CN2737798Y - Multi-layer mesh-belt type solid fermenting equipment capable of carrying out flow-line production - Google Patents
Multi-layer mesh-belt type solid fermenting equipment capable of carrying out flow-line production Download PDFInfo
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- CN2737798Y CN2737798Y CN 200420094422 CN200420094422U CN2737798Y CN 2737798 Y CN2737798 Y CN 2737798Y CN 200420094422 CN200420094422 CN 200420094422 CN 200420094422 U CN200420094422 U CN 200420094422U CN 2737798 Y CN2737798 Y CN 2737798Y
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- 239000007787 solid Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000011343 solid material Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000000855 fermentation Methods 0.000 claims description 38
- 230000004151 fermentation Effects 0.000 claims description 38
- 238000010924 continuous production Methods 0.000 abstract description 6
- 238000010025 steaming Methods 0.000 abstract 2
- 239000007788 liquid Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000036284 oxygen consumption Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 210000001364 upper extremity Anatomy 0.000 description 1
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Abstract
The utility model provides a multi-layer mesh-belt type solid fermenting equipment capable of carrying out flow-line production. The equipment is provided with a box body, the inner part of the box body is separated into a multi-layer space by a plurality of separating plates, and each layer of space is provided with a solid materials conveying apparatus capable of operating continuously. The output end of each conveying apparatus and the separating plate and the side wall of the box body corresponding to the conveying apparatus is reserved a definite distance which is formed of a materials falling channel. The top and bottom of the box body are respectively provided with a feed inlet and a feed outlet, and the box body corresponding to each layer of space is provided with a steaming pipe and an air permeating hole connected with an exterior steaming apparatus. The utility model is capable of realizing large scale continuous production and improving the production efficiency greatly, the output is high, and the cost is low.
Description
Technical field
The utility model relates to solid fermentation apparatus, particularly relates to a kind ofly having realized pipeline system quantity-produced multilayer net belt type solid fermentation apparatus from being fed to discharging.
Background technology
Fermentation is one of important process in the fields such as food, chemical industry, feed.Fermentation can be divided into two kinds of liquid fermenting and solid fermentations, can be divided into anaerobically fermenting and oxygen consumption fermentation according to purposes is different with the bacterial classification that is adopted again.More to liquid fermentation technology research both at home and abroad at present, so liquid fermentation technology is comparatively ripe.In the prior art, no matter be anaerobically fermenting or oxygen consumption fermentation, all adopt the form of fermentor tank to ferment mostly, and fermentation equipment also is similar.Existing solid fermentation also adopts usually reequips or adopts containers such as traditional cement pit or wooden case to ferment liquid fermentation tank.Because fermentation needs several hours to tens hours time, adopting fermentor tank to carry out solid fermentation on the one hand can be owing at interval free and can not continuous production, and causes energy dissipation.As want continuous production, and just needing to be equipped with many fermentor tanks, this must cause facility investment excessive, and energy consumption is too high, and finally causes the raising of production cost.On the other hand, if industrial scale is too small, then can't satisfy actual needs, as adopt one 10 cubic metres fermentor tank, its turnout of every batch is less than 5 tons, and the cost of its equipment then needs 500,000 yuan approximately, and needs tens hours just can finish fermenting process.This shows, carry out solid fermentation with fermentor tank and not only invest greatly, the cost height, and owing to not causing production efficiency low by continuous production.China's feed industrial development is rapid at present, and the fermentation of solid materials is had higher requirement, and the fermentation process and the equipment that therefore improve solid materials just become a kind of objective demand.
Summary of the invention
The utility model is intended to address the above problem, and a kind of large scale continuous prod that realizes is provided, thereby can increase substantially production efficiency, and output is big, the multilayer net belt type solid fermentation apparatus that the carried out pipeline system that cost is low is produced.
