CN2838858Y - The steel plate sand shaker - Google Patents
The steel plate sand shaker Download PDFInfo
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- CN2838858Y CN2838858Y CN 200520044976 CN200520044976U CN2838858Y CN 2838858 Y CN2838858 Y CN 2838858Y CN 200520044976 CN200520044976 CN 200520044976 CN 200520044976 U CN200520044976 U CN 200520044976U CN 2838858 Y CN2838858 Y CN 2838858Y
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 30
- 239000010959 steel Substances 0.000 title claims abstract description 30
- 239000004576 sand Substances 0.000 title claims abstract description 14
- 238000005192 partition Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims 3
- 230000007306 turnover Effects 0.000 claims 3
- 210000001503 joint Anatomy 0.000 claims 1
- 238000005488 sandblasting Methods 0.000 abstract description 11
- 239000000428 dust Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000007664 blowing Methods 0.000 abstract 1
- 238000005422 blasting Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
一种钢板打砂机,包括主输送架和主体,主输送架有排列在同一平面的主辊轴列和驱动电机,主体有前隔窗和后隔窗,主体设有抛丸器和除尘器,主输送架由前隔窗向后隔窗贯穿主体,主输送架的主辊轴列所在平面与水平面成一倾斜角,在主输送架前端配置一个上料翻转架和一段增速输送架,主输送架从后隔窗起对接一个下料翻转架。由于在结构上保证了工件上下二平面在打砂过程中始终与水平成一定角度,打到工件上下二平面的钢砂靠自重自行离开工件,不会积聚,省却了每道打砂后的吹砂风机,同时对每道打砂来说,由于钢砂不会在工件表面积聚,提高了打砂效率。
A steel plate sanding machine, including a main conveying frame and a main body, the main conveying frame has a main roller column arranged on the same plane and a driving motor, the main body has a front partition window and a rear partition window, and the main body is equipped with a shot blaster and a dust collector , the main conveying frame runs through the main body from the front partition window to the rear partition window, the plane where the main roller shaft row of the main conveying frame is located forms an inclination angle with the horizontal plane, and a feeding turning frame and a speed-increasing conveyor frame are arranged at the front end of the main conveyor frame. The conveying frame is docked with a blanking turning frame from the rear partition window. Due to the structural guarantee that the upper and lower planes of the workpiece are always at a certain angle to the horizontal during the sanding process, the steel grit hit on the upper and lower planes of the workpiece will leave the workpiece by its own weight and will not accumulate, saving the need for blowing after each sanding Sand blower, at the same time, for each sand blasting, because the steel sand will not accumulate on the surface of the workpiece, the sand blasting efficiency is improved.
Description
技术领域technical field
本实用新型是一种用于对钢板进行表面除锈作业的设备,目的是提高钢板表面强度以及提高油漆附着力。The utility model relates to a device for surface derusting operation on a steel plate, the purpose of which is to improve the surface strength of the steel plate and the adhesion of paint.
背景技术Background technique
现有的钢板打砂机主要由工件(即钢板)输送机构和机械抛丸器组成。工件在输送机构带动下通过几道(一般一道到六道)打砂机主体,每道主体有上下各二台抛丸器对钢板进行机械式打砂实现表面处理的目的。主体内配置除尘器处理打砂所产生的粉尘。在整个作业过程中,输送机构上的工件是水平放置的,抛丸器对工件上、下两个表面分别打砂。由此产生两个弊病:其一,在本道打砂的进程中先打到工件上的钢砂在工件上表面的堆积对本道打砂效果产生不良影响;其二,工件每经过一道打砂后,工件的上表面就积聚一层钢砂,使下一道打砂失去作用。因此现在需配置高压风机将工件表面上的钢砂吹掉,不过效果并不十分理想,而且高压风机产生的风量既加重了除尘器的负担又增加了电能消耗。Existing steel plate blasting machine mainly is made up of workpiece (being steel plate) conveying mechanism and mechanical shot blasting device. Driven by the conveying mechanism, the workpiece passes through several (generally one to six) main bodies of the sand blasting machine, and each main body has two upper and lower shot blasting machines to perform mechanical sand blasting on the steel plate to achieve the purpose of surface treatment. The main body is equipped with a dust collector to deal with the dust generated by sand blasting. During the whole operation process, the workpiece on the conveying mechanism is placed horizontally, and the shot blaster blasts sand on the upper and lower surfaces of the workpiece respectively. There are two disadvantages hereby: one, the accumulation of the steel grit that hits the workpiece earlier in the process of sand blasting in this road has a bad influence on the sand blasting effect of this road; , a layer of steel grit accumulates on the upper surface of the workpiece, making the next sandblasting useless. Therefore, it is necessary to configure a high-pressure fan to blow off the steel sand on the surface of the workpiece, but the effect is not very satisfactory, and the air volume generated by the high-pressure fan not only increases the burden on the dust collector but also increases the power consumption.
