CN2654938Y - Composite forced non-contact coupling - Google Patents
Composite forced non-contact coupling Download PDFInfo
- Publication number
- CN2654938Y CN2654938Y CN 200320103354 CN200320103354U CN2654938Y CN 2654938 Y CN2654938 Y CN 2654938Y CN 200320103354 CN200320103354 CN 200320103354 CN 200320103354 U CN200320103354 U CN 200320103354U CN 2654938 Y CN2654938 Y CN 2654938Y
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- Prior art keywords
- connecting shaft
- shaft body
- driven
- coupling
- permanent magnet
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- Expired - Lifetime
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- 230000008878 coupling Effects 0.000 title claims abstract description 43
- 238000010168 coupling process Methods 0.000 title claims abstract description 43
- 238000005859 coupling reaction Methods 0.000 title claims abstract description 43
- 239000002131 composite material Substances 0.000 title 1
- 230000003068 static effect Effects 0.000 claims abstract description 6
- 238000007789 sealing Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000011858 nanopowder Substances 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 2
- 150000001875 compounds Chemical class 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 230000008859 change Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 2
- 240000002853 Nelumbo nucifera Species 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 125000006850 spacer group Chemical group 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002079 cooperative effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Dynamo-Electric Clutches, Dynamo-Electric Brakes (AREA)
Abstract
The utility model relates to a strong power transmission device which is applied in vacuum vessel and other seal vessels, in particular to a big torque power transmission device which is applied in metallic nano powder manufacturing equipment, that is, compound strength non-contact coupler; the transmission of the coupler torque is realized through magnet power: the middle separation plate is used for realizing static seal; when the drive shaft rotates, coupling is realized under the magnet force between the drive coupling body and the driven coupling body. The utility model has the advantages of driving the driven shaft synchronous rotating by right of repulsion for like charges and attraction for unlike charges for permanent magnet, safely and reliably transmitting big torque power.
Description
Technical field: the utility model relates to a kind of strong power transfer unit that is applied to vacuum vessel and other seal container, the powerful non-contact coupling of specifically a kind of high pulling torque power transmitting deice that is applied on the metal nano powder manufacturing equipment---combined type, this coupling can pass to driven shaft with the effect by magnetic force of the power of driving shaft, rotates synchronously thereby drive driven shaft.
Background technique: the nanometer powder material is the high-tech material that receives much concern that grows up the end of the eighties, the manufacturing development of nano-powder is very fast, manufacturing equipment for metal nano powder, need under the state of high vacuum, work, it is very difficult that each transmission position of whole system keeps lasting high-seal, existing transmission position is directly transmission of power to be come in and in addition Sealing sealing on axle, owing to the reasons such as mechanical vibration of transmission shaft make whole sealing system can not keep highly lasting sealing, high-revolving if desired in addition power, Sealing and transmission shaft high-speed friction are exceedingly fast sealing part abrasion, and this just needs often to change the Sealing of wearing and tearing.Make the entire equipment system-down.It is very inconvenient to operate.Also need special processing in addition, otherwise can make the nanometer powder oxidation.Even burning, thereby influenced production, caused economic loss.
In addition, because nanometer powder manufacturing equipment and miscellaneous equipment need the high pulling torque transferring power mostly.Non-contact coupling before can not satisfy its demand, because the magnetic patch of the contactless coupling of axial disk before is excessive as making, its magnetic force has very big axial force to axle, this axial force is very big to the influence in working life of rotating support bearing, it is reduced significantly, even use thrust-bearing can not avoid its influence fully.Its equipment bearing needs often to change, and very trouble operates.If use before the radially contactless coupling of cartridge type, because processing between the driving shaft driven shaft and assembly error make its axial clearance have certain error, this error is to small size, and the influence of the coupling of little moment of torsion not quite can be used; But needing the high pulling torque transmission is the radially diameter and the axial thickness size of tube that will increase the non-contact coupling, because the gap of non-contact coupling magnetic patch to the magnetic force influence greatly, this has bigger moment difference with regard to the moment that makes the error gap lead its radial magnetic force of system, thereby the swivel bearing of leading the system transmission shaft is radially because of this bigger torque difference unbalance stress, in the running, greatly reduce its working life, need periodic replacement, and when the operation of vacuum nano equipment, change very difficulty of bearing, must use specific process, whole process bothers very much; When the nanometer powder of production active metal, even may not change; Otherwise misoperation can cause oxidation even blast.Cause very big loss.
Summary of the invention: the purpose of this utility model is will provide a kind of dynamic seal (packing) can be converted into static sealing, and it is simple into flexible drive mechanism to become positive drive, good sealing effect, and can transmit than the powerful contactless coupling of the combined type of high pulling torque.
The purpose of this utility model is to realize like this, this coupling comprises driving shaft, active connecting shaft body, driven shaft, driven connecting shaft body, seal diaphragm, permanent magnet, its active connecting shaft body is arranged on the driving shaft, driven connecting shaft body is arranged on the driven shaft, be provided with permanent magnet above active connecting shaft body and the driven connecting shaft body, have the gap in the middle of initiatively connecting shaft body and driven connecting shaft body are embedded in together, in the gap together of active connecting shaft body and driven connecting shaft body, be provided with seal diaphragm.
Described active connecting shaft body and driven connecting shaft body are radially cartridge type coupling cylindrical body or the cones that has a plurality of annular recess and annular projection.
Described active connecting shaft body is that the cross section is " mountain " word shape or is the cylindrical body of " recessed " word shape.
Described driven connecting shaft body is cylindrical body or the cone that the cross section is " recessed " word shape.
The magnetic pole arranged alternate of the permanent magnet on described active connecting shaft body and the driven connecting shaft body.
The utility model is owing to adopt said structure to have above advantage:
1, the transmission of this coupling moment of torsion realizes by magnetic force, realize static sealing by intermediate clapboard or middle spacer sleeve, when driving shaft rotate, initiatively between connecting shaft body and the driven connecting shaft body under the effect of magnetic force the realization lotus root close, promptly utilize the permanent magnet same sex to repel each other, there is a natural attraction between the sexes.Driving driven shaft rotates synchronously.
2, this coupling is owing to adopt said structure energy transmitting large torque power, and permanent magnet is because this cooperative action power is big, and the transmitting large torque power safety is reliable.
3, this coupling is the non-contact coupling, the transmission of moment of torsion is to realize by magnetic force, this coupling dress is deposited in the vacuum vessel, dividing plate separates primary shaft and driven shaft between two connecting shaft bodies, driven shaft is sealed by spacer, prime mover and bearing are not passed in dust, vibration that driven machine is produced in the course of the work, make dynamic seal (packing) be converted into static sealing.Guaranteed driven shaft and system sealing, under the transmission situation that realizes moment of torsion, can keep the degree of vacuum of seal of vessel and container for a long time, this just guarantees the vacuum requirement of metal nano powder preparation.
4, because this coupling is contactless, by magnetic drives, so when overload occurring, two connecting shaft bodies can produce relative movement skid unlikely damage prime mover and working machine main shaft realization overload protection because of the action range that exceeds magnetic force.
Description of drawings:
Fig. 1 is the powerful non-contact coupling of a combined type overall structure schematic representation.
Fig. 2 is another example structure schematic representation of the utility model
Fig. 3 is the utility model non-contact coupling magnetic drives areal model schematic representation.
Embodiment;
Shown in Fig. 1,2, this coupling comprises driving shaft 1, active connecting shaft body 2, driven shaft 3 driven connecting shaft bodies 4, seal diaphragm 5, permanent magnet 6, its active connecting shaft body 2 is arranged on the driving shaft 1, driven connecting shaft body 3 is arranged on the driven shaft 3, be provided with permanent magnet 6 above active connecting shaft body 2 and the driven connecting shaft body 4, have the gap in the middle of initiatively connecting shaft body 2 and driven connecting shaft body 4 are embedded in together, be provided with seal diaphragm 5 in the gap between active connecting shaft body 2 and driven connecting shaft body 4, and realize static sealing by intermediate clapboard 5.
Described active connecting shaft body 2 and driven connecting shaft body 4 are radially cartridge type coupling cylindrical body or the cones that have a plurality of annular recess and annular projection.
Described active connecting shaft body 2 is " mountain " word shape for the cross section or is the cylindrical body of " recessed " word shape.
Described driven connecting shaft body 4 is the cylindrical body or the cone of " recessed " word shape for the cross section.
The magnetic pole arranged alternate of the permanent magnet 6 on described active connecting shaft body 2 and the driven connecting shaft body 4.
Shown in Figure 1 when driving shaft 1 rotation, initiatively the polylith permanent magnet 6 of the magnetic pole arranged alternate that is provided with on the connecting shaft body 2 realizes that under magnetic force lotus root closes, drive driven shaft 3 and rotate synchronously, this non-contact coupling for organizing the radially non-contact coupling of cartridge type permanent magnet coupling type more.
Figure 2 shows that radially the cartridge type permanent magnet is along the coupling type non-contact coupling of taper installation, two groups of tapered coupling types of this permanent magnet axial force of cancelling out each other, even have a bit because of power that gap error produced that processing produces is installed be broken down into axially, two power radially, very little to the bearing influence, influence in working life to bearing is little, can strengthen the radial dimension and the axial dimension of permanent magnet 6, to improve the moment of torsion that transmits, and can guarantee to run well, the work operation process is together
The utility model has above many groups of radially cartridge type permanent magnet coupling type and cartridge type two kinds of forms that permanent magnet coupling type non-contact coupling is installed along taper radially.
Working principle of the present utility model:
Figure 3 shows that the areal model of magnetic drives.Alternately arrange magnetic pole on two shaft coupling bodies, initiatively magnetic pole I is with speed V
1During motion, repel each other according to the same sex, the principle that there is a natural attraction between the sexes, driven magnetic pole II and active magnetic pole I differ a phase angle, reach relatively stable motion.Directed force F between I and II two magnetic poles
1And F
2Component addition in the same way in moving direction.Then direction is opposite perpendicular to the component of moving direction, and II is being parallel under the effect of moving direction component the V at the same rate with I as a result
1Motion.
