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CN2775071Y - Large area zinc oxide transparent conductive film reactor of metal organic chemical vapour phase deposition - Google Patents

Large area zinc oxide transparent conductive film reactor of metal organic chemical vapour phase deposition Download PDF

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Publication number
CN2775071Y
CN2775071Y CN 200520025309 CN200520025309U CN2775071Y CN 2775071 Y CN2775071 Y CN 2775071Y CN 200520025309 CN200520025309 CN 200520025309 CN 200520025309 U CN200520025309 U CN 200520025309U CN 2775071 Y CN2775071 Y CN 2775071Y
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transparent conductive
conductive film
zinc oxide
oxide transparent
diethyl zinc
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耿新华
赵颖
薛俊明
仁慧志
魏长春
张德坤
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KUNMING APOLLO YUANHONG ENERGY SCIENCE & TECHNOLOGY Co Ltd
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Nankai University
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Abstract

本实用新型涉及一种氧化锌透明导电膜的制备设备,特别是用金属有机化学气相沉积法(MOCVD)制备氧化锌透明导电膜的反应器,以便实现制备氧化锌透明导电膜的大面积均匀性。 MOCVD法制各氧化锌透明导电膜,具有无轰击,衬底温度低(~ 150℃)等优点,特别适合于低温薄膜太阳电池应用,对提高电池效率有重要作用。本实用新型的技术方案:这种金属制备氧化锌透明导电膜的反应器,是在一个圆柱形反应室中设置加热丝、匀热板、二乙基锌和硼烷布气管、水布气管等,其特点在于:二乙基锌和硼烷布气管为梳状,梳状分管上布有微孔,水布气管呈十字交叉状。本新型的有益效果:反应器结构简单、造价低,在不加旋转的情况下,20cm×20cm基片范围内实现了薄膜不均匀性小于5%。

Figure 200520025309

The utility model relates to a preparation equipment for a zinc oxide transparent conductive film, in particular to a reactor for preparing a zinc oxide transparent conductive film by metal organic chemical vapor deposition (MOCVD), so as to realize large-area uniformity of the zinc oxide transparent conductive film . Various zinc oxide transparent conductive films prepared by MOCVD have the advantages of no bombardment and low substrate temperature (~ 150°C), especially suitable for low-temperature thin-film solar cell applications, and play an important role in improving cell efficiency. The technical scheme of the present utility model: the reactor for preparing zinc oxide transparent conductive film with this metal is to install heating wire, uniform heat plate, diethyl zinc and borane cloth air pipe, water cloth air pipe, etc. in a cylindrical reaction chamber , which is characterized in that: diethyl zinc and borane cloth trachea are comb-shaped, comb-shaped branch pipes are covered with micropores, and water-distribution trachea are in a cross shape. The beneficial effect of the invention is that the structure of the reactor is simple, the cost is low, and the non-uniformity of the film is less than 5% within the range of the 20cm×20cm substrate without rotation.

Figure 200520025309

Description

金属有机化学气相沉积大面积氧化锌透明导电膜反应器Metal-Organic Chemical Vapor Deposition Large Area Zinc Oxide Transparent Conductive Film Reactor

技术领域technical field

本实用新型涉及一种氧化锌透明导电膜的制备设备,特别是用金属有机化学气相沉积法(MOCVD)制备氧化锌透明导电膜的反应器,以便实现制备氧化锌透明导电膜的大面积均匀性。The utility model relates to a preparation equipment for a zinc oxide transparent conductive film, in particular to a reactor for preparing a zinc oxide transparent conductive film by metal organic chemical vapor deposition (MOCVD), so as to realize large-area uniformity of the zinc oxide transparent conductive film .

背景技术Background technique

氧化锌透明导电膜在薄膜太阳电池、发光器件、光电集成中具有重要应用,MOCVD法制备氧化锌透明导电膜,具有无轰击,衬底温度低(~150℃)等优点,特别适合于低温薄膜太阳电池应用,对提高电池效率有重要作用。另外,MOCVD法可直接生长出绒面ZnO透明导电膜,消除了溅射法中形成绒面的酸腐蚀程序造成的污染。绒面ZnO透明导电膜可在薄膜太阳电池中起陷光作用,增加吸收层的光吸收,对提高电流密度有显著效果。现有技术主要用于实验室小面积材料研究,最大面积10cm*10cm,其反应器设计如图1所示。Zinc oxide transparent conductive film has important applications in thin film solar cells, light-emitting devices, and optoelectronic integration. The preparation of zinc oxide transparent conductive film by MOCVD has the advantages of no bombardment and low substrate temperature (~150°C), and is especially suitable for low-temperature thin films. Solar cell applications play an important role in improving cell efficiency. In addition, the MOCVD method can directly grow the textured ZnO transparent conductive film, which eliminates the pollution caused by the acid corrosion process that forms the textured surface in the sputtering method. The textured ZnO transparent conductive film can trap light in thin film solar cells, increase the light absorption of the absorbing layer, and have a significant effect on increasing the current density. The existing technology is mainly used for small-area material research in the laboratory, with a maximum area of 10cm*10cm. The reactor design is shown in Figure 1.

