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CN2835598Y - Diesel engine - Google Patents

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Publication number
CN2835598Y
CN2835598Y CN200520099916.3U CN200520099916U CN2835598Y CN 2835598 Y CN2835598 Y CN 2835598Y CN 200520099916 U CN200520099916 U CN 200520099916U CN 2835598 Y CN2835598 Y CN 2835598Y
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diesel engine
piston
cylinder block
cylinder
utility
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樊心龙
张学文
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Kunming Yunnei Power Co Ltd
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Kunming Yunnei Power Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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Abstract

The utility model relates to a diesel engine, which adopts a cylinder body with a no-cylinder sleeve structure composed of an air cylinder body (1) and a lower air cylinder body (1), a direct-spray combustion chamber, an electric heating plug, sixteen air valves (each cylinder is provided with four air valves), a middle-mounted oil sprayer, a middle-mounted combustion chamber, a double-cam shaft adopted in a gas distributing system, a hydraulic tappet and a roller rocking arm. A piston is cast with an inner cooling oil passage, and adopts a thin piston ring and an oil ring steel sheet types; a crankshaft is provided with eight integral balancing blocks, the round angles of shaft journals are rolling transition round angles; an accessory driving system is driven by a metal chain, and a hydraulic tensioning and a mechanical tensioning devices are arranged on a driving chain. The displacement of the diesel engine provided by the utility model is 1.60-2 liters, the rated power of the diesel engine is 50-98KW, the torque of the diesel engine is 130-320 newtons/ meter, the lowest fuel oil consumption rate of the external characteristic is 208 grams / KW / hour, and the discharge of the diesel engine achieves the third in Europe and has the potentialities of achieving the fourth in Europe. The utility model is mainly used as matching power for passenger vehicles, particularly cars, SUV, etc.

Description

一种柴油机a diesel engine

技术领域technical field

本实用新型涉及内燃机领域,特别是一种柴油机。The utility model relates to the field of internal combustion engines, in particular to a diesel engine.

背景技术Background technique

随着我国汽车行业重视控制车辆废气排放和提高燃油经济性,欧3排放法规和燃油经济性法规开始实施,国内乘用车行业缺乏满足欧3以及更严格排放法规和燃油经济性优良的、比质量体积高功率的新一代柴油机;例如东南汽车得利卡没有适配的柴油机。As my country's auto industry attaches great importance to controlling vehicle exhaust emissions and improving fuel economy, Euro 3 emission regulations and fuel economy regulations have begun to be implemented. A new generation of diesel engine with high mass volume and high power; for example, Southeast Auto Delica has no suitable diesel engine.

发明内容Contents of the invention

针对上述现有技术存在的不足,本实用新型提供一种柴油机,它由气缸体、下气缸体、气缸盖、活塞和曲柄连杆机构、配气系统、增压中冷进气系统、排气和废气再循环系统、燃油供给系统、冷却系统、润滑系统、附件驱动系统等零部件组成,其结构形式为往复活塞式、立式直列四缸、四冲程、水冷、缸径80mm、冲程80~94mm、电控高压共轨燃油喷射系统,其特征在于:采用两体气缸体、无缸套结构、直喷燃烧室、电热塞、每缸4气门共16气门、中置喷油器和燃烧室、配气系统为双凸轮轴、液压挺柱、滚子摇臂。Aiming at the deficiencies in the above-mentioned prior art, the utility model provides a diesel engine, which consists of a cylinder block, a lower cylinder block, a cylinder head, a piston and a crank connecting rod mechanism, a gas distribution system, a supercharged and intercooled intake system, an exhaust It is composed of components such as exhaust gas recirculation system, fuel supply system, cooling system, lubrication system, and accessory drive system. Its structure is reciprocating piston type, vertical inline four-cylinder, four-stroke, water-cooled, bore 80mm, stroke 80-94mm . The electronically controlled high-pressure common rail fuel injection system is characterized in that it adopts a two-body cylinder block, a cylinder liner-less structure, a direct injection combustion chamber, a glow plug, 4 valves per cylinder and a total of 16 valves, a central injector and a combustion chamber, The gas distribution system is double camshaft, hydraulic tappet, and roller rocker arm.

所述活塞和曲柄连杆机构采用一环槽镶铸铁槽,活塞高度为73mm,压缩高度为48mm,活塞铸有内冷油道,采用薄型活塞环、油环钢片式。The piston and crank connecting rod mechanism adopts a ring groove inlaid with cast iron groove, the height of the piston is 73mm, and the compression height is 48mm.

