CN2679374Y - Multi-stricking piston, two-stroke I.C. engine - Google Patents
Multi-stricking piston, two-stroke I.C. engine Download PDFInfo
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Abstract
本实用新型提供一种无曲轴、无连杆的多击活塞式二冲程内燃机,包括机体、动力输出轴、传功凸轮、动力组件、配气凸轮,动力输出轴、传功凸轮、配气凸轮三者同轴连接,动力组件位于传功凸轮与配气凸轮之间,所述动力组件包括气缸组,所述气缸组的两端分别与配气凸轮及传功凸轮相连接。本实用新型在相同条件下,输出功率远较传统内燃机为高,由于没有传统内燃机所必须具有且制造精度要求高的运动零件(曲轴和连杆),减少了易于磨损的摩擦零件,因此具有结构简单,制造方便,体积小,比重量轻,传动效率高,输出功率大,保养方便,成本低廉等优点。
The utility model provides a multi-stroke piston type two-stroke internal combustion engine without a crankshaft and a connecting rod, including a body, a power output shaft, a power transmission cam, a power assembly, a gas distribution cam, a power output shaft, a power transmission cam, and a gas distribution cam The three are coaxially connected, and the power assembly is located between the power transmission cam and the gas distribution cam. The power assembly includes a cylinder group, and the two ends of the cylinder group are respectively connected with the gas distribution cam and the power distribution cam. Under the same conditions, the output power of the utility model is much higher than that of the traditional internal combustion engine. Since there are no moving parts (crankshaft and connecting rod) that the traditional internal combustion engine must have and require high manufacturing precision, the friction parts that are easy to wear are reduced, so it has a structure Simple, easy to manufacture, small in size, light in specific weight, high in transmission efficiency, high in output power, easy in maintenance, and low in cost.
Description
技术领域Technical field
本实用新型涉及内燃机,特别涉及一种多击活塞式二冲程内燃机。The utility model relates to an internal combustion engine, in particular to a multi-stroke piston type two-stroke internal combustion engine.
背景技术 Background technique
传统的四冲程内燃机,每个气缸在曲轴每两转(720°)中只能做一次功。传统的二冲程内燃机,每个气缸在曲轴每两转(720°)中可做两次功,即每一转(360°)可做一次功,输出功率显然比四冲程内燃机为高。为了获得更高的功率,过去曾有活塞式双作用内燃机面世,在一个气缸中的活塞两端皆做功,因此输出功率比二冲程内燃机又提高了一步,这种双作用内燃机一端与常见的内燃机曲柄连杆机构相同,另一端的活塞和连杆之间还有和活塞连成一体的活塞杆;由于活塞杆占用了部分工作容积,因此也减少了其输出功率;此外,由于此端活塞也要在高温、高压下工作,所以除了需要有和传统内燃机同样的密封外,还要对活塞杆及与其相关的固定件之间进行密封,因此结构比较复杂、笨大,在低速机上有过少量采用。在申请号为02135567.3的发明专利申请中公开了“一种旋转活塞式内燃机”,这种旋转活塞式内燃机由动力轴、做排凸轮、做排活塞推杆、做排活塞、做排气缸、做排旋塞、火花塞、进压气缸、进压旋塞、进压活塞推杆、进压凸轮等构件连接构成,虽然没有曲轴连杆等往复机构,但仍存在体积较大,结构复杂,制造困难,工艺复杂,旋塞不易密封,在高速运动中可靠性差的缺点。并且这种内燃机旋塞每转动一周,做排气缸也仅做功一次,所以即使可以实现,提供的输出功率也较小。In a traditional four-stroke internal combustion engine, each cylinder can only do work once every two revolutions (720°) of the crankshaft. In a traditional two-stroke internal combustion engine, each cylinder can do work twice in every two revolutions (720°) of the crankshaft, that is, it can do one work per revolution (360°), and the output power is obviously higher than that of a four-stroke internal combustion engine. In order to obtain higher power, a piston-type double-acting internal combustion engine has appeared in the past, and both ends of the piston in a cylinder perform work, so the output power is one step higher than that of the two-stroke internal combustion engine. The crank-and-rod mechanism is the same, and there is a piston rod integrated with the piston between the piston and the connecting rod at the other end; because the piston rod occupies part of the working volume, its output power is also reduced; in addition, because the piston at this end is also To work under high temperature and high pressure, in addition to the same seal as the traditional internal combustion engine, it is also necessary to seal between the piston rod and its related fixing parts, so the structure is relatively complicated and bulky, and there are too few on low-speed engines. use. In the invention patent application with the application number 02135567.3, "a rotary piston internal combustion engine" is disclosed. This rotary piston internal combustion engine consists of a power shaft, a cam row, a piston push rod, a piston row, an exhaust cylinder, and a The discharge cock, spark plug, inlet cylinder, inlet cock, inlet piston push rod, inlet cam and other components are connected. Although there is no reciprocating mechanism such as a crankshaft connecting rod, it still has a large volume, complex structure, difficult manufacturing, and technical problems. Complicated, the cock is not easy to seal, and has the disadvantages of poor reliability in high-speed motion. And every time the cock of this internal combustion engine rotates one week, the exhaust cylinder also only does work once, so even if it can be realized, the output power provided is also small.
