CN2841675Y - Hot-dip galvanized workpiece separation equipment - Google Patents
Hot-dip galvanized workpiece separation equipment Download PDFInfo
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- CN2841675Y CN2841675Y CN 200520018911 CN200520018911U CN2841675Y CN 2841675 Y CN2841675 Y CN 2841675Y CN 200520018911 CN200520018911 CN 200520018911 CN 200520018911 U CN200520018911 U CN 200520018911U CN 2841675 Y CN2841675 Y CN 2841675Y
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- separation
- axle box
- workpiece
- dip galvanized
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- 238000000926 separation method Methods 0.000 title claims abstract description 49
- 238000005246 galvanizing Methods 0.000 claims abstract description 10
- 230000005855 radiation Effects 0.000 claims 1
- 239000007921 spray Substances 0.000 claims 1
- 239000003351 stiffener Substances 0.000 claims 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 17
- 239000011701 zinc Substances 0.000 abstract description 17
- 229910052725 zinc Inorganic materials 0.000 abstract description 17
- 239000007788 liquid Substances 0.000 abstract description 14
- 239000002893 slag Substances 0.000 abstract description 14
- 238000003860 storage Methods 0.000 abstract description 11
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 230000004907 flux Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000750 progressive effect Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Coating With Molten Metal (AREA)
Abstract
Description
技术领域technical field
本实用新型是有关于一种热浸镀锌工件分离设备,尤指一种可快速而确实的去除小零组件上的锌渣,并使热浸镀锌工件彼此分离者。The utility model relates to a separation device for hot-dip galvanized workpieces, in particular to a device that can quickly and reliably remove zinc slag on small components and separate hot-dip galvanized workpieces from each other.
背景技术Background technique
目前工业上许多钢材工件均是采用热浸镀锌处理予以达到防锈的目的,现行采用热浸镀锌处理后,通常会在工件表上留有锌渣或是工件相互黏合,倘若不进行后续的处理的话,将会造成后续组配动作无法进行,尤其对组装用的小零件,例如垫圈、铁钉等零件的影响更是深远,举例来说,若是垫圈上存有锌渣时,则根本无法完全贴合于与其配合组设的螺帽或螺栓头;如此一来,该小零件即无法组装使用。At present, many steel workpieces in the industry are treated by hot-dip galvanizing to achieve the purpose of rust prevention. After the current hot-dip galvanizing treatment, zinc slag is usually left on the surface of the workpiece or the workpieces are bonded to each other. If there is no follow-up If the processing is not correct, it will cause the subsequent assembly action to be impossible, especially for the small parts used for assembly, such as gaskets, nails and other parts, which will have a far-reaching impact. Inability to fit completely over the head of the nut or bolt with which it is assembled; as such, the small part cannot be assembled.
依现行小零组件去除锌渣的做法通常是利用中国台湾公告号第185703号专利前案中所示的分离机器予以进行分离。其做法主要是将小零件放入分离盘座之中,藉由马达带动使分离盘座转动,进而使其内的小零件得受离心力作用而甩动,致使锌渣或有彼此叠合黏附的小零件得以相互分离,予以达到分离的目的。According to the current way of removing zinc slag from small parts and components, the separation machine shown in the previous patent No. 185703 of Taiwan Publication No. 185703 is usually used for separation. The main method is to put the small parts into the separation disk base, and the separation disk base is driven by the motor to rotate, so that the small parts in it are shaken by the centrifugal force, so that the zinc slag may overlap and adhere to each other. Small parts can be separated from each other to achieve the purpose of separation.
该结构在实务上使用时,实不难以发觉其常存有此些许不足之处,主要原因系归纳如下:When this structure is used in practice, it is not difficult to find that it often has some shortcomings. The main reasons are summarized as follows:
该结构若是用于处理相互叠合的零件尚可藉由离心力予以甩开分离,但若是其上残留有细小的锌渣时,光是利用离心力则较为不易去除,其去除的效率不佳。If this structure is used to process overlapping parts, it can still be separated by centrifugal force, but if fine zinc slag remains on it, it is difficult to remove it only by centrifugal force, and the removal efficiency is not good.
发明内容Contents of the invention
本实用新型的主要目的是在于,可使热浸工件受喷嘴喷洒助熔液,藉由分离轴上的拨杆拨动热浸镀锌工件,令重叠黏合或是留有锌渣的热浸工件得以分离或去除锌渣后,落在液槽的输送带上予以输送,让经过热浸镀锌处理的工件得以彼此分离互不黏附,同时并可确实去除残留于热浸镀锌工件上的锌渣。The main purpose of this utility model is to make the hot-dip workpieces sprayed with flux by the nozzle, and the hot-dip galvanized workpieces can be moved by the lever on the separation shaft, so that the overlapped and bonded hot-dip workpieces or the hot-dip workpieces with zinc dross After the zinc slag is separated or removed, it is transported on the conveyor belt of the liquid tank, so that the hot-dip galvanized workpieces can be separated from each other without sticking to each other, and at the same time, the zinc remaining on the hot-dip galvanized workpiece can be reliably removed scum.