发明内容Contents of the invention

MOCVD法制备ZnO透明导电膜的原理为:水与二乙基锌(DEZ)进行化学反应生成ZnO和水,具体化学反应过程为:The principle of preparing ZnO transparent conductive film by MOCVD method is: water reacts with diethyl zinc (DEZ) to generate ZnO and water. The specific chemical reaction process is as follows:

1)水分子首先吸附于衬底上形成反应中心1) Water molecules are first adsorbed on the substrate to form a reaction center

2)二乙基锌分子同样吸附于衬底上形成反应中心2) Diethylzinc molecules are also adsorbed on the substrate to form a reaction center

3)二乙基锌分子与水分子反应生成二氢氧化锌3) Diethyl zinc molecules react with water molecules to form zinc dihydroxide

                         

4)二氢氧化锌分解成水和氧化锌,水蒸发离开衬底,氧化锌留在衬底上形成薄膜4) Zinc dihydroxide decomposes into water and zinc oxide, water evaporates away from the substrate, and zinc oxide stays on the substrate to form a film

                         

本实用新型的技术方案:这种金属有机化学气相沉积法制备大面积氧化锌透明导电膜的反应器,它是一个圆柱形反应室,圆柱形反应室中,加热丝安置在一个固定平板上,紧靠加热丝为匀热板,衬底紧密贴在匀热板上;平行于衬底依次安置二乙基锌布气管,水布气管;匀热板与加热丝之间距离、衬底与二乙基锌布气管之间距离、二乙基锌布气管与水布气管之间距离都可以调节;衬底旋转轴从反应器一侧中间插入、穿过加热丝固定板和加热丝后垂直固定在匀热板中心位置;在加热丝固定板后方设置一出气口;在衬底表面对应的反应室一侧设置一观察窗;其特点在于:二乙基锌和硼烷从进气口进入二乙基锌和硼烷混气管,再分别进入6个二乙基锌布气分管,再从其上的喷气孔喷出,与水布气分管喷出的水混合、反应,水是从水进气口进入的,二乙基锌布气管和水布气管的相对位置可调。Technical scheme of the present utility model: this metal organic chemical vapor deposition method prepares the reactor of large-area zinc oxide transparent conductive film, and it is a cylindrical reaction chamber, and in the cylindrical reaction chamber, the heating wire is arranged on a fixed plate, Close to the heating wire is the uniform heat plate, and the substrate is closely attached to the uniform heat plate; parallel to the substrate, the diethyl zinc cloth air pipe and the water cloth air pipe are arranged in sequence; the distance between the uniform heat plate and the heating wire, the substrate and the two The distance between the ethyl zinc cloth air pipes, the distance between the diethyl zinc cloth air pipes and the water cloth air pipes can be adjusted; the substrate rotation axis is inserted from the middle of one side of the reactor, passed through the heating wire fixing plate and the heating wire, and then fixed vertically At the center of the uniform heat plate; an air outlet is arranged behind the heating wire fixing plate; an observation window is arranged on the side of the reaction chamber corresponding to the substrate surface; its characteristic is that diethylzinc and borane enter the two through the air inlet. Ethyl zinc and borane gas mixing pipes enter the 6 diethyl zinc air distribution pipes respectively, and then spray out from the jet holes on them, and mix and react with the water ejected from the water air distribution pipe. The relative positions of the diethyl zinc cloth air pipe and the water cloth air pipe can be adjusted when the air port enters.

本实用新型的有益效果:反应器结构简单、造价低,在不加旋转的情况下,20cm*20cm基片范围内实现了薄膜不均匀性小于5%。The beneficial effects of the utility model: the reactor has simple structure and low cost, and the non-uniformity of the film is less than 5% within the range of the 20cm*20cm substrate without rotation.