所述曲轴采用高强度锻钢合金,轴颈圆角滚压,带8个整体平衡块。The crankshaft is made of high-strength forged steel alloy, the journal is rounded and rolled, and has 8 integral balance weights.

所述正时驱动系统采用金属链传动,液压张紧和机械张紧。The timing drive system adopts metal chain transmission, hydraulic tension and mechanical tension.

所述燃油供给系统采用高压电控每个工作循环多次喷射,为闭环控制。The fuel supply system adopts high-voltage electric control for multiple injections per working cycle, which is a closed-loop control.

本实用新型提供的柴油机配备电控高压共轨燃油喷射系统、缸径80、冲程80~94、功率50~95千瓦,排放满足国家标准的低排放、燃油经济性优良的、比质量体积高功率的新一代柴油机。The diesel engine provided by the utility model is equipped with an electronically controlled high-pressure common rail fuel injection system, with a cylinder diameter of 80, a stroke of 80 to 94, and a power of 50 to 95 kilowatts. A new generation of diesel engines.

采用上述方案后,本实用新型提供的柴油机排量为1.60~2升,额定功率50~98千瓦,扭矩130~320牛顿·米,外特性最低燃油消耗率208克/千瓦·时、排放达到欧洲3号并具有达到欧洲4号的潜力。主要用于乘用车特别是轿车、SUV等的配套动力。After adopting the above-mentioned scheme, the diesel engine provided by the utility model has a displacement of 1.60-2 liters, a rated power of 50-98 kW, a torque of 130-320 Nm, and the minimum fuel consumption rate of 208 g/kWh in external characteristics, and the emission reaches the European standard. No. 3 and has the potential to reach a European No. 4. It is mainly used as supporting power for passenger cars, especially cars and SUVs.

附图说明:Description of drawings:

图1是本实用新型的侧视结构示意图。Fig. 1 is a side view structural diagram of the utility model.

图2是本实用新型的主视结构示意图Fig. 2 is the schematic diagram of the front view structure of the utility model

具体实施方式,结合附图及其实施例进行说明。The specific implementation will be described in conjunction with the accompanying drawings and the embodiments thereof.

一种柴油机,它由气缸体1、下气缸体2、气缸盖3、活塞4和曲柄连杆机构5、配气系统6、增压中冷进气系统7、排气和废气再循环系统8、燃油供给系统9、冷却系统、润滑系统、附件驱动系统等零部件组成。其结构形式为往复活塞式、立式直列四缸、四冲程、水冷、缸径80、冲程80~94、电控高压共轨燃油喷射系统。A diesel engine, which consists of a cylinder block 1, a lower cylinder block 2, a cylinder head 3, a piston 4, a crank connecting rod mechanism 5, a gas distribution system 6, a supercharged and intercooled intake system 7, an exhaust and exhaust gas recirculation system 8 , Fuel supply system 9, cooling system, lubrication system, accessory drive system and other components. Its structural form is reciprocating piston type, vertical in-line four-cylinder, four-stroke, water-cooled, bore 80, stroke 80-94, electronically controlled high-pressure common rail fuel injection system.