为达上述之目的,本实用新型采用的技术手段为:一种热浸镀锌工件分离设备,其包含下料单元,该下料单元包括有一下料槽,下料槽底部是倾斜并设有槽道,槽道底部是设有一受马达带动的传动轮组;设置于槽道出口处的分离轴箱,该分离轴箱的顶部是具有多数喷嘴,且于分离轴箱内设置受马达带动的分离轴,该分离轴的周缘是布设有拨杆,且相对于分离轴下方设置倾斜且具有筛孔的出料板;以及一设置于分离轴箱底部的贮液槽,而该贮液槽设有一输送带;In order to achieve the above-mentioned purpose, the technical means adopted by the utility model are: a hot-dip galvanized workpiece separation equipment, which includes a blanking unit, and the blanking unit includes a trough, the bottom of the trough is inclined and is equipped with Channel, the bottom of the channel is equipped with a drive wheel set driven by the motor; the separation shaft box is set at the exit of the channel, the top of the separation shaft box has a number of nozzles, and the separation shaft box is set in the separation shaft box driven by the motor. Separation shaft, the periphery of the separation shaft is arranged with a driving lever, and a discharge plate with a sieve hole is arranged below the separation shaft; and a liquid storage tank is arranged at the bottom of the separation shaft box, and the liquid storage tank is set a conveyor belt;
该槽道上是设有多数通孔,且其底面是设有三等距的支撑柱。The channel is provided with many through holes, and its bottom surface is provided with three equidistant support columns.
该传动轮组于其动力输出端设有一偏心轮。The transmission wheel set is provided with an eccentric wheel at its power output end.
该喷嘴是为高压喷嘴。This nozzle is a high pressure nozzle.
该分离轴的拨杆是呈放射线状布设于分离轴的周缘。The driving rod of the separation shaft is radially arranged on the periphery of the separation shaft.
该分离轴箱顶部相对于下料单元的槽道端部出口是设置有二交错的隔板。The top of the separation shaft box is provided with two staggered partitions relative to the outlet at the end of the channel of the unloading unit.
本实用新型的有益效果在于:使用本实用新型可使热浸镀锌工件受喷嘴喷洒助熔液,分离轴上的拨杆拨动热浸镀锌工件,令重叠黏合或是留有锌渣的工件得以分离或去除锌渣后落在液槽的输送带上予以输送,让经过热浸镀锌处理的工件得以彼此分离互不黏附,同并可确实去除留于工件上的锌渣,进而使本实用新型的产生能更进步、更实用、更符合使用者的所需The beneficial effect of the utility model is that: using the utility model, the hot-dip galvanized workpiece can be sprayed with flux by the nozzle, and the lever on the separation shaft can be used to move the hot-dip galvanized workpiece, so that the overlapping and bonding or leaving zinc slag The workpieces can be separated or the zinc dross is removed, and then they are transported on the conveyor belt of the liquid tank, so that the hot-dip galvanized workpieces can be separated from each other without sticking to each other, and the zinc dross left on the workpieces can be removed, so that The production of the utility model can be more progressive, more practical, and more in line with the needs of users
附图说明Description of drawings
图1,是实用新型的侧视状态示意图。Fig. 1 is a schematic diagram of a side view state of the utility model.
图2,是本实用新型的上视状态示意图。Fig. 2 is a schematic diagram of the upper view state of the utility model.
图3,是本实用新型的使用状态示意图。Fig. 3 is a schematic diagram of the use state of the utility model.
下料单元1、下料槽11、槽道12、通孔121、支撑柱122、123、124、传动轮组13、马达14、分离轴箱2、喷嘴座21、喷嘴211、隔板22、马达23、分离轴24、拨杆241、出料板25、筛孔251、贮液槽3、输送带4、镀锌热浸工件5。Unloading
具体实施方式Detailed ways
请参阅图1、图2所示,本实用新型的侧视状态示意图及本实用新型的上视状态示意图。如图所示:本实用新型一种热浸镀锌工件分离设备,由一下料单元1、一分离轴箱2及一贮液槽3所构成,可使经过热浸镀锌处理的工件得以彼此分离互不黏附,同时并可确实去除留于工件上的锌渣。Please refer to Fig. 1 and Fig. 2, the schematic diagram of the side view state of the utility model and the schematic diagram of the top view state of the utility model. As shown in the figure: the utility model is a hot-dip galvanized workpiece separation equipment, which is composed of a
上述所提的下料单元1是包括一下料槽11、槽道12、传动轮组13及马达14、其中,该下料槽11为一呈漏斗状的筒体,其底部为倾斜设有一槽道12,该槽道12面上是设有若干通孔121,而底面则设有三等距的支撑柱122、123、124,该前、后二侧的支撑柱122、124底部为弹簧而枢设于一轴心上,而中段的支撑柱123与传动轮组13相互迫抵,而且该传动轮组13受马达14带动,而于其动力输出端设具一偏心轮131,适与槽道12底部中段的支撑柱123相互抵顶;The above-mentioned
该分离轴箱2设置于下料单元的槽道12出口处底部,其分离轴箱2顶部设有多数喷嘴座21,并于喷嘴座21上设有若干高压喷嘴211,且于分离轴箱2顶缘相对槽道12的出口而交错设置二隔板22,并于相对二隔板22底部的槽内设置有一受马达23带动的分离轴24,该分离轴24的周缘上则布设有多数呈放射线状延伸设置的拨杆241,且相对于分离轴24下方设置倾料且设具透空筛孔251的出料板25。The