发明内容Contents of invention
本实用新型的目的在于克服现有内燃机技术的缺点,提供一种结构简单、比重量轻、体积小、输出功率大、适用范围广的无曲轴、无连杆、多击活塞式二冲程内燃机。The purpose of the utility model is to overcome the shortcomings of the existing internal combustion engine technology and provide a crankshaft-free, connecting rod-less, multi-stroke piston type two-stroke internal combustion engine with simple structure, light specific weight, small volume, large output power and wide application range.
本实用新型的目的通过下述技术方案实现:本多击活塞式二冲程内燃机主要包括机体、动力输出轴、传功凸轮、动力组件、配气凸轮,动力输出轴、传功凸轮、配气凸轮三者同轴连接,动力组件位于传功凸轮与配气凸轮之间,其特征在于:所述动力组件包括气缸组,所述气缸组的两端分别与配气凸轮及传功凸轮相连接。The purpose of this utility model is achieved through the following technical solutions: the multi-stroke piston type two-stroke internal combustion engine mainly includes a body, a power output shaft, a power transmission cam, a power assembly, a gas distribution cam, a power output shaft, a power transmission cam, and a gas distribution cam The three are coaxially connected, and the power assembly is located between the power transmission cam and the air distribution cam, and is characterized in that: the power assembly includes a cylinder group, and the two ends of the cylinder group are respectively connected with the air distribution cam and the power transmission cam.
所述气缸数量、直径和活塞行程可按需要选定,一般气缸组包含的气缸数大于或等于2个。The number, diameter and piston stroke of the cylinders can be selected as required, and generally the number of cylinders included in the cylinder group is greater than or equal to 2.
所述气缸的结构包括气缸盖、气缸套、活塞组,气缸盖位于机体的一端并与气缸套密封连结,气缸套与机体之间的空间用隔板分隔成冷却水腔和气室,在所述气缸套上开有进气孔连通所述气室与气缸套内的气缸空间。The structure of the cylinder includes a cylinder head, a cylinder liner, and a piston group. The cylinder head is located at one end of the body and is sealed with the cylinder liner. The space between the cylinder liner and the body is divided into a cooling water chamber and an air chamber by a partition. Air intake holes are arranged on the cylinder liner to communicate with the air chamber and the cylinder space in the cylinder liner.
所述气缸盖上设有摇臂、喷油器和排气门,所述排气门穿过气缸盖,排气门位于气缸盖外的一端与摇臂相连接,喷油器穿过气缸盖并伸入气缸内。如果本实用新型用于汽油机,喷油器也可设置在所述气缸套外的进气室处。如果本实用新型用于气体或液体泵类机械,则无须安装喷油器。The cylinder head is provided with a rocker arm, a fuel injector and an exhaust valve. The exhaust valve passes through the cylinder head. The end of the exhaust valve located outside the cylinder head is connected with the rocker arm. The fuel injector passes through the cylinder head and extend into the cylinder. If the utility model is used for a gasoline engine, the fuel injector can also be arranged at the intake chamber outside the cylinder liner. If the utility model is used for gas or liquid pump machinery, then there is no need to install a fuel injector.