For achieving the above object, the utility model provides a kind of multilayer net belt type solid fermentation apparatus that pipeline system is produced that carries out, this equipment has a casing, be separated into the multilayer space by the polylith dividing plate in the casing, in every sheaf space, be provided with the solid material conveying device of a continuously-running, between the output terminal of each e Foerderanlage and the dividing plate corresponding and wall box certain distance is arranged, form material whereabouts passage with this delivery end; Top and bottom at casing are respectively equipped with opening for feed and discharge port, and are provided with vapour pipe and the breather hole that is connected with the external steam device corresponding to every sheaf space on casing.
The intravital multilayer of case space is separated to form along the short transverse of casing, and each sheaf space is separate, and is connected by material whereabouts passage.
Solid material conveying device is the net belt type e Foerderanlage, it along the length direction level of casing or approximate horizontal be arranged in the intravital every sheaf space of case.
The traffic direction of the solid material conveying device in the adjacent two layers space is opposite.
Solid material conveying device comprises conveying belt, sprocket wheel, link chain mechanism, guide rail and drive unit, and wherein, the sprocket wheel of sprocket wheel, link chain mechanism is contained on the sprocket shaft that is supported on the wall box, and sprocket shaft stretches out outside the casing, and is connected with drive unit; Conveying belt is netted conveying belt, and it is connected with the chain of sprocket wheel, link chain mechanism, and slides on guide rail; Guide rail is contained on the bearing of chain bottom; Drive unit comprises variable-frequency motor and speed reduction unit, and it is arranged at the casing outside.
The directing plate that tilts to the solid material conveying device direction is housed in the passage of the intravital material of case whereabouts.
The material plate washer is equipped with at proximal edge place, conveying belt both sides at solid material conveying device, and the upside of plate washer is fixed on casing or the dividing plate.
Solid materials is dropped on the first layer e Foerderanlage continuously by opening for feed, is delivered to material whereabouts passage by e Foerderanlage, falls to down one deck e Foerderanlage by material whereabouts passage again, is exported by discharge port at last.
Contribution of the present utility model is that it efficiently solves the problem of serialization, mass-producing and the production in enormous quantities of solid materials fermentation.Compare with traditional ferment tank mode, the utlity model has following distinguishing feature:
One, realizes the continuous-flow type continuous production from being fed to discharging, solved the intermittent problems of ferment tank, reduced the energy consumption in the production process, and made that supporting with it dryer also can continuous production, significantly reduced the oven dry expense;
Two, because equipment of the present utility model can be widened arbitrarily according to the needs of industrial scale and fermentation time, therefore can improve output greatly, produce needs to satisfy;
Three, device structure of the present utility model is simple, is easy to dismounting and maintenance, and cheap, and its cost only is 1/5th of an equal production-scale fermentor tank;
Four, the utility model can make production process realize full-automatic control, only needs a people to operate and can implement monitoring to whole fermentation process at electric control chamber, therefore can reduce labor strength greatly;
Five, therefore equipment of the present utility model can dwindle floor space owing to adopt vertical multilayered structure, saves construction investment.
Description of drawings
Fig. 1 is the structure sectional view of multilayer net belt type solid fermentation apparatus of the present utility model.
Fig. 2 is the side view cutaway drawing of Fig. 1.
Fig. 3 is conveying belt of the present utility model and sprocket wheel, link chain mechanism connection diagram.