该贮液槽3设置于分离轴箱2底部,并于贮液槽3内设有一朝上输送的输送带4。藉由上述的结构构成一全新的热浸镀锌工件分离设备。The
请参阅图3所示,本实用新型的使用状态示意图。当本实用新型运用时,使热浸镀锌工件5送入送料单元1的下料槽11中,此时,位于下料槽11底部的槽道12由于传动轮组13的作动,让槽道12上下抖动及左右摇动,使落于槽道12上的热浸镀锌工件5下移动,而位于槽道12出口处的喷嘴座21则藉由其喷嘴211洒出助溶液,使热浸镀锌工件5上均匀沾有助熔液,复而落进分离轴箱2中的隔板22上,之后再缓缓落入分离轴箱2内,藉由分离轴箱2中分离轴24上的拨杆241拨动镀锌热浸工件5,由于该热浸镀锌工件5上均已沾有助熔液,可有助于锌渣与热浸镀锌工件5分离,再利用分离轴24上的拨杆241使热浸镀锌工件不相互重叠而分离,再落入底部的出料板25上,由于该出料板25上具有多数筛孔251,故可使助熔液及锌渣得以落入贮液槽4内贮集,而热浸镀锌工件5留于出料板25上,缓缓落入贮液槽3中的输送带4上;再利用该输送带4输送至外部予以统一收集。Please refer to FIG. 3 , a schematic view of the utility model in use. When the utility model is used, the hot-dip galvanized
综上所述,本实用新型热浸镀锌工件分离设备,可使热浸镀锌工件受喷嘴喷洒助熔液,分离轴上的拨杆拨动热浸镀锌工件,令重叠黏合或是留有锌渣的工件得以分离或去除锌渣后落在液槽的输送带上予以输送,让经过热浸镀锌处理的工件得以彼此分离互不黏附,同并可确实去除留于工件上的锌渣,进而使本实用新型的产生能更进步、更实用、更符合使用者的所需,确已符合创作专利申请之要件,爰依法提出专利申请。To sum up, the separation equipment for hot-dip galvanized workpieces of the utility model can make the hot-dip galvanized workpieces be sprayed with flux by the nozzle, and the lever on the separation shaft can move the hot-dip galvanized workpieces, so that overlapping and bonding or leaving Workpieces with zinc slag can be separated or removed and dropped on the conveyor belt of the liquid tank for transportation, so that the workpieces that have been hot-dip galvanized can be separated from each other without sticking to each other, and the zinc remaining on the workpiece can be removed. Slag, and then make the production of the utility model more progressive, more practical, and more in line with the needs of users, which has indeed met the requirements of the creation patent application, and the patent application is filed according to law.
惟以上所述,仅为本实用新型的较佳实施例而已,当不能以此限定本实用新型实施的范围;本实用新型申请专利范围及创作说明书资料所作的简单的等效变化与修饰,皆应仍属本实用新型专利涵盖的范围内。But the above is only a preferred embodiment of the present utility model, and should not limit the scope of the utility model implementation; the simple equivalent changes and modifications made by the scope of the utility model patent application and the creation manual data are all Should still belong to the scope that the utility model patent covers.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520018911 CN2841675Y (en) | 2005-05-13 | 2005-05-13 | Hot-dip galvanized workpiece separation equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200520018911 CN2841675Y (en) | 2005-05-13 | 2005-05-13 | Hot-dip galvanized workpiece separation equipment |
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| Publication Number | Publication Date |
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| CN2841675Y true CN2841675Y (en) | 2006-11-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 200520018911 Expired - Fee Related CN2841675Y (en) | 2005-05-13 | 2005-05-13 | Hot-dip galvanized workpiece separation equipment |
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| CN (1) | CN2841675Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107761034A (en) * | 2017-11-08 | 2018-03-06 | 河北建支铸造集团有限公司 | A kind of zinc-plated equipment for after-treatment of malleable cast iron pipe fitting |
| CN110832104A (en) * | 2017-06-12 | 2020-02-21 | 蒂森克虏伯钢铁欧洲股份公司 | Device and method for gas atmosphere separation |
-
2005
- 2005-05-13 CN CN 200520018911 patent/CN2841675Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110832104A (en) * | 2017-06-12 | 2020-02-21 | 蒂森克虏伯钢铁欧洲股份公司 | Device and method for gas atmosphere separation |
| CN110832104B (en) * | 2017-06-12 | 2021-11-23 | 蒂森克虏伯钢铁欧洲股份公司 | Device and method for gas atmosphere separation |
| CN107761034A (en) * | 2017-11-08 | 2018-03-06 | 河北建支铸造集团有限公司 | A kind of zinc-plated equipment for after-treatment of malleable cast iron pipe fitting |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20061129 Termination date: 20110513 |