该柴油机的气缸体1:采用合金铸铁,无缸套结构,短龙门式结构,这样刚度和强度较好,气缸为直线排列,缸径80毫米,缸心距88毫米,缸体总高为244.5毫米;下气缸体2:采用铝合金,曲面高刚度设计,可以提高气缸体总成的刚度,有利于降低噪声和振动;气缸盖3:采用铝合金,每缸4气门共16气门,每个气缸中心垂直布置喷油器,这种设计方案增大进气量,减少泵气损失,每缸螺旋进气道和切向进气道组合,实现低涡流比高流量系数,气缸盖中置喷油器可以使喷孔喷出得各个油束流量最大且无差异。活塞4和曲柄连杆机构5:活塞4中置直接喷射ω型缩口燃烧室便于降低活塞热负荷,并有利形成进气涡流和压缩涡流,活塞裙部喷涂石墨,活塞压缩高度48毫米,总高73毫米,一环槽镶隔热圈,采用薄型活塞环,活塞销与活塞销孔和连杆小头衬套孔的配合采用全浮式,活塞气环槽的轴向间隙为1.2毫米,油环槽的轴向宽度为3毫米,内置冷却油道,连杆大头孔径54毫米,连杆小头孔径30毫米,连杆大小头孔中心距144~149毫米;曲轴材料为高强度合金缎钢,轴颈圆角滚压,结构为全支承和8平衡块,主轴径60毫米,连杆轴径50毫米,前端橡胶扭振减振器,后端飞轮兼曲轴位置传感器信号盘;配气系统6:采用双顶置凸轮轴,凸轮轴材料为冷激合金铸铁,免调节液压挺柱、低磨擦滚子摇臂;配气正时采用链条传动,采用液压张紧和机械张紧方式;增压中冷进气系统7:进气采用涡轮增压和空空中冷器提高进气密度;排气和废气再循环系统8:排气管材料采用耐高温球墨铸铁,氧化催化器后处理装置,采用废气再循环阀和真空模块;燃油供给系统9:电控高压共轨燃油喷射系统,喷油压力1450~1600巴,可实现每个工作循环多次喷射,可分离柴油和水的柴油滤清器;冷却系统:采用气缸体、气缸盖进冷却液和气缸体、气缸盖出冷却液的方式,闭式强制冷却方式,根据冷却液温度的高低分为大小循环;润滑系统:采用压力和飞溅润滑相结合的方式,润滑油经过冷却和滤清;附件驱动系统:采用楔型胶带传动,机械自动张紧装置。Cylinder block 1 of the diesel engine: alloy cast iron, no cylinder liner structure, short gantry structure, so that the rigidity and strength are better, the cylinders are arranged in a straight line, the cylinder diameter is 80 mm, the distance between the cylinder centers is 88 mm, and the total height of the cylinder block is 244.5 mm ; Lower cylinder block 2: aluminum alloy, designed with high rigidity on the curved surface, which can increase the rigidity of the cylinder block assembly and help reduce noise and vibration; cylinder head 3: aluminum alloy, 4 valves per cylinder, 16 valves in total, each cylinder The injectors are arranged vertically in the center. This design scheme increases the intake air volume and reduces pumping loss. The combination of spiral intake ports and tangential intake ports for each cylinder achieves low swirl ratio and high flow coefficient. The fuel injection is placed in the middle of the cylinder head. The device can make the flow rate of each oil beam sprayed out of the nozzle hole the largest and without difference. Piston 4 and crank-connecting rod mechanism 5: Piston 4 is placed in the middle of the direct injection ω-shaped necking combustion chamber to reduce the heat load of the piston and facilitate the formation of intake vortex and compression vortex. The piston skirt is sprayed with graphite, and the compression height of the piston is 48mm. The height is 73 mm, a grooved heat insulation ring is used, and a thin piston ring is used. The cooperation between the piston pin and the piston pin hole and the bushing hole of the small end of the connecting rod adopts a full floating type. The axial clearance of the piston air ring groove is 1.2 mm. The axial width of the oil ring groove is 3 mm, with built-in cooling oil passages, the diameter of the large connecting rod end is 54 mm, the diameter of the small end of the connecting rod is 30 mm, and the center distance between the large and small end holes of the connecting rod is 144-149 mm; the material of the crankshaft is high-strength alloy satin Steel, journal fillet rolling, full support structure and 8 balance weights, main shaft diameter 60 mm, connecting rod shaft diameter 50 mm, front rubber torsional vibration damper, rear flywheel and crankshaft position sensor signal plate; gas distribution System 6: Double overhead camshafts are adopted, and the camshaft material is chilled alloy cast iron, adjustment-free hydraulic tappets, low-friction roller rocker arms; chain transmission is adopted for gas distribution timing, and hydraulic tensioning and mechanical tensioning methods are adopted; Supercharged and intercooled air intake system 7: The air intake adopts turbocharging and air-to-air intercooler to increase the intake air density; exhaust and exhaust gas recirculation system 8: The material of the exhaust pipe is made of high-temperature resistant ductile iron, and the after-treatment device of the oxidation catalyst , using exhaust gas recirculation valve and vacuum module; fuel supply system 9: electronically controlled high-pressure common rail fuel injection system, fuel injection pressure 1450-1600 bar, can realize multiple injections per working cycle, diesel filter that can separate diesel and water Cleaner; Cooling system: Adopt the method of cooling liquid entering the cylinder block and cylinder head and exiting the cooling liquid from the cylinder block and cylinder head, closed forced cooling method, divided into large and small cycles according to the temperature of the cooling liquid; Lubrication system: Adopt pressure and Combined with splash lubrication, lubricating oil is cooled and filtered; accessory drive system: wedge-shaped belt drive, mechanical automatic tensioning device.

