second skewed roller row 32 to rotate through the sprocket chain.

参阅图1、图4,为了克服上料翻转架30变换钢板位置所花费的时间,在第二斜辊轴列32与主辊轴列11之间设有一段增速输送架40。增速输送架40设有一第三斜辊轴列41,其与主辊轴列11的倾斜角相同,电机42驱动第三斜辊轴列41的输送速度大于主辊轴列11,使前后两块工件的间隔距离缩短。Referring to Fig. 1 and Fig. 4, in order to overcome the time it takes for the loading turning frame 30 to change the position of the steel plate, a speed-increasing conveying frame 40 is provided between the second skewed roller row 32 and the main roller row 11. Speed-increasing conveying frame 40 is provided with a 3rd skewed roller shaft row 41, and it is identical with the inclination angle of main roller shaft row 11, and the conveying speed of motor 42 drives the 3rd skewed roller shaft row 41 is greater than main roller shaft row 11, makes front and rear two The separation distance between block workpieces is shortened.

参阅图1、图5,为了把打砂后的钢板从倾斜位置恢复为水平位置,便于后道输送工序作业,主输送架10从后隔窗起对接一个下料翻转架50,下料翻转架50设有一个第二摇摆辊轴列51和一个水平辊轴列52,下料翻转架50与第二摇摆辊轴列51之间有转轴54连接并用一第二气压缸53驱动第二摇摆辊轴列51转动,水平辊轴列52位于第二摇摆辊轴列之下,由电机55通过链轮链条传动水平辊轴列52的各辊轴转动。Referring to Fig. 1 and Fig. 5, in order to restore the steel plate after sand blasting from the inclined position to the horizontal position, so as to facilitate the operation of the subsequent conveying process, the main conveyor frame 10 is connected to a blanking turning frame 50 from the rear partition window, and the blanking turning frame 50 is provided with a second rocking roller shaft row 51 and a horizontal roller shaft row 52, and there is a rotating shaft 54 connected between the unloading turning frame 50 and the second rocking roller shaft row 51 and a second air cylinder 53 is used to drive the second rocking roller The shaft row 51 rotates, the horizontal roller shaft row 52 is positioned under the second rocking roller shaft row, and each roller shaft of the horizontal roller shaft row 52 is driven by a motor 55 to rotate through a sprocket chain.

各辊轴对工件的推力大小取决于工件对辊轴的压力,倾斜角愈趋向直角,该压力愈小。因此,主辊轴列11所在平面与水平面的倾斜角一般为30至75度,最佳倾斜角为60度。The thrust of each roller shaft to the workpiece depends on the pressure of the workpiece on the roller shaft. The closer the inclination angle is to a right angle, the smaller the pressure will be. Therefore, the inclination angle between the plane where the main roller row 11 is located and the horizontal plane is generally 30 to 75 degrees, and the optimum inclination angle is 60 degrees.

参阅各附图,当工件由上料机构(本案不包括其在内)水平送至上料翻转架30的第一摇摆辊轴列31后,由限位开关触发电磁气阀动作(属公知技术,恕不详述)使第一气压缸33驱动第一摇摆辊轴列31以转轴34为心转动倾斜,直至工件滑落到倾斜的第二斜辊轴列32上,电机35通过链轮链条带动第二斜辊轴列32各辊轴旋转,输送工件向前行进,继续进入增速输送架40。待工件脱离第一摇摆辊轴列31后,翻转架30复位,等待下一轮作业。由于上料翻转架30送掉一件工件后要有一个复位、翻转和送料的循环周期,造成前后工件有一段空挡,增速输送架40设置了单独的电机42驱动第三斜辊轴列41的各辊轴旋转并设定了相对较高的速度,以消除前后工件之间的空挡。工件由第三斜辊轴列41经前隔窗21送至主体20内的主输送架10的主辊轴列11上,由机械抛丸器23对工件进行打砂处理。然后,工件由后隔窗22被送出主体20到达下料翻转架50的第二摇摆辊轴列51。第二气压缸53驱动第二摇摆辊轴列51以转轴54为心向下转动,使工件落至水平辊轴列52上,再由电机55通过链轮链条传动水平辊轴列52的各辊轴转动,将工件送至收料架(本案不包括其在内)。Referring to the accompanying drawings, when the workpiece is horizontally delivered to the first rocking roller column 31 of the feeding turning frame 30 by the feeding mechanism (not included in this case), the electromagnetic valve action is triggered by the limit switch (belonging to the known technology, Not to be described in detail) make the first pneumatic cylinder 33 drive the first swing roller row 31 to rotate and tilt around the rotating shaft 34 until the workpiece slides onto the inclined second roller row 32, and the motor 35 drives the first swing roller row 32 through the sprocket chain. Each roller shaft of the two skewed roller shaft columns 32 rotates, and the conveying workpiece advances forward and continues to enter the speed-increasing conveying frame 40 . After the workpiece breaks away from the first swinging roller row 31, the overturning frame 30 resets and waits for the next round of operation. Since the feeding reversing rack 30 has a resetting, flipping and feeding cycle after sending off a workpiece, there is a gap between the front and rear workpieces, and the speed-increasing conveying frame 40 is provided with a separate motor 42 to drive the third skewed roller shaft row 41 Each roller rotates at a relatively high speed to eliminate the gap between the front and rear workpieces. The workpiece is sent to the main roller axis row 11 of the main conveyor frame 10 in the main body 20 by the third inclined roller row 41 through the front partition window 21, and the workpiece is sanded by a mechanical shot blaster 23. Then, the workpiece is sent out of the main body 20 through the rear partition window 22 to reach the second rocking roller row 51 of the unloading reversing frame 50 . The second pneumatic cylinder 53 drives the second rocking roller column 51 to rotate downwards around the rotating shaft 54, so that the workpiece falls on the horizontal roller column 52, and then the motor 55 drives the rollers of the horizontal roller column 52 through the sprocket chain. The shaft rotates to send the workpiece to the receiving rack (this case does not include it).

Claims (8)

1. steel plate sand shaker, comprise main carriage and main body, main carriage is arranged in conplane home roll axle row and drive motors, main body has preceding partition window and back partition window, main body is provided with impeller head and deduster, main carriage by preceding partition window backward partition window run through main body, it is characterized in that the plane, home roll axle row place of main carriage becomes an inclination angle with horizontal plane.
2. steel plate sand shaker according to claim 1, it is characterized in that, at material loading rollover stand of main carriage front-end configuration, this material loading rollover stand is provided with one the first second cross roll axle row that wave roll shaft row and an inclination, material loading rollover stand and first waves to have rotating shaft to be connected between the roll shaft row and drive first with one first pneumatic cylinder and waves the rotation of roll shaft row, the inclination angle of second cross roll axle row is identical with home roll axle row, and second cross roll axle row are positioned at first and wave to be listed as under the roll shaft row and with the home roll axle and dock.
3. steel plate sand shaker according to claim 2, it is characterized in that, the home roll axle is listed as to second cross roll axle row and extends one section speedup carriage, the speedup carriage is provided with one the 3rd cross roll axle row, the 3rd cross roll axle row are identical with the inclination angle of home roll axle row, and the transporting velocity of the 3rd cross roll axle row is listed as greater than the home roll axle.
4. according to claim 1 or 2 or 3 described steel plate sand shakers, it is characterized in that, main carriage is from blanking turnover frame of back partition window butt joint, blanking turnover has set up one second and has waved roll shaft row and horizontal roll shaft row, blanking turnover frame and second waves to have rotating shaft to be connected between the roll shaft row and drive second with one second pneumatic cylinder and waves the rotation of roll shaft row, and the horizontal roll shaft row are positioned at second and wave under the roll shaft row.
5. according to claim 1 or 2 or 3 described steel plate sand shakers, it is characterized in that the inclination angle of home roll axle plane, row place and horizontal plane is 30 to 75 degree.
6. according to claim 1 or 2 or 3 described steel plate sand shakers, it is characterized in that the inclination angle of home roll axle plane, row place and horizontal plane is 60 degree.
7. steel plate sand shaker according to claim 4 is characterized in that, the inclination angle of home roll axle plane, row place and horizontal plane is 30 to 75 degree.
8. steel plate sand shaker according to claim 4 is characterized in that, the inclination angle of home roll axle plane, row place and horizontal plane is 60 degree.
CN 200520044976 2005-09-13 2005-09-13 The steel plate sand shaker Expired - Lifetime CN2838858Y (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102001052A (en) * 2010-10-20 2011-04-06 无锡富岛精工有限公司 Automatic feeding mechanism for pass-through shot blasting machine
CN102009074A (en) * 2009-09-08 2011-04-13 新东工业株式会社 Steel plate shot blasting method and equipment therefor
CN102059262A (en) * 2009-11-17 2011-05-18 新东工业株式会社 Abrasive cleaning equipment for rolled steel article
CN103143973A (en) * 2013-03-04 2013-06-12 盐城市朗力机械有限公司 Automatic conveyor line for engine cylinder
CN104400663A (en) * 2014-11-01 2015-03-11 赵宽学 Flat-plate sand-blasting machine
CN106425758A (en) * 2016-08-30 2017-02-22 佛山市艾乐博机器人科技有限公司 Full-automatic polishing equipment
CN112917394A (en) * 2021-03-08 2021-06-08 四川达优机械有限公司 Shot blasting machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102009074A (en) * 2009-09-08 2011-04-13 新东工业株式会社 Steel plate shot blasting method and equipment therefor
CN102059262A (en) * 2009-11-17 2011-05-18 新东工业株式会社 Abrasive cleaning equipment for rolled steel article
CN102001052A (en) * 2010-10-20 2011-04-06 无锡富岛精工有限公司 Automatic feeding mechanism for pass-through shot blasting machine
CN103143973A (en) * 2013-03-04 2013-06-12 盐城市朗力机械有限公司 Automatic conveyor line for engine cylinder
CN104400663A (en) * 2014-11-01 2015-03-11 赵宽学 Flat-plate sand-blasting machine
CN106425758A (en) * 2016-08-30 2017-02-22 佛山市艾乐博机器人科技有限公司 Full-automatic polishing equipment
CN112917394A (en) * 2021-03-08 2021-06-08 四川达优机械有限公司 Shot blasting machine

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