所述活塞组的结构包括活塞体、活塞环、滚轮架,活塞环安装在活塞体外侧表面的环形槽内,滚轮架与活塞体通过紧固螺钉相连接,所述滚轮架同时与传功凸轮相连接。The structure of the piston group includes a piston body, a piston ring, and a roller frame. The piston ring is installed in the annular groove on the outer surface of the piston body. The roller frame is connected with the piston body by fastening screws. connected.
所述滚轮架包括滚轮架体、双层短圆柱滚轮、定位块,在滚轮架体上开有叉形槽,双层短圆柱滚轮穿过叉形槽的销轴连接于叉形槽内,定位块亦与滚轮架体固定连接。The roller frame includes a roller frame body, double-layer short cylindrical rollers, and positioning blocks. A fork-shaped groove is opened on the roller frame body, and the double-layer short cylindrical roller passes through the pin shaft of the fork-shaped groove and is connected in the fork-shaped groove for positioning. The block is also fixedly connected with the roller frame body.
所述双层短圆柱滚轮与滚轮架体叉形槽壁之间设置有调整垫;调整垫用于调节与传功凸轮接触的双层短圆柱滚轮的轴向位置和减少摩擦。An adjustment pad is arranged between the double-layer short cylindrical roller and the fork-shaped groove wall of the roller frame; the adjustment pad is used to adjust the axial position of the double-layer short cylindrical roller in contact with the power transmission cam and reduce friction.
所述定位块包括定位块座、定位块体,定位块座通过小轴与滚轮架相连接,定位块座可绕小轴与滚轮架相对转动,以适应传功凸轮的曲线变化,避免出现“卡死”现象;定位块体穿过定位块座并固定在定位块座上。The positioning block includes a positioning block seat and a positioning block body. The positioning block seat is connected with the roller frame through a small shaft. Stuck" phenomenon; the positioning block passes through the positioning block seat and is fixed on the positioning block seat.
所述定位块体包括外壳、钢球、弹簧座盘、弹簧、调节螺塞,外壳二端设置有通孔,外壳内的弹簧通过弹簧座盘将钢球顶在通孔处,使钢球部分露出外壳,可调节弹簧对钢球压紧力的调节螺塞,拧入外壳的一端并压紧弹簧,钢球在弹簧的作用下,可以保证活塞组在任何时候都与传功凸轮相适应,此外它还可使滚轮架与传功凸轮保持在设定的位置,以避免活塞组在沿本身轴线有转动时滚轮架两侧与平面传功凸轮外缘产生碰撞。The positioning block includes a shell, a steel ball, a spring seat plate, a spring, and an adjusting screw plug. There are through holes at both ends of the shell, and the spring in the shell pushes the steel ball against the through hole through the spring seat plate, so that the steel ball part The casing is exposed, and the adjusting screw plug of the adjustable spring pressing force on the steel ball is screwed into one end of the casing and compresses the spring. Under the action of the spring, the steel ball can ensure that the piston group is compatible with the power transmission cam at any time. In addition, it can also keep the roller frame and the power transmission cam at the set position, so as to avoid the collision between the two sides of the roller frame and the outer edge of the plane power transmission cam when the piston group rotates along its own axis.
为了产生更大的输出功率,本实用新型亦可将传功凸轮端面线型设计成多组曲线;在传功凸轮一转中,一个气缸组可输出多次功率,从而得到比前述内燃机更高的功率。In order to generate greater output power, the utility model can also design the end surface line shape of the power transmission cam into multiple groups of curves; during one rotation of the power transmission cam, one cylinder group can output power multiple times, thereby obtaining higher power than the aforementioned internal combustion engine. power.