发明内容Contents of the invention
为克服现有的钢板打砂机存在的缺陷,本实用新型提出如下改进的技术方案:一种钢板打砂机,包括主输送架和主体,主输送架有排列在同一平面的主辊轴列和驱动电机,主体有前隔窗和后隔窗,主体设有抛丸器和除尘器,主输送架由前隔窗向后隔窗贯穿主体,其特征在于,主输送架的主辊轴列所在平面与水平面成一倾斜角。In order to overcome the defects existing in the existing steel plate sanding machine, the utility model proposes the following improved technical scheme: a steel plate sanding machine, including a main conveying frame and a main body, and the main conveying frame has main roller shaft rows arranged on the same plane and a drive motor, the main body has a front partition window and a rear partition window, the main body is provided with a shot blaster and a dust collector, and the main conveying frame runs through the main body from the front partition window to the rear partition window. It is characterized in that the main roller shaft row of the main conveying frame The plane on which it is located forms an oblique angle with the horizontal plane.
由于本实用新型在结构上保证了工件上下二平面在打砂过程中始终与水平成一定角度,从而使打到工件上下二平面的钢砂靠自重自行离开工件,不会积聚,可以省却每道打砂后的吹砂风机。同时对每道打砂来说,由于钢砂不会在工件表面积聚,也提高了打砂效率。Since the utility model guarantees that the upper and lower planes of the workpiece are always at a certain angle with the horizontal during the sanding process, the steel grit that hits the upper and lower planes of the workpiece will leave the workpiece by its own weight and will not accumulate. Sand blower after sanding. At the same time, for each sandblasting, the sandblasting efficiency is also improved because the steel grit will not accumulate on the surface of the workpiece.
进一步,在主输送架前端配置一个上料翻转架,该上料翻转架设有一个第一摇摆辊轴列和一个倾斜的第二斜辊轴列,上料翻转架与第一摇摆辊轴列之间有转轴连接并用一第一气压缸驱动第一摇摆辊轴列转动,第二斜辊轴列的倾角与主辊轴列相同,第二斜辊轴列位于第一摇摆辊轴列之下并与主辊轴列对接。Further, a feeding turning frame is arranged at the front end of the main conveying frame, and the charging turning frame is provided with a first rocking roller shaft row and an inclined second inclined roller shaft row, and the feeding turning frame and the first swinging roller shaft row There is a rotating shaft connection between them and a first air cylinder is used to drive the first rocking roller row to rotate, the inclination angle of the second skewed roller row is the same as that of the main roller row, and the second skewed roller row is located below the first rocking roller row and Butt with the main roller column.
再进一步,主辊轴列向第二斜辊轴列延伸出一段增速输送架,增速输送架设有一第三斜辊轴列,第三斜辊轴列与主辊轴列的倾斜角相同,第三斜辊轴列的输送速度大于主辊轴列。Further, the main roller shaft row extends a section of speed-increasing conveying frame to the second skewed roller shaft row, and the speed-increasing conveying frame is provided with a third skewed roller shaft row, and the inclination angle of the third skewed roller shaft row is the same as that of the main roller shaft row, The conveying speed of the third skewed roller row is greater than that of the main roller row.
又进一步,主输送架从后隔窗起对接一个下料翻转架,下料翻转架设有一个第二摇摆辊轴列和一个水平辊轴列,下料翻转架与第二摇摆辊轴列间有转轴连接并用一第二气压缸驱动第二摇摆辊轴列转动,水平辊轴列位于第二摇摆辊轴列下。Still further, the main conveyor frame is docked with a blanking turning frame from the rear partition window, and the blanking turning frame is provided with a second rocking roller row and a horizontal roller row, and there is a gap between the blanking turning frame and the second swinging roller row. The rotating shaft is connected and driven by a second air cylinder to rotate the second rocking roller row, and the horizontal roller row is located under the second rocking roller row.
主辊轴列所在平面与水平面的倾斜角一般为30至75度,最佳倾斜角为60度。The inclination angle between the plane where the main roller shaft row is located and the horizontal plane is generally 30 to 75 degrees, and the optimum inclination angle is 60 degrees.
附图说明:Description of drawings:
图1是本实用新型总体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是图1中主体结构示意图。Fig. 2 is a schematic diagram of the main structure in Fig. 1 .
图3是图1中上料翻转架的结构示意图。Fig. 3 is a schematic structural view of the feeding turning frame in Fig. 1 .
图4是图1中增速输送架的结构示意图。Fig. 4 is a schematic structural view of the speed-increasing conveying frame in Fig. 1 .
图5是图1中下料翻转架的结构示意图。Fig. 5 is a schematic structural view of the unloading turning frame in Fig. 1 .
具体实施方式Detailed ways
下面结合本实用新型的实施例及其附图作进一步的说明。Further description will be made below in conjunction with the embodiments of the utility model and the accompanying drawings.
参阅图1、图2,一种钢板打砂机,包括主输送架10和主体20,主输送架20有排列在同一平面的主辊轴列11和驱动电机(图中未示出),驱动电机通过链轮链条传动各辊轴转动而移送加工工件(属公知技术,恕不祥述)。主体20有前隔窗21和后隔窗22,主体20设有抛丸器23和除尘器(图中未示出),主输送架10由前隔窗21向后隔窗22贯穿主体20,主输送架10的主辊轴列11所在平面与水平面成一倾斜角。Referring to Fig. 1, Fig. 2, a kind of steel plate blasting machine comprises main conveying
运送钢板的输送架通常是把钢板水平放置的,为了能把钢板从水平位置变换为倾斜位置,参阅图1、图3,在主输送架10前端配置一个上料翻转架30。该上料翻转架30设有一个第一摇摆辊轴列31和一个倾斜的第二斜辊轴列32,上料翻转架30与第一摇摆辊轴列31之间有转轴34连接并用一第一气压缸33驱动第一摇摆辊轴列31转动,第二斜辊轴列32的倾角与主辊轴列11相同,第二斜辊轴列32位于第一摇摆辊轴列31之下并与主辊轴列11对接。电机35通过链轮链条传动第二斜辊轴列32的各辊轴转动。The conveyer frame that transports steel plate usually puts steel plate horizontally, in order to change steel plate from horizontal position to oblique position, referring to Fig. 1, Fig. 3, a
参阅图1、图4,为了克服上料翻转架30变换钢板位置所花费的时间,在第二斜辊轴列32与主辊轴列11之间设有一段增速输送架40。增速输送架40设有一第三斜辊轴列41,其与主辊轴列11的倾斜角相同,电机42驱动第三斜辊轴列41的输送速度大于主辊轴列11,使前后两块工件的间隔距离缩短。Referring to Fig. 1 and Fig. 4, in order to overcome the time it takes for the
参阅图1、图5,为了把打砂后的钢板从倾斜位置恢复为水平位置,便于后道输送工序作业,主输送架10从后隔窗起对接一个下料翻转架50,下料翻转架50设有一个第二摇摆辊轴列51和一个水平辊轴列52,下料翻转架50与第二摇摆辊轴列51之间有转轴54连接并用一第二气压缸53驱动第二摇摆辊轴列51转动,水平辊轴列52位于第二摇摆辊轴列之下,由电机55通过链轮链条传动水平辊轴列52的各辊轴转动。Referring to Fig. 1 and Fig. 5, in order to restore the steel plate after sand blasting from the inclined position to the horizontal position, so as to facilitate the operation of the subsequent conveying process, the
各辊轴对工件的推力大小取决于工件对辊轴的压力,倾斜角愈趋向直角,该压力愈小。因此,主辊轴列11所在平面与水平面的倾斜角一般为30至75度,最佳倾斜角为60度。The thrust of each roller shaft to the workpiece depends on the pressure of the workpiece on the roller shaft. The closer the inclination angle is to a right angle, the smaller the pressure will be. Therefore, the inclination angle between the plane where the
参阅各附图,当工件由上料机构(本案不包括其在内)水平送至上料翻转架30的第一摇摆辊轴列31后,由限位开关触发电磁气阀动作(属公知技术,恕不详述)使第一气压缸33驱动第一摇摆辊轴列31以转轴34为心转动倾斜,直至工件滑落到倾斜的第二斜辊轴列32上,电机35通过链轮链条带动第二斜辊轴列32各辊轴旋转,输送工件向前行进,继续进入增速输送架40。待工件脱离第一摇摆辊轴列31后,翻转架30复位,等待下一轮作业。由于上料翻转架30送掉一件工件后要有一个复位、翻转和送料的循环周期,造成前后工件有一段空挡,增速输送架40设置了单独的电机42驱动第三斜辊轴列41的各辊轴旋转并设定了相对较高的速度,以消除前后工件之间的空挡。工件由第三斜辊轴列41经前隔窗21送至主体20内的主输送架10的主辊轴列11上,由机械抛丸器23对工件进行打砂处理。然后,工件由后隔窗22被送出主体20到达下料翻转架50的第二摇摆辊轴列51。第二气压缸53驱动第二摇摆辊轴列51以转轴54为心向下转动,使工件落至水平辊轴列52上,再由电机55通过链轮链条传动水平辊轴列52的各辊轴转动,将工件送至收料架(本案不包括其在内)。Referring to the accompanying drawings, when the workpiece is horizontally delivered to the first rocking roller column 31 of the
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200520044976 CN2838858Y (en) | 2005-09-13 | 2005-09-13 | The steel plate sand shaker |