附图说明Description of drawings

图1:日本东京工业大学反应器结构示意图Figure 1: Schematic diagram of the reactor structure of Tokyo Institute of Technology, Japan

图2:本实用新型的反应器结构图Figure 2: Reactor structure diagram of the utility model

图3:本实用新型反应器结构示意图Figure 3: Schematic diagram of the utility model reactor structure

图4:二乙基锌布气管示意图Figure 4: Schematic diagram of diethyl zinc cloth gas pipe

图5:水布气管示意图Figure 5: Schematic diagram of water cloth trachea

图中:1、水进气口  2、水布气管  3、二乙基锌和硼烷进气口  4、二乙基锌布气管  5、衬底  6、匀热板  7、加热丝  8、出气口  9、腔体  10、观察窗  11、加热丝固定板  12、衬底旋转轴  13、二乙基锌和硼烷混气管  14、二乙基锌布气分管15、喷气孔  16、水布气分管  17.喷嘴In the figure: 1. Water inlet 2. Water cloth air pipe 3. Diethyl zinc and borane air inlet 4. Diethyl zinc cloth air pipe 5. Substrate 6. Even heat plate 7. Heating wire 8. Outlet Gas port 9, cavity 10, observation window 11, heating wire fixing plate 12, substrate rotation shaft 13, diethyl zinc and borane gas mixing pipe 14, diethyl zinc gas distribution pipe 15, jet hole 16, water gas distribution 17. Nozzle

具体实施方式Detailed ways

下面结合附图对本实用新型反应器的结构进行具体说明:Below in conjunction with accompanying drawing, the structure of reactor of the present utility model is described in detail:

这种金属有机化学气相沉积法制备大面积氧化锌(ZnO)透明导电膜的反应器,它是在一个圆柱形反应室9中,加热丝7安置在一个固定平板11上,紧靠加热丝为匀热板6,衬底5紧密贴在匀热板上;平行于衬底依次安置二乙基锌布气管4,水布气管2;匀热板与加热丝之间距离、衬底与二乙基锌布气管之间距离、二乙基锌布气管与水布气管之间距离都可以调节;衬底旋转轴12从反应器一侧中间插入、穿过加热丝固定板和加热丝后垂直固定在匀热板中心位置;在加热丝固定板后方设置一出气口8;在衬底表面对应的反应室一侧设置一观察窗10;其特点在于:二乙基锌和硼烷从进气口3进入二乙基锌和硼烷混气管13,再分别进入6个二乙基锌布气分管14,再从其上的喷气孔15喷出,与水布气分管16喷出的水混合、反应,水是从水进气口1进入的,二乙基锌布气管和水布气管的相对位置可调。This metal-organic chemical vapor deposition method prepares a large-area zinc oxide (ZnO) transparent conductive film reactor, which is in a cylindrical reaction chamber 9, and the heating wire 7 is arranged on a fixed plate 11, close to the heating wire. The uniform heating plate 6 and the substrate 5 are closely attached to the uniform heating plate; the diethyl zinc cloth gas pipe 4 and the water distribution gas pipe 2 are arranged in sequence parallel to the substrate; the distance between the uniform heating plate and the heating wire, the distance between the substrate and the diethyl zinc The distance between the base zinc cloth air pipes, the distance between the diethyl zinc cloth air pipes and the water cloth air pipes can be adjusted; the substrate rotation axis 12 is inserted from the middle of one side of the reactor, passes through the heating wire fixing plate and the heating wire, and then fixed vertically At the center of the uniform heat plate; an air outlet 8 is arranged behind the heating wire fixing plate; an observation window 10 is arranged on the side of the reaction chamber corresponding to the substrate surface; its characteristic is that diethylzinc and borane flow from the air inlet 3 enter the gas mixing pipe 13 of diethyl zinc and borane, then enter 6 diethyl zinc gas distribution pipes 14 respectively, and then spray out from the gas injection holes 15 on it, and mix with the water ejected from the water distribution gas distribution pipe 16, Reaction, water enters from the water inlet 1, and the relative positions of the diethyl zinc cloth air pipe and the water cloth air pipe are adjustable.

二乙基锌布气管为梳状,其上的二乙基锌布气分管14互相平行,管上打喷气孔,与二乙基锌和硼烷混气管垂直,二乙基锌和硼烷混气管直径较大,二乙基锌布气分管14直径较小,气体从布气分管上的喷气孔喷出,以保证二乙基锌和硼烷气体的充分混合和空间的均匀分布。The diethyl zinc cloth air pipe is comb-shaped, and the diethyl zinc air cloth branch pipes 14 on it are parallel to each other, and the air jet holes are punched on the pipe, vertical to the diethyl zinc and borane gas mixing pipe, and the diethyl zinc and borane gas mixing pipes are vertical. The diameter of the trachea is larger, and the diameter of the diethyl zinc gas distribution branch pipe 14 is smaller, and the gas is ejected from the jet holes on the gas distribution branch pipe to ensure sufficient mixing of diethyl zinc and borane gas and uniform distribution in space.

水布气分管是十字交叉形的,4个喷嘴17位于二乙基锌布气分管的1/4对角线处,以保证水气空间分布的均匀性以及与二乙基锌的均匀反应。The water and gas distribution pipe is cross-shaped, and the four nozzles 17 are located at the 1/4 diagonal of the diethyl zinc gas distribution pipe to ensure the uniformity of water and gas spatial distribution and the uniform reaction with diethyl zinc.

反应器中,二乙基锌(DEZ)布气管为梳状,管上打喷气孔,喷出DEZ,如图4示。In the reactor, the gas distribution pipe of diethylzinc (DEZ) is comb-shaped, and the gas injection holes are punched on the pipe to spray out DEZ, as shown in Figure 4.

反应器中,H2O布气管为十字交叉状,如图5示。管子排布在衬底对角线方向,喷口位于衬底对角线的1/4处,H2O,DEZ布气管装配位置如图2示In the reactor, the H 2 O gas distribution pipe is in the shape of a cross, as shown in Figure 5 . The tubes are arranged in the diagonal direction of the substrate, and the nozzle is located at 1/4 of the diagonal of the substrate. The assembly position of H 2 O and DEZ gas distribution pipes is shown in Figure 2

如上设计,H2O与DEZ在腔中分布均匀,因此获得了大面积均匀的ZnO透明导电膜。在20×20cm2范围ZnO透明导电膜厚度不均匀性小于5%。As designed above, H 2 O and DEZ are evenly distributed in the cavity, so a large-area uniform ZnO transparent conductive film is obtained. The thickness non-uniformity of the ZnO transparent conductive film is less than 5% in the range of 20×20 cm 2 .

实际工艺为:H2O和DEZ分别由氩(Ar)气携带进入低真空反应腔,在腔中二者相遇后发生化学反应,生成的ZnO沉积在加热的衬底上。The actual process is: H 2 O and DEZ are respectively carried by argon (Ar) gas into the low-vacuum reaction chamber, and a chemical reaction occurs after the two meet in the chamber, and the generated ZnO is deposited on the heated substrate.

Claims (3)

1. A metal organic chemical vapor deposition large area zinc oxide transparent conductive film reactor is characterized in that: the device is a cylindrical reaction chamber, in the cylindrical reaction chamber (9), a heating wire (7) is arranged on a fixed flat plate (11), a uniform heating plate (6) is arranged close to the heating wire, and a substrate (5) is tightly attached to the uniform heating plate; a diethyl zinc gas distribution pipe (4) and a water gas distribution pipe (2) are arranged in sequence in parallel to the substrate; a substrate rotating shaft (12) is inserted from the middle of one side of the reactor, penetrates through a heating wire fixing plate and a heating wire and is vertically fixed at the central position of the uniform heating plate; an air outlet (8) is arranged behind the heating wire fixing plate; an observation window (10) is arranged on one side of the reaction chamber corresponding to the surface of the substrate.
2. The metal organic chemical vapor deposition large area zinc oxide transparent conductive film reactor of claim 1, wherein: the diethyl zinc gas distribution pipe is comb-shaped, the diethyl zinc gas distribution branch pipes (14) on the diethyl zinc gas distribution pipe are parallel to each other, the pipe is provided with gas injection holes and is vertical to the diethyl zinc and borane gas mixing pipe, and the diameter of the diethyl zinc and borane gas mixing pipe is larger than that of the diethyl zinc gas distribution branch pipes (14).
3. The metal organic chemical vapor deposition large area zinc oxide transparent conductive film reactor of claim 1, wherein: the water gas distribution branch pipe is in a cross shape, and 4 nozzles (17) are positioned at 1/4 diagonal lines of the diethyl zinc gas distribution branch pipe.
CN 200520025309 2005-02-25 2005-02-25 Large area zinc oxide transparent conductive film reactor of metal organic chemical vapour phase deposition Expired - Lifetime CN2775071Y (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102154623A (en) * 2009-12-15 2011-08-17 初星太阳能公司 An active viewport detection assembly for substrate detection in a vapor deposition system
CN102716598A (en) * 2012-06-26 2012-10-10 中国石油大学(华东) Air distributing device of micro air floatation three-phase separator
CN109208071A (en) * 2018-10-25 2019-01-15 绵阳市伯夏科技有限公司 Lamp bead processing disc type reaction chamber
CN110565073A (en) * 2019-10-20 2019-12-13 湖南玉丰真空科学技术有限公司 Gas distribution device of chemical vapor deposition coating equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102154623A (en) * 2009-12-15 2011-08-17 初星太阳能公司 An active viewport detection assembly for substrate detection in a vapor deposition system
CN102154623B (en) * 2009-12-15 2015-04-01 初星太阳能公司 An active viewport detection assembly for substrate detection in a vapor deposition system
CN102716598A (en) * 2012-06-26 2012-10-10 中国石油大学(华东) Air distributing device of micro air floatation three-phase separator
CN109208071A (en) * 2018-10-25 2019-01-15 绵阳市伯夏科技有限公司 Lamp bead processing disc type reaction chamber
CN110565073A (en) * 2019-10-20 2019-12-13 湖南玉丰真空科学技术有限公司 Gas distribution device of chemical vapor deposition coating equipment

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