Claims (5)

1、一种柴油机,包括气缸体(1)、下气缸体(2)、气缸盖(3)、活塞(4)和曲柄连杆机构(5)、配气系统(6)、增压中冷进气系统(7)、排气和废气再循环系统(8)、燃油供给系统(9)、冷却系统、润滑系统、附件驱动系统零部件,其结构形式为往复活塞式、立式直列四缸、四冲程、水冷、缸径80mm、冲程80~94mm、电控高压共轨燃油喷射系统,其特征在于:采用气缸体(1)和下气缸体(2)两体组成无缸套结构的缸体,直喷燃烧室、电热塞、每缸4气门共16气门、中置喷油器和燃烧室、配气系统中采用双凸轮轴、液压挺柱、滚子摇臂。1. A diesel engine, comprising a cylinder block (1), a lower cylinder block (2), a cylinder head (3), a piston (4), a crank connecting rod mechanism (5), a gas distribution system (6), a supercharged intercooler Intake system (7), exhaust and exhaust gas recirculation system (8), fuel supply system (9), cooling system, lubrication system, accessory drive system components, the structure of which is reciprocating piston type, vertical inline four-cylinder , four-stroke, water-cooled, bore 80mm, stroke 80-94mm, electronically controlled high-pressure common rail fuel injection system, characterized in that: cylinder block (1) and lower cylinder block (2) are used to form a cylinder block with no liner structure , direct injection combustion chamber, glow plug, 4 valves per cylinder, a total of 16 valves, mid-mounted injectors and combustion chambers, double camshafts, hydraulic tappets, and roller rocker arms are used in the gas distribution system. 2、根据权利要求1所述的柴油机,其特征在于:活塞(4)和曲柄连杆机构(5)采用一环槽镶铸铁槽,活塞高度为73mm,压缩高度为48mm,活塞铸有内冷油道,采用薄型活塞环、油环钢片式。2. The diesel engine according to claim 1, characterized in that: the piston (4) and the crank-connecting rod mechanism (5) adopt a ring groove inlaid with cast iron groove, the height of the piston is 73 mm, the compression height is 48 mm, and the piston is cast with internal cooling The oil channel adopts thin piston ring and oil ring steel sheet type. 3、根据权利要求1所述的柴油机,其特征在于:采用高强度锻钢合金制的曲轴带有八个整体平衡块,轴颈圆角为滚压过渡圆角。3. The diesel engine according to claim 1, characterized in that: the crankshaft made of high-strength forged steel alloy has eight integral balance weights, and the fillet of the journal is a rolling transition fillet. 4、根据权利要求1所述的柴油机,其特征在于:附件驱动系统的正时驱动采用金属链传动,在传动链上布置液压张紧和机械张紧装置。4. The diesel engine according to claim 1, characterized in that: the timing drive of the accessory drive system is driven by a metal chain, and hydraulic tension and mechanical tension devices are arranged on the transmission chain. 5、根据权利要求1所述的柴油机,其特征在于:燃油供给系统(9)采用闭环控制的高压电控结构,每个工作循环多次喷射。5. The diesel engine according to claim 1, characterized in that: the fuel supply system (9) adopts a closed-loop control high-voltage electronic control structure, and injects multiple times in each working cycle.
CN200520099916.3U 2005-11-08 2005-11-08 Diesel engine Expired - Lifetime CN2835598Y (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111108275A (en) * 2017-07-21 2020-05-05 工程推进系统有限公司 Enhanced Aviation Diesel Engine
US11473520B2 (en) 2011-10-05 2022-10-18 General Atomics Aeronautical Systems, Inc. Aero compression combustion drive assembly control system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11473520B2 (en) 2011-10-05 2022-10-18 General Atomics Aeronautical Systems, Inc. Aero compression combustion drive assembly control system
CN111108275A (en) * 2017-07-21 2020-05-05 工程推进系统有限公司 Enhanced Aviation Diesel Engine
US11428157B2 (en) 2017-07-21 2022-08-30 General Atomics Aeronautical Systems, Inc. Enhanced aero diesel engine
CN111108275B (en) * 2017-07-21 2023-02-24 工程推进系统有限公司 Enhanced aviation diesel engine

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