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| CN 200520044976 CN2838858Y (en) | 2005-09-13 | 2005-09-13 | The steel plate sand shaker |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102001052A (en) * | 2010-10-20 | 2011-04-06 | 无锡富岛精工有限公司 | Automatic feeding mechanism for pass-through shot blasting machine |
| CN102009074A (en) * | 2009-09-08 | 2011-04-13 | 新东工业株式会社 | Steel plate shot blasting method and equipment therefor |
| CN102059262A (en) * | 2009-11-17 | 2011-05-18 | 新东工业株式会社 | Abrasive cleaning equipment for rolled steel article |
| CN103143973A (en) * | 2013-03-04 | 2013-06-12 | 盐城市朗力机械有限公司 | Automatic conveyor line for engine cylinder |
| CN104400663A (en) * | 2014-11-01 | 2015-03-11 | 赵宽学 | Flat-plate sand-blasting machine |
| CN106425758A (en) * | 2016-08-30 | 2017-02-22 | 佛山市艾乐博机器人科技有限公司 | Full-automatic polishing equipment |
| CN112917394A (en) * | 2021-03-08 | 2021-06-08 | 四川达优机械有限公司 | Shot blasting machine |
-
2005
- 2005-09-13 CN CN 200520044976 patent/CN2838858Y/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102009074A (en) * | 2009-09-08 | 2011-04-13 | 新东工业株式会社 | Steel plate shot blasting method and equipment therefor |
| CN102059262A (en) * | 2009-11-17 | 2011-05-18 | 新东工业株式会社 | Abrasive cleaning equipment for rolled steel article |
| CN102001052A (en) * | 2010-10-20 | 2011-04-06 | 无锡富岛精工有限公司 | Automatic feeding mechanism for pass-through shot blasting machine |
| CN103143973A (en) * | 2013-03-04 | 2013-06-12 | 盐城市朗力机械有限公司 | Automatic conveyor line for engine cylinder |
| CN104400663A (en) * | 2014-11-01 | 2015-03-11 | 赵宽学 | Flat-plate sand-blasting machine |
| CN106425758A (en) * | 2016-08-30 | 2017-02-22 | 佛山市艾乐博机器人科技有限公司 | Full-automatic polishing equipment |
| CN112917394A (en) * | 2021-03-08 | 2021-06-08 | 四川达优机械有限公司 | Shot blasting machine |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Owner name: CHINA INTERNATIONAL SHIPPING CONTAINER (GROUP)CO., Free format text: FORMER OWNER: YAO MINWEI Effective date: 20090410 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Hu Haoqi Inventor after: Yan Weilong Inventor before: Yan Weilong |
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Free format text: CORRECT: INVENTOR; FROM: YAN WEILONG TO: HU HAOQI; YAN WEILONG |
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| TR01 | Transfer of patent right |
Effective date of registration: 20090410 Address after: CIMC R & D center building, 2 Harbour Road, Shekou Industrial District, Guangdong, Shenzhen, China: 518067 Co-patentee after: Taicang CIMC Containers Mamufacturing Co., Ltd. Patentee after: China international shipping container (Group) Limited by Share Ltd Co-patentee after: Shanghai Yixiao Painting Equipment Co., Ltd. Address before: No. 106, Lane 505 Yecheng Road, Jiading District, Shanghai, zip: 201800 Co-patentee before: Yan Weilong Patentee before: Tao min Wei Co-patentee before: Shanghai Yixiao Mechanical & Electronic Equipment Co., Ltd. |
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| CX01 | Expiry of patent term |
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