本实用新型的工作原理如下:当活塞组运动至气缸内的压缩上止点时,喷油器向气缸内喷射燃料,燃料燃烧做功,并推动活塞组按传功凸轮所设定的曲线规律移动,传功凸轮在活塞的推动下转动并带动动力输出轴输出功率;当活塞组移动至设定的时刻,排气门打开,排出废气,活塞组继续运动至位于气缸套上的设定位置时,进气口打开,新鲜空气进入并驱除废气,直至配气凸轮将排气门关闭,活塞组返回将进气口关闭,压缩过程开始,活塞组一直运动至气缸内的压缩上止点,并随后进入下一个工作循环,如此反复循环即可实现对动力输出轴持续做功。活塞组在动力输出轴一转中的做功次数,视传功凸轮和配气凸轮上所设定的曲线多少以及配合而定。The working principle of the utility model is as follows: when the piston group moves to the compression top dead center in the cylinder, the fuel injector injects fuel into the cylinder, the fuel burns to do work, and pushes the piston group to move according to the curve law set by the power transmission cam , the power transmission cam rotates under the push of the piston and drives the power output shaft to output power; when the piston group moves to the set moment, the exhaust valve opens to discharge exhaust gas, and the piston group continues to move to the set position on the cylinder liner , the intake port is opened, fresh air enters and expels exhaust gas, until the valve cam closes the exhaust valve, the piston group returns to close the intake port, the compression process starts, the piston group moves to the compression top dead center in the cylinder, and Then enter the next working cycle, so the repeated cycle can realize continuous work on the power output shaft. The number of times of work done by the piston group in one revolution of the power output shaft depends on the number of curves set on the power transmission cam and the gas distribution cam and the cooperation.
本实用新型相对于现有技术具有如下的优点及效果:在动力输出轴一转中,气缸组的每个气缸可做功多次,因此扭矩波动少,输出冲击小,运转比较平稳;由于结构比较合理,所以本实用新型不仅在相同条件下,输出功率远较传统内燃机高,而且由于没有传统内燃机所必须具有且制造精度要求高的运动零件(曲轴和连杆),减少了易于磨损的摩擦零件,因此具有结构简单,制造方便,体积小,比重量轻,传动效率高,输出功率大,保养方便,成本低廉等优点;而且根据功率大小和使用要求的不同,本实用新型可组合成不同缸数和缸径的系列化变型机,适用面较广。Compared with the prior art, the utility model has the following advantages and effects: in one revolution of the power output shaft, each cylinder of the cylinder group can do work multiple times, so the torque fluctuation is small, the output impact is small, and the operation is relatively stable; Reasonable, so the utility model not only has a higher output power than the traditional internal combustion engine under the same conditions, but also reduces the friction parts that are easy to wear because there are no moving parts (crankshaft and connecting rod) that the traditional internal combustion engine must have and require high manufacturing precision , so it has the advantages of simple structure, convenient manufacture, small size, light specific weight, high transmission efficiency, large output power, convenient maintenance, low cost, etc.; and according to the different power and use requirements, the utility model can be combined into different cylinders The serialized variants of the number and bore diameter are applicable to a wide range of applications.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型的横剖面示意图。Fig. 2 is a schematic cross-sectional view of the utility model.
图3是本实用新型的传功凸轮的线型示意图。Fig. 3 is a linear schematic diagram of the power transfer cam of the present invention.
图4是本实用新型的活塞组的结构示意图。Fig. 4 is a schematic structural view of the piston group of the present invention.
图5是图4所示活塞组底部端面的视图。Fig. 5 is a view of the bottom end face of the piston group shown in Fig. 4 .
图6是图4所示活塞组中的定位块的结构示意图。Fig. 6 is a schematic structural view of the positioning block in the piston group shown in Fig. 4 .
图7是图6所示定位块的俯视图。Fig. 7 is a top view of the positioning block shown in Fig. 6 .
具体实施方式 Detailed ways
下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, but the utility model
实施方式不限于此。Embodiments are not limited thereto.