Claims (5)
1, the powerful non-contact coupling of a kind of combined type, it is characterized in that: this coupling comprises driving shaft (1), active connecting shaft body (2), driven shaft (3), driven connecting shaft body (4), seal diaphragm (5), permanent magnet (6), its active connecting shaft body (2) is arranged on the last driven connecting shaft body (3) of driving shaft (1) and is arranged on the driven shaft (3), be provided with permanent magnet (6) above active connecting shaft body (2) and the driven connecting shaft body (4), have the gap in the middle of initiatively connecting shaft body (2) and driven connecting shaft body (4) are embedded in together, be provided with seal diaphragm (5) in the gap between active connecting shaft body (2) and driven connecting shaft body (4), and realize static sealing by intermediate clapboard (5).
2, the powerful non-contact coupling of a kind of combined type according to claim 1 is characterized in that: described active connecting shaft body (2) and driven connecting shaft body (4) are radially cartridge type coupling cylindrical body or the cones that has a plurality of annular recess and annular projection.
3, the powerful non-contact coupling of a kind of combined type according to claim 1 and 2, it is characterized in that: described active connecting shaft body (2) is " mountain " word shape for the cross section or is the cylindrical body of " recessed " word shape.
4, the powerful non-contact coupling of a kind of combined type according to claim 1 and 2, it is characterized in that: described driven connecting shaft body (4) is the cylindrical body or the cone of " recessed " word shape for the cross section.
5, the powerful non-contact coupling of a kind of combined type according to claim 1, the magnetic pole arranged alternate of the permanent magnet (6) on described active connecting shaft body (2) and the driven connecting shaft body (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200320103354 CN2654938Y (en) | 2003-11-17 | 2003-11-17 | Composite forced non-contact coupling |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200320103354 CN2654938Y (en) | 2003-11-17 | 2003-11-17 | Composite forced non-contact coupling |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2654938Y true CN2654938Y (en) | 2004-11-10 |
Family
ID=34340501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200320103354 Expired - Lifetime CN2654938Y (en) | 2003-11-17 | 2003-11-17 | Composite forced non-contact coupling |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2654938Y (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1299019C (en) * | 2005-04-14 | 2007-02-07 | 西安理工大学 | Non contact flexible magnetic coupling for vacuum system |
| CN108462366A (en) * | 2018-03-30 | 2018-08-28 | 湖南铁路科技职业技术学院 | Cylinder and circular cone mixed type coaxial-type magnetic sealing device suitable for railway freight-car |
| CN108504828A (en) * | 2018-05-10 | 2018-09-07 | 恒进感应科技(十堰)股份有限公司 | A kind of magnetic driven transmission mechanism |
| CN108518426A (en) * | 2018-04-13 | 2018-09-11 | 三重能有限公司 | Wind power generating set and its low speed end shaft coupling |
| CN108667264A (en) * | 2018-05-02 | 2018-10-16 | 中山市金马科技娱乐设备股份有限公司 | A non-contact magnetic transmission device, its use method and rotating equipment with it |
| CN108809152A (en) * | 2018-07-18 | 2018-11-13 | 顺德职业技术学院 | A kind of transmission unit of magnetic power |
| CN109302043A (en) * | 2018-03-02 | 2019-02-01 | 广东汇四方精密磁材有限公司 | A kind of parallel type non-contact magnetically force actuators |
| CN112332632A (en) * | 2020-10-26 | 2021-02-05 | 三峡大学 | A structure for increasing the magnetic torque of a magnetic coupling in a limited space |
-
2003
- 2003-11-17 CN CN 200320103354 patent/CN2654938Y/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1299019C (en) * | 2005-04-14 | 2007-02-07 | 西安理工大学 | Non contact flexible magnetic coupling for vacuum system |
| CN109302043A (en) * | 2018-03-02 | 2019-02-01 | 广东汇四方精密磁材有限公司 | A kind of parallel type non-contact magnetically force actuators |
| CN108462366A (en) * | 2018-03-30 | 2018-08-28 | 湖南铁路科技职业技术学院 | Cylinder and circular cone mixed type coaxial-type magnetic sealing device suitable for railway freight-car |
| CN108518426A (en) * | 2018-04-13 | 2018-09-11 | 三重能有限公司 | Wind power generating set and its low speed end shaft coupling |
| CN108667264A (en) * | 2018-05-02 | 2018-10-16 | 中山市金马科技娱乐设备股份有限公司 | A non-contact magnetic transmission device, its use method and rotating equipment with it |
| CN108504828A (en) * | 2018-05-10 | 2018-09-07 | 恒进感应科技(十堰)股份有限公司 | A kind of magnetic driven transmission mechanism |
| CN108809152A (en) * | 2018-07-18 | 2018-11-13 | 顺德职业技术学院 | A kind of transmission unit of magnetic power |
| CN112332632A (en) * | 2020-10-26 | 2021-02-05 | 三峡大学 | A structure for increasing the magnetic torque of a magnetic coupling in a limited space |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20131117 Granted publication date: 20041110 |