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CN2631925Y - Single swing arm disc brake device - Google Patents

Single swing arm disc brake device Download PDF

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Publication number
CN2631925Y
CN2631925Y CN 03244057 CN03244057U CN2631925Y CN 2631925 Y CN2631925 Y CN 2631925Y CN 03244057 CN03244057 CN 03244057 CN 03244057 U CN03244057 U CN 03244057U CN 2631925 Y CN2631925 Y CN 2631925Y
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swing arm
base
disc
brake
brake device
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CN 03244057
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Chinese (zh)
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阮志成
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Individual
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Abstract

The single swing arm disc brake device of the utility model comprises a disc, which is provided with a first surface and a second surface; the two guide rods are fixed on a bracket of a fork in parallel; a base with two guide holes and a brake block; the two guide rods penetrate through the guide holes of the base so that the base can slide along the two guide rods; a swing arm, on which a brake pad is fixed, the swing arm is pivoted on the base; a brake cable connected to the base and the swing arm for driving the base and the swing arm to move and swing, and a spring with two ends respectively abutting against the base and the swing arm, so that the two brake pads are separated from the disc in the initial state of the base and the swing arm.

Description

单摆臂碟式煞车装置Single swing arm disc brake device

技术领域technical field

本实用新型是煞车装置有关,特别是关于一种单摆臂碟式煞车装置。The utility model relates to a brake device, in particular to a single swing arm disc brake device.

背景技术Background technique

一般的碟式煞车,大多是应用于汽车或是摩托车,而驱动方式大多是利用油压驱动刹车片压抵煞车碟,以产生煞车作用。一般而言,以油压驱动的碟式煞车装置具有成本较高的问题。因此,我们较少看到碟式煞车装置应用于自行车上。Ordinary disc brakes are mostly used in automobiles or motorcycles, and the driving method is mostly to use hydraulic pressure to drive the brake pads to press against the brake disc to produce a braking effect. Generally speaking, the disc brake device driven by hydraulic pressure has the problem of high cost. Therefore, we rarely see disc brakes applied to bicycles.

先前技术中具有以拉线的方式驱动刹车片压抵煞车碟的装置。台湾新型专利公告号第478482号专利案揭露一种碟式煞车装置,其利用凸柱与螺旋形凹槽的配合,以使该凸柱于该凹槽中移动时,可驱使刹车片压抵煞车碟。另外,台湾新型专利公告号第410788号专利案揭露另一种碟式煞车装置,其设置有数个水滴形的珠轨以及凸轮柱与的配合,当凸轮柱于该珠轨中移动时,即可驱使刹车片压抵煞车碟。In the prior art, there is a device that drives the brake pads to press against the brake disc in the form of a pull wire. Taiwan New Patent Publication No. 478482 patent discloses a disc brake device, which utilizes the cooperation between the boss and the spiral groove, so that when the boss moves in the groove, the brake pad can be pressed against the brake disc . In addition, Taiwan New Patent Publication No. 410788 discloses another disc brake device, which is provided with several drop-shaped bead rails and cam posts that cooperate with each other. When the cam posts move in the bead rails, they can drive The brake pads press against the brake disc.

前述的二专利案中,其驱使刹车片移动的原理均为利用一凸轮机构(cam mechanism)将旋转运动,改变为直线运动。但是创作人发现到前述的专利中,无论是凸柱与螺旋形凹槽或是凸轮柱与珠轨,当异物,例如灰尘、沙子或铁屑等,跑进凸轮机构中,将很容易造成凸轮机构卡死,而使煞车装置失去作用。另外,该凸轮机构亦会产生锈蚀的现象,此一会造成煞车装置无法正常作用。In the aforementioned two patents, the principle of driving the brake pads to move is to use a cam mechanism (cam mechanism) to change the rotary motion into linear motion. However, the creators found that in the aforementioned patents, whether it is a boss and a spiral groove or a cam post and a ball track, when foreign objects, such as dust, sand or iron filings, etc., run into the cam mechanism, it will easily cause the cam The mechanism is stuck, and the braking device is ineffective. In addition, the cam mechanism will also be corroded, which will cause the brake device to fail to function normally.

