Bulk material dustless loading device
Affiliated technical field
The utility model belongs to the dedusting technology field, is specifically related to a kind of bulk material dustless loading device, is applicable to the occasion of bulk material to uncovered transport vehicle (automobile, train) entrucking.
Background technology
(granular material is as pulverized limestone, coke blacking, sintering breeze etc. for bulk material in feed bin; Lump material is as lime block, coke, sintering deposit etc.) during to the uncovered transport vehicle entrucking of its below, can cause environmental pollution from discharging opening because material decline inducing peripheral air and material itself produce a large amount of airborne dusts to accepting surperficial impact.Domestic existing technical measures have following four kinds at present: 1, adopt the tremie pipe that can stretch up and down, to reduce the influence of induced air, reduce the airborne dust degree; 2, a fixing dust shield is set above vehicle, fixed type (or moving up and down formula) tremie pipe passes from the center of dust shield, and the dust that dust shield escapes during with entrucking is taken away.3, adopt big enclosed hood most of airtight with vehicle, and be aided with exhausting, make and form negative pressure in the cover, with the dust Control that escapes in big enclosed hood inside, not wider diffusion outside covering.4, between feed bin discharging opening and transport vehicle, the equipment (as: humidifier or powder loading machine etc.) of a control airborne dust is set.The weak point that above-mentioned four kinds of technical measures exist is respectively: for mode 1, and the degree of minimizing airborne dust that can only be limited, dust pollution is still serious.For mode 2, though increased dust suppression, effect is more much better than mode 1, but,, cause suspended hood far away apart from the dirt source point because the lower edge height of dust shield must be arranged on vehicle casing top, the ability that the control dust escapes is relatively poor, and dust removing effects is limited, and needs bigger suction air volume.For mode 3, construct hugely, needing extraneously have enough big space plane, so that the major part of vehicle is placed in the enclosed hood, a lot of on-the-spotly often do not have big free space like this that big enclosed hood is set; Because the remainder of vehicle still outside the cover, very sternly impossible airtight at the dividing range place, the slit is bigger, and therefore requiring must have enough big suction air volume in the cover, could guarantee to control the dust effect.For mode 4, effect is better than first three kind, but concrete application all needs certain external condition, as: between feed bin discharging opening and transport vehicle, enough spatial altitudes must be arranged, so that the said equipment is set; For the material that does not allow to add water, then can't use humidifier; There is not suitable equipment optional for lump material.
Summary of the invention
In order to overcome the deficiency that existing bulk material entrucking mode exists, the utility model provides a kind of bulk material dustless loading device, in order to solve the airborne dust that bulk material produces when uncovered transport vehicle (automobile, the train) entrucking.
The technical solution that the utility model adopts is: bulk material dustless loading device, partly form by top fixed case, bottom fixed parts, inner core, urceolus, traction element, material level function unit etc.
The top fixed case is fixed on the feed bin lower edge, is furnished with the inlet scoop, and it is connected the feed bin discharging opening with inner core top, the inlet scoop is connected with urceolus, is the frame of inner core, urceolus and carrying traction element simultaneously, and the outside, inlet scoop links to each other with dust pelletizing system.
The bottom fixed parts, it is shaped as up-small and down-big bevel casing, the lower edge of inner core and urceolus is fixed as one, also be the suspended hood of dedusting simultaneously, bigbore dust shield is pressed close to the material surface, has strengthened the ability of control airborne dust.
Inner core is the passage of material entrucking; Under the effect of traction element, can stretch up and down; Its top is connected with the feed bin feed opening; The inner core lower edge rises to a high position at ordinary times, then it is reduced to base plate or charge level position near vehicle when work.
Urceolus: with the passage of inner tank theca formation dedusting air draught; Adopt air-tightness flexible material making preferably; Be arranged at intervals with the rigidity fixing collar vertically; With guarantee urceolus can up-and-down movement freely, section form is constant; Urceolus is similar to the section form of inner core, both synchronous up-and-down movements.
Traction element is made of electrical motor, reductor, reel, assembly pulley, steel rope etc.Be responsible for the inside and outside tube of traction up-and-down movement.Be provided with travel switch, control the end position of inside and outside tube up-and-down movement.
Material level function unit: dispose level-sensing device, sensor is arranged near the urceolus lower edge, in order to survey the distance of urceolus lower edge and entrucking charge level, handle the trailer coupling lifting by autonomous cruise speed system, thereby control suspended hood lower edge and entrucking charge level apart from approximate constant.
The beneficial effects of the utility model are: mechanism is simple, compact appearance, practical reliable, the control airborne dust is effective.Practical application proves that this device can be controlled at the work area dust concentration in the national Specification scope under normal the use.The feed opening of device and suspended hood can up-and-down movements under the traction element effect; Diff-H between feed bin feed opening and the transport vehicle is not almost required, and diff-H all can use in 0.8-4 rice scope.The feed opening of inner core greatly weakens the airborne dust degree near vehicle material surface.Bigbore suspended hood surrounds feed opening (inner core) annular, and near the material surface, less with the slit of ambient atmosphere, strengthened the ability of controlling airborne dust, can effectively control the airborne dust of generation with less air quantity.Survey entrucking material charge level height by level-sensing device, the lifting of automatic guidance hoisting mechanism makes feed opening and suspended hood keep less distance with charge level all the time.Because blanking channel and air-suction channel are provided with respectively, do not disturb mutually, can reduce the number of dropouts of granular material, also can reduce the dust concentration that dust pelletizing system sucks simultaneously.
Description of drawings
Fig. 1 is applicable to the stronger granular material dustless loading structure drawing of device of chiseling property of mill
Fig. 2 is applicable to the more weak granular material dustless loading structure drawing of device of chiseling property of mill
Fig. 3 is applicable to lump material dustless loading structure drawing of device
1. top fixed cases among the figure, 2. feed bin discharging opening, 3. inlet scoop, 4. urceolus, 5. bottom fixed parts, 6. level sensor, 7. uncovered compartment, 8. material level function unit, 9. traction element, 10. inner core.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described further.
Bulk material dustless loading device partly is made up of top fixed case 1, bottom fixed parts 5, inner core 10, urceolus 4, traction element 9, material level function unit 8 etc.Top fixed case 1 is fixed on the feed bin lower edge, connect feed bin discharging opening 2 and inner core 10 tops, inlet scoop 3 is arranged on the top fixed case 1, inlet scoop 3 is connected with urceolus 4, and urceolus 4 is made by flexible material, is arranged at intervals with the rigidity fixing collar vertically, inner core 10 is inserted in urceolus 4, bottom fixed parts 5 is fixed with the lower edge of inner core 10 and urceolus 4, and bottom fixed parts 5 is up-small and down-big bevel casing suspended hoods, and the suspended hood lower edge is provided with level sensor 6.
Working process: during feed bin discharging entrucking, the base plate vicinity that inner core 10 discharging openings of this device and suspended hood drop to uncovered compartment 7, material falls into worn-out mouthful vehicle 7 through inner core 10; The airborne dust that produces during entrucking is drawn into urceolus 4 through dust shield and enters the dust pelletizing system purification; Rising gradually along with the entrucking charge level, level sensor 6 feeds back to control system with the charge level altitude signal, the operation of manipulation electrical motor, inside and outside tube is slowly promoted a segment distance, approximate constant with the distance that remains inside and outside tube lower edge and charge level, finish up to entrucking, thereby guarantee good control airborne dust effect.
According to the different in kind of bulk material, inner core 10 has three kinds of versions optional:
As Fig. 1, for the stronger granular material of chiseling property of mill (as: coke grain, sintering ore particle etc.), this inner core 10 is connected to form by thin tightwire successively by the rigidity cylindrical member, member is shaped as up big and down small tapered drum, axial spacing between each tapered drum is a definite value, under the drive of traction element 9, section tapered drum of each after the contraction can overlap with one heart.
As Fig. 2, for the more weak granular material of chiseling property of mill (as: pulverized limestone, coke blacking etc.), the section form of this inner core 10 is circle or rectangle; Inner core 10 materials are intensity and all good flexible fabric of air-tightness, in the peripheral intervals of inner core 10 the rigidity fixing collar are set, with guarantee inner core 10 can up-and-down movement freely, section form is constant.
As Fig. 3, for lump material (as: coke, sintering deposit, limestone etc.), inner core 10 is not set then, the basal area value of urceolus 4 is more than 6 times of feed bin feed opening area.
At different material characteristics different inner core 10 is set respectively, in order to resist impact and the wearing and tearing of different material to inner core 10, the service life of extension fixture.