Embodiment
Consult Fig. 1, Fig. 2, the multilayer net belt type solid fermentation apparatus that carries out pipeline system production of the present utility model has a casing 10, this casing is the airtight casing of cuboid, can be made by stainless steel or engineering plastics, and the length of casing, width and height can be determined according to the turnout size.Input terminus end at the casing top over against solid material conveying device 30 is provided with solid materials opening for feed 11, is provided with solid materials discharge port 12 at bottom half over against the output terminal end of solid material conveying device 30.Be separated into multilayer space 10A by polylith dividing plate 20 in the casing 10, the multilayer space 10A in the casing 10 is separated to form along the short transverse of casing, and each sheaf space is separate, and is connected by material whereabouts passage 40.How much determining of the space number of plies according to turnout and fermentation time.Be provided with vapour pipe 50 and the breather hole 60 that is connected with the external steam device corresponding to every sheaf space on casing, wherein, vapour pipe is a Y-tube, and a pipe is used to send into steam, and another pipe can outwards be bled, and is used for regulating and the intravital humidity of additional case.The input terminus end and the casing by solid material conveying device of every dividing plate 20 are fixed.In every sheaf space, be provided with the solid material conveying device 30 of a continuously-running, it along the length direction level of casing or approximate horizontal be arranged in the intravital every sheaf space of case, the traffic direction of the solid material conveying device 30 in the adjacent two layers space is opposite, makes material successively deliver to discharge port by opening for feed downwards through conveying belt.This solid material conveying device 30 comprises conveying belt 31, sprocket wheel, link chain mechanism 32, guide rail 33 and drive unit 34, wherein, sprocket wheel, link chain mechanism 32 are made of two groups of sprocket wheels 321 and two chains 322 being engaged with, two groups of sprocket wheels are contained in the both sides of conveying belt 31 respectively, and the motion-work wheel of every group of sprocket wheel and follow-up pulley then are contained in respectively by opening for feed and discharge port one end.The drive sprocket 321 of every group of sprocket wheel is contained on the sprocket shaft 3211, and sprocket shaft then is supported on the wall box by bearing, and the sprocket shaft the other end stretches out outside the casing, and is connected with drive unit 34.Described conveying belt 31 is netted conveying belt, and it is an important component of the present utility model, and this conveying belt can be stainless steel or chemical fibre guipure, has been covered with mesh on it, can play ventilated effect, helps the carrying out of fermenting process.As shown in Figure 3, this guipure 31 places on the tubular bracket 36, and bolting is riveted or used to guipure two edges and support and chain 322.Respectively be provided with the guide rail 33 that a channel-section steel is made in two chains, 322 bottoms, on bearing 35, bearing then is fixed on the cabinet wall guide rail with bolting.Can on guide rail 33, slide during chain 322 operations.Between the output terminal of each e Foerderanlage and dividing plate corresponding with this delivery end and wall box certain distance is arranged, form material whereabouts passage 40, material passage thus falls on the solid material conveying device of next sheaf space.The directing plate 80 that tilts to solid material conveying device 30 directions is housed in described material whereabouts passage 40, and the material that it can fall last layer is directed to down on the solid material conveying device of one deck, and its width is identical with the conveying belt width.For preventing that material spilling to the conveying belt both sides, influencing the operation of sprocket wheel, link chain mechanism, material plate washer 36 is equipped with at the proximal edge place in conveying belt 31 both sides, and the upper limb of plate washer is near casing top or dividing plate 20, and the baffle plate side is fixed by support and wall box.Described drive unit 34 is arranged at the casing outside, and it comprises variable-frequency motor 341 and speed reduction unit 342, and wherein, speed reduction unit adopts belt dressing, and two belt pulleys are contained in respectively on motor shaft and the sprocket shaft 3211.Drive unit can reach pipeline system production purpose according to the length setting mesh-belt conveying speed of fermentation required time and guipure.
Principle of work of the present utility model can be illustrated in conjunction with Fig. 1.Solid materials 70 opening for feed 11 from the fermentation equipment top after inoculating drops on the e Foerderanlage 30 of the first layer continuously, and is layered on equably on the netted conveying belt 31, can regulate the thickness of cloth by level detector.In cloth, conveying belt drives slowly operation forward by the chain 322 on both sides, and the travelling speed of conveying belt requires to set according to variable-frequency motor and speed reduction unit according to fermentation required time and output.Material falls to down one deck e Foerderanlage by material whereabouts passage more automatically along with conveying belt moves to material whereabouts passage 40, at last by discharge port 12 outputs.Whole fermentation process can be monitored by automation control system, finishes up to fermentation.
Claims (7)
1, a kind of multilayer net belt type solid fermentation apparatus that carries out pipeline system production, it is characterized in that, it has a casing (10), be separated into multilayer space (10A) by polylith dividing plate (20) in the casing, in every sheaf space, be provided with the solid material conveying device (30) of a continuously-running, between the output terminal of each e Foerderanlage and the dividing plate corresponding and wall box certain distance is arranged, form material whereabouts passage (40) with this delivery end; Top and bottom at casing are respectively equipped with opening for feed (11) and discharge port (12), and are provided with vapour pipe (50) and the breather hole (60) that is connected with the external steam device corresponding to every sheaf space on casing.