实施例Example
为了说明本实用新型多击活塞式二冲程内燃机的具体结构,在图1~图2中给出了一个两击活塞式二冲程4缸机的实施方式;由图1可见,本内燃机包括机体1、配气凸轮2、传功凸轮6、动力输出轴7和气缸组,动力输出轴7、传功凸轮6、配气凸轮2三者同轴连接,传功凸轮6的线型如图3所示(配气凸轮2也相类似,只是线型不同),活塞组4按传功凸轮6工作面上由圆弧R1、R2及直线L组成的线型规律运动,保证其在大部分工作行程皆为等速运动;气缸组位于传功凸轮6与配气凸轮2之间,气缸组的两端分别与配气凸轮2及传功凸轮6相连接,所述气缸组包括四个气缸,所述气缸的结构包括气缸盖3、活塞组4、气缸套5,气缸盖3位于气缸套5的一端并与气缸套5密封连结,气缸盖5上设有摇臂8、喷油器9和排气门10,所述排气门10穿过气缸盖3,排气门10位于气缸盖3外的一端与摇臂8相连接并由其驱动,所述摇臂8与配气凸轮2相接触连接并由其驱动,喷油器9穿过气缸盖3伸入气缸内;气缸套5与机体1之间的空间用隔板分隔成冷却水腔11和气室12,在所述气缸套5上开有进气孔13连通所述气室12与气缸套5内的气缸空间;所述活塞组4的结构如图4~图5所示,由图4和图5可见,活塞组4包括活塞体14、活塞环15和滚轮架,活塞环15安装在活塞体14外侧表面的环形槽内,滚轮架与活塞体14通过紧固螺钉16相连接,滚轮架包括滚轮架体17、双层短圆柱滚轮18、定位块20,在滚轮架体17上开有叉形槽,双层短圆柱滚轮18通过穿过叉形槽的销轴连接于叉形槽内,双层短圆柱滚轮18与叉形槽两侧之间设置有调整垫19,定位块20亦与滚轮架体17固定连接,定位块20的结构如图6和图7所示,由图6和图7可见,定位块20包括定位块座30、定位块体21,定位块座30通过小轴29、垫片22、销31与滚轮架体17相连接,定位块座30可绕小轴29与滚轮架相对转动,以适应传功凸轮6的曲线变化;两个定位块体21穿过定位块座30并通过锁紧螺母24、开口销26固定在定位块座30上,定位块体21的结构见图6,包括外壳、钢球28、弹簧座盘23、弹簧27、调节螺塞25,外壳中心有通孔,孔内的弹簧27通过弹簧座盘23将钢球28压紧在下端开孔处,使钢球28部分露出外壳,调节螺塞25拧入外壳的另一端并压紧弹簧27,调节螺塞25可调节弹簧27对钢球28的压紧力,钢球28在弹簧27的作用下,可以保证活塞组4在任何时候都与传功凸轮6相适应。定位块可使滚轮架与传功凸轮6保持在设定的位置,以避免活塞组4在沿本身轴线有转动时与传功凸轮6外缘产生碰撞。In order to illustrate the specific structure of the multi-stroke piston type two-stroke internal combustion engine of the present invention, an embodiment of a two-stroke piston type two-stroke 4-cylinder machine is shown in Fig. 1 to Fig. 2; as can be seen from Fig. 1, the internal combustion engine includes
本多击活塞式二冲程内燃机的工作原理如下:当活塞组4运动至气缸内的压缩上止点时,喷油器9向气缸内喷射燃料,燃料燃烧做功,并推动活塞组4按传功凸轮6所设定的曲线规律移动,传功凸轮6在活塞组4的推动下转动并带动动力输出轴7输出功率;当活塞组4移动至设定的时刻,排气门10打开,排出废气,当活塞组4继续运动至气缸套5上设定的位置时,进气孔13打开,新鲜空气进入并驱除废气,直至配气凸轮2将排气门关闭,活塞组4返回将进气孔13关闭,压缩过程开始,活塞组4一直运动至气缸内的压缩上止点,并随后进入下一个工作循环,如此反复循环即可实现对动力输出轴7持续作功。本多击活塞式二冲程内燃机的四个气缸以动力输出轴对称分为两组,相对称的两个气缸为一组,传功凸轮和配气凸轮在工作圆周上设定的曲线亦为对称的两组;在做功时,每组的两个气缸同时做功,故在动力输出轴一转中每缸做功两次,从而使本实用新型之4缸内燃机有多一倍的工作排量,因而也比一般二冲程内燃机在理论上可多输出一倍的功率。The working principle of this multi-stroke piston type two-stroke internal combustion engine is as follows: when the piston group 4 moves to the compression top dead center in the cylinder, the
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| CN 200420015509 CN2679374Y (en) | 2004-02-16 | 2004-02-16 | Multi-stricking piston, two-stroke I.C. engine |
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| CN 200420015509 CN2679374Y (en) | 2004-02-16 | 2004-02-16 | Multi-stricking piston, two-stroke I.C. engine |
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