实用新型内容Utility model content

本实用新型的主要目的在于提供一种单摆臂碟式煞车装置,其构造简单且不易产生故障。The main purpose of the utility model is to provide a single-swing arm disc brake device, which has a simple structure and is not prone to failure.

为达成前述的创作目的,本实用新型所提供的单摆臂碟式煞车装置,包含有一碟盘,具有一第一面以及一第二面;该碟盘固定于一轮毂并可与该轮毂一起转动;一基座,其上固定有一刹车片,面对该碟盘的第一面;该基座以可滑动的方式与一车叉的一支架结合,使该基座可在一第一位置,其时该刹车片与该碟盘的第一面分离,以及一第二位置,其时该刹车片与该碟盘的第一面接触;一摆臂,其上固定有一刹车片,面对该碟盘的第二面;该摆臂枢接于该基座上,使该摆臂可在该刹车片接触该碟盘以及该刹车片与该碟盘分离之间摆动;一刹车索,连接至该基座以及该摆臂,用以带动该基座与该摆臂移动,以及一弹簧,二端分别抵靠该基座以及该摆臂,使该基座以及该摆臂于初始状态下,该二刹车片与该碟盘分开。In order to achieve the aforementioned creative purpose, the single-swing arm disc brake device provided by the utility model includes a disc with a first surface and a second surface; the disc is fixed on the hub and can be used together with the hub rotation; a base, on which a brake pad is fixed, facing the first surface of the disc; the base is slidably combined with a bracket of a fork, so that the base can be in a first position , when the brake pad is separated from the first surface of the disc, and a second position, when the brake pad is in contact with the first surface of the disc; a swing arm, on which a brake pad is fixed, facing The second surface of the disc; the swing arm is pivotally connected to the base so that the swing arm can swing between the brake pad contacting the disc and the brake pad separating from the disc; a brake cable connected to To the base and the swing arm, used to drive the base and the swing arm to move, and a spring, the two ends of which are respectively against the base and the swing arm, so that the base and the swing arm are in the initial state , the two brake pads are separated from the disc.

其中还包含有二导杆,其一端分别固定于该支架上;该二导杆各具有一表面呈光滑状的杆部外露,并呈平行并列延伸;该基座具有二轴孔,供该二导杆穿过,使该基座可概沿该二导杆的杆部滑动。It also includes two guide rods, one end of which is respectively fixed on the bracket; each of the two guide rods has a rod portion with a smooth surface exposed, and extends parallel and side by side; the base has two shaft holes for the two The guide rods pass through, so that the base can slide along the rods of the two guide rods.

其中该导杆还具有一头部,位于该杆部的一端,以及一螺纹,位于该杆部靠近该头部的预定位置;该导杆锁入该支架上的螺孔。Wherein the guide rod also has a head, located at one end of the rod, and a thread, located at a predetermined position of the rod near the head; the guide rod is locked into the screw hole on the bracket.

其中该导杆的杆部外端具有一垣部。Wherein the outer end of the rod portion of the guide rod has a wall portion.

其中固定于该基座上的刹车片是位于该二导孔之间。The brake pad fixed on the base is located between the two guide holes.

其中该基座与该摆臂上各具有一轴孔,供一螺栓穿过而使该摆臂枢设于该基座上,且该基座上的轴孔是位于该二导孔之间。Wherein the base and the swing arm each have a shaft hole through which a bolt passes to make the swing arm pivot on the base, and the shaft hole on the base is located between the two guide holes.

其中该基座上的刹车片与该碟盘的第一面之间的距离在0.1mm至2mm之间。Wherein the distance between the brake pad on the base and the first surface of the disc is between 0.1mm and 2mm.

其中该基座具有一延伸段,弯曲向外延伸而至该碟盘的第二面的一侧,该摆臂具有一驱动段,弯曲向外延伸而至该碟盘的第一面的一侧,该刹车索的一端穿过该驱动段而固定于该延伸段。Wherein the base has an extension section that bends outwards to one side of the second surface of the disc, and the swing arm has a drive section that bends outwards and extends to one side of the first surface of the disc , one end of the brake cable passes through the drive section and is fixed to the extension section.

其中该刹车索穿过该弹簧。Wherein the brake cable passes through the spring.

附图说明Description of drawings

为了详细说明本实用新型的构造及特点所在,以下结合较佳实施例并配合附图详细说明如后,其中:In order to describe the structure and characteristics of the present utility model in detail, below in conjunction with the preferred embodiment and in conjunction with the accompanying drawings, describe in detail as follows, wherein:

图1是本实用新型一较佳实施例的分解图;Fig. 1 is an exploded view of a preferred embodiment of the utility model;

图2是本实用新型较佳实施例的立体图;Fig. 2 is a perspective view of a preferred embodiment of the utility model;

图3是本实用新型较佳实施例另一视角的立体图;Fig. 3 is a perspective view of another viewing angle of a preferred embodiment of the present invention;

图4是本实用新型较佳实施例的正视图,显示基座与摆臂位于初始状态;Fig. 4 is a front view of a preferred embodiment of the present invention, showing that the base and the swing arm are in the initial state;

图5是本实用新型较佳实施例的正视图,显示刹车片压抵煞车碟;Fig. 5 is a front view of a preferred embodiment of the present invention, showing that the brake pad is pressed against the brake disc;

图6是图4的局部放大图,以及Figure 6 is a partial enlarged view of Figure 4, and

图7是图5的局部放大图。FIG. 7 is a partially enlarged view of FIG. 5 .

具体实施方式Detailed ways

请参阅图1至图3所示,本实用新型一较佳实施例所提供的单摆臂碟式煞车装置,包含有:Please refer to Fig. 1 to Fig. 3, the single swing arm disc brake device provided by a preferred embodiment of the present invention includes:

一碟盘10,固定于一轮毂70,使该碟盘10与该轮毂70可一起转动。该碟盘10具有一第一面11以及一第二面12。A disc 10 is fixed on the hub 70 so that the disc 10 and the hub 70 can rotate together. The disk 10 has a first surface 11 and a second surface 12 .

二导杆20,由其外观上是为二螺栓,每一导杆20具有一头部21以及一杆部22,其中该杆部22为光滑的圆杆,在靠近该头部21具有一段螺纹23,而在靠近自由端具有一垣部24。该二导杆20分别锁入设于一前车叉或后车叉的一支架72上的二螺孔74,而使该杆部22平行并列延伸于外。Two guide rods 20 are two bolts in appearance, each guide rod 20 has a head 21 and a rod 22, wherein the rod 22 is a smooth round rod, and there is a section of thread near the head 21 23, and has a wall portion 24 near the free end. The two guide rods 20 are respectively locked into two screw holes 74 provided on a bracket 72 of a front fork or a rear fork, so that the rods 22 extend parallel to each other outside.

一基座30,概呈一长形的块体,具有一基段31以及一延伸段32。该基段31上具有二侧向的导孔33、一刹车片座34、一轴孔35以及一螺孔36,其中该刹车片座34位于该二导孔33之间,其上固定有一刹车片37,该轴孔35位于该刹车片座34上方,但仍位于该二导孔33之间,而该螺孔36位于该基座30延伸段32靠近外端的一预定位置。A base 30 is generally an elongated block with a base section 31 and an extension section 32 . The base section 31 has two lateral guide holes 33, a brake pad holder 34, a shaft hole 35 and a screw hole 36, wherein the brake pad holder 34 is located between the two guide holes 33, and a brake pad is fixed on it. Sheet 37, the shaft hole 35 is located above the brake pad seat 34, but is still located between the two guide holes 33, and the screw hole 36 is located at a predetermined position near the outer end of the extension section 32 of the base 30.

该基座30以该二导孔33套设于该二导杆20的杆部22,使该基座30接合于该前(后)车叉的支架72上,该二导杆20的垣部24是为避免该基座30脱离该二导杆20之用。该杆部22外露于支架72外的部份,其长度(扣除垣部24)大于该基座30的厚度,因此,该基座30可概沿该二导杆20的延伸方向移动。在此定义该基座30移动至贴靠该前(后)车叉的支架72时为其一第一位置,而当该基座30向该导杆的外端(垣部24)移动一预定距离后,则到达一第二位置。The base 30 is sleeved on the rod portion 22 of the two guide rods 20 with the two guide holes 33, so that the base 30 is engaged on the bracket 72 of the front (rear) fork, and the wall portions of the two guide rods 20 24 is for preventing the base 30 from breaking away from the two guide rods 20 . The portion of the rod portion 22 exposed outside the bracket 72 has a length (excluding the wall portion 24 ) greater than the thickness of the base 30 , so the base 30 can move along the extending direction of the two guide rods 20 . It is defined as a first position when the base 30 moves to the support 72 of the front (rear) vehicle fork, and when the base 30 moves to the outer end (wall portion 24) of the guide rod for a predetermined After the distance, a second location is reached.

该基座30的基段31是位于该碟盘10的第一面11的一侧,使该刹车片37面对该碟盘10的第一面11,且位于远离该碟盘10中心一预定距离的一预定位置(实务上该刹车片37位于愈靠近该碟盘10的外缘,可产生的煞车效果更好,但最好仍保持该刹车片37的所有面积均可接触该碟盘10)。该刹车片37与该碟盘10的第一面11间保持一预定距离(实务上可保留0.1mm至2mm)。该基座30的延伸段32为由该基段21的一端向外弯曲延伸,使该螺孔36的位置在该碟盘10的第二面12的一侧。The base section 31 of the base 30 is located on one side of the first surface 11 of the disc 10, so that the brake pad 37 faces the first surface 11 of the disc 10, and is located at a predetermined distance from the center of the disc 10. A predetermined position of the distance (in practice, the closer the brake pad 37 is to the outer edge of the disc 10, the better the braking effect can be produced, but it is best to keep all areas of the brake pad 37 in contact with the disc 10 ). A predetermined distance is kept between the brake pad 37 and the first surface 11 of the disc 10 (practically, 0.1 mm to 2 mm can be reserved). The extension section 32 of the base 30 is bent outward from one end of the base section 21 , so that the screw hole 36 is located on one side of the second surface 12 of the disk 10 .

一摆臂40,中央具有一轴孔41,并以该轴孔41二侧区分为一驱动段42以及一制动段43。该摆臂40在该驱动段42的末端具有一穿孔44,而在该制动端43的末端具有一刹车片座45,其上固定有一刹车片46。A swing arm 40 has a shaft hole 41 in the center, and is divided into a driving section 42 and a braking section 43 by two sides of the shaft hole 41 . The swing arm 40 has a through hole 44 at the end of the driving section 42 , and has a brake pad holder 45 at the end of the brake end 43 , on which a brake pad 46 is fixed.

该摆臂40由一螺栓47穿过该轴孔41而锁入该基座30的轴孔35中,使该摆臂40可以该螺栓47为轴心而在一预定角度内摆动。该摆臂40的制动段43位于该碟盘10的第二面12的一侧,使该刹车片46对应于基座上的刹车片37,而该摆臂40的驱动段42延伸至该碟盘10的第一面11的一侧,与该基座30的延伸段32相对。The swing arm 40 is locked into the shaft hole 35 of the base 30 by a bolt 47 passing through the shaft hole 41 , so that the swing arm 40 can swing within a predetermined angle with the bolt 47 as an axis. The brake section 43 of the swing arm 40 is located on one side of the second surface 12 of the disc 10, so that the brake pad 46 corresponds to the brake pad 37 on the base, and the drive section 42 of the swing arm 40 extends to the One side of the first surface 11 of the disc 10 is opposite to the extension 32 of the base 30 .

一刹车索50,具有一套管51,一端穿过该摆臂40驱动段42上的穿孔44,并由一螺丝38与一螺帽39锁入该基座30延伸段32的螺孔36,而将其固定于该基座30;该刹车索50的另一端则连接至一煞车控制器(图中未显示)。由此,使用者可由驱动该煞车控制器而拉动该刹车索50。A brake cable 50 has a sleeve 51, one end passes through the perforation 44 on the driving section 42 of the swing arm 40, and is locked into the screw hole 36 of the extension section 32 of the base 30 by a screw 38 and a nut 39, It is fixed on the base 30; the other end of the brake cable 50 is connected to a brake controller (not shown). Thus, the user can pull the brake cable 50 by driving the brake controller.

一弹簧60,套设于该刹车索50上,位于该基座30的延伸段32与摆臂40的驱动段42之间,且二端分别抵靠二者。如此使该基座30以及该摆臂40上的刹车片3了,46,于初始状态(或是未受力状态)下,并未与该碟盘10接触。A spring 60 is sheathed on the brake cable 50 , located between the extension section 32 of the base 30 and the driving section 42 of the swing arm 40 , and two ends respectively abut against the two. In this way, the base 30 and the brake pads 3 and 46 on the swing arm 40 are not in contact with the disc 10 in the initial state (or the state without force).

由以上的结构,当使用者操作该煞车控制器而拉动煞车钢索50,该摆臂40会因的而摆动而使该刹车片46压抵该碟盘10;同时,该基座30的延伸段32亦同时被拉动,而使该基段31沿着该二导杆20,由该第一位置移动至第二位置,造成该刹车片37压抵该碟盘10,如图5与图7所示;而当使用者放开煞车控制器后,该弹簧60的回复力会驱使该基座30与该摆臂40回到初始位置,如图4与图6所示。With the above structure, when the user operates the brake controller to pull the brake cable 50, the swing arm 40 will swing accordingly to make the brake pad 46 press against the disc 10; at the same time, the extension of the base 30 The segment 32 is also pulled simultaneously, so that the base segment 31 moves from the first position to the second position along the two guide rods 20, causing the brake pad 37 to press against the disc 10, as shown in Figures 5 and 7 As shown; and when the user releases the brake controller, the restoring force of the spring 60 will drive the base 30 and the swing arm 40 back to their initial positions, as shown in FIGS. 4 and 6 .

本实用新型的优点在于:The utility model has the advantages of:

1.构造简单、故障率低:1. Simple structure and low failure rate:

本实用新型所提供的单摆臂碟式煞车装置的组要组成元件仅有该二导杆、基座、该摆臂、该刹车索以及该弹簧;由于元件数量较现有的碟式煞车装置少,因此产生故障的机会亦较低。The main components of the single swing arm disc brake device provided by the utility model are only the two guide rods, the base, the swing arm, the brake cable and the spring; Less, so the chance of failure is also lower.

2.组装容易:2. Easy to assemble:

本实用新型所提供的单摆臂碟式煞车装置并无任何微小难以组装的元件,因此在组装上较为容易,使制造成本上可因此而大幅降低,而提高产品的市场竞争力。The single-swing arm disc brake device provided by the utility model does not have any small and difficult-to-assemble components, so it is relatively easy to assemble, so that the manufacturing cost can be greatly reduced, and the market competitiveness of the product can be improved.

3.煞车效果较为优异:3. Excellent braking effect:

当本实用新型的单摆臂碟式煞车装置产生煞车效果时,即使在轻度煞车的状况下,该基座与该摆臂上的刹车片会同时压抵该碟盘的二侧,如此可提供稳定且均衡的煞车效果。When the single-swing arm disc brake device of the present invention produces a braking effect, even under light braking conditions, the base and the brake pads on the swing arm will simultaneously press against the two sides of the disc, so that Provides a stable and balanced braking effect.

Claims (9)

1.一种单摆臂碟式煞车装置,其特征在于,包含有:1. A single swing arm disc brake device, characterized in that it comprises: 一碟盘,具有一第一面以及一第二面;该碟盘固定于一轮毂;A disc has a first face and a second face; the disc is fixed to the hub; 一基座,其上固定有一刹车片,面对该碟盘的第一面;该基座以可滑动的方式与一车叉的一支架结合,使该基座可在一第一位置,其该刹车片与该碟盘的第一面分离,以及一第二位置,其该刹车片与该碟盘的第一面接触;a base, on which a brake pad is fixed, facing the first surface of the disc; the brake pad is separated from the first surface of the disc, and a second position in which the brake pad is in contact with the first surface of the disc; 一摆臂,其上固定有一刹车片,面对该碟盘的第二面;该摆臂枢接于该基座上;a swing arm, on which a brake pad is fixed, facing the second surface of the disc; the swing arm is pivotally connected to the base; 一刹车索,连接至该基座以及该摆臂,以及a brake cable connected to the base and the swing arm, and 一弹簧,二端分别抵靠该基座以及该摆臂。A spring, the two ends respectively lean against the base and the swing arm. 2.依据权利要求1所述的单摆臂碟式煞车装置,其特征在于,其中还包含有二导杆,其一端分别固定于该支架上;该二导杆各具有一表面呈光滑状的杆部外露,并呈平行并列延伸;该基座具有二轴孔,供该二导杆穿过。2. The single-swing arm disc brake device according to claim 1, further comprising two guide rods, one ends of which are respectively fixed on the bracket; each of the two guide rods has a smooth surface. The rods are exposed and extend in parallel; the base has two shaft holes for the two guide rods to pass through. 3.依据权利要求2所述的单摆臂碟式煞车装置,其特征在于,其中该导杆还具有一头部,位于该杆部的一端,以及一螺纹,位于该杆部靠近该头部的预定位置;该导杆锁入该支架上的螺孔。3. The single swing arm disc brake device according to claim 2, wherein the guide rod further has a head, located at one end of the rod, and a thread, located at the rod near the head The predetermined position; the guide rod is locked into the screw hole on the bracket. 4.依据权利要求2所述的单摆臂碟式煞车装置,其特征在于,其中该导杆的杆部外端具有一垣部。4. The single swing arm disc brake device according to claim 2, wherein the outer end of the rod portion of the guide rod has a wall portion. 5.依据权利要求2所述的单摆臂碟式煞车装置,其特征在于,其中固定于该基座上的刹车片是位于该二导孔之间。5. The single swing arm disc brake device according to claim 2, wherein the brake pad fixed on the base is located between the two guide holes. 6.依据权利要求2所述的单摆臂碟式煞车装置,其特征在于,其中该基座与该摆臂上各具有一轴孔,供一螺栓穿过而使该摆臂枢设于该基座上,且该基座上的轴孔是位于该二导孔之间。6. The single-swing arm disc brake device according to claim 2, wherein the base and the swing arm each have a shaft hole for a bolt to pass through so that the swing arm is pivotally mounted on the swing arm on the base, and the shaft hole on the base is located between the two guide holes. 7.依据权利要求1所述的单摆臂碟式煞车装置,其特征在于,其中该基座上的刹车片与该碟盘的第一面之间的距离在0.1mm至2mm之间。7. The single swing arm disc brake device according to claim 1, wherein the distance between the brake pad on the base and the first surface of the disc is between 0.1mm and 2mm. 8,依据权利要求1所述的单摆臂碟式煞车装置,其特征在于,其中该基座具有一延伸段,弯曲向外延伸而至该碟盘的第二面的一侧,该摆臂具有一驱动段,弯曲向外延伸而至该碟盘的第一面的一侧,该刹车索的一端穿过该驱动段而固定于该延伸段。8. The single-swing arm disc brake device according to claim 1, wherein the base has an extension section that bends and extends outward to one side of the second surface of the disc, the swing arm There is a driving section, which bends and extends outward to one side of the first surface of the disc, and one end of the brake cable passes through the driving section and is fixed on the extending section. 9.依据权利要求1所述的单摆臂碟式煞车装置,其特征在于,其中该刹车索穿过该弹簧。9. The single swing arm disc brake device according to claim 1, wherein the brake cable passes through the spring.
CN 03244057 2003-04-23 2003-04-23 Single swing arm disc brake device Expired - Fee Related CN2631925Y (en)

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CN 03244057 CN2631925Y (en) 2003-04-23 2003-04-23 Single swing arm disc brake device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107010160A (en) * 2016-01-06 2017-08-04 株式会社岛野 Bicycle disk brake caliper

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107010160A (en) * 2016-01-06 2017-08-04 株式会社岛野 Bicycle disk brake caliper

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