2, the multilayer net belt type solid fermentation apparatus that carries out pipeline system production according to claim 1, it is characterized in that, multilayer space (10A) in the casing (10) is separated to form along the short transverse of casing, and each sheaf space is separate, and is connected by material whereabouts passage (40).
3, the multilayer net belt type solid fermentation apparatus that carries out pipeline system production according to claim 1, it is characterized in that, solid material conveying device (30) is the net belt type e Foerderanlage, it along the length direction level of casing or approximate horizontal be arranged in the intravital every sheaf space of case.
4, the multilayer net belt type solid fermentation apparatus that carries out pipeline system production according to claim 3 is characterized in that the traffic direction of the solid material conveying device in the adjacent two layers space (30) is opposite.
5, the multilayer net belt type solid fermentation apparatus that carries out pipeline system production according to claim 4, it is characterized in that, solid material conveying device (30) comprises conveying belt (31), sprocket wheel, link chain mechanism (32), guide rail (33) and drive unit (34), wherein, the sprocket wheel (321) of sprocket wheel, link chain mechanism (32) is contained on the sprocket shaft (3211) that is supported on the wall box, sprocket shaft stretches out outside the casing, and is connected with drive unit (34); Conveying belt (31) is netted conveying belt, and it is connected with the chain (322) of sprocket wheel, link chain mechanism, and slides on guide rail (33); Guide rail (33) is contained on the bearing (35) of chain bottom; Drive unit (34) comprises variable-frequency motor and speed reduction unit, and it is arranged at the casing outside.
6, the multilayer net belt type solid fermentation apparatus that carries out pipeline system production according to claim 1 is characterized in that, the directing plate (80) that tilts to solid material conveying device (30) direction is housed in the intravital material of case whereabouts passage (40).
7, the multilayer net belt type solid fermentation apparatus that carries out pipeline system production according to claim 1, it is characterized in that, material plate washer (36) is equipped with at proximal edge place, conveying belt (31) both sides in solid material conveying device (30), and the upside of plate washer is fixed on casing or the dividing plate (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420094422 CN2737798Y (en) | 2004-10-25 | 2004-10-25 | Multi-layer mesh-belt type solid fermenting equipment capable of carrying out flow-line production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200420094422 CN2737798Y (en) | 2004-10-25 | 2004-10-25 | Multi-layer mesh-belt type solid fermenting equipment capable of carrying out flow-line production |
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| Publication Number | Publication Date |
|---|---|
| CN2737798Y true CN2737798Y (en) | 2005-11-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200420094422 Expired - Lifetime CN2737798Y (en) | 2004-10-25 | 2004-10-25 | Multi-layer mesh-belt type solid fermenting equipment capable of carrying out flow-line production |
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| Country | Link |
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| CN (1) | CN2737798Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102603384A (en) * | 2012-03-23 | 2012-07-25 | 中国市政工程西北设计研究院有限公司 | Aerobic fermentation fertilizer making device for organic solid waste and method thereof |
| CN108485957A (en) * | 2018-06-19 | 2018-09-04 | 汇森生物设备镇江有限公司 | A kind of full-automatic cellular-type stainless steel fermentation tank |
-
2004
- 2004-10-25 CN CN 200420094422 patent/CN2737798Y/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102603384A (en) * | 2012-03-23 | 2012-07-25 | 中国市政工程西北设计研究院有限公司 | Aerobic fermentation fertilizer making device for organic solid waste and method thereof |
| CN108485957A (en) * | 2018-06-19 | 2018-09-04 | 汇森生物设备镇江有限公司 | A kind of full-automatic cellular-type stainless steel fermentation tank |
| CN108485957B (en) * | 2018-06-19 | 2023-05-23 | 汇森生物设备镇江有限公司 | Full-automatic separated stainless steel fermentation tank |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Effective date of abandoning: 20041025 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |